5-axis vertical multitasking machine - premium cnc metal ......milling tool spindle thru-spindle...
TRANSCRIPT
5-Axis Vertical Multitasking Machine
1 2
Photos shown in this brochure may also show optional equipment.
5-Axis Vertical Multitasking Machine
BY
X
Z
C
Huge reduction in lead time with process-intensive machining
Process-intensive machining of the big, intricately shaped parts 1-chuck turning, multi-sided and slope machining applications
Set up
Set up Turning M machining Slopemachining
Turning Work travel,wait
Set up M machining Work travel,wait
Set upSlope
machiningPrevious operations
5-axis multitasking machine
Lead Time
Collision AvoidanceSystem
drastically reduced
3 4
● Turning (work) spindle torque is 3,221/2,359 N-m (30 min/cont) (OSP-P300S). Gear head system makes heavy cutting possible.
● Two-point support of large-diameter turning spindle enables highly accurate machining.● The milling tool spindle is locked with curvic coupling while turning (work spindle) applications get outstanding results even
in heavy cutting.
● Stable, high-accuracy machining of everything from thin workpieces to large-diameter, heavy workpieces thanks to excellent contact between workpiece and chuck datum surface using the workpiece’s own weight.
● Easy, stable chucking is possible even with dif�cult-to-chuck workpieces.
Easy mount/dismount ofodd-shaped work
Workpiece weight provides good chuck datum surface butting
The turning (work) spindle has a �ange structure and is solidly �xed to a rigid base. This minimizes the effects of thermal deformation and vibration.
Vertical, horizontal, and slope machining made possible by the milling tool spindle (5° B-axis indexing)
Box ways for all axes
Combination of large chip pocket and chip conveyor (Opt) for smooth chip disposal
Inclined surfaces (B-axis 5° indexing) can be machined in addition toturning and vertical/horizontal machining.One-chuck multi-sided machining provides for huge setup time reductions and improved accuracy.
VTM-YB series machines enable multi-sided machining with a single chucking thanks to 5-axis control (4 axes simultaneously). This greatly reduces the time required for setup, eliminates installation error, and improves accuracy.
Shorter cycle timesTool side cutting on the straight portion greatly reduces machining time compared with point contact cutting using a ball-nose end mill. Cutting can also be done on angles that avoid interference with short tools that are superior in cutting hard surfaces.
Lower tooling costsCutting ef�ciency is improved and tool life extended by cutting with the tool at an angle to the machined surface, leading to lower costs. Specially shaped tools and �xtures are unnecessary, so tool and �xture costs can be reduced.
1-chuck multi-sided machining
Special tools Square endmill
Cutting speed is zero High cutting speed3-axis machine 5-axis machine
B (5° indexing)
X
C
ZY
■ Milling tool spindle enables multi-sided machining
■ High rigidity and accuracy
■ High-rigidity
■ Outstanding chip removal
Reduced setup time, improved machining accuracy
High rigidity and accuracy for highly efficient machining
Excellent chuck surface contact with workpiece’s own weight gives stable machining
5 6
Axial and right-angle handle tool feed
Handle feed can be done in the axial and right-angle directions with the tool spindle tilted. With this function, hole drilling in angled surfaces, tool release, and plane machining of slopes can all be performed simply with the pulse handle.
Using angle commands and the center and direction of rotating coordinates, programs for shape machining, hole drilling on slopes, and other operations can set coordinates around any axis with just the X-Y plane program.
Three-dimensional coordinate change Spindle power / torque diagrams
Examples of machining capacity
Collision Avoidance System (OSP-P300S)
(actual data)
A world's first— collision prevention in auto or manual operating modes
Turning
● OD heavy-duty (S45C)
Milling
● Face milling (S45C) ● End milling (S45C)
■ Turning (work) spindle power / torque diagrams
■ Milling tool spindle power / torque diagrams
Y
X
Z
C
Y
X
B
90°
8
10,000
2,000
1,000
500
50
20
10
2
1
89
Spindle speed min-1
kWN-m
200 800
StandardOSP-P300S800 min-1 30/22 kW (30 min/cont)
StandardFANUC 31i-B800 min-1 30/22 kW (30 min/cont)
8
10,000
2,000
1,000
500
50
20
10
2
1
89 167222
667
3,221 N-m2,359 N-m
1,432 N-m1,050 N-m
30 kW (30 min)
22 kW (cont)
800270
3,221 N-m
1,986 N-m
1,718 N-m1,260 N-m
30 kW (30 min)
22 kW (cont)
18.5 kW
StandardUsed with both OSP-P300S and FANUC 31iB4000 min-1 18.5/15 kW (30 min/cont)
OptionalUsed with both OSP-P300S and FANUC 31iB6000 min-1 18.5/15 kW (30 min/cont)
40
50
100
500
Milling tool spindle speed min-1
4,0001,007 60
10
50
100
500
10
5
1
Milling tool spindle speed min-1
1,315 6,000
134 N-m
18.5 kW (30 min)
15 kW (cont)
109 N-m
10
5
1
175 N-m
142 N-m
18.5 kW (30 min)
15 kW (cont)
6.8 mm2
130 m/min
10 mm
0.68 mm/rev
Removal rate
Cutting speed
Cutting depth
Feedrate
ø100 5-blade
230 cm3/min
200 m/min
70 × 3 mm
0.35 mm/blade
Tool
Removal rate
Cutting speed
Cutting depth
Feedrate
ø30
130 cm3/min
30 m/min
30 × 15 mm
230 mm/min
Tool
Removal rate
Cutting speed
Cutting depth
Feedrate
M24P3
● Tapping (S45C)
Wide variety of options
Collision AvoidanceSystem
Novice operators feel safer----get jobs done quicker!
Automatic operation Manual operation Program check
■ Collision-Free Machining
NC movements checked in real timeMovement stopped before the programmed block containing a collision risk
Real-time just-ahead checks of manual movementsManual movement stopped when collision just ahead detected
Fast possible collision checks just prior to actual machining
Cutting check/adjust
Rapidtraverse Manual Interference checks
(machine components/tooling)Program
editTooling
edit
Reduced timeW/CASFirst part
W/o CASFirst part
Mo
tor
out
put
Sp
ind
le t
orq
ue
Spindle speed min-1
kWN-m
Mo
tor
out
put
Sp
ind
le t
orq
ue
kWN-m
Mo
tor
out
put
Sp
ind
le t
orq
ue
kWN-m
Mo
tor
out
put
Sp
ind
le t
orq
ue
7 8
■ Working ranges ■ Tool spindle nose shape
■ Tooling system
■ Machine specifications
Max machining diameterMax swing diameterMax turning lengthTable diameterMaximum chuck sizeMax workpiece loadX-axis travelY-axis travelZ-axis travelC-axis travelC-axis minimum input incrementB-axis travelB-axis indexing angleSpindle speedSpindle speed rangesType of spindle noseSpindle front bearing diameterThrough-hole diameter Diameter/taperFloor to spindle noseSpindle supportTurret typeStandard toolBoring bar diameterMaximum spindle speedNo. of spindle shift stepsSpindle shapeFront diameterTool shankPull studMax tools (magazine capacity)Max tool diameterMax length (from gauge line)Max tool massCutting federate X, Y, ZRapid feedrate X-axis
Y-axisZ-axisC-axis
Turning spindle (work)Milling toolX-axis
Y-axis
Z-axis
Required �oor space (L ✕ W)HeightWeight
ø800 (31.50)ø1,010 (39.76)1,135 (44.69)ø800 (31.50)ø900 (35.43)
1,500 (3,300) (w/chuck)1,120 (44.09)
710 (±355) (27.95 <±13.98>)1,135 (44.69)
3600.001
90° [Opt: NC indexing 120˚]Every 5˚ [Opt: NC indexing]
8 to 800 (high-speed)In¦nitely variable × 2
JIS A2-11ø200 (7.87)ø110 (4.33)ø115/1/20
1,150 (45.28)2-point roller bearing spindle support
ATC single tool25, 32 (1 × 1, 1-1/4 × 1-1/4)
ø40, ø50 (ø1-1/2, ø2)4,000 (with op 6,000 B-axis NC)
In¦nitely variableBT50 (BIG-PLUS®)
ø90 (3.54)BT50
P50T-236 [Opt: 60, 120]
170 (6.70) <w/o adjacent 300 (11.82)>500 (19.69)
30 [Opt: 40] (66 [88])0.001 to 500.000 (0.00004 to 19.69)
24 (78.74)24 (78.74)20 (65.62)
20OSP: VAC 30/22 (40/30) (30 min/cont)
FANUC: AC 30/22 (40/30) (30 min/cont)AC 18.5/15 (25/20)OSP : BL 4.6 (6.13)FANUC : AC 6 (8)
OSP : BL4.6 (6.13)FANUC : AC7 (9.33)OSP : BL4.6 (6.13)FANUC : AC6 (8)
4,885×4,870 (192.32×191.73)4,245 (167.13)
23,000 (50,600)OSP-P300S, FANUC 31i-B
■ Optional specifications and accessoriesVTM-80YB Milling tool spindle speed
60 to 6,000 min-1 (B-axis NC)B-axis indexing angle 120˚ 0.001˚ indexing (with 5˚ indexing)ATC magazine tool capacity 60-tool, 120-toolAutomatic pallet changer rotation 2APCSetup station (auto rotation)Full enclosure shielding with ceilingCoolant pump (medium pressure)Coolant level sensor Lower sensor, upper & lower sensorsMilling tool spindle thru-spindle coolant 1.5 Mpa 4 Mpa 7 MpaFront door auto open-close (w/area sensor)Automatic power shutoffCircuit breakerHour metersTouch setter (ATS)In-process work gauging; wirelessChuck clamp direction key switchChuck air blowerFoundation bolts, anchorsCoolant gunAir gunChip conveyor Hinged type Scraper type Magnet scraper typeChip bucket With/without tiltOil skimmerMist collectorChuck H01MA-32 H01MA-36 H01MA-40Cylinder HH960C150Pallet for APC installedChuck auto open/close con¦rmChuck pressure high/low changeChuck jaws, standard Soft jaws, hard jaws Forming soft jaws, special jawsAbsoScale (scale feedback) B-axis (B-axis NC)Electric buzzer
■ Standard specifications and accessories
[ ]: Optional
ø200 (8 to 800 min-1, 30/22 kW)Oil controller
ø90 (4,000 min-1, 18.5/15 kW)ATC single tool [L/M]
BT50 (BIG-PLUS®), 36-tool magazineTank 500-L (132.1 gal)
Pump motor 0.75/0.37 kWPump motor 1.21/0.73 kWPump motor 1.21/0.73 kW
LEDWithout ceiling
PushbuttonParameter type
A-1X-Y-Z axis
OSP-P300S FANUC 31i-B
710
(27.
95)
1,120 (44.09)
50 (1.97)
355
355
1,13
5 (4
4.69
)26
5(1
0.43
) 780
(30.
71)
320
210
190
1,120 (44.09) 535 (21.06)535 (21.06) 320
100
(3.9
4)
585 (23.03)
(Tool shank)
Gauge line
1.5
11
NO.50
25.4
[ø69
.85]
(2.7
5)
ø12
8.57
(5.0
6)
60°
60°MAS407 P50T-2
23.2
BT50 BIG PLUS®
NO.50
ø69.
85
ø85
(3.3
5)
ø10
0 (3
.94)
15
1.5
36.5 101.8
184.8(7.28)
45
350
−0.1
±0.2
OD 32
Drills
Boring bars
ø50 Boring bars
ø40 Boring bars
OD 25
Drill sleevesDS MT NO.1-H40DS MT NO.2-H40DS MT NO.3-H40DS MT NO.4-H40
Boring bar sleeveBS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H50 ID H40 (H50)
ID H25S
Model UnitCapacity
Travel
Turning spindle
Turret(milling tool spindle)Milling toolspindle
Toolchange
Feed axis
Motors
Machine size
CNC
mm (in.)mm (in.)mm (in.)mm (in.)mm (in.)kg (lb)
mm (in.)mm (in.)mm (in.)
degdegdegdegmin-1
mm (in.)mm (in.)
mm (in.)
mm (in.)mm (in.)
min-1
mm (in.)
toolmm (in.)mm (in.)kg (lb)
mm/rev (ipr)m/min (fpm)m/min (fpm)m/min (fpm)
min-1
kW (hp)
kW (hp)kW (hp)
kW (hp)
kW (hp)
mm (in.)mm (in.)kg (lb)
ControllerTurning spindleheadSpindle cooling systemMilling tool spindleTurretAutomatic tool changerCoolant system
Milling tool spindle side throughTurret front/back nozzleShower, chip �ushing
Work lampFull-enclosure shieldingChuck open/close switchChuck clamp direction switchSpindle brakeDoor interlockFoundation pad, leveling screwsWork tools, tool boxLube monitorAbsoScale (scale feedback)
(13.
98)
(13.
98)
(12.
60)
(8.2
7)(7
.48)
(12.60)
(0.91)
(1)ø106.6
(4.2)
(0.43)
(0.06)
(2.7
5)
(1.77)
(0.06)
(1.44)
(1.44)
OD 32
OD 32
9 10
OSP-P300S FANUC 31i-B■ Standard Specifications
■ Optional Specifications
Item ItemKitKit 3D OTMNML 3D OTMNML
Included in machine specs
E D E D E D E D E D E D
Item Speci�cations
Controlled axes
Interpolation
Command system
Least input increment
Max programmable dimension
■ Basic Control Functions
Item
Program input
Display
Turning (work)
spindle control
Zero return
Tool functions
Feed functions
Automatic
operations
Manual
operations
Programming
Speci�cations Item
Programming
Program input
Other functions
Auto coordinate system setting
Optional block skip
Canned cycles for drilling
Part program storage length 160 m (64 KB)
No. of registerable programs: 63
M code multiple commands (same block max 3 commands)
Manual guide
Work coordinate system (G54 to G59)
Extension program editing
Flat surface selection
3-dimensional coordinate conversion
Input/output interface (RS-232-C)
One USB memory input/output port (program input/output only)
Programmable data input
Cs contouring control
AI contouring control ISynchronized control axis extension
Polar coordinate interpolation
Cylindrical interpolation
Pitch error compensation for VTM-YB
Tool life management for multitasking machine
Program protect key switch
Background editing
Sequence No. search
Program No. search
Buffer register
Backlash compensation
Stored stroke check 1
Y-axis offset
Run hour and parts count display
Rigid tapping (M axis)
Continuous threading
Macro executor
Advanced preview control
Custom macro B
Speci�cations
■ Optional SpecificationsName
Programming Canned cycles for multitasking
Optional block skip 9 pcs
Chamfering/corner R
Helical interpolation
Part program storage length
No. of registerable programs
320 m, 640 m, 1,280 m,
2,560 m, 10,240 m, 20,480 m
125 to 4,000
Speci�cations Item
Other functions External work number selection
High speed skip function
Abnormal load detection
3-dimensional tool offset
Addition of custom macro common variables Total 600
Program restart
Oriented spindle stop (4 points)
RS-232-C 1 ch additional
Spare M codes (4, 8)
Status indicator
Electric buzzer
Circuit breaker
Power shutoff
Relocation detector
Operation panel AC 100V, 1A outlet (1)
Control panel AC 100V, 1A outlet (1)
Speci�cations
■ Standard Specifications
Okuma Control
Basic Specs
Operations
High speed/accuracy
Control
Position feedback
Min / Max inputs
Feed
Spindle control
Tool commands
Tool compensation
Display
Self-diagnostics
Program capacity
Easy Operation
Programing
Machine operations
MacMan
Com / Net
Turning: X, Z simultaneous 2-axis, Multitasking: X-Y-Z or X-Z-C simultaneous 3-axis
OSP full range absolute position feedback (zero point return not required)
8-digit decimal, ±99999.999 to 0.001 mm, 0.001˚, Decimal: 1 µm, 10 µm, 1 mm (1˚, 0.01˚, 0.001˚)
Override: 0 to 200%
Direct spindle speed commands (S5), override 50 to 200%, Constant cutting speed, max turning speed designate
2-digit tool no. + 4-digit tool no. (max tool registration: 1000 sets)
Tool offset: 20 sets per tool, Tool wear comp: 20 sets per tool, Nose R comp: 20 sets per tool
15-inch color display operational panel, touch panel
Automatic diagnostics and display of program, operation, machine, and NC system problems
Program storage: 2 GB, operation buffer: 2 MB
“Single-mode operation” for a series of operations from a single screen. Bundled tool control: tool shape, tool tilt, tool offsets
per tool number. Tool data sharing between machining operations, One-Touch IGF, Collision Avoidance System. Easy-to-use
operation panel supports complete machine control.
Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation,
M-spindle synchronized tapping, fixed drilling cycles, arithmetic operations, logic operations, math functions,
variables, branch statements, auto programming (LAP4), programming help
MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return,
manual interrupt & auto return, threading slide hold, data I/O
Machining Management: machining results, machine utilization, fault data compile & report, external output
USB ports, Ethernet
AbsoScale (X-Y-Z axis), Pitch error compensation (X-Y-Z-C axis)
New operationsAdvanced One-Touch IGF-L Multitasking
ProgrammingProgram coordinates
Circular threadingProgram notesUser task 2 I/O variables, 8 eachHigh Y-axis alignment1,000 common variables (200 is standard)Thread matchingThreading slide hold (G34, G35)Variable spindle speed threadingInverse time feedSpindle synchronized tappingManual cutting feedSpindle dead-slow cuttingMaximum M tool spindle speed limit for each toolHelical machiningCoordinate convertPro�le generateCoordinate calculation functions (including NCYL command)Coordinate shifting, rotation, copying3-dimensional coordinate conversion
MonitoringCollision Avoidance system*One-Touch SpreadsheetReal 3-D simulation*Cycle time over checkLoad monitor (spindle, feed axis)Load monitor no-load detection (load monitor ordered)Tool life managementTool life prior noticeOperation end buzzer (electric buzzer)Hour meters
NC operation monitor (counter, totaling)Operation end lamp (yellow)Alarm lamp (red)Status indicator (3-color C type)
10 sets 50 sets100 sets
Power ONSpindle rotationNC operating
MeasuringZ-axis automatic zero offset by touch sensor
C-axis automatic zero offset by touch sensor
Gauge data output File output
Y-axis gauging
External Input/Output and Communication FunctionsAdditional RS-232-C channel
2 channels (Std 1 channel)
USB
DNC links
Automation / Untended OperationHarmonic spindle speed control (HSSC)
Auto power shutoff MO2, alarm
Warmup function (by calendar timer)
Tool retract cycle
External program
selections
Cycle time
reduction*
Other functions Circuit breaker
External M signals [(2, 4, 8 sets ( )]
Edit interlock
2 additional ports possible
DNC–T3
DNC–C / Ethernet *
DNC–DT
FL–net *
A (pushbutton), 8 types
B (rotary switch), 8 stages
C1 (digital switch), 2-digit BCD
C2 (external input), 4-digit BCD
Operation time reduction
*1. NML: Normal, 3D: Real 3D simulation, E: Economy, D: Deluxe*2. Engineering discussions required.
Indicates essential speci�cations
5: X, Y, Z, B, C, (4 simultaneously excluding B-axis), Scale feedback (X-Y-Z axis)
Positioning, linear, taper, circular, threading
Absolute / incremental
X-, Z-axes all 0.001 mm (X-axis is diameter command)
8-digit (decimal point input allowed)
MDI key input
ISO/EIA input
RS-232-C input/output interface
LCD Display 10.4'' color
Language: English
Graphics function, dynamic graphics display
S4-digit direct command
Constant surface speed control
Spindle override, 50 to 150% (10% each)
Manual and auto zero return
Auto second zero return (ATC)
Tool selection A code (�xed address)
Tool offset ±6 digits, T code, 999 pairs
Tool geometry/wear compensation
Incremental offset
Tool offset value counter input
Direct input of tool offset value measured A
Threading range, lead command, 0.001 to 500.0 mm/rev
Feedrate override 0 to 200% (10% each)
Rapid traverse override: 0, 10, 25, 50, 100%
Manual pulse generator (0.001, 0.01, 0.1 mm)
Single block
Feed hold
Dry run
Machine lock
Optional stop
Jog feed
Spindle: CW, CCW, inching, stop
Coolant: On, Off, Auto
Portable pulse handle
Circuit interpolation by R programming
Tool nose radius compensation
Dwell
Canned cycles
Coordinate system shift
Y-axis trael
1,07
0 (4
2.13
)50
(1.9
7)1,
120
(44.
09)
X-a
xis
trae
l1,
975
(77.
76)
1,83
0 (7
2.05
)
[875
] (3
4.45
)3,
805
(149
.8)
1,800 (70.87) 400(15.75)
855(33.66)
1,220(48.03)
(box bottom face)
(110
)
[900
](3
5.43
)
3,30
0 (1
29.9
2)
2,30
0 (9
0.55
)
610(24.06)
485
(19.
09)
675
(26.
57)
975
(38.
39)
4,87
0 (1
91.7
3)
4,38
5 (1
72.6
4)
400
(15.
75)
600
(23.
62)
240
(9.4
5)
510(20.08)
1,150 (45.27) 1,150 (45.27)
2,300 (90.55) 2,075 (81.69)
1,250 (49.21) 5,395 (212.40)
315(12.4)
710 (27.95)
510(20.08)
Status lamp
3,31
0 (1
30.3
1)37
0(1
4.57
)
3,43
5 (1
35.2
4)
1,35
5 (5
3.35
)1,
955
(76.
97)
1,04
0 (4
0.94
)
1,150 (45.28) 315(12.40)
510(20.08) 2,810 (110.63)
4,885 (192.32)5,395 (212.4)
510(20.08)
2,075 (81.69)
900
(35.
43)
Opening 1,070
2,300 (90.55)
360 top opening
4,385 (172.64)485(19.09) 4,870 (191.73)
675(56.58)
3,710 (146.06)
2,25
0(8
8.58
)
1,150 (45.28)
1,47
5 (5
8.07
)1,
760
(69.
29)
540
(21.
26)
1,15
0 (4
5.28
)Sp
indl
e er
d
2,39
3 (9
4.21
) 782
3,51
0 (1
38.1
9)1,
945
(76.
57)
390
(15.
35)
1,20
01,
030
1,30
5(M
an to
ol c
hang
e)
4,24
5 (1
67.1
3)
5-Axis Vertical M
ultitasking M
achineW
hen using Okum
a prod
ucts, always read
the safety precautions
mentioned
in the instruction manual and
attached to the p
roduct.
� The sp
eci�cations, illustrations, and d
escriptions in this b
rochure vary in different m
arkets and
are subject to change w
ithout notice.P
ub N
o.VTM
-80YB
-E-(1a)-200 (N
ov 2014)
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be noti�ed prior to its shipment to another country.
, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074
VTM-80YB Dimensional Drawing / Installation Drawing (OSP-P300S)
(Opt)
Chip conveyor
(Opt)Chip bucket
Hydraulic unit
Coolant tank
Power inlet
Air inlet Oil controllerTool change door
Max grinding ø800
Sub-operation panel
Operator door
ATC 36-tool magazine
Main operationpanel
Door open 360
(conveyor removal)
Max swing ø1,010
Sub-operation panel