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    About 1/3 of U.S. workers perform tasks thatrequire high strength demands

    Large variations in population capacity (strength)

    Basis for understanding and preventingoverexertion injuries

    simulate design alternatives

    Wide application potential Orthopaedics

    Rehabilitation

    Sports science

    Vehicles

    maintain: D < C D: task Demands (forces and moments) C: human Capability (strength, tissue

    tolerance)

    ot va ues are g y var a e an cu t tomeasure and predict

    "strength" = not one thing!; here, typicallyuse max. joint moment (and is a function ofposture, time, etc.)

    The annual incidence of WMSDs in all industries is about

    300-400 per 100,000 workers for all workers; substantial

    differences between industries.

    A recent NIOSH study estimated 22% of all VDT workers

    a some ype o pro em.

    Average Worker's Compensation cost per claim and total

    costs per injury:

    All WMSDs: $14,726/$20,000

    Carpal Tunnel Syndrome: $29,000/$100,000

    Enormous increase in complaints: 1983->1988, from 35%

    to 67% of all occupational illnesses. Recent numbers have

    stabilized around 25-30%.

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    Source Total Cost ($) Notes

    In-plant med ical visitsand treatment s

    14, 050 ~$50 pe r v isit

    Emplo yee ab sences 127 ,905 Each 1 -week absencerequired 1 r eplacement w orker

    Work restriction s 16, 192 1/2 of the work restrictions

    Job c hanges initiatedby employe e

    13, 9 84 E ach j ob c hange r eq uir edretraining fo r 2 workers

    Tota l 172 ,131

    Estimated costs associated with 93 cases of shoulder disordersreported to the plant medical department of an automobileassembly plant.

    From: Punnett, L. et al. (2000) Scand J Work Environ Health

    Meat Packers Thigh Boning Operations

    thighs suspended 44" from floor

    1 thigh every second turkey

    one hand grabs thigh

    X

    knife hand 2-3 cuts to separate meat

    knife hand 1 cut to separate tendon

    7,560 turkeys per shift

    Keyboard Entry Work keys/shift: very low force, very high reps

    Assembly in electronics and light manufacturing

    Sewing Operations

    Packing Operations

    X

    From: Business Week, 02/23/99

    De Quervain's Disease -- Stenosingtendinitis of the flexor tendons of thethumb.

    From Putz-Anderson, V. (1988). CumulativeTrauma Disorders: A Manual for MusculoskeletalDiseases of the Upper Limbs. London, UK: Taylor& Francis., Fig. 3

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    Tendon injuries can produce localizedswelling in the area of the injury.

    The inflammation associated with tendoninjuries can interfere with nerve function andeven permanently harm nerve tissue.

    Carpal Tunnel Syndrome (CTS): Tendonitis ofthe flexor tendons of the fingers as they passthrough the carpal tunnel resulting incompression of the median nerve.

    Carpal Tunnel Syndrome accounts for lessthan 10% of the total number of WMSD cases.

    X

    X

    Back injuries account for nearly 20% of all injuries and illnesses in

    the workplace and nearly 30% of all workers compensation

    payments.

    The lifetime incidence of low-back pain is estimated to be 60% with

    about 4% incapacitated for over 6 months. Annual and point

    prevalences are 40% and 20%.

    It has been estimated that 6.5 million people stayed home each day

    due to low-back injuries, with 1.5 million new injuries per month.

    Chronic low-back pain affected ~35 million people.

    The cost to U.S. industry includes 170 to 240 million lost work days

    each year and ~$5 billion in workers compensation payments.

    The total direct costs of back injuries is ~ $30 billion, with indirectcosts possibly doubling that figure.

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    Cervicalvertebrae

    Thoracicvertebrae

    Lumbarvertebrae

    Sacral/Coccygealvertebrae

    L5/S1

    Nordic Questionnaire

    Biomechanics Models

    Material Handling: NIOSH Guideline forManual Lifting Task

    Quick Assessment Tool

    Hanya dijawab jika jawaban pada kolom 1 ya

    Apakah Anda mempunyai keluhan (nyeri,ngilu, pegal) selama 12 bulan terakhir pada

    anggota tubuh berikut?

    Apakah dalam 12

    bulan terakhir,

    masalah tersebutmengakibatkan

    Anda tidak dapat

    bekerja secara

    normal?

    Apakah Anda

    mempunyai

    masalah yangsama dalam 7

    hari terakhir?

    Apakah menurut

    Anda masalah

    tersebutberhubungan

    dengan pekerjaan

    Anda di sini?

    Leher tidak ya tidak ya tidak ya tidak ya

    Bahu tidak ya, sebelah kanan tidak ya tidak ya tidak ya

    ya, sebelah kiri

    ya, keduanya

    Siku tidak ya, sebelah kanan

    ya, sebelah kiri

    ya, keduanya

    tidak ya tidak ya tidak ya

    Pergelangan tangan

    tidak ya, sebelah kanan

    ya, sebelah kiri

    ya, keduanya

    tidak ya tidak ya tidak ya

    Punggung Atas tidak ya tidak ya tidak ya tidak ya

    Punggung Bawah tidak ya tidak ya tidak ya tidak ya

    Paha tidak ya(salah satu atau keduanya)

    tidak ya tidak ya tidak ya

    Lutut tidak ya

    (salah satu atau keduanya)

    tidak ya tidak ya tidak ya

    Pergelangan kaki tidak ya(salah satu atau keduanya)

    tidak ya tidak ya tidak ya

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    Two-DimensionalStatic

    Two-DimensionalDynamic

    Three-DimensionalStatic

    Three-DimensionalDynamic

    Translational equilibrium (a = 0):

    Rotational equilibrium ( = 0):

    Forces = 0

    Moments = 0

    Free-body diagrams are schematicrepresentations of a system, identifying allforces and all moments acting on thecomponents of the system.

    Here, we will differentiate between external andinternal forces and moments (see below)

    Anything can be chosen as the free body!

    Examples: whole body, arm, hand,

    Choose wisely, and solving biomechanics

    problems becomes much easier.

    Resultant or External what the world does to the body

    gravity

    contact loading (e.g. with ground)

    Reactive or Internal w a e o y oes n response

    muscle activation

    ligament stretch

    joint contact forces

    In equilibrium: Resultant + Reactive = 0

    F = 0 M = 0Reactive = - Resultant (Or, internal = -external)

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    External Forces and Moments

    F, M

    Internal Forces and Moments

    F, M

    +Y

    +X

    Equilibrium:

    F = 0 F + F = 0 F = -F (Translational Equilibrium)

    M = 0 M + M = 0 M = -M (Rotational Equilibrium)

    +Z

    X

    17.0 cm

    35.0 cm

    180 N

    10 N

    From Chaffin, DB et al (1999) OccupationalBiomechanics. Fig 6.2

    X

    From Chaffin, DB et al (1999) OccupationalBiomechanics. Fig 6.7

    10 N180 N

    FB?

    5 cm

    HANDCOMELBOW

    Unknown values: Biceps and external elbow force (FB and FE), and any joint contact

    force between upper and lower arms (FJT, an internal force) External elbow moment (ME), and internal ME

    Lower arm selected as free body Isolates elbow forces and moments Results in a single unknown (see below)

    35.0 cm17.0 cm

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    1. Establish coordinate system (signconvention)

    2. Draw Free Body Diagram, including knownand unknown forces/moments

    3. Solve for external moment(s) at joint

    4. Determine net internal moment(s), and solvefor unknown internal force(s)

    5. Solve for external force(s) at joint [can alsobe done earlier]

    6. Determine net internal force(s), and solve forremaining unknown internal force(s)

    FBD:

    E H

    WLA

    =mLA

    g=10N

    FH=m

    Hg=

    180N

    FB=??

    FJT

    =??

    ME=??

    +Y

    +X

    +Z

    _ _ME = 0 = ME + ME -> ME = -ME

    ME = MLA + MH = (WLA x maLA) + (FH x maH)

    ME = (-10 x 0.17) + (-180 x 0.35) = -1.7 -

    63

    ME = -64.7 Nm (or 64.7 Nm CW)ME = -ME -> ME = 64.7

    ME = (FJT x maJT) + (FB x maB) = FB x 0.05

    FB = 1294 N (up)

    _ _

    Externalmoment is dueto externalforces

    Internalmoment is due

    to internalforces

    _ = 0

    FE = 0 = FE + FE -> FE = -FE

    FE = WLA + FH = -10 + (-180)

    FE = -190 N (or 190 N down)

    FE = - FE -> FE = 190

    _ _

    _ _

    _

    Thus, an 18 kg mass (~40#) requires 1300N(~290#) of muscle force and causes1100N

    (250#) of joint contact force.

    Tips: 1 kg = 2.2 lb-mass; 4.45N = 1 lb-force

    FE = FJT + FB

    FJT = 190 - 1294 = -1104 N (down)

    Links are rigid

    Joints are frictionless

    No motion

    No out-of-plane forces (Flatland)

    Known anthropometry (segment sizes andweights)

    nown orces an rec ons

    Known postures

    1 muscle

    Known muscle geometry

    No muscle antagonism (e.g. triceps)

    Others

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    Biomechanical analysis yields external moments atselected joints

    Compare external moments with joint strength (maximuminternal moment)

    Typically use static data, since dynamic strength data arelimited

    Use appropriate strengt ata (i.e. same posture)

    Two Options:

    Compare moments with an individuals joint strength

    Compare moments with population distributions to obtainpercentiles (more common)

    Multi-joint systems & multi-axis loads:

    Determine the weakest link, or where the highest (relative)loads exist

    Percent of population with sufficient joint

    strength

    Moment demands imposed by task (M)

    Mean population strength (S)

    Variability of population strength (V)

    Assuming a normal distribution

    z = (M - S) / V

    z = (X - )/

    from stats table z => %-ile

    z-score reflects cumulative probability P(X Xi);normalized based on mean and std. dev.

    From table of cumulative probabilities of the normaldistribution (z-table), the percentile corresponding to thez-score can be found

    = 40 Nm; = 15 Nm (from strength table)

    z = (15.4 - 40)/15 = -1.64 (std dev below the mean)

    From table, the area A corresponding to z = -1.64 is 0.95

    Thus, 95% of the population has strength 15.4 Nm

    If ME = 15.4 Nm, what % of the population has sufficientstrength to perform the task (at least for a short time)?

    Note:Both M and S vary considerably with posture and task conditions

    Quick and Easy Evaluation of Lifting Tasks

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    Start End

    Factors affecting workload?

    A load constant is the maximum recommendedweight for lifting at the standard lift location underideal conditions.

    LOAD CONSTANT = 23 kg (51 lbs)

    Decrease the load constant to account for theinfluence of known risk factors using 6 multipliers: vertical location (VM) vertical travel distance (DM) asymmetry (AM) frequency (FM) coupling (CM)

    All Multipliers are 1

    Recommended Weight Limit (RWL) =

    23kg HM VM DM AM FM CM

    HD

    VO

    VD

    HO

    HM = (25/H)

    H = horizontaldistance (in cm)of the handsfrom themidpoint

    HD

    ankles.

    Measure at theorigin anddestination oflift.

    extreme cases HM accounts for

    Low-Back Loads

    HO

    Example?

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    0.6

    0.8

    1

    1.2

    Multiplier

    20 30 40 50 60 70 800

    0.2

    .

    Horizontal Distance (cm)

    If H 25, HM = 1

    Relatively big, non-linear effect

    25

    VM = (1-(0.003|V-75|))

    V = vertical distance (incm) of the hands from thefloor. Measure at theorigin and destination of

    .

    VM accounts foracceptability and capacity(strength) as a function ofposture

    VO

    VD

    Example?

    0.8

    1

    1.2

    Multiplier

    torso flexion overhead reach

    0 20 40 60 80 100 120 140 160 1800

    0.2

    0.4

    .

    Vertical Distance (cm)

    Moderate, non-linear effect

    DM = (0.82 +(4.5/D))

    D = vertical travel distance(in cm) between the originand destination of the lift.

    D = |VD-VO|

    accoun s or me a o cdemand, task dynamics, butnot lift vs. lower

    D

    Example?

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    0.6

    0.8

    1

    1.2

    Multiplier

    0 20 40 60 80 100 120 140 160 1800

    0.2

    .

    Distance Moved (cm)

    Relatively small, non-linear effect

    AM = (1-(0.0032|A|))

    A = angle (deg) ofasymmetry angulardisplacement of theload from the

    A

    sagittal plane.Measure at theorigin anddestination of lift.

    AM accounts fordecreased strengthand increased spineloads in asymmetricpostures.

    sagittalplane

    Example?

    0.6

    0.8

    1

    1.2

    Multiplier

    0 20 40 60 80 100 120 140 160 1800

    0.2

    0.4

    Asymmetry Angle (deg)

    Moderate, linear effect

    V

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    V 3 likely have increased risk

    Some believe that if workers are properly screened(based on the task requirements) and trained, thatthey can safely work at lift indexes greater than 1but less than 3.

    What are ideal lifting conditions?? Maximize RWL (keep load close to the body, )

    Manual work activities other than lifting are assumed to beminimal

    The equation does not account for unpredictable situationssuch as shifting loads

    A favorable ambient environment is assumed (19- 26 C or66 - 79 F)

    Risk of slips not accounted for (good floor surface assumed)

    Lifting and lowering tasks are assumed to pose the same riskof injury

    Tasks involving one-handed lifts, lifting while seated orkneeling, or lifting in a constrained work area are not

    appropriate for this model Does not account for individual anthropometric differences

    Start End

    H = 13.0 cm

    V = 13.5 cmA = 0 deg

    H = 41.5 cm

    V = 89.0 cmA = 0 deg

    D = 75.5 cm; F = 1/min; Couplings = Fair

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    HMStart = (25/13) = 1HMEnd = (25/41.5) = 0.60

    VMS = (1-(0.003|13.5-75|) = 0.82VME = (1-(0.003|89-75|) = 0.96

    DM = (0.82+(4.5/75.5)) = 0.88

    AMS = AME = (1-(0.0032)(0)) = 1

    CMS = [Fair, V