www.grantadesign.com

Will Marsden

Experiences inAdditive Manufacturing

Agenda

` Introduction – Thomas Weninger

09:50 Guest Speaker from AWE – Hannah Carver

10:20 Panel Discussion:Jeremy Mansfield (Doosan), Mark Blagdon (JLR), Hannah Carver (AWE), Amandeep Mhay (Rolls-Royce)

11:00 COFFEE

11:25 Product Case Study Overview – Dan Williams

11:45 Product Case Study (1): Conceptual Design – Pete Cherns

12:15 Experiences in Additive Manufacturing – Will Marsden

12:45 LUNCH & INFORMAL DISCUSSION

Parallel Session: Managing materials information

Parallel Session: Materials Decisions with CES Selector

13:35 Guest Speaker from GKN Aerospace - Jing Li Case Study (1) Selection In-depth – Charlie Bream

14:00 Product Case Study (2): Materials testing and characterization – Najib Baig

Further case studies – Charlie Bream

14:30 Discussion: Managing Materials Information Discussion: Materials Selection and Substitution

14:45 COFFEE

15:15 Product Case Study (3): Detailed Design and into Service – Dan Williams

15:40 Workshop: Return on Investment and Practical Implementation

16:20 Closing Discussion

16:30 CLOSE: Brief agenda review for tomorrow’s UGM participants

CONFIDENTIAL

Why Additive Manufacturing

• “Net” shape components

• Reduced manufacturing costs and cycle times

• Revolutionary component geometry are possible– Significant weight savings possible– Reduced part count

• Ease of constituent gradients across geometries– Tailor materials properties to needs and environment

• Reduce spare parts inventory– Limit storage costs– Reduce time to access remote locations

CONFIDENTIAL

Why Granta and Additive Manufacturing?

• It’s an exciting technology – Scope to transform part manufacture for

many industries

• Customers are asking for support– Requirement to manage AM-related data

• Industry needs match Granta strengths– Manage (large volumes of) materials data– Handle complex inter-relationships between data– Bridge multiple disciplines: R&D, part design, simulation, production, supply chain

– Ensure traceability to help with certification & qualification– Do all of the above with practical, usable tools

Image courtesy of Renishaw

CONFIDENTIAL

Granta Collaborative Projects

Materials Information

Additive Manufacturing

Composites

Advanced Metallurgy

Coatings & Substitution

Resource Efficiency

Risk Management

Computational Materials ScienceRESCOM

Circular Economy Metrics

HITEA

AMSCA

LAYERS

SAMULET

ComputationalMaterials DataNetwork TM

Structural Materials Data Demonstration ProjectMaterials data laboratory

CONFIDENTIAL

Additive Manufacturing collaboration: AMAZE

• The largest and most ambitious consortium ever assembled on this topic• Increase quality• Increase dimensional accuracy• Increase build rate• Reduce scrap rate

• 28 partners, €20M, 4.5 years, finishing Jun 2016• AMAZE 2 in pipeline• Granta provides collaborative platform

CONFIDENTIAL

Granta’s role in AMAZE

• Providing an overarching materials information management system for the consortium– Based on a new Granta AM Schema + additional AMAZE-specific

schema components

• Partners use GRANTA MI as a single go-to source for– All materials & process data– All properties measured for process refinement– All data needed for inter-partner coordination on the above– Enabled by use of Remote Import technology

• Integration with simulation activities within the project to enable effective design of AM parts

Additive Manufacturing collaboration: MDMC

• Long-running collaboration, has guided development of our GRANTA MI infrastructure

• Additive Manufacturing is a strong interest area for many members– MDMC Sub-group is helping us define and

review our Additive Manufacturing solution– Many consortium members are also members of

AmericaMakes

Airbus HelicoptersASM InternationalAWEBaker HughesBoeingDoosan BabcockEmbraer Honeywell AerospaceGE - AviationGE - EnergyGKN Aerospace Granta DesignLockheed Martin Los Alamos NL NASA Glenn Res.Ctr.NASA Marshall SFCNorthrop GrummanOak Ridge NLRaytheonRolls-RoyceSandia National Labs SulzerUS Air Force Research LabsUS Army Research LabsUTC

Airbus HelicoptersASM InternationalAWEBaker HughesBoeingDoosan BabcockEmbraer Honeywell AerospaceGE - AviationGE - EnergyGKN Aerospace Granta DesignLockheed Martin Los Alamos NL NASA Glenn Res.Ctr.NASA Marshall SFCNorthrop GrummanOak Ridge NLRaytheonRolls-RoyceSandia National Labs SulzerUS Air Force Research LabsUS Army Research LabsUTC

How Granta helps

Flexible importer technologyUpload data automatically from specific test machines

Integration with simulationExport of data and embedded MI:Materials Gateway technology

SchemaConfigurable data structures to capture specific data types and their inter-relationships

Intuitive interfacesProbe relationships between materials, processes and produced parts

CONFIDENTIAL

Granta AM Schema

CONFIDENTIAL

Granta AM Schema

Created in collaboration with our customers and partners

Machines Materials Part Design Material Batches Builds PartsGeneral Information General Information General Information Project Information Project Information Project InformationCalibration General Properties Original Design General Batch Information General Information Part InformationMachine Specifications Composition overview Re-Design Manufacturing Build Information Part SpecificationsMaterial Bulk Mechanical Properties Dimensions Material Quality General Build Parameters SamplesMachine Properties Bulk Thermal Properties General Material Properties Particle Properties and Size Distribution Build Atmosphere Visual InspectionBuild Environment Bulk Electrical Properties Processing Interstitial contamination Material Used Accuracy TestingLaser Properties Biological Static Tensile Properties Flowability Support NDT TestingElectron Beam Properties Chemical High-cycle fatigue properties Wire Properties Filament Information Post Processing

Eco Fracture Toughness Chemical Analysis and Composition Substrate Heat TreatmentCost Fatigue Crack Growth Quality of Welding Consumables HIPSafety and Handling Surface Roughness Requested Build Alarms MachiningGeneral Information Other Requested Properties Themes Used Laser PolishingRequirements Final Part Details Powder Build Parameters Other Post ProcessingComposition Quality Assurance Wire Build ParametersPhysical Properties Key Benefits Laser PropertiesFurther Information Electron Beam Properties

Arc PropertiesIn-Process RollingIn-Process Analysis

Layout Headings - Granta AM Schema v1.01

Just one typical workflow we can support

1. Import logfiles directly from AM machines

2. Store process parameters, extract logged data for specific builds

4. Capture finishing, inspection, test data for parts

3. Link build info directly to supplier data on materials processed to make a part

5. Feed these results into statistical analyses to determine properties

6. Export properties for use in simulation and design

7. Capture simulated outputs for use in optimizing part design

8. Make full knowledge-base available to collaborative teams

CONFIDENTIAL

Conclusions

GRANTA MI:Additive Manufacturing solution

• Based on industry best practice (e.g., AMAZE, MDMC)

• Benefits:– Protect investment and IP in AM research– Automate and streamline your AM workflow– Report on trends: effect of build parameters on mechanical

properties or the microstructure– Reduce time-to-market with more efficient R&D– Reduce the risk of later qualification / certification problems

Agenda

` Introduction – Thomas Weninger

09:50 Guest Speaker from AWE – Hannah Carver

10:20 Panel Discussion:Jeremy Mansfield (Doosan), Mark Blagdon (JLR), Hannah Carver (AWE), Amandeep Mhay (Rolls-Royce)

11:00 COFFEE

11:25 Product Case Study Overview – Dan Williams

11:45 Product Case Study (1): Conceptual Design – Pete Cherns

12:15 Experiences in Additive Manufacturing – Will Marsden

12:45 LUNCH & INFORMAL DISCUSSION

Parallel Session: Managing materials information

Parallel Session: Materials Decisions with CES Selector

13:35 Guest Speaker from GKN Aerospace - Jing Li Case Study (1) Selection In-depth – Charlie Bream

14:00 Product Case Study (2): Materials testing and characterization – Najib Baig

Further case studies – Charlie Bream

14:30 Discussion: Managing Materials Information Discussion: Materials Selection and Substitution

14:45 COFFEE

15:15 Product Case Study (3): Detailed Design and into Service – Dan Williams

15:40 Workshop: Return on Investment and Practical Implementation

16:20 Closing Discussion

16:30 CLOSE: Brief agenda review for tomorrow’s UGM participants