432 conductivity detector operator's guide
TRANSCRIPT
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 1/113
Waters 432 ConductivityDetector
Operator’s Guide
34 Maple Street
Milford, MA 01757
71500043202, Revision A
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 2/113
NOTICE
The information in this document is subject to change without notice and should not beconstrued as a commitment by Waters Corporation. Waters Corporation assumes no
responsibility for any errors that may appear in this document. This document is believed
to be complete and accurate at the time of publication. In no event shall Waters
Corporation be liable for incidental or consequential damages in connection with or arising
from the use of this document.
1994 –2003 WATERS CORPORATION. PRINTED IN THE UNITED STATES OFAMERICA. ALL RIGHTS RESERVED. THIS DOCUMEBNT OR PARTS THEREOF MAY
NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF
THE PUBLISHER.
Alliance, Millennium, and Waters are registered trademarks, and Empower, LAC/E,
PowerLine, SAT/IN, Sep-Pak, UltraWISP, and WISP are trademarks of WatersCorporation.
All other trademarks or registered trademarks are the sole property of their respective
owners.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 3/113
Note: When you use the instrument, follow generally accepted procedures for quality control and methods development.
If you observe a change in the retention of a particular compound, in the resolution between two compounds, or in peak shape, immediately determine the reason for the changes. Until you determine the cause of a change, do not rely on the separation results.
Note: The Installation Category (Overvoltage Category) for this instrument is Level II. The Level II Category pertains to equipment that receives its electrical power from a local level,such as an electrical wall outlet.
STOP Atención: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Important : Toute modification sur cette unité n’ayant pas été expressément approuvée par l’autorité responsable de la conformité à la réglementation peut annuler le droit de l’utilisateur à exploiter l’équipement.
Achtung: Jedwede Änderungen oder Modifikationen an dem Gerät ohne die
ausdrückliche Genehmigung der für die ordnungsgemäße Funktionstüchtigkeit verantwortlichen Personen kann zum Entzug der Bedienungsbefugnis des Systems führen.
Avvertenza: eventuali modifiche o alterazioni apportate a questa unità e non espressamente approvate da un ente responsabile per la conformità annulleranno l’autorità dell’utente ad operare l’apparecchiatura.
Atención: cualquier cambio o modificación efectuado en esta unidad que no haya sido expresamente aprobado por la parte responsable del cumplimiento puede anular la autorización del usuario para utilizar el equipo.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 4/113
Caution: Use caution when working with any polymer tubing under pressure:
• Always wear eye protection when near pressurized polymer tubing.
• Extinguish all nearby flames.• Do not use Tefzel tubing that has been severely stressed or kinked.
• Do not use Tefzel tubing with tetrahydrofuran (THF) or concentrated nitric or sulfuric acids.
• Be aware that methylene chloride and dimethyl sulfoxide cause Tefzel tubing to swell, which greatly reduces the rupture pressure of the tubing.
Attention : Soyez très prudent en travaillant avec des tuyaux de polymères sous pression :
• Portez toujours des lunettes de protection quand vous vous trouvez à proximité de tuyaux de polymères.
• Eteignez toutes les flammes se trouvant à proximité.
• N'utilisez pas de tuyau de Tefzel fortement abîmé ou déformé.
• N'utilisez pas de tuyau de Tefzel avec de l'acide sulfurique ou nitrique, ou du tétrahydrofurane (THF).
• Sachez que le chlorure de méthylène et le sulfoxyde de diméthyle peuvent provoquer le gonflement des tuyaux de Tefzel, diminuant ainsi fortement leur pression de rupture.
Vorsicht: Bei der Arbeit mit Polymerschläuchen unter Druck ist besondere Vorsicht
angebracht: • In der Nähe von unter Druck stehenden Polymerschläuchen stets Schutzbrille
tragen.
• Alle offenen Flammen in der Nähe löschen.
• Keine Tefzel-Schläuche verwenden, die stark geknickt oder überbeansprucht sind.
• Tefzel-Schläuche nicht für Tetrahydrofuran (THF) oder konzentrierte Salpeter- oder Schwefelsäure verwenden.
• Durch Methylenchlorid und Dimethylsulfoxid können Tefzel-Schläuche quellen; dadurch wird der Berstdruck des Schlauches erheblich reduziert.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 5/113
Precauzione: prestare attenzione durante le operazioni con i tubi di polimero sotto pressione:
• Indossare sempre occhiali da lavoro protettivi nei pressi di tubi di polimero pressurizzati.
• Estinguere ogni fonte di ignizione circostante.
• Non utilizzare tubi Tefzel soggetti a sollecitazioni eccessive o incurvati.
• Non utilizzare tubi Tefzel contenenti tetraidrofurano (THF) o acido solforico o nitrico concentrato.
• Tenere presente che il cloruro di metilene e il dimetilsolfossido provocano rigonfiamento nei tubi Tefzel, che riducono notevolmente il limite di pressione di rottura dei tubi stessi.
Advertencia: manipular con precaución los tubos de polímero bajo presión:
• Protegerse siempre los ojos en las proximidades de tubos de polímero bajo presión.
• Apagar todas las llamas que estén a proximidad.
• No utilizar tubos Tefzel que hayan sufrido tensiones extremas o hayan sido doblados.
• No utilizar tubos Tefzel con tetrahidrofurano (THF) o ácidos nítrico o sulfúrico concentrados.
• No olvidar que el cloruro de metileno y el óxido de azufre dimetilo dilatan los tubos Tefzel, lo que reduce en gran medida la presión de ruptura de los tubos.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 6/113
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 7/113
Caution: The user shall be made aware that if the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Attention : L’utilisateur doit être informé que si le matériel est utilisé d’une façon non spécifiée par le fabricant, la protection assurée par le matériel risque d’être défectueuses.
Vorsicht: Der Benutzer wird darauf aufmerksam gemacht, dass bei unsachgemäßer Verwenddung des Gerätes unter Umständen nicht ordnungsgemäß funktionieren.
Precauzione: l’utente deve essere al corrente del fatto che, se l’apparecchiatura viene usta in un modo specificato dal produttore, la protezione fornita dall’apparecchiatura potrà essere invalidata.
Advertencia: el usuario deberá saber que si el equipo se utiliza de forma distinta a la especificada por el fabricante, las medidas de protección del equipo podrían ser insuficientes.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 8/113
Caution: To protect against fire hazard, replace fuses with those of the same type and rating.
Attention : Remplacez toujours les fusibles par d’autres du même type et de la même puissance afin d’éviter tout risque d’incendie.
Vorsicht: Zum Schutz gegen Feuergefahr die Sicherungen nur mit Sicherungen des gleichen Typs und Nennwertes ersetzen.
Precauzione: per una buona protezione contro i rischi di incendio, sostituire i fusibili con altri dello stesso tipo e amperaggio.
Advertencia: sustituya los fusibles por otros del mismo tipo y características para evitar el riesgo de incendio.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 9/113
Caution: To avoid possible electrical shock, disconnect the power cord before servicing the instrument.
Attention : Afin d’éviter toute possibilité de commotion électrique, débranchez le cordon d’alimentation de la prise avant d’effectuer la maintenance de l’instrument.
Vorsicht: Zur Vermeidung von Stromschlägen sollte das Gerät vor der Wartung vom Netz getrennt werden.
Precauzione: per evitare il rischio di scossa elettrica, scollegare il cavo di alimentazione prima di svolgere la manutenzione dello strumento.
Precaución: para evitar descargas eléctricas, desenchufe el cable de alimentación del instrumento antes de realizar cualquier reparación.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 10/113
Commonly Used Symbols
Direct current
Courant continuGleichstrom
Corrente continua
Corriente continua
Alternating current
Courant alternatif
Wechselstrom
Corrente alternata
Corriente alterna
Protective conductor terminalBorne du conducteur de protection
Schutzleiteranschluss
Terminale di conduttore con protezione
Borne del conductor de tierra
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 11/113
Frame or chassis terminal
Borne du cadre ou du châssisRahmen- oder Chassisanschluss
Terminale di struttura o telaio
Borne de la estructura o del chasis
Caution or refer to manual
Attention ou reportez-vous au guide
Vorsicht, oder lesen Sie das Handbuch
Prestare attenzione o fare riferimento alla guida
Actúe con precaución o consulte la guía
Caution, hot surface or high temperatureAttention, surface chaude ou température élevée
Vorsicht, heiße Oberfläche oder hohe Temperatur
Precauzione, superficie calda o elevata temperatura
Precaución, superficie caliente o temperatura elevada
Commonly Used Symbols (Continued)
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 12/113
Caution, risk of electric shock (high voltage)
Attention, risque de commotion électrique (haute tension)Vorsicht, Elektroschockgefahr (Hochspannung)
Precauzione, rischio di scossa elettrica (alta tensione)
Precaución, peligro de descarga eléctrica (alta tensión)
Caution, risk of needle-stick puncture
Attention, risques de perforation de la taille d’une aiguille
Vorsicht, Gefahr einer Spritzenpunktierung
Precauzione, rischio di puntura con ago
Precaución, riesgo de punción con aguja
Caution, ultraviolet light
Attention, rayonnement ultrviolet
Vorsicht, Ultraviolettes Licht
Precauzione, luce ultravioletta
Precaución, emisiones de luz ultravioleta
Commonly Used Symbols (Continued)
UV
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 13/113
Fuse
FusibleSicherung
Fusibile
Fusible
Electrical power on
Sous tension
Netzschalter ein
Alimentazione elettrica attivata
Alimentación eléctrica conectada
Electrical power off
Hors tension
Netzschalter aus
Alimentazione elettrica disattivata
Alimentación eléctrica desconectada
Commonly Used Symbols (Continued)
1
0
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 14/113
432 Conductivity Detector Information
Intended UseThe Waters
® 432 Conductivity Detector can be used for in-vitro diagnostic testing to
analyze many compounds, including diagnostic indicators and therapeutically monitored
compounds. When you develop methods, follow the “Protocol for the Adoption of
Analytical Methods in the Clinical Chemistry Laboratory,” American Journal of Medical Technology , 44, 1, pages 30–37 (1978). This protocol covers good operating procedures
and techniques necessary to validate system and method performance.
Biological Hazard
When you analyze physiological fluids, take all necessary precautions and treat all
specimens as potentially infectious. Precautions are outlined in “CDC Guidelines on
Specimen Handling,” CDC – NIH Manual , 1984.
Calibration
Follow acceptable methods of calibration with pure standards to calibrate methods. Use aminimum of five standards to generate a standard curve. The concentration range should
cover the entire range of quality-control samples, typical specimens, and atypical
specimens.
Quality Control
Routinely run three quality-control samples. Quality-control samples should represent
subnormal, normal, and above-normal levels of a compound. Ensure that quality-controlsample results are within an acceptable range, and evaluate precision from day to day and
run to run. Data collected when quality-control samples are out of range may not be valid.
Do not report this data until you ensure that chromatographic system performance is
acceptable.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 15/113
Table of Contents 15
Preface ....................................................................................... 23
Chapter 1Introduction ...................................................................................... 26
Chapter 2Installing the Detector ...................................................................... 30
2.1 Selecting the Installation Site................................................ 30
2.2 Unpacking and Inspection..................................................... 31
2.3 AC Power Connection ........................................................... 32
2.4 I/O Signal Connections ......................................................... 35
2.4.1 I/O Signal Descriptions .............................................. 35
2.4.2 PowerLine Controller Connections ............................ 37
2.4.3 Empower and Millennium32 Connections .................. 39
2.4.4 Data Module Connections ......................................... 44
2.4.5 Chart Recorder Connections ..................................... 45
2.4.6 Chart Marker Input Connections................................ 45
2.4.7 Auto Zero Input Connections ..................................... 46
2.4.8 Alliance Separations Module Connections ................ 46
2.5 Making Fluidic Connections .................................................. 48
2.6 Passivating the System......................................................... 53
2.7 Verifying the Detector............................................................ 54
Table of Contents
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 16/113
Table of Contents 16
Chapter 3Operating the Detector .................................................................... 56
3.1 Controls and Indicators ......................................................... 563.2 Startup and Shutdown .......................................................... 61
3.3 Operating Recommendations ............................................... 62
Chapter 4Performing Ion Analysis ................................................................... 64
4.1 Fundamental Considerations ................................................ 64
4.2 Configuring the System......................................................... 68
4.3 Eluents for Ion Analysis......................................................... 69
4.3.1 Preparing Anion Eluent.............................................. 70
4.3.2 Preparing Cation Eluent ............................................ 70
4.4 Standards for Ion Analysis .................................................... 70
4.4.1 Preparing Anion Standards ....................................... 71
4.4.2 Injecting Anion Standards.......................................... 72
4.4.3 Preparing Cation Standards ...................................... 74
4.4.4 Injecting Cation Standards......................................... 76
Chapter 5Maintenance .................................................................................... 78
5.1 Routine Maintenance ............................................................ 78
5.1.1 Replacing the Fuse.................................................... 78
5.1.2 Maintaining the Flow Cell........................................... 79
5.2 Cleaning the Detector Exterior.............................................. 82
5.3 Troubleshooting..................................................................... 82
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 17/113
Table of Contents 17
Appendix A
Specifications ................................................................................... 87
Appendix BSpare Parts....................................................................................... 90
Appendix C
Ion Chromatography Methods .......................................................... 91
C.1 General-Purpose Anion Analysis Using Conductivity
and UV Detection ................................................................ 91
C.1.1 Preparing Eluent ....................................................... 93
C.1.2 Preparing Standards ................................................. 93
C.1.3 Preparing a Sample .................................................. 93
C.1.4 Empower Data Processing Method........................... 94
C.1.5 Method Validation ..................................................... 95
C.1.6 Method Linearity........................................................ 95
C.1.7 Quantitation Precision............................................... 97
C.1.8 Method Detection Limits............................................ 97
C.1.9 Quantitation Accuracy............................................... 98
C.1.10 Analyte Recovery .................................................... 99
C.1.11 Example of Use..................................................... 100
C.1.12 Using Direct UV Detection .................................... 100
C.1.13 Preparing Lithium Borate/Gluconate 50X
Stock Concentrate................................................... 102
C.1.14 Preparing Lithium Borate/Gluconate Eluent.......... 102
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 18/113
Table of Contents 18
C.2 Alkali and Alkaline Earth Cations, Ammonium,
and Amines........................................................................ 103
C.2.1 Preparing Eluent .................................................... 104
C.2.2 Preparing Standards ............................................... 104
C.2.3 Preparing a Sample ................................................ 105
C.2.4 Empower Data Processing Method......................... 105
C.2.5 Method Detection Limits.......................................... 106C.2.6 Examples of Use..................................................... 107
C.2.7 Preparing Stock Reagent ........................................ 108
Appendix D
Validation Support .......................................................................... 109
Index ..................................................................................... 111
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 19/113
List of Figures 19
1-1 Waters 432 Conductivity Detector ................................................. 26
1-2 Flow Cell Schematic ...................................................................... 28
2-1 Rear Panel ..................................................................................... 33
2-2 Changing the Voltage Setting ........................................................ 34
2-3 I/O Terminal Strip........................................................................... 362-4 IEEE-488 Address Switch.............................................................. 38
2-5 Bus SAT/IN Module (Front Panel) .................................................. 40
2-6 Bus SAT/IN to Bus LAC/E Connections......................................... 42
2-7 Bus SAT/IN to 432 Detector Connections...................................... 43
2-8 Alliance Separations Module Connections to the 432
Detector Auto-Zero on Inject.......................................................... 47
2-9 Alliance Separations Module Connections to the 432Detector Chart Mark on Inject........................................................ 48
2-10 Fluid Connections.......................................................................... 49
2-11 Cutting Polymeric Tubing ............................................................... 50
2-12 Ferrule and Compression Screw Assembly................................... 51
2-13 Pulse Dampener............................................................................ 53
3-1 Front Panel .................................................................................... 56
4-1 Soda Lime Tube............................................................................. 67
4-2 System Configuration for Ion Analysis........................................... 68
4-3 Chromatogram of a 7-Anion Standard........................................... 74
4-4 Chromatogram of an 8-Cation Standard........................................ 77
5-1 Installing Operating Voltage Fuses ................................................ 79
5-2 Flow Cell Assembly ....................................................................... 81
C-1 Common Anion Standards ............................................................ 92
List of Figures
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 20/113
List of Figures 20
C-2 Calibration Curves for Chloride, Fluoride, and Bromide ............... 95
C-3 Calibration Curves for Nitrite and Nitrate ...................................... 96
C-4 Calibration Curves for Sulfate and Phosphate .............................. 96
C-5 100-mL Injection ........................................................................... 97
C-6 Typical Drinking Water, No Dilution Required ............................ 100
C-7 Direct UV Detection .................................................................... 101
C-8 100-ppb Anion Standard ............................................................. 101
C-9 1-ppm Standard .......................................................................... 103
C-10 25-ppb Cation Standard .............................................................. 106C-11 Typical Drinking Water, No Dilution Required ............................ 107
C-12 Typical Municipal Wastewater, Diluted 1:50, Overlayof Duplicate Injections.................................................................. 107
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 21/113
List of Tables 21
1-1 Limiting Equivalent Conductance of Ions in Water at 25 °C ......... 29
2-1 Power Cord Wire Identification ..................................................... 33
2-2 Nominal Operating Voltage...................................................... 34
2-3 I/O Signal Descriptions ........................................................... 36
2-4 IEEE-488 DIP Switch Setting .................................................. 382-5 Bus SAT/IN Cable Connections ............................................... 44
2-6 Data Module Signal Cable Connections .................................. 44
2-7 Data Module Chart Mark Cable Connections........................... 45
2-8 Chart Recorder Cable Connections......................................... 45
2-9 Autosampler Chart Mark Cable Connections ........................... 46
2-10 Autosampler Auto Zero Cable Connections ............................. 46
2-11 Connections for Generating Auto-Zero on Inject ...................... 47
2-12 Connections for Generating Chart Mark on Inject.................... 48
3-1 Key Descriptions ........................................................................... 58
3-2 Setting the Beep Function ....................................................... 60
4-1 Shelf-Life of Standards ................................................................. 71
4-2 Salts for Anion Standard Concentrates.................................... 72
4-3 Anion Concentrate Dilutions .................................................... 72
4-4 Salts for Cation Standard Concentrates .................................. 75
4-5 Cation Concentrate Dilutions................................................... 75
5-1 Troubleshooting Guide .................................................................. 85
A-1 Operational Specifications ............................................................87
A-2 Mechanical Specifications ............................................................ 87
A-4 Electrical Specifications................................................................ 88
A-3 Environmental Specifications........................................................ 88
List of Tables
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 22/113
List of Tables 22
A-5 Communications........................................................................... 89
B-1 Spare Parts ...................................................................................90
C-1 Required Instrumentation .............................................................91
C-1 Analysis Conditions ...................................................................... 92
C-2 IC Processing Method Using Peak Apex for Retention Time ....... 94
C-3 Method Validation......................................................................... 95
C-4 Quantitation Precision................................................................... 97C-5 Quantitation Accuracy................................................................... 98
C-6 Analyte Recovery.......................................................................... 99
C-1 Required Instrumentation ........................................................... 103
C-2 Analysis Conditions .................................................................... 104
C-3 IC Processing Method Using Peak Apex for Retention Time ..... 105
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 23/113
23
Preface
The Waters 432 Conductivity Detector Operator’s Guide details the procedures forunpacking, installing, operating, maintaining, and troubleshooting the 432 Conductivity
Detector. It also includes appendixes listing specifications and spare parts and describing
validation support.
This guide is intended for use by personnel who need to install, operate, maintain, or
troubleshoot the 432 Detector. This guide assumes an understanding of the principles of
chromatography.
Organization
This guide contains the following:
Chapter 1 describes the features and method of operation of the 432 Detector.
Chapter 2 describes the procedures for installing the 432 Detector and making fluid and
electrical connections.
Chapter 3 describes the controls and indicators of the 432 Detector, and provides
general operating instructions.
Chapter 4 describes the system configuration, eluents, and standards recommended
for anion and cation analysis.
Chapter 5 describes simple maintenance procedures and provides troubleshooting
tables to aid in problem diagnosis.
Appendix A describes the operational specifications and requirements of the 432
Detector.
Appendix B lists the recommended spare parts for the 432 Detector.
Appendix C describes ion chromatography methods.
Appendix D describes the recommended validation protocols and Waters ®
validation
support.
Related Documentation
Waters Licenses, Warranties, and Support : Provides software license and warranty
information, describes training and extended support, and tells how Waters handles
shipments, damages, claims, and returns.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 24/113
24
Documentation on the Web
Related product information and documentation can be found on the World Wide Web.
Our address is http://www.waters.com.
Related Adobe Acrobat Reader Documentation
For detailed information about using Adobe ®
Acrobat ®
Reader, see the Adobe Acrobat Reader Online Guide . This guide covers procedures such as viewing, navigating, and
printing electronic documentation from Adobe Acrobat Reader.
Printing This Electronic Document
Adobe Acrobat Reader lets you easily print pages, page ranges, or the entire document by
selecting File > Print. For optimum print quantity, Waters recommends that you specify a
PostScript ®
printer driver for your printer. Ideally, use a printer that supports 600 dpi print
resolution.
Documentation Conventions
The following conventions can be used in this guide:
Convention Usage
Purple Purple text indicates user action such as keys to press, menu selec-
tions, and commands. For example, “Click Next to go to the next
page.”
Italic Italic indicates information that you supply such as variables. It also
indicates emphasis and document titles. For example, “Replace
file_name with the actual name of your file.”
Courier Courier indicates examples of source code and system output. For
example, “The SVRMGR> prompt appears.”
Courier Bold Courier bold indicates characters that you type or keys you press in
examples of source code. For example, “At the LSNRCTL> prompt,
enter set password oracle to access Oracle.”
Underlined Blue Indicates hypertext cross-references to a specific chapter, section,
subsection, or sidehead. Clicking this topic using the hand symbol
brings you to this topic within the document. Right-clicking and
selecting Go Back from the shortcut menu returns you to the origi-
nating topic. For example, “The detector’s I/O signals are described
in Section 2.4, I/O Signal Connections.”
Keys The word key refers to a computer key on the keypad or keyboard.
Screen keys refer to the keys on the instrument located immediately
below the screen. For example, “The A/B screen key on the 2414Detector displays the selected channel.”
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 25/113
25
Notes
Notes call out information that is helpful to the operator. For example:
Note: Record your result before you proceed to the next step.
Attentions
Attentions provide information about preventing damage to the system or equipment. For
example:
Cautions
Cautions provide information essential to the safety of the operator. For example:
… Three periods indicate that more of the same type of item can
optionally follow. For example, “You can store filename1, filename2 ,… in each folder.”
> A right arrow between menu options indicates you should choose
each option in sequence. For example, “Select File > Exit” means
you should select File from the menu bar, then select Exit from the
File menu.
STOP Attention: To avoid damaging the detector flow cell, do not touch the flow cell window.
Caution: To avoid burns, turn off the lamp at least 30 minutes before removing it for replacement or adjustment.
Caution: To avoid electrical shock and injury, unplug the power cord before performing maintenance procedures.
Caution: To avoid chemical or electrical hazards, observe safe laboratory practices when operating the system.
Convention Usage
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 26/113
26
1
Chapter 1
IntroductionFeatures
The Waters ®
432 Conductivity Detector (Figure 1-1) is specifically designed to be
integrated into chromatographic systems. The following features contribute to its
performance in measuring the conductivity of column eluents:
• Unique 5-electrode flow cell design
• Heat exchanger and a built-in automatic temperature control system for stable
operation
• Auto baseline/auto zero
• External recorder/integrator and chart mark connections
• Three time constant selections
• “Leak-detected” alarm signal
Figure 1-1 Waters 432 Conductivity Detector
TP01268
IN OUT
W at e r s 43 2 C o n d u c t i v i t y D e t e c t o r
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 27/113
Introduction 27
1
Method of Operation
This section discusses the method of operation of the 432 Detector. Additional descriptive
information appears in these sections:
• Section 2.4.1, I/O Signal Descriptions
• Section 3.1, Controls and Indicators
• Appendix A, Specifications
Measurement Technique
The 432 Detector responds to all ions present in the flow cell, since all ions in solution
conduct electricity. This allows the 432 Detector to detect a wide variety of sample ions.The 432 Detector eliminates the eluent’s contribution to conductivity with an electronic
technique called baseline suppression. The detector measures the eluent conductivity and
assigns it a value of zero. Thus, any sample ions appear as positive or negative
measurements, relative to the baseline.
The temperature of an ionic solution affects the conductivity of the ions. Generally, a
solution’s conductivity rises about 2% for every degree Celsius of temperature increase.
The special flow cell heater in the 432 Detector minimizes the effect of ambienttemperature fluctuations on measurement accuracy.
Flow Cell Design
The flow cell in the 432 Detector contains five electrodes connected in a measuring circuit:
two reference electrodes, two detection electrodes, and a guard electrode that provides a
local electrical “ground” (Figure 1-2). Column eluent flows through the heater to attain the
set temperature, and then flows through the cell, directly contacting the electrodes. The
5-electrode design permits measurement of conductivity to be made with a very lowcurrent at the detection electrodes. The low current employed eliminates impedance and
other problems associated with simpler designs, and results in a stable baseline and an
extended range of linearity.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 28/113
28
1
Figure 1-2 Flow Cell Schematic
Ion Detection Theory
The conductance of a solution of known concentration can be calculated using the
following equation:
G = measured conductance of the solution, in Siemens
(1 S = ohm−1
)C = concentration in equivalents per 1000 cm3
K = length/area of cell (the cell constant)
λ = equivalent conductance in S cm2 equiv−1
Table 1-1 lists the equivalent conductances of some common ions.1
Concentrations above
10−5 to 10−3 N, generally exhibit decreased equivalent conductance due to interionic
effects.
TP01271
1
3 2
Flow Cell Block(heated)
Fluid Outlet
1= Reference Electrodes2= Detection Electrodes
3= Guard Electrode
GλC
10 3–----------=
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 29/113
Introduction 29
1
1. Henry H. Bauer et al., eds. “Instrumental Analysis,” Allyn and Bacon, Boston (1978), p. 115. Reprintedwith permission from the publisher.
Table 1-1 Limiting Equivalent Conductance of Ions in Water at 25 °C
Cations l + Anions λ —
H + 349.8 OH − 198.6
Li + 38.6 F − 55.4
Na + 50.1 Cl − 76.4
K + 73.5 Br − 78.1
Rb + 77.8 I − 76.8
Ag+
61.9 NO3 −
71.5NH4
+ 73.3 ClO3− 64.6
(CH3)2NH2+ 51.8 ClO4
− 67.4
Hg 2+ 53.0 IO4− 54.5
Mg 2+ 53.1 Formate 54.6
Ca 2+ 59.5 Acetate 40.9
Ba2+
63.6 Benzoate 32.4Cu 2+ 53.6 SO4
2− 80.0
Zn 2+ 52.8 CO32− 69.3
La 3+ 69.7 Fe(CN)64− 111.0
Ce 3+ 69.8
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 30/113
Selecting the Installation Site 30
2
Chapter 2
Installing the DetectorThis chapter guides you through the following steps in preparing the 432 Detector for
operation in a chromatographic system:
• Selecting an installation site that satisfies the detector’s power and environmental
requirements
• Unpacking and inspecting the 432 Detector and accompanying items
• Connecting the detector to your AC power supply
• Connecting the detector electrically to the other components of your chromatographic
system
• Connecting the detector inlet to the column and the detector outlet to a waste
receptacle (and, if required, installing the pulse dampener)
• Passivating the detector and other post-column fluid path components
After you have successfully completed this chapter, familiarize yourself with the
information in Section 3.1, Controls and Indicators. When you are ready to operate the
detector, perform the startup procedure described in Section 3.2, Startup and Shutdown.
2.1 Selecting the Installation Site
Operating Environment
The 432 Detector operates in any standard laboratory environment that provides suitable
electrical power and remains within the following ranges:
• Temperature: 5 to 35 °C (40 to 95 °F)
• Humidity: 20 to 80%, noncondensing
Install the instrument in a clean area that is free from exposure to:
• Temperature or humidity extremes, which can be found near direct sunlight, heat
registers, and air conditioning vents
• Strong electromagnetic radiation, such as from large motors or arcing contacts
• Appreciable shock or vibration
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 31/113
Installing the Detector 31
2
Required Space
The 432 Detector requires bench space that measures approximately:
• 10 inches (25 cm) high
• 14 inches (34 cm) wide
• 24 inches (60 cm) deep
Power Requirements
The 432 Detector requires:
• One properly grounded AC voltage outlet.
• Correct voltage and fuse selections as shown in Table 2-2.
2.2 Unpacking and Inspection
Unpacking
The 432 Detector is shipped in one carton that contains the following items:
• Waters 432 Conductivity Detector
• Star tup Kit• Validation certificate
• Waters 432 Conductivity Detector Operator’s Guide
• Packing list
• Declaration of conformity
Note: If you purchased the 432 Detector as part of an ion/liquid chromatograph system, a
Waters representative will perform the installation and startup.To unpack the 432 Detector:
1. Locate the packing list.
2. Unpack the contents of the shipping carton and check the contents against the
packing list to make sure that you received all items.
3. Check the contents of the Startup Kit against the Waters 432 Conductivity Detector
Startup Kit List .4. Save the shipping carton for future transport or shipment.
STOP
Attention: Make sure that air can circulate freely through the ventilation slots on both side panels.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 32/113
AC Power Connection 32
2
Inspection
Inspect all items. If you find any damage or discrepancy, immediately contact the shipping
agent and Waters. For more information about the instrument warranty, refer to Waters
Licenses, Warranties, and Support .
If the shipment is complete and undamaged, record the installation date and serial number
of the 432 Detector in the spaces provided in Appendix B, Spare Parts.
2.3 AC Power Connection
Power Cord
The power connector is located on the lower-right corner of the rear panel, as shown in
Figure 2-1. If a power plug other than the one supplied is needed for your location, consultTable 2-1 and observe the existing applicable regulations.
Caution: To avoid a potential fire hazard and damage to the 432 Detector, make sure that the voltage selector in the power connector is set correctly to match the available AC power source, and that the correct fuses are installed before you apply AC power.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 33/113
Installing the Detector 33
2
Figure 2-1 Rear Panel
The 432 Detector can be adapted to operate within two voltage ranges at 50 or 60 Hz.
Table 2-2 describes these voltage ranges and the fuse value that is appropriate to each.
Table 2-1 Power Cord Wire Identification
Wire (USA) Wire (International) Connection
Black Brown Hot
White Blue Neutral
Green Green/Yellow Ground (Earth)
IEEE DIPSwitch Cover
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 34/113
AC Power Connection 34
2
Required Material
You need a flat-blade screwdriver to perform this procedure.
Procedure
To change the operating voltage setting:
1. Remove the power cord from its connector on the rear panel of the controller and
pry open the power connector cover with a flat-blade screwdriver.
2. Remove the voltage selection barrel and locate the correct voltage setting
(Figure 2-2).
3. Reinstall the voltage selection barrel so the desired voltage setting appears through
the window when you close the power connector cover (Figure 2-2).
Figure 2-2 Changing the Voltage Setting
4. Determine if you need to change the fuses (see Table 2-2). All units are supplied
with two 2-A fuses installed for 100/120 volt operation. If you operate the unit on
220/240 volt power, change the fuse as outlined in Section 5.1.1, Replacing Fuses.
5. Reinstall the power connector cover and the power cord.
Table 2-2 Nominal Operating Voltage
Nominal Voltage (VAC) Fuse
100/120 T 2A
220/240 T 1A
Caution: To avoid the possibility of electrical shock, turn off the front panel power switch and unplug the power cord.
Voltage Settings
2 4 I/O Si l C ti
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 35/113
Installing the Detector 35
2
2.4 I/O Signal Connections
The 432 Detector is usually installed as an integral part of a data collection system. You
can control the 432 Detector either locally from the keypad on the front panel or remotelyfrom a PowerLine™ controller, such as the Waters 600S.
This section describes the detector’s I/O signals and how they connect to the following
devices:
• PowerLine controller
• Empower™ or Millennium® 32
software
• Data module
• SAT/IN™ module
• Chart recorder
• Device signalling the Chart Marker input
• Device signalling the Auto Zero input
2.4.1 I/O Signal Descriptions
The 432 Detector rear panel has an IEEE-488 connector for communication with aPowerLine controller, and a terminal strip (Figure 2-3) for the input/output signals. These
signals are described in Table 2-3.
STOP
Attention: To meet the regulatory requirements of immunity from external electrical disturbances that may affect the performance of this instrument, do not use cables longer than 9.8 feet (3 meters) when connecting to the screw-type barrier terminal strips. In addition, ensure you always connect the shield of the cable to chassis ground at one instrument only.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 36/113
I/O Signal Connections 36
2
Figure 2-3 I/O Terminal Strip
Table 2-3 I/O Signal Descriptions
Terminal Pairs Function
Rec (+ and –) Recorder output – A 10-mV full-scale analog output signal appears
on these terminals. The measurement range is determined by the
product of the Base Range and Sensitivity settings: for example,
500 µS (base range) x 0.005 (sensitivity) = 2.5 µS full scale.Int (+ and –) Integrator output – A 1-V full-scale analog output signal appears on
these terminals. The measurement range is selectable:
10, 50, or 100 µS full scale.
Marker Out Marker output – A 1-second contact closure signal appears on these
terminals when either of the following events occurs:
• The Chart Mark key on the keypad is pressed
• A contact closure signal occurs between the Marker In terminalsLeak Leak Alert output – A contact closure signal appears on these termi-
nals if a leak is detected inside the detector.
Auto Zero
(+ and –)
Auto Zero input – The voltage at the Recorder and Integrator output
terminals is set to the user-selected balance offset level when a
contact closure occurs between these terminals.
Marker In
(+ and –)
Marker input – A chart mark (~0.5 mV for 3 seconds) is added to the
Recorder output signal when a contact closure signal appearsbetween these terminals.
+
–
+ –
+
–
+
–
INT
REC
LEAK
MARKER
IN
MARKEROUT
AUTO ZERO
+
–
+–
+
–
+
–
Int
Rec
Marker In
Auto Zero
Leak
Marker Out
Required Material
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 37/113
Installing the Detector 37
2
Required Material
To connect cables to the I/O terminals, use a small flat-blade screwdriver.
Other Rear Panel Connections and DIP SwitchIn addition to the I/O terminal strip, the rear panel also contains the following items:
• IEEE-488 connector – Communication bus for use with a Waters PowerLine system
controller, such as the Waters 600S.
• DIP switch – Sets the IEEE-488 address seen by the system controller.
• Ground lugs – Used to connect the 432 Detector to an earth ground connection and
also used as a chassis ground connection to other system instruments.
2.4.2 PowerLine Controller Connections
The 432 Detector can be programmed remotely by a PowerLine controller (such as the
Waters 600S) via the IEEE-488 data communications bus.
Required Material
You need a 2.5-mm Allen wrench to connect to the 432 Detector.
Procedure
To connect the 432 Detector to a PowerLine controller:
1. Turn off the PowerLine controller and the 432 Detector.
2. Plug one end of the IEEE-488 cable (included in the Startup Kit) into the bus
connector on the rear panel of the 432 Detector (Figure 2-1) and the other end ofthe cable into the bus connector on the PowerLine controller.
3. Remove the DIP switch cover (Figure 2-1) using a 2.5-mm Allen wrench.
4. Refer to Table 2-4 to set the DIP switches on the rear panel of the 432 Detector
(Figure 2-4) to a unique IEEE-488 address between 2 and 29.
5. After you set the DIP switches, reinstall the DIP switch cover.
Note: To operate the 432 Detector in local mode, press the front panel Remote key. The illuminated light above the key will go out.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 38/113
I/O Signal Connections 38
2
Figure 2-4 IEEE-488 Address Switch
The IEEE-488 address DIP switch employs positive logic to determine the address of the
432 Detector from the switch settings. Table 2-4 shows the settings for valid addresses.
Table 2-4 IEEE-488 DIP Switch Setting
IEEE-488
Address
DIP Switch Settings
1 2 3 4 5
2 OFF ON OFF OFF OFF
3 ON ON OFF OFF OFF
4 OFF OFF ON OFF OFF
5 ON OFF ON OFF OFF
6 OFF ON ON OFF OFF
7 ON ON ON OFF OFF8 OFF OFF OFF ON OFF
9 ON OFF OFF ON OFF
10 OFF ON OFF ON OFF
11 ON ON OFF ON OFF
12 OFF OFF ON ON OFF
13 ON OFF ON ON OFF14 OFF ON ON ON OFF
15 ON ON ON ON OFF
16 OFF OFF OFF OFF ON
17 ON OFF OFF OFF ON
18 OFF ON OFF OFF ON
19 ON ON OFF OFF ON
1 2 3 4 5
O F F
12
4
816
Switch 5Switch 1
(Address 8 Shown)
Table 2-4 IEEE-488 DIP Switch Setting (Continued)
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 39/113
Installing the Detector 39
2
PowerLine Operation
Under PowerLine control, the 432 Detector is recognized as a 431 Detector and it retains
the functionality of the 431 Detector with the following differences:
• The Balance field on the detector setup page of the PowerLine controller affects the
Integrator Balance and the Integrator Output only.
• When you press the Setup key on the controller, the selected Balance value is sent to
the 432 Detector from the PowerLine controller. However, the 432 Detector output
does not change to the selected balance until the detector is autozeroed by a contactclosure at the Auto Zero input terminals on the rear panel (remote or local mode) or
when you press the Auto Zero key on the front panel (local mode only).
Under PowerLine control, the 432 Detector retains the full functionality of local mode
operation, except for the following differences:
• The Recorder Sensitivity ranges of 0.0002 and 0.0001 are not accessible.
• The Integrator Sensitivity ranges are not accessible.• The 432 Detector does not automatically perform an Auto Zero after an Auto Base
routine has occurred.
2.4.3 Empower and Millennium32
Connections
Empower and Millennium32
software perform data acquisition, processing, and
management of chromatographic information. This software requires the detector’s analog
signal to be converted to a digital form.
20 OFF OFF ON OFF ON
21 ON OFF ON OFF ON
22 OFF ON ON OFF ON
23 ON ON ON OFF ON
24 OFF OFF OFF ON ON
25 ON OFF OFF ON ON26 OFF ON OFF ON ON
27 ON ON OFF ON ON
28 OFF OFF ON ON ON
29 ON OFF ON ON ON
g ( )
IEEE-488
Address
DIP Switch Settings
1 2 3 4 5
Empower and Millennium32
are menu-driven applications specifically designed by Waters
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 40/113
I/O Signal Connections 40
2
for chromatographers. Use the software to:
• Acquire data
• Process data• Generate and print reports
• Store information (or data) in a central area and share this information with users who
have proper security access
To connect the 432 Detector to an Empower or Millennium32
computer, be sure to:
• Connect the Bus Satellite Interface (SAT/IN) module to the Bus Laboratory
Acquisition and Control/Environment (LAC/E™) card in the Empower computer,Millennium
32computer, acquisition client, or LAC/E
32.
• Connect the 432 Detector to the Bus SAT/IN module (Channel 1 or 2).
• Remove the IEEE-488 cable from the rear panel of the 432 Detector, if it is
connected.
The 432 Detector is in local mode when it is connected to an Empower and Millennium32
computer.
Bus SAT/IN Module
The Waters Bus SAT/IN module, shown in Figure 2-5, translates analog signals into digital
form. It then transmits these digital signals to the Bus LAC/E card inside the workstation,
acquisition client, or LAC/E32
.
Figure 2-5 Bus SAT/IN Module (Front Panel)
1 2 3 4 5 6 7 8
CHANNEL 1 CHANNEL 2
IN INOUT OUT
CH1
EVENTS
CH2
+ –
Waters SAT/IN Module
CH1
CH2 OK
+ –
Note: To prevent damage to the unit, always disconnect the power cord at either the wall
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 41/113
Installing the Detector 41
2
outlet or the power supply before you attach or remove the power connection to the Bus SAT/IN module. The Bus SAT/IN module does not have a power switch.
Connecting the Bus SAT/IN Module to the Bus LAC/E CardThe Bus SAT/IN module connects to the Bus LAC/E through an I/O distribution box, as
shown in Figure 2-6.
To connect the Bus SAT/IN module to the Bus LAC/E card:
1. Use the I/O distribution cable to connect the I/O distribution box to the 9-pin I/O
distribution port on the Bus LAC/E card at the back of the Millennium32
computer.
2. Use a serial cable to connect the data terminal on the back of the Bus SAT/IN to aport of the I/O distribution box.
3. Configure the serial port for the Bus SAT/IN module as described in the Empower or
Millennium32
installation and configuration guides.
I/O Di t ib ti P t (9 i )
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 42/113
I/O Signal Connections 42
2
Figure 2-6 Bus SAT/IN to Bus LAC/E Connections
AC to DC Converter
I/O Distribution Port (9-pin)of Bus LAC/E Card
I/O Distribution Box
Connect SAT/INto Port 1 on theI/O Distribution Box
Modified Modular Jack Connections
I/O DistributionCable
PWRDATABCD
SAT/IN ModuleRear Panel
Serial Cable
Connecting the Bus SAT/IN Module to the 432 Detector
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 43/113
Installing the Detector 43
2
The Bus SAT/IN module connects to the 432 Detector as shown in Figure 2-7. Refer to the
procedure following the figure and Table 2-5 for complete details.
Figure 2-7 Bus SAT/IN to 432 Detector Connections
To connect the 432 Detector to the Bus SAT/IN module:
1. Connect the white wire of the analog cable (included with the Bus SAT/IN module) to
the Int + terminal on the rear panel of the 432 Detector. Connect the black wire to
the Int – terminal.
2. Connect the other end of the cable to either the Channel 1 or Channel 2 connector
on the front panel of the Bus SAT/IN module.
STOP
Attention: To prevent damage to the unit, do not plug in the power cord of the Bus SAT/IN module until you perform all of the procedures described in the Waters Bus
SAT/IN Module Installation Guide.
+
–
+
–
+ –
+
–
INT
REC
LEAK
MARKERIN
MARKEROUT
AUTO ZERO
TP01264
1 2 3 4 5 6 7 8
CHANNEL 1 CHANNEL 2
IN INOUT OUT
CH1
EVENTS
CH2
+ –
Waters SAT/IN Module
CH1
CH2 OK
Red
Black
Waters 432 Detector
+ –
White
Black
3. Connect the Event In terminals of the channel you chose in the previous step to the
Inject Start output signal of the Waters Alliance ®
solvent delivery system or the
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 44/113
I/O Signal Connections 44
2
Inject Start output signal of the Waters Alliance solvent delivery system or the
Waters 717plus (or equivalent) Autosampler.
4. Remove the IEEE-488 cable from the rear panel of the 432 Detector, if it is
connected.
The connections from the 432 Detector to the Bus SAT/IN are summarized in Table 2-5.
2.4.4 Data Module Connections
This section describes how to connect the analog output signal from the 432 Detector to
the Waters 746 Data Module.
Analog Signal
To send the analog output signal from the 432 Detector to a Waters data module, connectthe signal cable in the 432 Detector Startup Kit as described in Table 2-6.
Marker Out Signal
The Marker Out terminals of the 432 Detector provide a contact closure output signal
when either of the following events occurs:
• Chart Mark key is pressed
• Marker In terminals are shorted together
Table 2-5 Bus SAT/IN Cable Connections
432 Detector I/O
Connector Terminal
Bus SAT/IN
Cable
Bus SAT/IN
Connector
Int (+) White wire
Int (–) Black wire Channel 1 or 2
STOP
Attention: Remember to meet the regulatory requirements of immunity from external electrical disturbances that may affect the performance of this instrument, do not use cables longer than 9.8 feet (3 meters) when connecting to the screw-type barrier terminal strips. In addition, ensure you always connect the shield of the cable to chassis ground.
Table 2-6 Data Module Signal Cable Connections
Wire432 Detector I/O
Connector Terminal
746
Terminal
Red Int (+) (+)
Black Int (–) (–)
Shield Ground lug None
Use the signal to start a Waters 746 Data Module by connecting a signal cable to the
module’s data cable (Table 2-7)
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 45/113
Installing the Detector 45
2
module s data cable (Table 2 7).
2.4.5 Chart Recorder Connections
To connect the 432 Detector to a chart recorder:
1. Attach the Recorder cable (see Appendix B, Spare Parts) to the 432 Detector REC
output terminals, as indicated in Table 2-8.
2. Connect the cable shield to the ground lug on the 432 Detector rear panel.
3. Connect the other end of the cable to the 10-mV input terminals on the chartrecorder, as indicated in Table 2-8.
2.4.6 Chart Marker Input Connections
The 432 Detector accepts a chart mark (start inject) signal from the following devices:
• Waters 717plus Autosampler
• Any other device that provides a compatible switch closure
Waters 717plus Autosampler
To connect the 432 Detector to a Waters 717/717plus Autosampler, connect a signal cable
as indicated in Table 2-9.
Table 2-7 Data Module Chart Mark Cable Connections
Wire
432 Detector I/O
Connector
Terminal
746
Cable
Either wire Marker Out Join to both Remote Start
wires (white and red)
Other wire Marker Out Green wire
Table 2-8 Chart Recorder Cable Connections
Wire432 Detector I/O
Connector Terminal
Chart Recorder
Terminal
Red Rec (+) Pen (+)
Black Rec (–) Pen (–)
Table 2 9 Autosampler Chart Mark Cable Connections
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 46/113
I/O Signal Connections 46
2
2.4.7 Auto Zero Input Connections
The voltage at the Recorder and Integrator outputs is set to the user-selected balance
offset level when a contact closure occurs between the Auto Zero terminals. This sectiondescribes how to connect the 432 Detector to the following devices (so that an auto zero
occurs at the injection point):
• Waters 717plus Autosampler
• Any other device that provides a compatible switch closure
Waters 717plus Autosampler
To connect the 432 Detector to a Waters 717plus Autosampler, connect a signal cable as
indicated in Table 2-10.
2.4.8 Alliance Separations Module Connections
Connect the detector to Waters Alliance Separations Modules, when it is not under the
control of the Millennium32
software, to perform the following tasks:
• Auto-Zero on inject• Chart mark on inject
• Method start
Generating Auto-Zero on Inject
To generate the Auto-Zero function on the 432 Detector at the start of an injection, make
the connections summarized in Table 2-11 and illustrated in Figure 2-8.
Table 2-9 Autosampler Chart Mark Cable Connections
432 Detector I/O
Connector Terminal
Autosampler
Terminal
Marker In (+) Either Inject Start terminal of a pair
Marker In (–) Other Inject Start terminal of the same pair
Table 2-10 Autosampler Auto Zero Cable Connections
432 Detector I/O
Connector Terminal
Autosampler
Terminal
Auto Zero (+) Either Inject Start terminal of a pairAuto Zero (–) Other Inject Star t terminal of the same pair
Table 2-11 Connections for Generating Auto-Zero on Inject
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 47/113
Installing the Detector 47
2
Before you can generate an Auto-Zero from an Alliance Separations Module, you must
configure the Auto-Zero signal at the 432 Detector front panel. The default Auto-Zero
signal is Low.
Figure 2-8 Alliance Separations Module Connections to the 432 Detector
Auto-Zero on Inject
Generating Chart Mark on Inject
To generate the chart mark function at the start of an injection, make the connections
summarized in Table 2-12 and illustrated in Figure 2-9.
Table 2 11 Connections for Generating Auto Zero on Inject
Alliance Separations Modules
(B Inputs and Outputs) 432 Detector (A Inputs)
Pin 1 Inject Start Auto-Zero (+)
Pin 2 Inject Start Auto-Zero (–)
Inject Start +
Inject Start –
Ground
Stop Flow +
Stop Flow –
Hold Inject 1+
Hold Inject 1 –
Hold Inject 2 +
Hold Inject 2 –
Ground
Chart Out +Chart Out –
Waters AllianceB (Inputs and Outputs)
10 Auto-Zero -
9 Auto-Zero +
8 Ground7 Chart Mark -
6 Chart Mark +5 Lamp On/Off -
4 Lamp On/Off +3 Ground
2 Inject Start -1 Inject Start +
Waters 432 DetectorA (Inputs)
+
–
+
–
+
–
+
–
INT
REC
LEAK
MARKER
IN
MARKER
OUT
AUTO ZERO
+
–
+
–
+
–
+
–
Int
Rec
Marker In
Auto Zero
Leak
Marker Out
Table 2-12 Connections for Generating Chart Mark on Inject
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 48/113
Making Fluidic Connections 48
2
Before you can generate a chart mark from an Alliance Separations Module, you must
configure the chart mark signal at the front panel. The default chart mark signal is Low.
Figure 2-9 Alliance Separations Module Connections to the 432 Detector
Chart Mark on Inject
2.5 Making Fluidic Connections
Fluid lines to a column and waste container connect to the front of the 432 Detector, as
shown in Figure 2-10. To make these connections:
• Cut the tubing.
• Assemble compression fittings and ferrules.
• Connect the tubing to the detector.
Table 2 12 Connections for Generating Chart Mark on Inject
Alliance Separations Modules
(B Inputs and Outputs) 432 Detector (A Inputs)
Pin 1 Inject Start Marker In (+)
Pin 2 Inject Start Marker In (–)
Inject Start +
Inject Start –
Ground
Stop Flow +
Stop Flow –Hold Inject 1+
Hold Inject 1 –
Hold Inject 2 +
Hold Inject 2 –
Ground
Chart Out +
Chart Out –
Waters AllianceB (Inputs and Outputs)
10 Auto-Zero -
9 Auto-Zero +
8 Ground7 Chart Mark -
6 Chart Mark +5 Lamp On/Off -
4 Lamp On/Off +3 Ground
2 Inject Start -1 Inject Start +
Waters 432 DetectorA (Inputs)
+
–
+
–
+
–
+ –
INT
REC
LEAK
MARKER
IN
MARKER
OUT
AUTO ZERO
+
–
+
–
+
–
+–
Int
Rec
Marker In
Auto Zero
Leak
Marker Out
This section will guide you through each of these procedures.
Attention: Conductivity detection is sensitive to flow rate fluctuations If you use a
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 49/113
Installing the Detector 49
2
Figure 2-10 Fluid Connections
Cutting Stainless Steel Tubing
You need the following tools to cut stainless steel tubing:
• A file with cutting edge
• Two cloth- or plastic-covered pliers
To cut the tubing:
1. Measure the length of 1/16-inch OD, 0.009-inch ID, stainless steel tubing you needto make the following connections:
• Column to the detector inlet
• Detector outlet to a suitable waste container
2. Use a file with a cutting edge to scribe the circumference of the tubing at the desired
length.
3. Grasp the tubing on both sides of the scribe mark with cloth-covered pliers. Gentlywork the tubing back and forth until it separates.
4. File the ends smooth.
STOP
Attention: Conductivity detection is sensitive to flow rate fluctuations. If you use a non-Waters pump or a Waters pump without the SILK microflow compensation algorithm,
you must install the pulse dampener kit supplied in the Startup Kit for optimum performance. Refer to the installation procedure in this section.
In From Column IN OUT
Out To Waste (18 inches.
0.009-inch I.D.)
W at e r s 43 2 C o nd uc t i v i t y D e t e c t o r
In from Column
Out to Waste (18 inches, 0.009-inch ID)
Cutting Polymeric Tubing
Waters chromatography systems are supplied with a tubing cutter (similar to the one in
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 50/113
Making Fluidic Connections 50
2
Waters chromatography systems are supplied with a tubing cutter (similar to the one in
Figure 2-11) to facilitate cutting polymeric tubing. This section presents the recommended
procedure for using the tubing cutter.Note: To avoid bandspreading caused by angled cuts, always use a tubing cutter. Angled cuts leave unswept dead volumes at the connection junction due to the poor fit of the tubing against the connector or port.
To cut a length of polymeric tubing:
1. Estimate the length of tubing required to connect the components. Allow slack so
that the tubing is not pulled tightly around sharp corners.
2. Insert the tubing into the cutter so that the tubing extending from the metal side is
the length required. Use the proper hole to have a snug enough fit so that the tubing
is not flexed by the blade when you cut it.
Figure 2-11 Cutting Polymeric Tubing
3. Press down on the razor blade to cut the tubing (Figure 2-11). Discard the excess
tubing that extends from the clear side of the cutter.
4. Inspect the cut for burrs or scratches and for the perpendicularity of the cut.
Assembling Compression Fittings
To assemble each compression fitting:
1. Slide the compression screw over the tubing end, followed by the ferrule
(Figure 2-12).
2. Mount the ferrule with its taper end facing the end of the tubing (Figure 2-12).
CompressionScrew
F l
CompressionScrew
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 51/113
Installing the Detector 51
2Figure 2-12 Ferrule and Compression Screw Assembly
Connecting to the 432 Detector
To make connections at the column outlet and detector inlet, and at the detector outlet:
1. Install a compression screw and then a ferrule on the length of 0.009-inch tubing
from the column outlet. Use stainless steel fittings on stainless steel tubing and
PEEK fittings on PEEK tubing.
Note: If you are using a column with 1/4–28 end fittings and there is a length of tubing with 1/4–28 fittings on each end, use the 1/4–28 to Z-detail adapter (included in the Startup Kit) to connect this tubing to the tubing that leads to the detector inlet.
The Waters IC-Pak C column comes supplied with a length of tubing that has a 1/4–28 fitting on one end (column outlet) and a Waters compression screw and ferrule on the other end (detector inlet).
2. Push the free end of the tubing as far as it will go into the IN fitting on the 432Detector. While you hold it there, use a 5/16-inch open-end wrench to tighten the
compression screw 3/4-turn past finger-tight.
Note: The 432 Detector and IC-Pak series of columns have very deep ferrules.
3. Remove the compression screw and tubing from the connection and verify that fluid
can flow freely.
4. Reconnect the tubing to the IN fitting, making sure to push the tubing all the way intothe fitting.
5. Install a ferrule on an 18-inch length of 0.009-inch tubing and connect it to the OUT
connection on the 432 Detector. Use stainless steel fittings on stainless steel tubing
and PEEK fittings on PEEK tubing.
6. Place the other end of the tube in a waste container. If you are using any Teflon
tubing, attach it after the stainless steel or PEEK tubing.
Ferrule
0.009-inch I.D. Tubing(0.23 mm)
Ferrule
0.009-inch ID Tubing(0.23 mm)
Installing the Pulse Dampener
To achieve the best performance from the 432 Detector in a chromatographic system with
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 52/113
Making Fluidic Connections 52
2
p g p y
a non-Waters pump, Breeze™ software, or Waters HPLC 515 Pump, you must install the
pulse dampener kit supplied in the Startup Kit. The pulse dampener is not required if youare using a Waters 2695 Separations Module.
To install the pulse dampener between the pump and the injector:
1. Assemble the pulse dampener (Figure 2-13) using the instructions in the pulse
dampener kit.
2. Connect the large-ID (0.020-inch) tubing to the pump outlet using a stainless steel
compression screw and ferrule.
3. Connect the small-ID (0.009-inch) tubing to the injector inlet using a stainless steel
compression screw and ferrule.
4. Disconnect the tubing from the injector inlet.
5. Pump ASTM Type I reagent water at £ 2 mL/min through the pulse dampener
assembly until you see a constant stream exiting from the restrictor assembly outlet
line.
6. Reconnect the tubing to the injector inlet.
0.020-inch I.D.Tubing
0.009-inch I.D.Tubing
0.020-inch IDTubing
0.009-inch IDTubing
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 53/113
Installing the Detector 53
2
Figure 2-13 Pulse Dampener
2.6 Passivating the System
Passivating the system removes potential contamination from the wetted surfaces of all
system components. Perform passivation on a new system, and subsequently, whenever
you suspect that contamination may have occurred. See Section 5.3, Troubleshooting, for
help diagnosing performance problems.
Use this procedure for Waters hardware only. For other equipment, check with the
manufacturer before you continue with this procedure.
STOP
Attention: If you are installing the 432 Detector into an existing Waters system, replace the pump seals before you passivate. Use the new pump seals supplied in the Startup Kit and refer to the replacement procedure in the pump manual.
Low PressureFilter Assembly
RestrictorAssembly
To InjectorUnionFrom Pum pFrom Pump Union To Injector
Low PressureFilter Assembly
RestrictorAssembly
To passivate the system:
1. Replace the column with a union fitting.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 54/113
Verifying the Detector 54
2
2. If the system is not new, flush it thoroughly with ASTM Type I reagent water to
remove any residual solvents or salts.3. Connect the power cord to the 432 Detector and plug the other end into an AC
power outlet. Push the 432 Detector power switch to turn on the instrument.
4. Prime the pump with 6 N nitric acid (HNO3) and run it at a flow rate of 1.2 mL/min for20 minutes to passivate all the wetted parts of the detector. Press the Clear key to
stop the overrange alarm.
5. Stop the pump.
6. Remove the inlet line from the nitric acid and place it in ASTM Type I reagent water.
7. Flush the system using one of the following methods:
• Prime and start the pump, then flush it with ASTM Type I reagent water at
1.2 mL/min until you observe a consistent reading of less than 20 µS (base rangeset to 50 µS).
• Flush the system overnight with 100% methanol at a reduced flow rate. By the
next morning the system will be passivated and ready for use.
Note: If you are using a pump with seal-wash capability, skip step 8.
8. Use a syringe to flush the back of the pump seals and pistons by slowly running
about 5 mL of water into the top hole in the baseplate of the pump heads. Place atissue under the baseplates to absorb the water.
9. Set the pump flow rate to 0.0 mL/min. It is not necessary to turn off the 432 Detector
unless it will be idle for an extended period (14 days).
For best results, always leave the power on to maintain cell temperature; it takes a
minimum of 2 to 3 hours once the detector is turned on to equilibrate the flow cell at the
selected operating temperature.
2.7 Verifying the Detector
This procedure is a guideline for verifying that the detector works correctly within its
expected operational range. The detector is calibrated before shipping, and recalibration is
not normally required.
Caution: To avoid chemical hazards, always wear safety glasses and gloves when you are using solvents.
Verify the detector when any of these conditions apply:
• When you replace the flow cell
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 55/113
Installing the Detector 55
2
• To verify accuracy
• When you make adjustments
Calibration Procedure
Note: You need solution of 1 mM potassium chloride (KCl) to calibrate the detector.
Note: Waters suggests one of its Technical Service Representatives perform this procedure.
1. Turn on the 432 Detector and set the temperature control to 35 °C. Allow 2 to 3hours for the temperature in the flow cell to equilibrate.
2. Set the base range to 200 µS.
3. Set the Filter Time Response to Fast.
4. Pump 1 mM KCl solution through the detector (without a column in place).
5. Verify that the front panel output is 147 µS ± 5 µS.
Chapter 3
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 56/113
Controls and Indicators 56
3
Operating the DetectorThis chapter contains:
• A description of front panel controls and displays
• Procedures for starting up, shutting down, and long-term storage
• Recommended operating practices
3.1 Controls and Indicators
Figure 3-1 illustrates the controls and indicators on the front panel of the 432 Detector.
Figure 3-1 Front Panel
Remote Temp. Pol.
Chart
Mark
7 8 9
4 5 6
1 2 3
0 . Clear
EnterShift
Resp. Bal.
BaseRange
Sens.Range
AutoBase
AutoZero
CONDUCT( S/cm)
BASE( S/cm/FS)
SENS
274 500 0.0005
ON
OFFIN OUT
Waters 432Conductivity Detector
Power Switch
The power switch (located in the lower-right corner of the front panel) controls power to the
432 Detector Upon startup an initialization routine verifies the data in ROM memory tests
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 57/113
Operating the Detector 57
3
432 Detector. Upon startup, an initialization routine verifies the data in ROM memory, tests
RAM memory function, and checks for any internal leakage or an eluent conductivity
over-range condition.
Display
The display shows instrument status and parameter values in two 20-character lines of
text. Upon startup, Waters 432 Self Check appears briefly. If any error conditions are
detected during startup or normal operation, the appropriate error message is displayed.
The main screen shows the measured conductivity, as well as the base range andsensitivity settings. When you set an operating parameter, the display shows the selected
or entered value.
Error Messages
A corresponding error message is displayed if one of the following conditions occurs:
• ROM/RAM error (checked during startup only)
Error: ROM/RAM
• Leakage detected
Error: Leak
• Temperature control failure
Error: Temp
• Over-range (above base range setting)
Error: Over Range
• Overflow (above 10,000 µS)
Error: Over Flow
Press the Clear key to clear an error alarm and message. For a continuing error condition,the error message remains after the audio alarm is cleared.
Keypad
Use the keypad to control the operation of the 432 Detector. Table 3-1 describes the
function of each key.
Note: Three keys (Balance, Sensitivity Range, and the numeral 1) perform an alternate function when they are preceded by the Shift key.
Table 3-1 Key Descriptions
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 58/113
Controls and Indicators 58
3
Table 3 1 Key Descriptions
Key Function
Remote key: Toggles between local and remote operating modes. In
remote mode, the light above the key is on and all other front panel
controls are disabled.
Polarity key: Toggles the polarity of the signal to the external chart
recorder and integrator. When positive polarity is selected, the light
above the key is illuminated.
Base Range key: Sets the base sensitivity range of the 432 Detector to
the appropriate value for the eluent being used. The base sensitivity is
set to one of ten steps, from 10 µS (maximum gain) to 10,000 µS, using
the Up and Down keys or the numeric keypad.
Sensitivity Range key: Sets the sensitivity range multiplier of the 432
Detector. The sensitivity range has twelve steps, from 0.0001 (maximum
sensitivity) to 1.0 (available only with 100 µS multiplier setting), and is set
using the Up and Down keys or the numeric keypad. The 10-mVfull-scale recorder response is calculated by multiplying the Base Range
by the Sensitivity Range to obtain a value of “x” µS / 10 mV FS. The
recorder range is 1 to 0.0001 for the 100 µS setting and 0.1 to 0.0001 for
the two lower settings.
Shift key then Sensitivity Range key: Sets the sensitivity range multi-
plier of the integrator to 100, 50, or 10 µS using the Up and Down keys or
the numeric keypad; the integrator output is 100, 50, or 10 µS/1 V,
respectively.
Balance key: Manually sets the offset (%) of the signal to the external
chart recorder. (Use the numeric keypad or Up and Down keys.)
Shift key then Balance key: Manually sets the offset (%) of the signal
to the integrator. (Use the numeric keypad or Up and Down keys.)
Shift key after Balance key: Changes the polarity of the offset. Allow-
able values are –100 to +100%.
Temperature key: Sets the temperature of the detection cell. Use the
Up and Down keys or the numeric keypad to turn temperature control off
(Setting 0) or select one of the following eight settings: 30, 35, 40, 45,
50, 55, 60, or 65 °C. The light above the key is illuminated when the
temperature control is on.
Remote
Pol.
Base Range
Sens.
Range
Bal.
Temp.
R k S t th ti t t f th 432 D t t t
Table 3-1 Key Descriptions (Continued)
Key Function
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 59/113
Operating the Detector 59
3
Response key: Sets the response time constant of the 432 Detector to
optimize signal-to-noise ratio. Use the Up and Down keys or the numerickeypad to choose Setting 1 (Fast, 0.25 sec) for very narrow peaks,
Setting 2 (Standard, 0.5 sec), or Setting 3 (Slow, 1.0 sec) to detect wider
peaks. Setting 2 is used for most applications.
Auto Zero key: Automatically zeros the Recorder and Integrator signals
to the specified Recorder Balance and Integrator Balance offsets,
respectively.
Auto Base key: Automatically sets the base range of the 432 Detectorto the appropriate value for the eluent being used. This is the next
highest setting above the actual background conductivity of the eluent.
Shift key: Press the Shift key before , not along with, other keys to
access additional functions and also to change polarity when you set
balance offset values. When the Shift key is pressed, an asterisk (*)
appears at the right side of the display; press Shift again to return to
normal mode.
Shift key then Balance key: Displays the integrator balance offset
value. When setting the balance offset, press Shift to change polarity.
Shift key then Sensitivity Range key: Displays integrator range value.
Shift key then 1 key: Displays the current, actual value of the chart
recorder balance offset. Press Enter to return to the main screen.
Chart Mark key: When this key is pressed, a 1-second, 1-mV signal is
sent to the Recorder terminals and a 1-second contact closure is sent to
the Marker Out terminals.
Enter key: When you manually set offsets, sensitivity range, or base
range, pressing Enter records the displayed value and returns the
display to the main screen. The Enter key is also used to access the
beep setting function.Clear key: Erases a value input from the keypad. The Clear key is also
used to clear an error alarm and message. For a continuing error condi-
tion, the error message remains after the audio alarm is cleared.
Resp.
Auto
Zero
Auto
Base
Chart
Mark
Enter
Shift
Clear
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 60/113
3.2 Startup and Shutdown
Startup Procedure
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 61/113
Operating the Detector 61
3
Startup Procedure
Perform the following procedure to start the 432 Detector. Typically, this procedure is done
at the beginning of each workday.
Note: This procedure assumes that the flow cell has stabilized at the selected temperature (minimum 2 to 3 hours). Standard practice is to leave the detector powered and with the temperature control on unless the instrument will be unused for several days.
Set the temperature at least 5 °C above the highest ambient temperature expected for the
duration of the application.1. Prime the pump with properly degassed eluent and set the flow rate to 1.2 mL/min
or to the flow rate recommended for your particular column or application. Do not
sparge eluents, since sparge gasses may contain ionic contaminants.
2. Set the response (time constant) to the desired setting by pressing the Response
key. A standard setting (0.5 seconds) is preferred for most applications.
3. Set the base value by pressing the Auto Base key or by manually entering the base
range that is the next highest setting above the eluent’s background conductivity.
4. Turn on the recorder/integrator and run the system until the baseline stabilizes.
5. Depending on whether you are using a recorder or an integrator, do one of the
following actions:
• If you are using a 10-mV recorder connected to the Recorder terminals on the
rear panel, select the desired sensitivity by pressing the Sensitivity Range key,
then the appropriate Up or Down arrow key.
• If you are using an integrator connected to the Integrator terminals on the rear
panel, select the desired sensitivity by pressing the Shift and Sensitivity Range
keys, then the appropriate Up or Down arrow key.
6. Zero the recorder/integrator by pressing the Auto Zero key or have the Auto Zero
terminals of the rear panel I/O terminal strip connected to your manual injector or
autosampler.
The 432 Detector is now ready for operation.
Standby Setup
To eliminate the need to allow time for the flow cell temperature to equilibrate, leave the
432 Detector turned on at the end of the workday or workweek. Set the temperature
control to the operating temperature and the pump flow rate to 0.01 to 0.1 mL/min
(depending on the pump).
Long-Term Storage
If the 432 Detector is to be removed from a system for storage or if the system itself is to
be stored for a long time, flush the detector/system with 100% water, then 100%
HPLC d th l L th th l i th t ft h td If
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 62/113
Operating Recommendations 62
3
HPLC-grade methanol. Leave the methanol in the system after shutdown. If you are
removing the 432 Detector from the system, seal the inlet and outlet bulkheads with
dead-end fittings or a loop of tubing.
3.3 Operating Recommendations
Observe the following recommendations for best detector performance.
Temperature Equilibration
The 432 Detector should be powered up and set at the desired operating temperature for
two to three hours before use. Select a temperature at least 5 °C above the highest
ambient temperature expected during the duration of the application. The detector is
usually set at 35 °C, but it should be set higher if the ambient temperature will exceed
30 °C.
You may choose to leave the 432 Detector powered up overnight at a flow rate of 0.01– 0.1
mL/min (depending on the pump) to minimize the daily reequilibration time.
A drifting baseline is one indication that the temperature of the flow cell is not uniform
across the flow cell or stable over time.
Base Range
The Base Range is normally set at the next setting above the background conductivity ofthe eluent. For example, if the conductivity of borate/gluconate eluent is 270 µS, set the
Base Range to 500 µS.
Integrator Output
The Integrator output is not attenuated; signals should be below 1 V. Set the Integrator
output to 10 µS/V for small signals or to 50 µS/V when you expect a signal greater than
10 µS. If you are using the 432 Detector with chemical suppression, set the integrator
output to 100 µS/V.
Recorder Output
The Recorder output is attenuated and the Sensitivity Range should be adjusted to
provide the appropriate output level.
Polarity
Signal polarity depends on eluent conductivity. If necessary, press the Polarity key to
obtain peaks rather than dips.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 63/113
Operating the Detector 63
3
Eluent Handling
Replace your eluent reservoir filter regularly. When you analyze cations, use an all-plastic
eluent reservoir filter. Filter and degas eluents to prolong column life, reduce pressure
fluctuations, and decrease baseline noise. When you change eluents, flush the flow cell
and associated tubing thoroughly with the new eluent.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 64/113
adsorption cartridges produce ASTM Type I reagent water, and are recommended for ion
chromatography applications. Do not use HPLC-grade water or distilled water.
STOP
Attention: To avoid damage to the detector flow cell, do not allow the flow cell to dry out
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 65/113
Performing Ion Analysis 65
4
Containers
Use plastic to contain all anion and cation samples, cation standards, and cation eluents.
When you analyze trace level ions in water, polystyrene containers such as tissue culture
flasks are recommended; polypropylene or polymethylpentene containers suit most other
applications. Use polystyrene tissue culture flasks for long-term storage.
If your system operates on Breeze software or contains a 2695 Separations Module, use
4-mL polycarbonate vials to hold your samples and standards.
Preparing Containers for Low-Level Analysis
To prepare plastic containers for low-level analysis:
1. Soak all containers for 5 hours with a 1:1 solution of nitric acid (HNO3) and ASTM
Type I reagent water.
2. Rinse with plenty of ASTM Type I reagent water. The containers are ready for
analysis in the ppm range.
3. For analysis in the ppb range, fill each container completely with ASTM Type I
reagent water and let soak overnight.
Certain applications that involve ppb level analysis may require container considerations
beyond the scope of this manual. For further instructions on trace metal cleaning of
plasticware, see “Selection and Cleaning of Plastic Containers for Storage of Trace Element Samples,” JR Moody and RM Lindstrom, Analytical Chemistry, v. 49, Dec 1977,
pp. 2264-67, or contact the Waters Technical Services Department.
Cleaning SyringesTo avoid contamination, always rinse a syringe two to three times with ASTM Type I
reagent water before you draw standards or samples for injection.
High-pH Eluents
High-pH eluents (such as hydroxide eluent) absorb atmospheric CO2, which slowly
acidifies the eluent causing baseline drift and retention time changes. To minimize
STOP dry out.
STOP
Attention: Avoid glass containers (which tend to leach sodium cations) when you are analyzing for cations.
carbonate absorption, connect a soda lime (Ascarite ®
) tube (Figure 4-1) to the eluent
bottle as follows:
1. Insert a 3/4-inch (2-cm) piece of glass wool in one end of a polyethylene tube with
end fittings. Attach the end fitting.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 66/113
Fundamental Considerations 66
4
2. Fill the tube with soda lime (Ascarite) until it reaches 3/4 inches (2 cm) from the top.
3. Add another piece of glass wool to the other end of the tube and attach the end
fitting.
4. Drill a hole in the cap of the reagent bottle. The hole should be large enough to
accommodate the end fitting. Drill a second hole for the pump inlet line.
5. Pass the pump inlet line through the hole. Seal the hole with paraffin film.
6. Change the soda lime in the tube when it is exhausted.
Caution: To avoid chemical burns, wear gloves, lab coat, and eye glasses when you are handling soda lime.
End Fittings
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 67/113
Performing Ion Analysis 67
4
Figure 4-1 Soda Lime Tube
Sample Preparation
Sample preparation is very important in ion analysis. Contact the Waters Technical
Services Department, if you need assistance.
Glass Wool
Soda Lime
Polypropylene Tube
Reagent Bottle
Pump Inlet Line
As a general rule, to analyze a sample of completely unknown ionic concentration, initially
prepare at least a 1:100 dilution and inject 100 µL. For best results, injections should
contain a total anion concentration of no more than 300 ppm for the IC-Pak A column or a
total cation concentration of no more than 10 ppm per ion for the IC-Pak C M/D column.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 68/113
Configuring the System 68
4
The sample volume (usually 100 µL) generally equilibrates to the pH of the eluent uponinjection. However, for samples with pH values that differ greatly from that of the eluent (for
example, strong acids and bases), bring the sample pH close to that of the eluent before
you inject the sample, if possible.
Do not inject concentrated samples directly into the mobile phase. Direct injection may
cause precipitation of the salts in the sample. Dissolve (or dilute) samples in an
appropriate volume of the mobile phase first. If you must use other solvents, watch for
precipitation upon injection into the eluent. Always filter samples before you use them.
Cationic samples that contain organic amines may exhibit hydrophobic interaction
between the mobile phase and packing. You may use a water-miscible organic mobile
phase, such as acetonitrile, as a modifier to reduce this. Pretreat the sample with a
Sep-Pak ®
C18 cartridge to remove hydrophobic compounds.
4.2 Configuring the SystemFigure 4-2 shows a typical system configuration. Refer to Section 2.5, Making Fluidic
Connections, for the procedures to cut tubing and assemble fittings.
Figure 4-2 System Configuration for Ion Analysis
TP01269
Eluent
Reservoir
Pulse
Dampener†
Pump
Injector
† Required for Waters pumps without SILK or non-W aters pumps
Guard ColumnHolder*
Column
Waters432
Detector ToWaste
* Optional
Waters In-Line Degasser*
tRequired for non-Waters pumps or Waters pumps with Breeze software, such
as the HPLC 515
Pulse Dampener
If your system uses a non-Waters pump or a Waters pump with Breeze software, such as
the HPLC 515, use a pulse dampener (supplied in the Startup Kit) to achieve the best
performance from the 432 Detector.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 69/113
Performing Ion Analysis 69
4
Install the pulse dampener between the pump and the injector, as described in “Installing
the Pulse Dampener” on page 52.
4.3 Eluents for Ion Analysis
This section describes how to select, prepare, and use eluents for ion analysis.
General Guidelines
Observe the following guidelines when you prepare eluents for ion analysis:
• Use only ASTM Type I reagent water with total organic carbon <100 ppb.
• Use the highest purity salts and reagents available.
• A pH meter is recommended for checking the pH of eluents; care should be taken to
avoid cross contamination. Adjust the pH with potassium hydroxide (KOH) or lithium
hydroxide (LiOH). For eluents such as octane sulfonate, test an aliquot of the eluent
with pH paper. Never immerse pH paper directly into a batch of eluent.
• Use the following formula to prepare eluents:
Formula Wt of Salt x Molarity = g/L Salt
Eluent Filtering and Degassing
The Waters Solvent Clarification Kit is recommended for eluent filtration and preliminary
degassing. Durapore ®
0.22-µm filters can be used for all ion chromatography eluents.
Millipore 0.45-µm HATF filters may be used for aqueous eluents containing no organic
modifier. For eluents containing organic modifier, use the Durapore filters.
After you install a new filter, pass 20 to 30 mL of eluent through the filter under vacuum.
Turn off the vacuum, swirl the eluent throughout the flask and discard. Reattach the flask
to the filter apparatus and filter the remaining eluent. As soon as filtration is complete,
STOP
Attention: Never recirculate eluents. Ions from sample and standard injections progressively contaminate a recirculating eluent.
STOP
Attention: To avoid contamination when you analyze for cations, minimize the time that the eluent is in contact with the glass filtration apparatus and transfer the eluent to a suitable pre-cleaned plastic container as soon as possible.
transfer the eluent to a precleaned plastic container, introducing the least possible amount
of bubbles in the process.
The Waters In-line Degasser is recommended for continuous online degassing.
4 3 1 P i A i El
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 70/113
Standards for Ion Analysis 70
4
4.3.1 Preparing Anion EluentThis section presents the procedure for the preparation of sodium borate/gluconate
concentrate and eluent.
Consult the manufacturer’s manual for your column (IC-Pak Column and Guard Column Care and Use Manual included with Waters columns) for additional instructions on the
selection and preparation of eluents.
A recommended source for more information about ion analysis in general is “ Ion Chromatography: Principles and Applications ,” by Paul R. Haddad and Peter E. Jackson,
Elsevier Science Publishing, New York, 1990.
Preparing Lithium Borate/Gluconate Concentrate
To prepare sodium borate/gluconate concentrate, refer to Section C.1.13, Preparing
Lithium Borate/Gluconate 50X Stock Concentrate and Section C.1.14, Preparing Lithium
Borate/Gluconate Eluent.
4.3.2 Preparing Cation Eluent
To prepare 1 L of cation eluent, refer to Section C.2.1, Preparing Eluent.
4.4 Standards for Ion Analysis
This section describes how to prepare and inject ion standards.
Note: It is recommended to purchase certified 1000-ppm anion standards instead of preparing them manually. Certify all manual standards against National Institute of Science and Technology traceable standards.
Standard concentrations in this manual are defined in terms of mass. For example, 1 mg
of sample per liter of water equals a 1 ppm concentration, since 1 L of water has a nominalmass of 1 kg (0.997 kg at 25 °C).
1 part per thousand = 1 mg/mL = 1 g/L = 1000 ppm
1 part per million (ppm) = 1 µg/mL = 1 mg/L = 1000 ppb
1 part per billion (ppb) = 1 ng/mL = 1 µg/L = 1000 ppt
1 part per trillion (ppt) = 1 pg/mL = 1 ng/L
Storing Standards
For accurate quantitative results, do not store standards beyond the approximate periods
listed in Table 4-1. Be aware that shelf-life depends on many factors and may be
significantly shorter than shown here.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 71/113
Performing Ion Analysis 71
4
Cation standards must be stored in properly prepared plasticware. See “Containers” on
page 65.
4.4.1 Preparing Anion Standards
This section presents the procedure for preparing a 7-anion standard. If a simpler
standard suffices, follow the procedure, but select only three or four salts, such as sodium
chloride, sodium nitrate, and sodium sulfate.
Always use salts of at least reagent-grade purity. If you require quantitative results or you
use hygroscopic salts, dry the salts overnight at 80 °C before you make solutions. Store
the dried salts in a desiccator.
Preparing a 7-Anion Standard
To prepare a 7-anion standard:
1. Weigh out the amounts of dry salts shown in Table 4-2 or use the following formula
to calculate the amount for a salt not listed:(Mol. Wt. Salt / Mol. Wt. Cation) x 0.1 = g Salt
Table 4-1 Shelf-Life of Standards
Standard Shelf-Life
Carbonate, ppm 1 day
Chloride, ppm 3 weeks
All, ppb 1 day
Nitrite and carbonate concentrates 1 week
All other anion concentrates 1 to 2 months
Cation standards 1 month
Cation concentrates 6 months
Table 4-2 Salts for Anion Standard Concentrates
Salt (Anion) Weight (mg)
Sodium fluoride (F–) 221 0
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 72/113
Standards for Ion Analysis 72
4
2. Place each salt in a separate plastic100-mL volumetric flask and dilute to the mark
with ASTM Type I reagent water. Each concentrate contains 1000 ppm of the anion.
3. Combine the amounts listed in Table 4-3 in a 100-mL volumetric flask with ASTM
Type I reagent water.
4.4.2 Injecting Anion Standards
Required Materials
To inject a standard, obtain the following materials:
• Borate/gluconate eluent – Refer to Section C.1.13, Preparing Lithium
Borate/Gluconate 50X Stock Concentrate and Section C.1.14, Preparing Lithium
Borate/Gluconate Eluent.
Sodium fluoride (F ) 221.0
Sodium chloride (Cl – ) 164.9
Sodium nitrite (NO2 – ) 150.0
Potassium bromide (Br – ) 148.9
Sodium nitrate (NO3 – ) 137.1
Potassium phosphate,
monobasic (HPO42–
)
141.8
Sodium sulfate (SO42– ) 147.9
Table 4-3 Anion Concentrate Dilutions
AnionAmount
(µL)
Final Concentration
(ppm)
Fluoride 100 µL 1 ppm
Chloride 200 µL 2 ppm
Nitrite 400 µL 4 ppmBromide 400 µL 4 ppm
Nitrate 400 µL 4 ppm
Phosphate 600 µL 6 ppm
Sulfate 400 µL 4 ppm
• 1-cc disposable plastic syringe – Pharmaseal ®
Stylex ®
disposable syringe with a
Luer Slip ®
tip, or equivalent.
• Autoinjector or manual injector with 100-µL loop – Ion chromatography commonly
uses a 100-µL injection volume. When you use a fixed loop, overfill a minimum of
three times
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 73/113
Performing Ion Analysis 73
4
three times.
Injecting the Standard
To inject the standard:
1. Set up the 432 Detector as follows:
• Base Sensitivity = 500 µS
• Integrator Sensitivity = 10 µS/V• Recorder Sensitivity = 0.01 (strip chart)
• Response = STD (0.5 seconds)
• Temperature = 35 °C
• Polarity = +
2. Equilibrate the 432 Detector as described in “Startup Procedure” on page 61.
3. Rinse a 1-cc disposable plastic syringe two or three times with ASTM Type I reagentwater, then load the standard.
4. Place the syringe tip into the sample loading port and overfill the 100 µL loop at
least three times (that is, 300 µL).
5. Inject the sample.
Figure 4-3 shows a representative chromatogram of the 7-anion standard run on an
IC-Pak A (4.6 mm x 5.0 cm) column with borate/gluconate eluent at 1.2 mL/min flow rate.
The separation of the standard typically takes 12 to 15 minutes with this setup.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 74/113
Standards for Ion Analysis 74
4
Figure 4-3 Chromatogram of a 7-Anion Standard
4.4.3 Preparing Cation Standards
This section presents the procedure for preparing an 8-cation standard. If a simpler
standard suffices, follow this procedure selecting only those salts that you want in the
standard. For accurate quantitative results, use only properly prepared plasticware and do
not store standards beyond the recommended shelf-lives listed in Table 4-1.
Preparing Cation Standard Concentrates
Note: It is recommended that you use certified 1000-ppm cation standards not prepared in acid with this method.
To prepare concentrated stock solutions for an 8-cation standard (prepare fewer types of
cations, if a simpler standard suffices):
1. Weigh out the amounts of dry salts shown in Table 4-4 or use the following formula
to calculate the amount for a salt not listed.
(Mol. Wt. Salt / Mol. Wt. Cation) = g Salt
If you choose to use other salts, be sure to avoid any combinations that will form a
precipitate.
Table 4-4 Salts for Cation Standard Concentrates
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 75/113
Performing Ion Analysis 75
4
2. Place each salt in a separate plastic1-L volumetric flask and dilute to the mark with
reagent-grade water. Each concentrate contains 1000 ppm of the cation.
Preparing an 8-Cation Standard
To prepare 1 liter of 8-cation standard:
1. Add the volume of stock (concentrate) standard listed in Table 4-5 to a plastic 1-L
volumetric flask.
2. Fill the flask to the mark with ASTM Type I reagent water.
Salt (Cation) Weight (g)
Lithium hydroxide monohydrate (Li+) 6.0476
Sodium chloride (Na+) 2.5421
Ammonium chloride (NH4+) 2.9640
Potassium chloride (K+) 1.9067
Magnesium nitrate hexahydrate (Mg2+) 10.5466
Calcium nitrate tetrahydrate (Ca2+) 5.8919
Strontium nitrate tetrahydrate (Sr2+) 3.2377
Barium chloride dihydrate (Ba2+) 1.7786
Table 4-5 Cation Concentrate Dilutions
Cation Amount (mL)Final Concentration
(ppm)
Lithium 0.25 0.25
Sodium 1.00 1.00
Ammonium 1.00 1.00
Potassium 3.00 3.00
Magnesium 2.00 2.00
Calcium 3.00 3.00
Strontium 5.00 5.00
Barium 5.00 5.00
4.4.4 Injecting Cation Standards
Required Materials
To inject the standard, obtain the following materials:
• 0 1 mM EDTA/ 3 mM HNO cation eluent Refer to Section 4 3 2 Preparing Cation
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 76/113
Standards for Ion Analysis 76
4
• 0.1 mM EDTA/ 3 mM HNO3 cation eluent – Refer to Section 4.3.2, Preparing Cation
Eluent.
• 1-cc disposable plastic syringe – Pharmaseal ®
Stylex ®
disposable syringe with a
Luer Slip ®
tip, or equivalent.
• Injector or autosampler with a 100-µL loop – Ion chromatography commonly uses
a 100-µL injection volume. When you use a fixed loop, overfill a minimum of three
times.
Injecting the Standard
Note: You can substitute the method described in Section C.2, Alkali and Alkaline Earth Cations, Ammonium, and Amines , for the following procedure.
Use this procedure to inject the standard.
1. Set up the 432 Detector as follows:
• Base Sensitivity = 2000 µS
• Integrator Sensitivity = 50 µS/V
• Recorder Sensitivity = 0.01 (strip chart)
• Response = STD (0.5 seconds)
• Temperature = 35 °C
• Polarity = – (negative)2. Equilibrate the 432 Detector as described in “Startup Procedure” on page 61.
3. Rinse a 1-cc disposable plastic syringe two or three times with ASTM Type I reagent
water, then load the standard.
4. Place the syringe tip into the sample loading port and overfill the 100-µL loop at
least three times (that is, 300 µL).
5. Inject the sample.
Figure 4-4 shows a representative chromatogram of an 8-cation standard run on an
IC-Pak C M/D column with 0.1 mM EDTA/3 mM HNO3 eluent at 1.0 mL/min flow rate. The
separation of the standard typically takes 20 to 25 minutes with this setup.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 77/113
Performing Ion Analysis 77
4
Figure 4-4 Chromatogram of an 8-Cation Standard
Chapter 5Maintenance
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 78/113
Routine Maintenance 78
5
This chapter contains information about maintaining the 432 Detector and troubleshooting
charts to help you isolate and correct problems.
5.1 Routine Maintenance
This section contains information designed to help you maintain the 432 Detector. Routine
maintenance for the 432 Detector includes:
• Replacing the fuse
• Calibrating the detector
• Maintaining the flow cell
Waters service specialists provide maintenance for the 432 Detector on a corrective, as
required, basis. Contact the Waters Technical Services Department if you have questions
regarding the repair or performance of your instrument.
Follow these suggestions to help you maintain the 432 Detector:
• Stock the recommended spare parts listed in Appendix B to reduce downtime.
Contact the Waters Service Department for assistance.
• Record the initial installation date and serial number of your instrument in Appendix B
for easy reference.
• Keep a file of typical chromatograms for comparison when you suspect problems.
5.1.1 Replacing the Fuse
To change the operating voltage fuse:
1. Turn off the front panel power switch and remove the power cord from its connector
on the rear panel of the detector.
Caution: To avoid the possibility of electric shock, power off the detector and disconnect the power cord before you service the instrument.
Caution: To avoid the possibility of electric shock, turn off the front panel
power switch, and unplug the power cord from the rear panel.
2. Pry open the power connector cover with a screwdriver.
3. To change the AC power fuses, pull out each fuse holder as though opening a
drawer. Spare fuses are included in the System Startup Kit. For ordering
information, see Appendix B, Spare Parts.
4. Table 2-2 on page 34 lists the operating voltage fuses (for use in either NorthAmerica or Europe)
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 79/113
Maintenance 79
5
America or Europe).
5. Install the correct fuse in the holder and slide it back into place (Figure 5-1). The
arrow on each fuse holder points up when in the correct position.
Figure 5-1 Installing Operating Voltage Fuses
6. Close the power connector cover. Then plug the power cord into its connector on the
rear panel of the detector.
5.1.2 Maintaining the Flow CellMaintenance for the 432 Detector consists of ensuring the flow cell is free of foreign
material. Foreign material in the flow cell may cause baseline drift, cycling, or noise.
To clean the cell:
1. Flush the system with ASTM Type I reagent water.
2. Flush the system with 20 mL of 6 N nitric acid (HNO3).
3. Flush the system again with ASTM Type I reagent water. Do not reconnect the
column until the eluent has returned to about pH 7.
STOP
Attention: To avoid damaging the column, remove it before you flush the system. Do not reconnect the column until the eluent has returned to approximately pH 7.
Refer to Appendix B, Spare Parts, to order a replacement flow cell. The following tools are
required to replace the flow cell:
• Phillips-head screwdriver
• 5/16-inch open-end wrench
• Knife or flat-blade screwdriver
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 80/113
Routine Maintenance 80
5
1. Unplug the 432 Detector from the power source, and completely disconnect all
electrical cables and fluid connections.
2. Remove the 432 Detector cover (four Phillips-head screws, two on each side).
3. Remove the two pins and pin holders that hold the cell block cover in place (see
Figure 5-2). Use a knife or flat-blade screwdriver to gently pry the pins and holders
out.
4. Pull off the cover of the flow cell unit and remove the top layer of insulation.
5. Remove the four Phillips-head screws from the upper plate of the cell block, and
remove the plate. Note the orientation of the plate: a notch is cut into the undersideto clear one of the components within the cell block.
6. Carefully disconnect the inlet and outlet fittings from the flow cell.
7. Remove the two Phillips-head screws from the flow cell mounting bracket.
8. Unplug the flow cell cable connector from its socket in the cell block.
9. Remove the flow cell assembly.
10. Install the new flow cell by following steps 2 through 9 in reverse order. Be sure to
orient the upper plate of the cell block properly before you install the four screws.
Caution: To avoid electrical hazards, always unplug the power cord before you perform any of the following replacement procedures.
Cell block cover
Pin
Pin holder
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 81/113
Maintenance 81
5Figure 5-2 Flow Cell Assembly
Pin
Upper platescrews
Upper plate ofcell block
Insulation
ConnectorFlow cell
Cell mountingbracket screws
Cell mountingbracket
Cell block
Pin holder
5.2 Cleaning the Detector Exterior
To clean the outside of the 432 Detector, use only a soft lint-free paper or cloth dampened
with mild soap and water.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 82/113
Cleaning the Detector Exterior 82
5
5.3 Troubleshooting
This section contains troubleshooting charts to help you isolate and correct problems with
the 432 Detector.
Keep in mind that the source of apparent detector problems may lie within thechromatography or hardware of your system. The Waters Guide to Successful Operation of Your LC System contains detailed chromatographic troubleshooting tables. (Contact
your nearest Waters office for information on how to get a copy.) If you cannot correct a
problem, contact the Waters Technical Services Department for assistance.
When You Call Waters Service
To expedite your request for service, have the following information available when you call
Waters regarding a 432 Detector problem:
• Symptom
• Type of column
• Eluent(s)
• Flow rate
• Operating pressure
• Base Range setting
• Integrator Sensitivity setting
• Recorder Sensitivity setting
• Type of injector (automatic or manual)
• Type of data integrator
Detector Does Not Turn On
If your detector is completely inoperative (for example, the lights do not illuminate and the
display remains completely blank when the unit is turned on), the fuse may require
replacement. Refer to Section 5.1.1, Replacing the Fuse.
Startup Diagnostics
The 432 Detector performs startup diagnostics that check the internal memory (both RAM
and ROM), and the associated processing circuitry.
Power SupplyThe following factors can adversely affect the operation of the 432 Detector:
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 83/113
Maintenance 83
5
The following factors can adversely affect the operation of the 432 Detector:
• Power surges
• Line spikes
• Transient energy sources
Be sure that the electrical supply used for the 432 Detector is properly grounded and free
from any of these conditions.
Error Messages
The error messages displayed by the 432 Detector are listed below along with the
recommended action for each:
• Error: ROM/RAM
ROM/RAM error (checked during startup only)Call Waters service.
• Error: Leak
Leakage detected
Check flow cell and associated plumbing connections.
• Error: Temp
Temperature control failure
Call Waters service.• Error: Over Range
Base over-range condition
Set Base Range to the next setting above the background conductivity of the eluent.
• Error: Over Flow
Conductivity overflow (above 10,000 µS)
Dilute eluent to remain within measurable range.
Press the Clear key to clear an error alarm and message. For a continuing error condition,the error message remains after the audio alarm is cleared.
Troubleshooting Procedure
As soon as you realize that a problem may exist:
1. Visually examine the integrity of the electrical and fluid connections as you verify
proper system configuration and installation.
2. If the results of previous runs are available, compare the current system operation
with the system operation before you identified the problem.
For example, if your system usually runs at a certain pressure with a certain
method:
• Is the system pressure in the same range, or is it drastically higher (possiblycaused by a blocked line) or lower (possibly caused by a leak)?
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 84/113
Troubleshooting 84
5
• Are pressure fluctuations in the same range as during normal operation?
3. Isolate the parameter that varies from normal operation. The parameters to observe
include:
• Baseline noise
• Peak retention time
• Peak resolution
• Qualitative/quantitative chromatographic results
• System pressure
Evaluate the parameters in the order presented above to rule out simple causes of
the problem.
4. Use Table 5-1 to determine corrective actions for the problems that you identify.
Removing Bubbles
Bubbles in the flow cell are evident when the noise is equal to or greater than 2 µS. Use
this method to remove bubbles.
1. Disconnect the tubing from the inlet and outlet of the 432 Detector.
2. Attach a 1-mL tuberculin syringe to a priming syringe cannula which is screwed into
the inlet of the detector.3. Flush four times with 1-mL portions of ASTM Type I reagent water.
4. Flush four times with 1-mL portions of HPLC-grade methanol.
5. Flush four times with 1-mL portions of ASTM Type I reagent water.
6. Reattach the tubing from the 432 Detector outlet to a waste receptacle (18-inch
length of 0.009-inch ID stainless steel).
7. Start eluent flowing through the system at a flow rate of at least 1 mL/min.
8. With the eluent flowing, reattach the detector inlet tubing to the column.
9. Allow a few minutes for temperature reequilibration, then check the noise level. If it is
not reduced, repeat steps 1 through 4, then proceed to steps 10 through 13.
10. Attach a dead-end fitting to the 432 Detector outlet.
11. Remove the priming syringe cannula and attach a dead-end fitting to the 432
Detector inlet.
12. Allow the detector to stand overnight (>12 hours) with temperature on and with
methanol in the flow cell.
13. Repeat steps 5 through 9.
Table 5-1 Troubleshooting Guide
S t P ibl C S l ti
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 85/113
Maintenance 85
5
Symptom Possible Cause Solution
Noisy baseline Pulse dampener not installed See “Installing the Pulse
Dampener” on page 52.
Pulsing pump Check the pump; see the
pump manual.
Bubbles in flow cell Remove bubbles and degasthe solvent.
Voltage fluctuation Use the voltage regulator.
Spikes on baseline Dirty flow cell Clean the cell.
Flow cell leak Check flow cell fittings and
tighten. If leak continues,
replace the flow cell.
Bubbles in flow cell Remove bubbles and degas
the solvent.
Irregular noise on
baseline
Temperature changes in room Control ambient tempera-
ture, locate drafts, and
insulate tubing and column, if
necessary.
Cell temperature set lower than
ambient
Set the cell temperature to a
minimum of 5 °C above
ambient.
Defective column Replace the column.
Excessive baseline
drift
Unstable temperature control Make sure the temperature
control is turned on.
Defective cell heater Call Waters service.
Temperature changes in room Control ambient tempera-ture, locate drafts, and
insulate tubing and column, if
necessary.
Cell temperature set lower than
ambient
Set the cell temperature to a
minimum of 5 °C above
ambient.
Bubbles in flow cell Remove bubbles and degas
the solvent.
Solvent changeover Wait until baseline stabilizes
(purge autosampler a few
Table 5-1 Troubleshooting Guide (Continued)
Symptom Possible Cause Solution
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 86/113
Troubleshooting 86
5
(purge autosampler a few
times).
Flow cell leak Check flow cell fittings and
tighten. If leak continues,
replace the flow cell.
Detector cannot bezeroed Solvent changeover Wait until the baselinestabilizes.
Bubbles in flow cell Remove bubbles and degas
the solvent.
Continuous noise at
high sensitivity (<1µS)
Pump crossover noise Install a high-sensitivity noise
filter on the pump.
A
Appendix ASpecifications
Thi di i l d i f ti
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 87/113
Specifications 87
This appendix includes information on:
• Operational specifications
• Mechanical specifications
• Environmental specifications
• Electrical specifications• Communications
Table A-1 Operational Specifications
Condition Specification
Drift Less than 0.05 µS/hr/°C (ambient)
Base: 200 µS
Sensitivity: 0.005
Eluent: 1 mM KCI
Noise Less than 0.005 µS/cm
Base: 200 µS
Sensitivity: 0.005
Eluent: 1 mM KCITemperature control Front-panel selectable: OFF, 30, 35, 40, 45,
50, 55, 60, 65 °C
Performance: 0.5 °C/hr
Response times Fast: 0.25 sec
Standard: 0.5 sec
Slow: 1.0 sec
Table A-2 Mechanical Specifications
Condition Specification
Cell volume 0.6 µL
Wetted materials 316 stainless steel, PTFE, and PCTFE
AOperating pressure 70 psi maximum
Height 9.4 inches (23.8 cm)Length 21 inches (53.3 cm)
Wid h 11 5 i h (29 2 )
Table A-2 Mechanical Specifications (Continued)
Condition Specification
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 88/113
Specifications 88
Width 11.5 inches (29.2 cm)
Weight 17.7 pounds (8 kg)
Table A-3 Environmental Specifications
Condition Specification
Operating temperature range 4 to 35 °C
(40 to 95 °F)
Operating humidity 20 to 80% RH, noncondensing
Table A-4 Electrical Specifications
Condition Specification
Protection classa
a. Protection Class I – The insulating scheme used in the instrument to
protect you from electrical shock. Class I identifies a single level of
insulation between live parts (wires) and exposed conductive parts (metal
panels), in which the exposed conductive parts are connected to a
grounding system. In turn, this grounding system is connected to the third
pin (ground pin) on the electrical power cord plug.
Class I
Over-voltage categoryb
II
Pollution degreec
2
Moisture protectiond
Normal (IPXO)
Line voltages (grounded
AC), nominal
100/120 VAC220/240 VAC
Line frequency ranges 50 Hz: ±2 Hz
60 Hz: ±2 Hz
100/120 VAC fuse rating T2 A (20 mm)
220/240 VAC fuse rating T1 A (20 mm)
Current (Max) 0.6 A
A
b. Over Voltage Category II – Pertains to instruments that receive their
electrical power from a local level such as an electrical wall outlet.
c. Pollution Degree 2 – A measure of pollution on electrical circuits, which
may produce a reduction of dielectric strength or surface resistivity. Degree
2 refers to normally only nonconductive pollution. Occasionally, however, a
temporary conductivity caused by condensation must be expected.d. Moisture Protection – Normal (IPXO) – IPXO means that there is NO
Ingress Protection against any type of dripping or sprayed water. The X is a
placeholder to identify protection against dust if applicable
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 89/113
Specifications 89
placeholder to identify protection against dust, if applicable.
Table A-5 Communications
Signal Specification
Recorder output 0 to 10 mVIntegrator output 10, 50, 100 µS/1V FS
Marker output Isolated contact output
Controller bus IEEE-488, PowerLine™
Appendix BSpare Parts
The parts listed in Table B-1 are spare parts recommended for installation by you the
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 90/113
Spare Parts 90
B
The parts listed in Table B 1 are spare parts recommended for installation by you, the
customer. Any parts that are not listed may require installation by a trained service
representative. Order a supply of the parts listed in Table B-1 to keep in stock for use as
needed.
Note: The flow cell (part number 043069) is considered a replacement part. Order the flow cell only when it is needed for replacement in the Waters 432 Detector.
Fill in the information below for easy reference when you order parts or request service.
Installation Date: _____________
Serial Number: ____________
Table B-1 Spare Parts
Item Quantity Part Number
Fuse, Time Delay, 1A, 250V, IEC 2 WAT165-11
Fuse, Time Delay, 2A, 5x20 mm T 2 WAT165-14
Fitting kit 1 WAT025604
Pump Seal Replacement kit 2 WAT022934
Union 1 WAT097332
Appendix CIon Chromatography Methods
This appendix provides information about:
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 91/113
Ion Chromatography Methods 91
C
s appe d p o des o at o about
• General-purpose anion analysis using conductivity and UV detection
• Alkali and alkaline earth cations, ammonium, and amines
C.1 General-Purpose Anion Analysis UsingConductivity and UV Detection
Table C-1 Required Instrumentation
Instrument Part Number
Alliance, 2695 Separations Module or Breeze
(with column heater, seal wash, and degasser)
N/A
432 Conductivity Detector 043061
busSAT/IN Module 200415
Empower/Breeze data processing Contact Waters
UV Detector (optional) Contact Waters
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 92/113
Ion Chromatography Methods 92
C
Figure C-1 Common Anion Standards
Table C-1 Analysis Conditions
Condition Value
Column IC-Pak A/HR (part number 026765)
Eluent Borate/gluconate containing 12% AcCN
Back conductivity 240 ±20 µS
Degas Continuous
Flow rate 1 mL/min.
Backpressure 1200 ±200 psi
Temperature 30 °C for column heater, 35 °C for detector
Injection 100 µL
Needle wash 12% AcCN in DI water
Detection Direct conductivity
Base range 500
Attenuation 50 µS/Volt unattenuated
Polarity Positive
C.1.1 Preparing Eluent
1. Add 20 mL of lithium borate/gluconate concentrate and 120 mL of HPLC-grade
acetonitrile (AcCN) into a 1-liter volumetric flask (see Section C.1.13, Preparing
Lithium Borate/Gluconate 50X Stock Concentrate, for concentrate preparation).
2. Dilute to volume with DI water.
3. Ensure the natural pH is 8.2 ±0.1.
4 Vacuum degas through a 0 45 µm aqueous and solvent compatible membrane filter
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 93/113
Ion Chromatography Methods 93
C
4. Vacuum degas through a 0.45-µm aqueous and solvent-compatible membrane filter.
5. Store in a glass or plastic container at ambient temperature. Discard after 1 month.
C.1.2 Preparing Standards
It is recommended that you use certified 1000-ppm anion standards with this method. Ifunavailable, see Section C.2.7, Preparing Stock Reagent, for uncertified standard
preparation.
Prepare at least three mixed analyte standards within the expected range of sample
analyte concentration. This method is linear from 0.1 to 100 ppm. After you validate the
multi-point calibration curve, a single-point calibration curve within the expected analyte
concentration range is appropriate for recalibration.
C.1.3 Preparing a Sample
1. Determine the expected range of analyte concentration and other anionic
component in the sample matrix. The major analyte should be less than 100 ppm for
best results.
2. Dilute the sample with DI water, if necessary.
3. If the sample contains high amounts of neutral organics or is highly colored, passthe diluted sample through a C18 Sep-Pak cartridge. Anions pass through
unretained, but there can be a loss of fluoride recovery.
4. Filter samples containing suspended solids through a 0.45-µm aqueous-compatible
disk before injection. Failure to filter solids can increase column backpressure.
Note: For best results, ensure sample pH is between 3 and 11.
Samples treated with a sample preparation disk in the H
+
form, used to removecations and neutralize high pH, will yield chromatograms similar to suppressed
conductivity chromatograms.
C.1.4 Empower Data Processing Method
Table C-2 IC Processing Method Using Peak Apex for Retention Time
Process Values
Integration Peak Width = 30.0
Minimum Area = 3000
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 94/113
Ion Chromatography Methods 94
C
Inhibit Intg. = 0 to 2 min.
Threshold = 10 to 25
Minimum Height = 150
Calibration Averaging = NoneUpdate RT = Never
Peak Match = Closest
Quant By = Peak Area
Fit Type = Linear for multi-point calibration,
Linear Through Zero for single-point calibration
Report Analyte Name
Analyte Retention Time
Peak Area
Amounts
C.1.5 Method Validation
This validation design is abstracted from ASTM/EPA validation. It has been used to
validate all anion analysis methods. Many of the methods using this validation design are
linear above 50 ppm.
Table C-3 Method Validation
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 95/113
Ion Chromatography Methods 95
CC.1.6 Method Linearity
Figure C-2 Calibration Curves for Chloride, Fluoride, and Bromide
Individual Youden Pair Standard, in ppm
A n a l y t e A n i o n
1 2 3 4 5 6 7 8
Cl 0.7 2.0 3.0 15.0 40.0 20.0 50.0 0.5
Br 2.0 3.0 15.0 40.0 20.0 50.0 0.7 0.5
NO2 3.0 40.0 20.0 15.0 50.0 0.5 2.0 0.7
SO4 40.0 50.0 0.5 0.7 2.0 3.0 15.0 20.0
NO3 15.0 20.0 40.0 50.0 0.5 0.7 2.0 3.0
F 2.0 0.7 0.5 3.0 10.0 7.0 20.0 25.0
PO4 50.0 40.0 20.0 0.5 3.0 2.0 0.7 15.0
Cl r2
= 0.9999
F r2
= 0.9986
Br r2
= 0.9999
NO2 r2
= 0.9999
NO3 r2
= 0.9992
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 96/113
Ion Chromatography Methods 96
C
Figure C-3 Calibration Curves for Nitrite and Nitrate
Figure C-4 Calibration Curves for Sulfate and Phosphate
SO4 r2
= 0.9999
PO4 r2
= 0.9992
C.1.7 Quantitation Precision
Quantitation Precision is the percent RSD of analyte peak area at each concentration.
Data is based on seven replicate injections of the validation standards.
Table C-4 Quantitation Precision
Analyte F CI NO2 Br NO3 PO4 SO4
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 97/113
Ion Chromatography Methods 97
CC.1.8 Method Detection Limits
Figure C-5 100-µL Injection
p p m C
o n c e n
t r a t i o n
0.5 0.95 1.11 3.44 5.17 0.32 12.98 7.62
0.7 0.67 1.64 0.78 1.73 0.75 9.29 3.90
2 0.17 0.18 0.56 1.14 0.91 2.91 1.07
3 0.43 0.17 0.20 0.67 0.19 3.49 0.64
15 0.44 0.05 0.28 0.11 0.16 0.50 0.32
20 0.45 0.04 0.05 0.30 0.06 0.52 0.25
40 0.05 0.04 0.03 0.08 0.37 0.26
50 0.13 0.02 0.26 0.03 1.56 0.16
100-PPB Standards
Based on this representative chromatogram using a 100-µL injection, the estimated
detection limits, as ppb, at three times signal to noise (S/N) are as follows:
• Fluoride = 50
• Chloride = 25
• Nitrite = 50
• Bromide = 75
• Nitrate = 75
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 98/113
Ion Chromatography Methods 98
C
• Phosphate = 125
• Sulfate = 75
Quantitation below these detection limits is not advised. You can obtain lower detection
limits using a 250-µL injection.
C.1.9 Quantitation Accuracy
The Certified Performance Evaluation Standards were diluted 1:100 with DI water.
Amounts are based on a multi-point calibration curve prepared from certified standards.
Table C-5 Quantitation Accuracy
Analyte F CI NO2 NO3 PO4 SO4
Performance
Evaluation
Standard
True Value
in ppm
2.69 43.00 1.77 15.37 6.29 37.20
Official Anion
Methods Wet
Chem & IC
Measured
Mean
2.75 43.30 1.77 15.42 6.38 37.00
Measured
Std Dev
0.26 3.09 0.07 1.15 0.21 2.24
IC Using
Alliance IC
Pak A/HR and
B/G Eluent
Ave IC n=3 2.63
±0.05
43.87
±0.09
1.93
±0.01
15.04
±0.06
6.47
±0.09
37.03
±0.12
IC/Mean 0.956 1.013 1.090 0.975 1.014 1.001
IC/True
Value
0.978 1.020 1.090 0.979 1.029 0.995
C.1.10 Analyte Recovery
The Certified Performance Evaluation Standards were diluted 1:100 with typical drinking
water. Amounts are based on a multi-point calibration.
Table C-6 Analyte Recovery
Analyte F CI NO2 NO3 PO4 SO4
Milford Not 25 82 Not 0 23 Not 8 30
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 99/113
Ion Chromatography Methods 99
C
Milford
Drinking Water
n=3, as ppm
Not
detected
25.82
±0.04
Not
detected
0.23
±0.002
Not
detected
8.30
0.02
%RSD 0.16 0.92 0.27
Performance
Evaluation Std
2.69 43.00 1.77 15.37 6.29 37.20
MDW + PES
n=3; as ppm
2.46
±0.04
69.64
±0.08
1.82
±0.004
15.52
±0.02
5.35
±0.05
46.46
±0.17
%RSD 1.51% 0.11% 0.21% 0.10% 0.92% 0.37%
% Recovery 91.4% 102.5% 102.8% 99.5% 85.1% 102.8%
C.1.11 Example of Use
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 100/113
Ion Chromatography Methods 100
CFigure C-6 Typical Drinking Water, No Dilution Required
C.1.12 Using Direct UV Detection
Many anions are UV active in the range of 205 to 214 nm, such as NO 2, Br, and NO3, and
the use of direct UV detection provides a degree of detector selectivity. Figure C-7 shows
the chromatogram of the anion standard that demonstrates this selectivity. Generally, thelower the wavelength of detection, the greater is the response, as seen with the difference
between 205- and 214-nm chromatograms. However, the borate/gluconate eluent has
some UV absorption which causes negatives peaks at the retention time of the UV
transparent anion, such as F, Cl, PO4, and SO4, if present.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 101/113
Ion Chromatography Methods 101
C
Figure C-7 Direct UV Detection
Direct UV detection is five times more responsive for nitrite and nitrate than is conductivity
detection and therefore provides lower detection limits. The chromatogram in Figure C-8
of a 100-ppb anion standard demonstrates the improved sensitivity.
Figure C-8 100-ppb Anion Standard
Waters 996 Photodiode Array Detector
The borate/gluconate eluent has some UV absorption. Use of eluents that are UV
transparent, such as hydroxide and carbonate/bicarbonate, provide lower detection limits.
C.1.13 Preparing Lithium Borate/Gluconate 50X Stock Concentrate
1. Using a 60-mL plastic syringe, add approximately 25 g of BioRad AG-50W-X12strong cation exchange resin in the hydrogen form, or equivalent. Wash the resin
with five 20-mL portions of DI water to remove any ionic impurities from the resin.
Discard the washings.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 102/113
Ion Chromatography Methods 102
C
2. Dissolve 9.06 g of sodium gluconate in approximately 20-mL of DI water. After
dissolution, transfer this solution into the 60-mL syringe with resin. Slowly pass this
solution into a 1-liter volumetric flask. Wash the resin with five 20-mL portions of DI
water, then add the washing to the volumetric flask. Discard the syringe and resin.
An alternative is to use commercially available 50% gluconic acid. However, it
comes as a brown solution that, when diluted, gives a yellow tint to the eluent that
can affect long-term performance. You can remove the brown color by passing 5 mL
of 50% gluconic acid through a C18 Sep-Pak cartridge. This requires three Sep-Pak
cartridges. Use 13.2 mL of 50% gluconic acid for the eluent concentrate.
3. Adjust the volume in the flask to approximately 500 mL with DI water and use a
stirring bar. Add 7.2 g of lithium hydroxide monohydrate and 25.5 g of boric acid.
With the aid of a magnetic stirrer, mix until all reagents are dissolved.
4. Add 94 mL of 95% glycerol and mix. Remove the stirring bar and fill to the mark with
DI water.
5. Store this lithium borate/gluconate concentrate in a plastic container at ambient
temperature for up to 6 months. You can store it at 4 °C for up to 1 year, but warm it
to ambient temperature before use.
6. A white “string-like” material observed at the bottom of the container indicates
significant microbiological growth. If present, discard and prepare again.
C.1.14 Preparing Lithium Borate/Gluconate Eluent
1. In a 1-liter volumetric flask, add 20 mL of the 50X lithium borate/gluconate
concentrate and dissolve in 500 mL of DI water. Add 120 mL of HPLC-grade
acetonitrile. Mix and fill to the mark with DI water.
2. Vacuum degas through a 0.45-µm aqueous / organic membrane.
The background conductivity of the lithium borate/gluconate eluent is between 220
and 270 µS.
C.2 Alkali and Alkaline Earth Cations, Ammonium, andAmines
Table C-1 Required Instrumentation
Instrument Part Number
Alliance, 2695 Separations Module or Breeze N/A
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 103/113
Ion Chromatography Methods 103
C
Figure C-9 1-ppm Standard
Alliance, 2695 Separations Module or Breeze
(with column heater, seal wash, and degasser)
N/A
432 Conductivity Detector 043061
busSAT/IN Module 200415
Empower/Breeze data processing Contact Waters
Table C-2 Analysis Conditions
Condition Value
Column IC-Pak C/MD
Eluent 3 mM HNO3 /0.1 mM EDTA
Back conductivity 1250 ±50 µS
Degas Continuous
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 104/113
Ion Chromatography Methods 104
CC.2.1 Preparing Eluent
1. Add 0.029 g of EDTA as the free acid into a 1-liter plastic volumetric flask.
2. Dissolve in 500 mL of DI water with a stirring bar for 30 min.
3. Add 30 mL of 100 mM HNO3 (or 189 µL of concentrated HNO3).
4. Dilute to volume with DI water.5. Vacuum degas through a 0.45-µm aqueous-compatible membrane to remove
excess EDTA crystals.
6. Store in a plastic container at ambient temperature. Discard after 1 month.
C.2.2 Preparing Standards
It is recommended that you use certified 1000-ppm anion standards with this method. If
unavailable, see Section C.2.7, Preparing Stock Reagent, for uncertified standard
preparation.
Prepare at least three mixed analyte standards, using plastic volumetric flasks, within the
expected range of the sample analyte concentration. This method is linear from 0.05 to 20
ppm for lithium, sodium, and ammonium, and 0.05 to 50 ppm for potassium, magnesium,
and calcium. Above these concentrations, the response is off scale. After the multi-point
Flow rate 1 mL/min.
Backpressure 2100 psi
Temperature 30 °C for column heater, 35 °C for detectorInjection 100 µL
Needle wash 12% AcCN in DI water
Detection Indirect conductivity
Base range 2000
Attenuation 100 µS/Volt unattenuated
Polarity Negative
calibration curve is validated, a single-point calibration curve within the expected analyte
concentration is appropriate for future calibrations.
You can use this method for the analysis of Rb, Cs, Sr, and Ba.
C.2.3 Preparing a Sample1. Determine the expected range of analyte concentration and other anionic
component in the sample matrix. Sodium should be less than 20-ppm for best
results.
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 105/113
Ion Chromatography Methods 105
C
2. Dilute the sample with DI water, if necessary.
3. If the sample contains high amounts of neutral organics or is highly colored, pass
the diluted sample through a C18 Sep-Pak cartridge. Cations pass through
unretained. There can be residual Na contamination from the cartridge.
4. Filter samples containing suspended solids through a 0.45-µm aqueous-compatible
disk before injection. Failure to filter solids can increase column backpressure.
Note: For best results, ensure sample pH is between 2 and 7 (especially the alkaline earth cations). Samples with pH less than 10 are appropriate for the alkali cations, ammonium, and amines.
5. For samples with pH less than 2, dilute the sample 1:10 with DI water or treat thesample with an Alltech IC-OH cartridge to remove anions and neutralize pH.
C.2.4 Empower Data Processing Method
Table C-3 IC Processing Method Using Peak Apex for Retention Time
Process Values
Integration Peak Width = 30.0
Minimum Area = 3000
Inhibit Intg. = 0 to 2 min.
Threshold = 25 to 40
Minimum Height = 500
Calibration Averaging = NoneUpdate RT = Never
Peak Match = Closest
Quant By = Peak Area
Fit Type = Linear for multi-point calibration,
Linear Through Zero for single-point calibration
C 2 5 Method Detection Limits
Report Analyte Name
Analyte Retention Time
Peak Area
Amounts
Table C-3 IC Processing Method Using Peak Apex for Retention Time (Continued)
Process Values
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 106/113
Ion Chromatography Methods 106
C
C.2.5 Method Detection Limits
Figure C-10 25-ppb Cation Standard
Based on this representative chromatogram using a 100-µL injection in a 2695
Separations Module, the estimated detection limits, as ppb, at three times signal to noise
(S/N) are as follows:• Lithium = 1
• Potassium = 15
• Sodium = 5
• Magnesium = 10
• Ammonium = 5
• Calcium = 15
You can achieve lower detection limits by using a 250-µL injection.
C.2.6 Examples of Use
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 107/113
Ion Chromatography Methods 107
CFigure C-11 Typical Drinking Water, No Dilution Required
Figure C-12 Typical Municipal Wastewater, Diluted 1:50, Overlay of Duplicate Injections
Note: Alkyl and alkanol amine analysis standards are between 1 and 5 ppm, 3 mM HNO 3 /0.1 mM EDTA/3% AcCN.
C.2.7 Preparing Stock Reagent
Because it is difficult to prepare a stock eluent for this column, it is recommended toprepare fresh working eluent.
To prepare stock reagent:
1. In a 1-liter plastic volumetric flask, add 0.029 g of EDTA (as the free acid, not its
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 108/113
Ion Chromatography Methods 108
C
salts) in 800 mL of DI water. Place on a magnetic stir plate and stir for 10 minutes.
2. While stirring, add 189 µL of concentrated nitric acid and mix for 5 minutes.
3. Remove the stirring bar and fill to the mark with DI water.4. Filter through a 0.45-µm aqueous-compatible membrane filter before use. There can
be some remaining white crystals on the filter (EDTA). This does not affect the
performance of the eluent. Discard the filter.
Appendix DValidation Support
This appendix provides information about:
• Validation regulation overview
W ters ®
reg l tor com li nce s ort
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 109/113
Validation Support 109
D
• Waters regulatory compliance support
Validation Regulation Overview
Federal regulatory codes require that instrumentation and automated systems used for
generation, measurement, and assessment of data undergo:
• Operational qualification (performance verification) following repairs, maintenance,
and substantial periods of operation
• Routine maintenance
Federal regulatory codes also require that laboratories maintain:
• Written Standard Operating Procedures (SOPs) that indicate dates of operational
qualification and maintenance
• Logs of results
Note: Designate a person to be responsible for maintaining federally required records.
Waters Regulatory Compliance Support
Waters provides a wide range of documentation and services to assist customers in
complying with the following areas of Standard Operating Procedure regulatory
requirements:
• Basic operation
• Instrument maintenance
• Error messages, diagnostics, and tests
• Instrument performance qualification (calibration)
Basic Operation
Regulatory requirements regarding proper instruction for preparing, programming, and
operating the 432 Detector are satisfied by the Waters 432 Conductivity Detector Operator’s Guide .
Instrument Maintenance
Chapter 5, Maintenance, in the Waters 432 Conductivity Detector Operator’s Guide satisfies regulatory requirements for routine instrument maintenance. Chapter 5 includes:
• Maintenance considerations
• Calibration adjustment
• Replacing the flow cell
• Replacing fuses
• Summary of 432 Detector error messages
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 110/113
Validation Support 110
D
• Troubleshooting tables
Additional Waters SupportFor more information about compliance support products and services, contact Waters
Technical Service Department.
I N D
E X AAuto Base 59
Auto Zero 36, 39, 46, 59
B
D Display 57
Documentation
conventions 24
related 23
Index
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 111/113
Index 111
B Balance 39
Balance key 58Base Range 62
Base Range key 58
Baseline
drift 85
noise 85
Beep-on-error 60
Beep-on-keystroke 60
Bubbles, removing 84Bus LAC/E connections 41
Bus SAT/IN connections 40
C Carbonate absorption, minimizing 66
Chart Mark key 59Chart recorder connections 45
Chart recorder offset 58
Clear key 59
Compression screw 50
Configuration, system 68
Connections
auto zero input 46
Bus SAT/IN to Bus LAC/E 41chart recorder 45
marker input 45
Millennium32
39
PowerLine controller 37
Containers, selecting and preparing 65
Contamination, removal. See passivation
Conventions, documentation 24
E Eluent
anion, preparing 70
cation, preparing 70
general guidelines 69
high-pH 65
nitric acid, preparing 70
Eluent handling 63
Error messages 57, 83
F Flow cell
removing bubbles 84
theory 27
Fluid connectionsassembling fittings 50
making connections 51
I IEEE-488
address 38
connector 37Initialization self-test 57
Integrator
offset 58
output 36, 62
sensitivity 39
sensitivity range multiplier 58
Ion chromotography methods 91
I
I N D
E X
K Key descriptions 58–60
LLAC/E connections. See Bus LAC/E
connections
Leak Alert output 36
R Recorder
output 36, 45, 62
sensitivity 39Related documentation 23
Remote key 58
Response key 59
S
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 112/113
Index 112
p
M Marker input 36, 45
Marker output 36, 44, 59
Millennium32
connections 39
N Nitric acid eluent, preparing 70Noisy baseline, troubleshooting 85
O Offset
chart recorder 58
integrator 58
polarity 58
P Passivation 53
Polarity key 58, 63
Power requirements 31
Power switch 57PowerLine operation 39
Pulse dampener 52, 69
S Sample preparation 67Sensitivity Range key 58
Shift key 59
Soda lime tube, using 66
Spare parts 90
Specifications 87
Standards
anion, injecting 72
anion, preparing 71cation, injecting 76
cation, preparing 74
concentration 70
shelf-life 70
Standby setup 61
Storage, long-term 62
System configuration 68
T Temperature equilibration 62
Temperature key 58
Time constant, detector 59
Troubleshooting 82
Tubing
cutting polymeric 50
cutting steel 49
I
I N D
E X
U Unpacking the 432 Detector 31
V Validation support 109
Voltage, operating 34
ranges 34
8/2/2019 432 Conductivity Detector Operator's Guide
http://slidepdf.com/reader/full/432-conductivity-detector-operators-guide 113/113
Index 113
W Water purity 64