5. dc-dc converters: static...

126
1/252 5. DC-DC Converters: Static Characteristics Power Electronic Systems & Chips Lab., NCTU, Taiwan 電力電子系統與晶片實驗室 Power Electronic Systems & Chips Lab. 交通大學 電機控制工程研究所 台灣新竹交通大學電機控制工程研究所電力電子實驗室~鄒應嶼 教授 2/252 Contents 1. Introduction 2. Definition of DC-DC Converter 3. Buck (Step-Down) Converter 4. Boost (Step-Up) Converter 5. Buck-Boost Converter 6. Switch Stress and Switch Utilization 7. Simulation Study of a Buck Converter 8. Synchronous Buck Converter 9. Summary of Basic DC-DC Converters 10.Topologies, Modeling, and Control

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  • 1/252

    5. DC-DC Converters: Static Characteristics

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    ~

    2/252

    Contents

    1. Introduction2. Definition of DC-DC Converter3. Buck (Step-Down) Converter4. Boost (Step-Up) Converter5. Buck-Boost Converter6. Switch Stress and Switch Utilization 7. Simulation Study of a Buck Converter8. Synchronous Buck Converter9. Summary of Basic DC-DC Converters10.Topologies, Modeling, and Control

  • 3/252

    Introduction

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    ~

    Pulse-Width Modulated DC-DC Power Converters, 2nd Ed., Marian K. Kazimierczuk, Wiley, 2015.

    4/252

    The Goal: Synchronous Buck Converter

    Static Characteristics Component Determination Modeling & Frequency Responses Control Loop Design

  • 5/252

    DC-DC Voltage Regulators

    AC line voltage

    (1-phase or 3 phase)

    Uncontrolleddiode

    rectifier filter

    capacitor

    (unregulated)

    DC

    (unregulated)

    DC DC-DC converter

    (regulated)

    DCload

    battery

    A DC-DC converter system.

    unregulated dc input regulated dc output

    DC-DC converters are the most widely used power converters!

    6/252

    Functional Block Diagram of a Switching Power Supply

    COMP

    REF

    Line input AC

    PFC converterand filter

    PWM Controller

    Highfrequencyinverter

    20-200 KHz Output DC

    output rectifierand filter

    LoadSource

    120 Hz

    Feedback Sensing,

    Reference, and Isolator

    PFC Controller

    Input EMI filter

    Output EMI filterDC-DC converter

    A power supply is a power conversion and control processor.

    PWM

    OSC

  • 7/252

    Two-Stage AC/DC & DC/DC Converter

    PFC ConverterDC-DC Converter

    Q1

    PFC Controller

    CboostVLINE

    85-260VAC

    Vout-3

    Vout-2

    Vout-1

    PWM Controller: Primary & Secondary

    CRM PFC IC CCM PFC IC Voltage Mode IC Current Mode IC

    8/252

    Typical Block Diagram of an ATX Power Supply

    PFCcontroller

    PFC Diode

    SMPScontroller

    SMPSregulator

    Biasoutput

    MOSFET

    Output circuitry

    12 Vout5 Vout3.3 Vout

    Postregulator

    Outputrectification

    Supe

    rvis

    ory

    EMIfilter

  • 9/252

    Power Conversion, Control, and Management

    Power Conversion, Control, and Management

    AC/DC Battery Charger DC/DCDC/DC

    ApplicationsSMPSMonitor / CTVNotebookPC, ServerLamp ballast

    Portable ApplicationsNotebookCell PhonePDA

    ApplicationsMotherboardNotebookPower Supplies / VRMTelecom

    DC

    AC85

    26

    5V

    PFC Controller PWM Controller

    DC/DCController

    SMPS AC/DC

    BatteryCharger

    DC/DC Converter

    DC/DCController

    IC

    10/252

    DC/DC Converters for Mobile Phones

    Battery Charger

    LDO

    Display

    Audio

    Vibrator

    P/DSPcore

    D/A

    A/DI/O

    Antenna

    2.5V 2.5V

    2.7-5.5V

    3.6V 2.5V1.5V

    Baseband digital

    Power distribution: Vg = 2.85.5V

    1-3.6V

    Analog/RF

    LO

    2.5V

    Switchingregulators

    PA

    LNA

    LDO

    DC-DC

    DC-DC LDO

    DC-DCDC-DC

    LDO

    3.6V

    DC-DC

    REF: Frank De Stasi & Mathem Jacob, Magnetic Buck Converters for Portable Applications, National Semiconductor.

  • 11/252

    Low-Power Low-Voltage Power Supplies

    Good for the IC, bad for the power supply!

    year

    5V

    3.3V1.5V 0.8V

    year

    samefunctionality

    Increasedfunctionality

    ICpowersupplybatV

    ccV

    cci

    ccV cci

    12/252

    Battery-Based Power Converters for Portable IA

    Vo = 1.2 V (+/- 2%)Io = 1 mA (idle)

    500 mA (on)

    LithiumIon Battery2.8-4.5V1000mAh

    SwitchingRegulator

    -ProcessorCharger

    Battery Protection IC

    dcV

    dcI sI oI

    oVsV

    gI

    gV

  • 13/252

    Linear Voltage Regulator: Basic Principle

    RO VRRRV

    2

    21

    Efficiency

    Output Impedance

    Efficiency Analysis ( = Vout/Vin) Loop Gain of Error Amp for Output Impedance

    OCELoss IVP CEL

    L

    RRR

    INVCEV O

    I

    OV

    1R

    2R

    LRCC

    RV

    14/252

    The Classical Linear Regulator TL431

    CATHODE

    REF

    ANODE

    SymbolPackage

    Anode Cathode

    REF

    REF

    Cathode

    Anode

    2.4k

    7.2k

    3.28k

    800

    1k

    4k

    800 800

    150

    10k

    20pF

    20pF

    TL431 = Reference + OP Amp. + Driver

    2.5V REF

  • 15/252

    TL431: Circuit Schematics and Device Model

    (a)

    (b)

    (C) TL431 OPEN-LOOP VOLTAGE GAIN VERSUS FREQUENCY

    16/252

    State of the Art TL431: Schematics and IC Layout

    11 x Tr. = Reference + OP + Driver

    SymbolPackage

    Anode Cathode

    REF

  • 17/252

    A High Efficiency Step-Down Switching Converter

    REF: TL431, A, B Series, NCV431A Programmable Precision References (datasheet, On-Semi)

    TL4312.5V REF

    Cathode (K)Reference (R)

    Anode (A)

    2200F

    1.0k

    4.7k

    0.1F2.2k

    4.7k 4.7k

    TIP115150F @2.0A

    0.01F 100k

    470F

    51k

    1N5823

    NPSA20

    VIN = 10~20V VOUT = 5.0VIOUT = 1.0A

    TO-92 (TO-226)LP SUFFIX

    case 29

    Pin 1. Reference2. Anode3. Cathode

    12 3

    vo

    18/252

    A Historic Review of PWM Controller IC

    [1] Gene Heftman, PWM - From a Single Chip To a Giant Industry, Power Electronics Technology, October 2005. [2] Bob Mammano, Are We There Yet - power control integration, APEC 2007.

  • 19/252

    The First PWM IC: SG1524, Bob Mammano, 1976.

    SG1524: -55C ~ 125CSG2524: -25C ~ 85CSG3524: 0C ~ 70C

    Bob Mammano is staff technologist and a TI Fellowin Texas Instruments' Power Management Productsgroup. He has more than 50 years of experience inanalog power control technology and is widelyrecognized as the father of the PWM IC industry.Holder of 16 patents in this field, Bob hasparticipated in new product definition, technicalmarketing, and has been a significant part ofUnitrodes and TIs Power Supply Seminarprograms since 1981. He has a degree in physicsfrom the University of Colorado.

    20/252

    The First Current Mode Control PWM IC: UC1842, Unitrode, 1980s (Bob Mammano)

    The First PWM Device, Robert Mammano, Staff Technologist and TI Fellow, Texas Instruments Incorporated - March 1, 2007.

    RESETLatch

    Output(PWM)

    Clock (SET)

    Li

    eV

    sV

  • Off Line Flyback Regulator Using UC3844

    22/252

    Power Supplies: Efficiency, Size, Dynamic Response

    Topologies

    Thermal Management

    HarmonicsControlLoss Analysis

    EMC Design

    SoftSwitching

    Reliable, Size, Cost, EasyPackagingDynamicResponse

    ControlArchitecture

    Control Design

    Control IC

    PowerManagement

    Efficiency Control

  • 23/252

    Definition of DC-DC Converter

    DC-DC converter is the Gate Way to all other power converters!

    ~

    24/252

    Basic Power Converters

    DC-AC Converter

    DC-DC Converter

    AC-AC Converter

    AC-DC Converter

  • 25/252

    Definition of DC-DC Converter

    DC-DC Converter (Chopper)

    A dc-to-dc converter is any network that can have as its sole source of energy aconstant dc voltage VIN or a constant dc current IIN and can provide dc outputpower such that VOUT > VIN or IOUT > IIN.

    VOUT, IOUTVIN, IIN

    E. T. Moore and T. G. Wilson, Basic considerations for dc to dc conversion networks, IEEE Trans. Magn., vol. MAG-2, pp. 620624, Sept. 1966.

    According to this definition, A Linear Regulator is NOT A DC-DC Converter!

    26/252

    Converter Topology

    The Issue:

    A topology is the arrangement of the power devices and their magnetic elements.Each topology has its own merits within certain applications. Some of the factorswhich determine the suitability of a particular topology to a certain application, suchas isolation, power ratings, component stress, number of output required, utilizationfactor, etc.

    vovg

    d

  • 27/252

    Development of Basic DC-DC Converters

    vovg

    The Problem:

    Configure these four basic elements to devise a dc-dc voltage converter!

    d

    ~

    28/252

    Two Basic Energy Switching Architectures

    Switching Inductor Converter

    vovgThe switching inductor as a switching current source!

    ovvg

    Switching Capacitor Converter

    The switching capacitor as a switching voltage source!

    ~

  • 29/252

    Basic DC-DC Converters

    Buck Boost Buck-Boost

    30/252

    Intrinsic Characteristics of Basic DC-DC Converters

    vi voBuck

    Boost

    Buck-Boost vovi

    vovi

    Switching Inductor

    The inductor current must maintain its continuity!

    The direction of the inductor current flow can not be changed!

    The behavior of the inductor current determines the operating modes of the converter.

    The average inductor current is the effective current!

    dcV

    dcV

    dcV

    C

    L

    CL

    CL

  • 31/252

    Common One-Switch Power Converter Topologies

    Buck

    Boost

    Buck-Boost

    Non-Isolated Single-Ended Single-Switch Converter

    vo

    vo

    vo

    vi

    vi

    vi

    ControlCircuit

    T1

    TR1 resetting winding

    n : n : 1

    Forward Converter

    n : 1 oi

    Vin

    Flyback Converter

    vo

    vo

    C RmL

    C

    LmL 1D3D

    2D

    32/252

    Basic Topologies of PWM DC-DC Converters

    Buck

    Boost

    Buck-Boost vovi

    vovi

    vi vo

    One Inductor, One CapacitorL

    CD

    L

    C

    D

    L C

    D

    C,uk

    SEPIC

    Zeta

    SEPIC: Single-Ended Primary Inductor Converter

    Two Inductors, Two Capacitors

    vi

    vi

    vi

    vo

    vo

    vo

    1C

    2CD

    1L 2L

    1L

    2L

    1L

    2L

    1C

    2C

    1C

    2C

  • 33/252

    Switches in the Thee Basic PWM DC-DC Converters

    vi vo

    Buck Converter

    Boost Converter

    Buck-boost Converter

    vovi

    vovi

    The switches must keep the continuity of the inductor current!

    The buck-boost converter has an inverting output!

    L

    D C

    L D

    C

    L

    D

    C

    34/252

    Basic Circuit Concept

    This is not a workable circuit, unless V1 = V2.

    This is not a workable circuit.

    This is not a workable circuit. 1I

    1I 2I

    1V 2V

    1V 1I This is not a workable circuit.

  • 35/252

    Basic Circuit Concept

    This is a workable circuit.

    This is a workable circuit. 1V 1I

    1V

    This is a workable circuit.

    This is a workable circuit.

    What is the common rule for the judgement?

    36/252

    At High Freq., The Inductor as A Current Source

    The inductor as a current source and the capacitor as a voltage source!

    Buck vi vo

    Boost vovi

    Buck-Boost vovi

    L

    D C

    L D

    C

    L

    D

    C

  • 37/252

    Switching Energy Transfer in a Cuk Converter

    A switching capacitor converter (The CCM and DCM operation is determined by the continuity of the capacitor voltage)

    Low input and low output current ripple Optimal DC-DC converter with ripple current free: if the input and

    output inductor can be coupled to eliminate the input and output current ripples

    C,uk Converter

    L1

    C2D

    L2C1

    Svi vo

    ~

    38/252

    Control of Basic PWM DC-DC Converters

    PWMModulator

    LoopCompensator

    vg

    vo

    vR

    Efficiency

    Boost Converter Buck/Boost Converter Buck Converter

    load

    RL di~

    Switching power converters

    Output Impedance

    GateDrive

    osZ

    sv~

    sV

    Current Injection Method

  • 39/252

    Buck Converters

    Everett Rogers, Understanding Buck Power Stages in SPS, TI 1999 (slva057)

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    ~

    40/252

    Step-Down (Buck) Converter

    Step-Down (Buck) Converter Spectrum of the PWM Waveforms Switching Current Ripple Analysis Operating Modes of a DC-DC Converter Static Characteristics in CCM Static Characteristics in DCM Output Voltage Ripple Analysis Buck Derivative Converters

    ~

  • 41/252

    Step-Down (Buck) Converter

    1

    2

    Low-pass LC filter

    t0

    0 DTs Ts

    = DVbat

    position 1 position 2

    fs = 1/Ts = switching frequency

    Characteristics of the Buck Converter:

    Larger input current ripples due to the input switch Smaller output voltage ripples due to the output inductor Induce large spiky switch current when duties approach zero

    )(tvo

    L

    C R

    )(tiC

    )(tiL

    )(tvsw

    )(tvsw )(tVbat

    )(tVbat

    )(tvL

    ( )oi t

    42/252

    Step-Down (Buck) Converter

    on

    on

    on0 0

    1 1( ) ( 0 )s sT T T

    o o dc dc dcTs s s

    TV v t dt V dt dt V DVT T T

    control controldc

    ost

    VV v kvV

    constantdc

    st

    VkV

    Ts

    t0

    low-pass filterid

    The Simplest DC-DC Converter!

    dcV

    oi

    ov

    dcV

    oVci

    Li

    Lvoiv

    oiv

    offTonT

    RC

    L

  • 43/252

    Buck Converter Ideal Static Characteristic

    00

    position 1 position 2

    00 1

    Switch duty ratio

    Ideal conversion ratio:

    Ideal efficiency:

    ( ) odc

    VM D DV

    %100

    ( )swv t

    dcV

    oV

    D

    dcV

    sDT sT t

    sw dcv DV

    44/252

    Buck Converter

    RC

    RC

    o iV DV ( )o L AVGI I

    Waveforms in Continuous Inductor Current

    IQ1 = ia

    ICR1 = iP

    IL SolidiO Dashed

    VC-P SolidVO Dashed

    TON TOFF

    TS

    IL

    L

    ONState

    RL

    a c

    p

    R

    Cia RDS(on)

    RC

    VO

    VI

    OFFState

    RL

    a cL

    p

    R

    Cia

    RC

    VO

    VIVd

    RL

    a cL

    p

    IL(AVG) = Ioia

    VOd s

    g CR1

    Q1

    VI

    DriveCircuit

  • 45/252

    Step Response of a Buck Converter

    http://www.wolfram.com/mathematica/new-in-9/advanced-hybrid-and-differential-algebraic-equations/dc-dc-buck-converter.html

    46/252

    Pulsewidth Modulator in a Buck Converter

    ramp voltage

    DT

    PWM output

    The modulating signal vm compares with the carrier signal vC to generate a pulse width controlled digital vd.

    The PWM modulation process can be of the following types:

    constant frequency switchingfixed ON-time switchingfixed OFF-time switchingNonlinear carrier PWM/PFM with Skip Cycle PWM with Doube-Edge

    2A1A vref

    ccv

    1R

    2R3R

    4R

    mv

    cv cci

    ov

    dv

    iv loadR

    LC

    mvcv

  • 47/252

    Pulse-Width Modulator

    Amp comparator

    repetitive waveform

    switch control signal

    vo (desired)

    vo (actual)

    ton toffTs

    on on

    off off

    switch control signal

    stV

    (switch frequency fs = 1/Ts)

    sts Vv

    TtD

    controlon

    The carrier signal may be a nonlinear function to produce nonlinear PWM control signal.

    Modulating signal

    Carrier signal

    saw-tooth voltage (amplified error)

    controlv

    controlvstv

    stvv control

    stvv control

    Trailing-Edge PWM

    Three Types of PWM Signals

    Leading-Edge PWM

    Central PWM (usually used in sine-wave inverters)

  • 49/252

    RS Flip-Flop in the PWM Modulator

    2A1A

    clock

    R

    S

    Q

    Gate Driver

    An RS flip-flop circuit must be added in a practical PWM IC to ensure there is only one state change of its PWM output during a switching period.

    vref

    ccv

    1R

    2R3R

    4R

    cci

    ov

    iv loadR

    LC

    cv

    mv

    dv

    50/252

    Pulse-Width Modulator in a Voltage Mode Controller

  • 51/252

    Pulse-Width Modulator in a Current Mode Controller

    OSC

    OUT

    FB

    ISENSE

    Error Amp

    VREF

    Output Driver

    Current Comp

    Max. Duty limit

    SR Latch

    Set

    Reset

    Q

    Clock

    Osc.

    52/252

    Buck Converter: Frequency Response of Output Filter

    ton toff

    Frequency spectrum of voiVo

    t0

    0 f

    VfsV2fs V3fs

    fs= 1/Ts 2fs 3fs0

    -40 dB

    -80 dB

    fo 10 fo 100 fo fs

    oi

    o

    vv

    10log20

    f(log scale)

    gain attenuationby the filter

    LCfo 2

    1

    low-pass filter

    Ts= 1/fs

    Frequency response of the LCR circuit.

    L

    C Roo Vv dcV

    dcV

    oiv

    oiv

    oV

    Lv

    Li oi

    di

  • 53/252

    Switching Frequency vs. Resonant Frequency

    LC Tank LCf o 2

    1

    Vo

    t0

    C Roo Vv dcV

    Lv

    Lioi

    L

    dcV

    xv

    xv

    Si

    1 /s sT fonT offT

    54/252

    Switching Frequency vs. Resonant Frequency

    fs= 1/Ts(c) PWM Switching

    vsvo(c)

    vs vo(a)

    (a) Low Frequency BehaviorTs

    vs vo(b)

    (b) Resonant Switching

    0

    -40 dB

    -80 dB

    f

    s

    o

    vv

    10log20LC

    f2

    10

    -40dB/decade

    0f 0100 f010 f

    ov loadRL

    Csv

  • 55/252

    Spectrum of the PWM Waveforms

    ton toff

    Vot0

    do DVAV 0

    ) cos sin(

    3cos 2cos cos 3sin 2sin sin) (

    10

    321

    3210

    nnn tnBtnAA

    tBtBtBtAtAtAAtf

    T

    dttfT

    A00

    )(1 T

    n dttntfTA

    0 sin)(2

    T

    n dttntfTB

    0 cos)(2

    where n = 1, 2, 3, (all positive integers).

    2/121211 BAV

    2/122 nnn BAV ... ... ...

    Ts

    dcVoiv

    56/252

    The n-th Harmonics

    Frequency spectrum of voi

    0 f

    Vfs

    V2fsV3fs

    fs 2fs 3fs

    2cos11| cos1

    sin2 sin2 sin)(2

    20

    000

    nDn

    Vtnn

    V

    tdtnVT

    dttnVT

    dttntfT

    A

    dDtd

    DT

    d

    DT

    d

    T

    n

    2sin1| sin1

    cos2 cos2 cos)(2

    20

    000

    nDn

    Vtnn

    V

    tdtnVT

    dttnVT

    dttntfT

    B

    dDtd

    DT

    d

    DT

    d

    T

    n

    2cos121)2(sin2cos112/1222/122 nD

    nVnDnD

    nVBAV ddnnn

    2cos121 nDn

    VV dn 1

    ss

    fT

    ,o nV

  • 57/252

    The 1-st Harmonics

    1 2 1 cos 2dc dcV VV D

    Frequency spectrum of voi

    0 f

    V2fsV3fs

    fs 2fs 3fs(= 1/Ts)

    D (%)1000 50

    2

    1 2dcVV

    When the duty ratio is D=50%, the 1st harmonics got its maximum value:

    2cos12 D

    2cos12 D

    ,o nV

    fsV

    58/252

    Switching Ripple Voltage Analysis

    LCRC

    ss

    LCRsLRLCs

    R

    RsC

    sL

    RsC

    svsvsH

    oi

    o

    /11/1

    //1

    //1

    )()()(

    22

    L

    C

    low-pass filter

    Rt0

    t

    t

    22

    2

    2 2/11/1

    )()()(

    oo

    o

    oi

    o

    ssLCRC

    ss

    LCsvsvsH

    LCo1

    CL

    R21

    1v

    222

    11 2)(2cos12)(

    osos

    ods jj

    DVjHVv

    oivoiv

    ovdcV

  • 59/252

    Switching Ripple Voltage Analysis

    2

    1 1 2 2( ) 2 1 cos 2 ( ) 2dc o

    ss o s o

    Vv V H j Dj j

    In general, s >> o, then

    2

    1 22

    12 1 cos 21 (2 )

    dc o

    s o

    s

    Vv D

    2

    1 22 1 cos 2dc o

    s

    Vv D

    If RC

  • 61/252

    DC Transformer

    od PP dc dc o oV I V Io dc

    dc o

    V I DV I

    The L, C, Q and D are all ideal components, then no loss, therefore:

    The step-down converter is equivalent to a dc transformer.

    low-pass filter

    Lv

    Li oi

    Si

    L

    C RovCidcV

    oiviC

    Cii

    dci

    62/252

    Current Waveforms in CCM

    0t

    0t

    0t

    inductor current

    switch current

    diode current

    (max)LI

    (min)LI oL Ii iC

    low-pass filter

    o dc

    dc o

    V I DV I

    LC ov RLv

    Li oi

    dci

    CidcV

    Si

    Di

    Li

    Si

    Di

    sDT

    sT

    1Ci

    1C

  • 63/252

    Inductor Current Ripple: A key in selection of inductor

    t0

    tIL = Io

    ( )

    ( )

    (1 )

    dc o onL

    dc o s

    dc s

    V V TIL

    V V DTL

    V D DTL

    LI

    (1 )dc sL

    V D DTIL

    (max) 4dc s

    LV TI

    L

    0 0.5 1.0

    LI

    Li

    Lvodc VV

    oVsT

    onT offT

    D

    64/252

    Boundary Between Continuous and Discontinuous Conduction

    t

    Ts

    0

    Current at the boundary of continuous-discontinuous conduction: (a) current waveform; (b) ILB versus D keeping Vdc constant.

    on,peak

    1 ( ) ( )2 2 2

    sLB L dc o dc o oB

    T DTI i V V V V IL L

    At the CCM and DCM boundary condition: peak,21

    LLB iI

    (a) (b)

    D0 0.5 1.0

    LTVI sdcLB 8max,

    Lv

    Li

    constant dcV

    LB oBI Idc oV V

    oV

    LBI

    offTonT

    peak ,Li

  • 65/252

    CCM & DCM Boundary

    If the average output current becomes less than ILB, then the buck converter willoperate in the DCM mode!

    For a constant output voltage Vo, it output power is: ooo IVP For a specified output power Po , the rated output current is:

    o

    oo V

    PI

    D0 0.5 1.0

    LTVI sdcLB 8max,

    oIoP

    100%

    50%

    maxDminD

    dc

    o

    VVD nominalLB oBI I

    66/252

    Operating Region of the Buck Converter with Load Variations

    D0 0.5 1.0

    LTVI sdcLB 8max,

    oI

    oP

    100%

    50%

    maxDminD

    dc

    o

    VVD nominal

    The inductor current as a function of load The converter may be designed to operate in either CCM, DCM, CCM/DCM,

    or boundary conduction mode according to the selection of inductor and control scheme.

    low-pass filter

    LC ov RLv

    Li oi

    di

    CidcVSi

    Di

    oBLB II

  • 67/252

    Output Voltage Ripple: selection of capacitor

    0 t

    0

    0

    t

    t

    2sT

    PIQ

    Output voltage ripple in a step-down converter.

    22211 sL

    oTI

    CCQV

    2221 sL TIQ

    so

    L TDLVI )1(

    sos

    o TDLV

    CTV )1(8

    222

    ))(1(2

    )1(81

    s

    cs

    o

    o

    ffD

    LCDT

    VV

    LCfc 2

    1

    ss T

    f 1

    cs ff In general,

    LI

    LP I21I

    Lv

    pV

    Li

    ov

    dc oV V

    oV

    oV

    oL II

    oV

    68/252

    Output Voltage Ripple Analysis

    %))(1(2

    (%)100 22

    s

    c

    o

    o

    ffD

    VVIf output voltage ripple is required to kept below %, then

    nff

    c

    s

    D

    n

    7.155

    0.5 1.00

    1%

    0.5%%)1)(1(

    22

    2

    n

    D

    Define

    100)1(2

    22 Dn

    2110 Dn

    2.2207.7

    To reduce the switching ripple, it is required toincrease the switching frequency.The voltage ripple is independent of the load (whenfs >> fc).The voltage ripple is the same wither in CCM orDCM.

  • 69/252

    CCM & DCM

    Major source of static nonlinearity!

    ~

    70/252

    Operating Modes of a DC-DC Converter

    CCM: Continuous Conduction Mode

    DCM: Discontinuous Conduction Mode

    According to the inductor current, a dc-dc converter operates in two modes:

    low-pass filter

    Lv

    Li oi

    Si

    L

    C RovCidcV

    oiv

  • 71/252

    Continuous-Conduction Mode

    0

    Step-down converter circuit states (assuming iL flows continuously).

    on

    on0 00s s

    T T T

    L L LTv dt v dt v dt

    on on( ) ( )dc o o sV V T V T T

    on (duty ratio)odc s

    V T DV T

    dcV

    odc VV

    oV

    oVoVL

    C RL

    C R

    oL II

    sT

    Li Li

    Li

    Lv

    LI

    offTonTt

    t

    72/252

    Buck Converter in Discontinuous Conduction Mode

    Li

    Li

    Lv

    oV

    odc VV

    dcV C R

    L

    t

    t

    oI

    peak ,Li

    sdT2(1 ) sd d T

    2 sd T

  • 73/252

    Current Ripples in CCM and DCM

    LI(max) 4

    dc sL

    V TIL

    0 0.5 1.0

    ,max 8dc s

    LBV TI

    L

    Li

    (1 )2s dc

    LBT VI D D

    L

    )1(4 max, DDII LBLB Average current

    D

    74/252

    Buck Converter in DCM

    0

    0

    1

    1 1

    1

    s

    s s

    A s

    T

    o o

    DT T

    dc oD T

    dc A o

    V v dtT

    V dt V dtT TD V D V

    dcA

    o VDDV

    Adc

    oV D

    DVVG

    t

    t

    t

    odc VV Lv

    sv

    dcV

    LioV

    sDT

    sDT

    sT

    sT

    A sD T

    peakI

    sDT sTA sD T

    L

    C

    low-pass filter

    dcVsi

    Di

    Li

    Ci

    oi

    ovLv

  • 75/252

    Average Output Voltage in DCM

    1Ts 2TsTs

    Vo

    0 t

    Discontinuous conduction in step-down converter.

    1( ) ( ) 0dc o s o sV V DT V T

    1

    odc

    V DV D

    so

    L TLVi 1peak,

    2

    2,max

    1 ( / )4

    o

    dco LB

    V DV D I I

    DI

    ILB max,

    o1 4

    ,peak 11

    ,peak

    1 1

    1 ,max 1

    1 ( )T D2T 2

    ( )2

    42

    L

    o L

    o s

    dc sLB

    i DI i

    V T DL

    V T D I DL

    odc VV

    LvLi

    peak ,Li

    oL II

    sDT

    76/252

    Voltage Gain at CCM and DCM Modes

    ~

    2

    2,max

    1 ( / )4

    o

    dco LB

    V DV D I I

    o

    dc

    V DV

    CCM

    DCM

    ,max 8dc s

    LBV TI

    L

    How to interpret its physical meaning?

    low-pass filter

    LC ov RLv

    Li oi

    CidcVSi

    Di

  • 77/252

    DC Voltage Gain in CCM and DCM

    o

    dc

    V MV

    Vdc = constant

    max,LB

    oDCM I

    I

    Step-down converter characteristics keeping Vdc constant.

    0 0.5 1.0 1.5 2.0

    0

    0.25

    0.50

    0.75

    1.0

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    2

    2,max

    1 ( / )4

    o

    dco LB

    V DV D I I

    o

    dc

    V DV

    The buck converter has a tendency to increase its voltage gain when operating in DCM.

    , max 8s dc

    LBTVI

    L

    ( )2

    sLB dc o

    DTI V VL

    Normalization Base

    DCM Factor

    Voltage Conversion Ratio

    78/252

    Buck Converter Characteristics in Keeping Vo Constant

    )1(2

    DLVTI osLB

    LVTI osLB 2max,

    max,)1( LBLB IDI

    ,max 1/2/( )1 /

    o LBo

    dc o dc

    I IVDV V V

    )(max,LB

    o

    II

    0 0.5 1.0 1.25

    0

    0.25

    0.50

    0.75

    1.0D

    0.25 0.75

    1.25dco

    VV

    2.0dco

    VV

    1 5.0dco

    VV M

    Step-down converter characteristics keeping Vo.

    If Vo is kept constant, the maximumvalue ILB occurs at D=0:

    , max 8s dc

    LBTVI

    L

    Vdc = constant

    DCM

    CCM

  • What we can observe from the static characteristics curves of a switching converter?

    0 0.5 1.0 1.5 2.0

    0

    0.25

    0.50

    0.75

    1.0

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    M

    DCM

    The -M plane is a map for the study the static and dynamic characteristicsof a switching converter.

    Boundary curve in the -M plane Locate the OPERATION REGION of the target converter

    OPA

    What are the differences betweenD=0.9 and D=0.1?

    What is the Q-factor at OPA?

    80/252

    What is the Effect of Filter Inductance?

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    Decreasing InductanceIncreasing Inductance

    low-pass filter

    LC ov RLv

    Li oi

    CidcVSi

    Di

  • 81/252

    Operating Point & Area

    Where is the operating point?Where the OP is going to?And, how to go to there?

    ~

    82/252

    Buck Converter: Constant Input Voltage, Variable Duty Cycle and Variable Load

    http://www.ipes.ethz.ch/ipes/dcdc/e_Buck_1.html

    Analysis of the operating point is the first step in the analysis and design of a dc-dc converter!

  • 83/252

    Controlled (Constant) Output Voltage, Variable Voltage Transfer Ratio (Input Voltage) / Variable Load

    http://www.ipes.ethz.ch/ipes/dcdc/e_Buck_3.html

    http://www.ipes.ethz.ch/ipes/index.html

    84/252

    Characteristics of the Buck Converter

    The voltage gain as a function of duty and load In DCM, output voltage higher than expected Highly nonlinear when operating at low duty ratio

    ~

    2

    2,max

    1 ( / )4

    o

    dco LB

    V DV D I I

    o

    dc

    V DV

    CCM

    DCM ,max 8dc s

    LBV TI

    L

    low-pass filter

    LC ov RLv

    Li oi

    CidcVSi

    Di

  • 85/252

    DCM/CCM Boundary

    Boundary between constant-frequency CCM and constant-frequencyDCM depends on the circuit parameters and the load

    At the CCM/DCM boundary the inductor current ripple equals theoutput load current:

    /( )

    2dc o o

    o L CCM DCMs g

    V V VI i ILf V

    If Io > ICCM/DCM, the buck converter operates in CCM

    If Io < ICCM/DCM, the buck converter operates in DCM

    0

    2 LioI0

    ONT OFFT

    ST

    2 Li

    ST

    SDT2 SD T

    3 SD T

    86/252

    Boundary Condition for Discontinuous Inductor Current

    Define the critical load current for continuous conduction operation as: Io(crit)During the DCM period, the inductor is disconnected from the output capacitor.

    ( )o Crit LI I

    Inductor Current Boundary Condition

    Discontinuous Inductor Current

    RL

    a c L

    P

    RC

    IL = icia

    RC

    VOd s

    g CR1

    Q1

    VDC

    DriveCircuit

    IL SolidiO Dashed = iO(Crit)

    TON TOFF

    TS

    IL SolidiO Dashed

    D2TSTS

    0

    0

    D3TSDTS

    2 Li

    2 Li

  • 87/252

    Typical Waveform in Discontinuous Conduction Mode

    2

    241 1

    o DCV V KD

    2

    S

    LKR T

    In DCM operation, the voltageconversion relationship is a functionof the input voltage, duty cycle, powerstage inductance, the switchingfrequency and the output loadresistance while for continuousconduction mode.

    IQ1

    ICR1

    IL SolidiO Dashed

    VC-P SolidVO Dashed

    TS

    D3TSD*TS

    IPK

    IPK

    IL

    D2*TS

    88/252

    Voltage Conversion Ratio of a Buck Converter

    crit

    crit

    KK

    DK

    KKD

    M for 411

    2for

    2

    0.0 0.2 0.4 0.6 0.8 1.00.0

    0.2

    0.4

    0.6

    0.8

    1.0 K = 0.01

    K = 0.1

    K = 0.5

    K 1

    D

    M(D,K)

    s

    L

    ss TTRL

    RTLK

    5.0)2/()/(2

    Chap. 5 The Discontinuous Conduction Mode of Fundamentals of Power Electronics, Robert W. Erickson and Dragan Maksimovic, Kluwer Academic Publishers, 2nd Ed., February 2001.

    with K = 2L / RTs. DCM occurs for K < Kcrit.

    For the buck converter: Kcrit = 1-D

    Another Form of the Static Characteristics of CCM/DCM Buck Converter

  • 89/252

    Voltage Conversion Ratio of a Buck Converter

    0.0 0.2 0.4 0.6 0.8 1.00.0

    0.2

    0.4

    0.6

    0.8

    1.0 K = 0.01

    K = 0.1

    K = 0.5

    K 1

    D

    M(D,K)

    crit

    crit

    KK

    DK

    KKD

    M for 411

    2for

    2

    The static characteristics of buck converter is linear in CCM, while becomes nonlinear when operating in DCM.

    The dynamics of buck converter is a second-order system in CCM, while becomes first-order when operating in DCM.

    low-pass filter

    LC ov RLv

    Li oi

    CidcVSi

    Di

    90/252

    Homework Assignments

    Load factor (%)

    Voltage conversion ratio (%)

    Efficiency (%)

    LC

    low-pass filter

    Lr

    Calculate and plot the efficiency plane as functions of different loss resistance factor r.

    Calculate and plot the crest factor of the inductor current as functions of different loss resistance factor r.

    What is the optimal efficiency design strategy?

    The (M, D) plane plays a most important role in the analysis of a dc-dc converter. Consider the ideal synchronous buck converter has a resistor in series connection with the inductor.

    R

    RrL

    r

    dcV

    ov

    Lioi

    CiSi

    Di Lv

  • 91/252

    Critical Load Resistance

    idlow-pass filter

    With a specified constant switching fs and voltage conversion ratio, the critical load resistance for CCM operation is:

    2 21

    s incritical s

    in out

    Lf VR LfD V V

    in

    outin

    sscritical V

    VVf

    Rf

    RDL 22

    )1(

    The critical inductance in designing the Buck converter operating in CCM is:

    inV

    outV

    oi

    ciCL

    Li

    Lv

    Si

    Di

    DCi

    R

    1ci

    1C

    92/252

    Critical Filter Inductance

    RC

    C

    What is the Critical Inductance to guarantee CCM operation for the critical load current?

    ( ) ?CritL

    (max)min

    ( )

    1

    2

    oo S

    dc

    o Crit

    VV TV

    LI

    (min)min

    ( )

    1 ( )2

    OFFo dc L L

    o Crit

    TL V V I R

    I

    Solving Lmin with Vi(max), we get the Critical Inductance

    Li

    TON TOFFTS

    0DriveCircuit

    R

    VORL

    LQ1

    CR1

    ca

    g

    p

    d s

    dcVLi

    Liai

  • 93/252

    Where is the Operating Region?

    IN

    OUT

    VV

    )(max,LB

    o

    II

    0 0.5 1.0 1.5 2.0

    0

    0.25

    0.50

    0.75

    1.0

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCMCRM

    VIN = constant

    (min)

    (max)

    IN

    OUT

    VV

    (max)

    (min)

    IN

    OUT

    VV

    (max)OUTI(min)OUTI

    94/252

    Where is the Working Area?

    IN

    OUT

    VV

    )(max,LB

    o

    II

    0 0.5 1.0 1.5 2.0

    0

    0.25

    0.50

    0.75

    1.0

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCMCRM

    VIN = constant

    (min)

    (max)

    IN

    OUT

    VV

    (max)

    (min)

    IN

    OUT

    VV

    (max)OUTI(min)OUTI

  • 95/252

    Required Dynamic Area at Working Boundary

    IN

    OUT

    VV

    )(max,LB

    o

    II

    0 0.5 1.0 1.5 2.0

    0

    0.25

    0.50

    0.75

    1.0

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCMCRM

    VIN = constant

    (min)

    (max)

    IN

    OUT

    VV

    (max)

    (min)

    IN

    OUT

    VV

    (max)OUTI(min)OUTI

    96/252

    eCircuit Center - SMPS Basics The Buck Converterhttp://www.ecircuitcenter.com/Circuits/smps_buck/smps_buck.htm

    FREQUENCY COMPENSATION

  • 97/252

    Discontinuous-Input-Voltage Mode Operation

    Y. S. Lee, S. J. Wang, and S. Y R, Hui, Modeling, analysis, and application of buck converters in discontinuous-input-voltage mode operation, IEEE Transactions on Power Electronics, vol. 12, no. 2, pp. 350-360, March 1997.

    1L

    1I2I

    2L

    1V 2V1C fD LC LR

    MISSCO

    SW

    TD1DT TD1

    TD1DT TD1

    TD1

    ON OFF ON OFF

    1

    11

    CI

    dtdv

    1

    211

    CII

    dtdv

    T2 t

    1V PV1

    tT2TD1TD1TD1

    DT TD1 DT TD1

    2V PV1

    T

    T

    ON OFF ON OFF

    State of SW

    State of SW(b)

    (c)

    (a)

    dcV ov

    98/252

    Buck Derivative Converters2

    3 40

    oi

    ov

    1

    2

    3 40

    oi

    ov

    1

    2

    3 4

    0

    oi

    ov

    1

    (a)

    (b) (c)

    (d)(e)

  • More Readings on DCM CharacteristicsChap. 5 The Discontinuous Conduction Modeof Fundamentals of Power Electronics, Robert W. Erickson and Dragan Maksimovic, Kluwer Academic Publishers, 2nd Ed., February 2001.

    Control of Boost type Converter in DCM by Controlling the Product of Inductor Voltage-Second, Chongming (Michael) Qiao, Jason Zhang, International Rectifier, USA, PESC 2005.

    Designing Flyback Transformer for Discontinuous Mode, Keith Billings, Power Electronics Technology, April 2003.

    S. Cuk and R. D. Middlebrook, A general unified approach to modelling switching dc-to-dc converters in discontinuous conduction mode, IEEE PESC Conf. Rec., 1977.

    Troy J. Littlefield, Controller circuit for controlling a step down switching regulator operating in DCM, Toko, Inc., US Patent 5,959,443, Sept. 28, 1999.

    A. Reatti and Mk. K. Kazimierczuk, Small-signal model of PWM converters for DCM and its application for boost converter, IEEE Transactions on Circuits and Systems I: Fundamental Theory and Applications, vol. 50, no. 1, pp. 65-73, Jan. 2003.

    The inductor current waveforms determine the operating modes and control scheme of a switching converter!

    LiLv

    Li

    LiLiLi

    100/252

    Boost Converters

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    Everett Rogers, Understanding Buck Power Stages in SPS, TI 1999 (slva061)

    ~

  • 101/252

    Boost Converters

    Step-Up (Boost) Converter Continuous-Conduction Mode Boundary Between CCM and DCM Boundary Condition of IL Boundary Condition of Io Discontinuous-Conduction Mode Voltage and Current Gain at DCM

    102/252

    Step-Up (Boost) Converter

    Characteristics of the Boost Converter:

    Lower input current ripples due to the input inductorLarger output voltage ripples due to pulsing diode current Induce large spiky diode current when duties approach unity

    dcV

    ov

    oi

    Li

    Lv

    di

    C

    L

    R

  • 103/252

    Continuous-Conduction Mode

    t0

    t0

    (a) switch on (b) switch off

    on off( ) 0dc dc oV T V V T

    off

    11

    o s

    dc

    V TV T D

    dc dc o oV I V I

    (1 )odc

    I DI

    Volts-seconds balance of the inductor:Lv

    dcV

    dc oV V

    dcV dcV

    LI

    Li

    Lv Lv

    Li Li

    oVoV

    sT

    onT offT

    s (1 )dc o sV T V T D on off off( )dc oV T T V T

    104/252

    Boundary Between CCM and DCM

    t0

    D0 0.5 1.0

    Vo = constant

    Step-up DC-DC converter at the boundary of continuous-discontinuous conduction.

    0.25 0.75

    LVTI osoB

    074.0max,

    31

    (a)(b)

    LVTI osLB 8max,

    dcV

    LvLi

    dc oV V

    ,L peaki

    LBIoBI

    sT

    onT offT

    L LBI I

  • 105/252

    Boundary Condition of IL

    , on1 1 (1 )2 2 2

    dc s oLB L peak

    V T VI i t D DL L

    LVTI osLB 8max,

    max,)1(4 LBLB IDDI

    D0 0.5 1.0

    Vo = constant

    0.25 0.75

    LVTI osLB 8max,

    t0 ILB reaches its maximum at D=0.5:

    In terms of its maximum value, theILB can be expressed as:

    Lv

    LidcV

    dc oV V

    ,L peakiL LBI I

    LBIoBI

    106/252

    Boundary Condition of Io

    LVT

    LVTI ososoB 074.027

    2max,

    max,2)1(

    427

    oBoB IDDI

    The average output current at the theedge of continuous conduction is:

    t0

    ,on

    2

    1(1 )2 2

    12

    (1 )2

    L peak dcoB

    dcs

    s o

    i D VI D tL

    D V DTL

    T V D DL

    IoB reaches its maximum at D=1/3:

    Lv

    dcV

    dc oV V

    Li

    di

    ,L peakiL LBI I

    sT

    onT offT

    ,L peakid oBI I

  • 107/252

    Boundary Condition of Io

    D0 0.5 1.0

    Vo = constant

    0.25 0.75

    31

    LVTI osoB

    074.0max,

    1 1.51

    o

    dc

    VV D

    11

    o

    dc

    VV D

    1.0 LBI

    oBI

    108/252

    Discontinuous-Conduction Mode

    t0 t0

    Step-up converter waveforms: (a) at the boundary of continuous-discontinuous conduction; (b) at discontinuous conduction.

    LvLi L

    vLi

    dcV

    dc oV V dc oV V

    dcV

    sT

    onT offT

    sT

    sDT 1 sT 2 sT

  • 109/252

    Voltage and Current Gain at DCM

    t0

    1( ) 0dc s dc o sV DT V V T

    1

    1

    odc

    V DV

    1

    1

    (since )o d odc

    I P PI D

    Volts-seconds balance of the inductor:

    1( )2dc

    d sVI DT D

    L

    1( )2s dc

    oT VI D

    L

    The average input current (Idc = IL )

    The average output current is:

    dcV

    dc oV V

    Lv

    Li

    sT

    sDT 1 sT 2 sT

    110/252

    Derivation of D in DCM

    In keeping a constant output voltage Vo, It is important to express the duty ratio D as a function of the loading condition.

    1

    1

    odc

    V DV

    1 ( )2o s dcI T V

    D L

    We need to replace 1 as a function of the load current.

    1( )2s dc

    oT VI D

    L

    2

    1

    1

    ( ) ( )2 2 ( ) ( )

    2 2

    o s dc s dco

    o

    o s dc s dcdco

    I T V T VD I DV D D L LI T V T VV ID L L

    2 1

    2s dc o

    odc

    T V VD IL V

    max,

    1427

    2

    oB

    os

    ILVT

    1/2

    ,max

    4 ( 1)27

    o o o

    dc dc oB

    V V IDV V I

  • 111/252

    Boost Converter Characteristics in Keeping Vo Constant

    0 0.5 1.0 1.250

    0.25

    0.50

    0.75

    1.0

    max,oB

    o

    II

    LVTI osoB 27

    2max,

    D

    0.25 0.75

    discontinuous

    Vo = constant

    0.25dco

    VV

    0.5dco

    VV

    0.8dco

    VV

    Step-up converter characteristics keeping Vo constant.

    1/2

    ,max

    4 ( 1)27

    o o o

    dc dc oB

    V V IDV V I

    ,peak

    221 ( ) [W-s]

    2 2dc s

    LV DTLi

    L

    Energy stored in the capacitor:

    This energy must be transferred to theload during steady state. If the loadbecomes very light, output voltagemay become dangerously high.

    0.33

    112/252

    Example 7.1: Boundary Condition for Boost Converter

    ExampleIn a step-up converter, the duty ratio is adjusted to regulate the output voltage Vo at 48 V. The

    input voltage varies in a wide range from 12 to 36 V. The maximum power output is 120 W. Forstability reasons, it is required that the converter always operate in a discontinuous-current-conduction mode. The switching frequency is 50 kHz.

    Assuming ideal components are C as very large, calculate the maximum value of L that canbe used.

    Solution Po = 120 WVo = 48 V

    Io = 120 W/48 V = 2.5 A

    For the given range of Vd (12-36 V), D is in a range of (0.75-0.25).

    48 1 12 1

    o

    dc

    VV D

    75.0 D

    48 1 36 1

    o

    dc

    VV D

    25.0 D

  • 113/252

    Solution of Example 7.1

    D0 0.5 1.00.25 0.75

    IoB has the smallest value at D=0.75.

    LVT

    LVTI ososoB 074.027

    2max,

    max,2)1(

    427

    oBoB IDDI max,oBI

    At this boundary condition for CCM and DCM:

    2)1(2

    DDLVTI osoB

    D=0.752

    6

    )75.01(75.02

    481020

    LIoB

    IoB = Io = 2.5 A

    Ts = 20 sVo = 48 V

    Duty ratio variation range: 0.25 ~ 0.75

    oBILBI

    114/252

    Solution of Example 7.1 (continued)

    H9)75.01(75.05.22

    4810020 26

    L

    Therefore, 5.2)75.01(75.02

    481020 26

    LIoB

    At this boundary condition, this boost converter will operate at the edge of continuous condition with Vdc = 12 V and Po = 120 W.To ensure a DCM operation, the inductance must smaller than 9 H.

  • 115/252

    Output Voltage Ripple

    t0

    0 t

    CDT

    RV

    CDTI

    CQV sosoo

    current)output constant a (assuming

    constant) time (where RCTDRCDT

    VV sso

    o

    ovdcV

    Di

    Li

    oiDi

    Lv C

    L

    RoffTonT

    oV

    oV

    ov

    D oI IQ

    Q

    sDT (1 ) sD T

    116/252

    Output Voltage Ripple Analysis

    To reduce the switching ripple, it is required to increase the switching frequency.

    To reduce the ripple factor, we can also increase the output capacitor.

    The voltage ripple is also dependent on the load.

    The voltage ripple is the same wither in CCM or DCM.

    RCTD

    VV so

    o

    Ideal boost converter.

    Voltage Ripple Ratio:

    ovdcV

    C

    L

    RLv

    Li

    oiDi

  • 117/252

    Effect of Parasitic Elements

    Ideal boost converter Practical boost converter

    Considering the characteristics of practical components, the boost converter will not have an infinity voltage gain as the duty ratio approach unit.

    ovovdcV dcV

    LvLv

    Li

    oi

    C

    L

    R

    Dioi

    Li

    C

    L

    R

    Di

    118/252

    Effect of Parasitic Elements on Voltage Conversion

    D

    o

    dc

    VV D1

    1ideal

    due to parasitic elements

    1.00

    5

    4.5

    4

    3

    2

    1

    0

    3.5

    2.5

    1.5

    0.5

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    RL/R=0

    RL/R=0.01

    RL/R=0.02

    RL/R=0.05

    RL/R=0.1

    D

    2

    1 11- 1

    (1- )dc L

    VV D R

    D R

    11-dc

    VV D

    o

    dc

    VV

  • 119/252

    Characteristics of Nonideal Boost Converter in CCM

    2

    1 11- 1

    (1- )

    o

    in L

    VV D R

    D R

    2

    1

    1(1- )

    LRD R

    Inductor winding resistance

    2

    1

    5

    4.5

    4

    3

    2

    1

    0

    3.5

    2.5

    1.5

    0.5

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    RL/R=0

    RL/R=0.01

    RL/R=0.02

    RL/R=0.05

    RL/R=0.1

    DV/

    V g

    100%

    90%

    80%

    60%

    40%

    20%

    0%

    70%

    50%

    30%

    10%

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    0.0020.01

    0.02

    0.05

    RL/R=0.1

    D

    oVinV C

    L

    RLv

    Li

    CiLR

    in L L oV I R V t

    t

    (1 ) sD TsDTin L LV I R( )Lv t

    /L oI V R(1 ) sD TsDT

    ( )Ci t

    /oV R

    120/252

    Boost Converter: Power Stage Design

    REF: Basic Calculation of a Boost Converter's Power Stage (slva372b, TI 2010)

    Define the Specifications: Input Voltage Range: VIN(min) and VIN(max) Nominal Output Voltage: VOUT Maximum Output Current: IOUT(max) Integrated Circuit used to build the boost converter. This is necessary, because some

    parameters for the calculations have to be taken out of the data sheet.

    The following procedure is to calculate the power stage of a boost converter built with an IC with integrated switch and operating in CCM.

    Waveforms of boost converter in CCM operation.

  • 121/252

    1. Calculate the Maximum Switch Current

    VIN(min) = minimum input voltageVOUT = desired output voltage = efficiency of the converter, e.g. estimated 80%

    Calculate the Dmax: VV

    1DOUT

    IN(min)max

    Calculate the inductor current ripple IL: VIN(min) = minimum input voltageDmax = calculated maximum duty cyclefS = minimum switching frequency of the converterL = selected inductor value (L is unknown now)

    LfDV

    1Is

    maxIN(min)L

    Calculate the maximum output current be delivered by the selected IC:

    ILIM(min) = minimum value of the current limit of the selected integrated switch (given in the data sheet)

    IL = calculated inductor ripple current Dmax = calculated maximum duty cycle

    )D(1 2III MAXLLIM(min)MAXOUT

    LIM(min)I

    122/252

    1. Calculate the Maximum Switch Current

    ISW(max) is the peak current, the inductor, the integrated switch(es) and the external diode has to withstand.

    IL = inductor ripple currentDmax = maximum duty cycleIOUT(max) = maximum output current necessary in the application

    Calculate the maximum switch current ISW(max): max

    OUT(max)LSW(max) D-1

    I2II

  • 123/252

    2. Inductor Selection

    Calculate the required inductance L: VIN = typical input voltageVOUT = desired output voltagefS = minimum switching frequency of the converterIL = estimated inductor ripple current

    OUTsL

    INOUTIN

    VfI)V-(VVL

    LINOUT IL)DTV-(V

    L

    INOUT

    I)DTV-(VL

    OUTsL

    INOUTIN

    sL

    INOUT

    VfI)V-(VVD

    fI)V-(VL

    IN

    OUTOUT(max)L V

    VI0.4) to (0.2I Calculate the inductor current ripple IL:

    A suggested inductor ripple current is 20% to 40% of its averaged current.

    124/252

    Optimum Inductor Current Ripple Ratio

    What is the optimal ripple ratio?

    Note: The figure comes from p. 208 of Switching Power Supply Design & Optimization, Sanjaya Maniktala, McGraw Hill, May 2004.

    All parameters normalized to their respective values at r = 0.4

    Nor

    mal

    ized

    var

    iatio

    n

    Current ripple ratio r0 0.5 1 21.5

    1

    2

    3

    4

    5

    Energy IOUT_CAP_RMS

    IIN_CAP_RMS

    ISW_AVGID_AVG

    IL_RMSISW_RMS

    D = 0.9D = 0.8D = 0.7D = 0.2

    o

    B

    L

    P

    L

    L

    II

    II

    II 22 r

    r = 0.4

  • 125/252

    CCM Boost Inductor and its B-H Trajectory

    cH

    satBMinor B-H loop of the filter inductor

    coH

    B-H loop for large excitation

    0

    Pc iNH

    CCM Boost Converter

    Pi

    Filter inductor @ CCM: Copper loss is a major concern. Inductor Selection Rules:

    1. iP 0.20 iL(AVG) [Define 20% of rated load as the light load for DCM boundary] 2. iP + iL(AVG) iL(SAT) BSAT/Lo (Note: Lo is the inductance at the operating point)

    oL

    Li

    t

    H

    B

    126/252

    3. Rectifier Diode Selection

    IF(avg) = average forward current of the rectifier diodeIOUT(max) = maximum output current necessary in the application

    Averaged diode current IF(avg): OUT(max)F(avg) II

    To reduce losses, Schottky diodes should be used. The averaged forward current rating needed is equal to the maximum output current:

    Schottky diodes have a much higher peak current rating than average rating. Therefore the higher peak current in the system is not a problem.

    Pwoer dissipation of the diode PD: FFD VIP

    IF = average forward current of the rectifier diodeVF = forward voltage of the rectifier diode

    ~

  • 127/252

    4. Output Voltage Setting

    With the given feedback voltage, VFB, and feedback bias current, IFB, the voltage divider can be calculated. The current through the resistive divider shall be at least 100 times as big as the feedback bias current:

    Resistive Divider for Setting the Output Voltage

    FBR1/2 I100I

    IR1/2 = current through the resistive divider to GNDIFB = feedback bias current from data sheet

    128/252

    5. Input Capacitor Selection

    [1] Jason Arrigo, Input and Output Capacitor Selection, Application Report SLTA055, TI, Feb. 2006.[2] Improve Your Designs with Large Capacitance Value Multi-Layer Ceramic Chip (MLCC) Capacitors, George M. Harayda,

    Akira Omi, and Axel Yamamoto, Panasonic. [3] Comparison of Multilayer Ceramic and Tantalum Capacitors by Jeffrey Cain, Ph.D., AVX Corporation

    CCM Boost Converter

    This minimum value is necessary to stabilize the input voltage due to the peak current requirement of a switching power supply. The best practice is to use low equivalent series resistance (ESR) ceramic capacitors. The dielectric material should be X5R (-55C~+85C, 15%) or better. The input capacitor of a boost converter is less critical than the output capacitor, due to the fact that the inductor is in series with the input, and the input current waveform is continuous. The input voltage source impedance determines the size of the input capacitor, which is typically in the range of 1F to 100F. A low ESR capacitor is recommended, although it is not as critical as for the output capacitor.

  • 129/252

    6. Output Capacitor Selection

    CCM Boost Converter

    Best practice is to use low ESR capacitors to minimize the ripple on the output voltage. Ceramic capacitors are a good choice if the dielectric material is X5R (-55C~+85C, 15%) or better. Contributions of ESR (equivalent series resistance), ESL (equivalent series inductance) and the bulkcapacitance must be considered when choosing the correct output capacitors for a given output ripple voltage. The effect of these three parameters (ESR, ESL and bulk C) on the output voltage ripple waveform for a typical boost converter is illustrated in the top figure.

    Averaged diode current IF(avg):

    fS = minimum switching frequency of the converterVOUT = desired output voltage ripple

    The Output Ripple Waveform of a Boost Converter.

    ONt OFFt

    COUTV

    ESRV

    OUTV(AC)

    RINGING DUE TOTOTAL INDUCTANCE(BOARD+CAP)

    (max)(min)

    outOUT

    o s

    I DC

    V f

    130/252

    6. Output Capacitor Selection

    0

    0

    CDT

    RV

    CDTI

    CQV sosoo

    current) output constant a (assuming

    CCM Boost Converter

    Di

    (max)o s

    o outs

    V DT DV IR C f C

    (max)(min)out

    OUTo s

    I DC

    V f

    )( AVGOV

    Di

    D oI IQ

    Q

    ov

    t

    toffTonT

    sDT (1 ) sD T

    oV

  • 131/252

    6. Output Capacitor Selection

    The ESR of the output capacitor adds some more ripple, given with the equation:

    CCM Boost Converter

    DiESRROUTC R

    L

    VOUT(ESR) = additional output voltage ripple due to capacitors ESRRESR = equivalent series resistance of the used output capacitorIOUT(max) = maximum output current of the applicationD = maximum duty cycleIL = inductor ripple current

    (max)( ) 1- 2

    out LOUT ESR ESR

    I IV RD

    0 t

    Di

    (max)

    1-outI

    D

    2LI

    [1] LT3958 High Input Voltage, Boost, Flyback, SEPIC and Inverting Converter.[2] Sanjaya Maniktala, Switching Power Supplies A - Z, 2nd Edition, Chapter 19. Solved Examples, Part 6: Output Capacitor

    Selection and Loss.

    offTonT

    132/252

    6. Output Capacitor Selection

    The output capacitor in a boost regulator experiences high RMS ripple currents, as shown in the top right figure. The RMS ripple current rating of the output capacitor can be determined using the following equation:

    CCM Boost Converter

    DiESRROUTC R

    L

    0 t

    Di

    (max)

    1-outI

    D

    2LI

    ( ) ( ) 1MAX

    RMS COUT OUT MAXMAX

    DI ID

    Multiple capacitors are often paralleled to meet ESR requirements. Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering and has the required RMS current rating.

    Additional ceramic capacitors in parallel are commonly used to reduce the effect of parasitic inductance in the output capacitor, which reduces high frequency switching noise on the converter output.

    offTonT

  • 133/252

    Buck-Boost Converters

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    Everett Rogers, Understanding Buck-Boost Power Stages in SPS, TI 1999 (slva059)

    ~

    134/252

    Buck-Boost Converter

    Buck-Boost Converter CCM of Buck-Boost Converter Boundary Condition Average Output Current at Boundary Condition Boundary Between CCM and DCM Discontinuous-Conduction Mode Buck-Boost Converter Characteristics in DCM Effect of Parasitic Elements Input Current Ripples and Output Voltage Ripples

  • 135/252

    Buck-Boost Converter

    1o

    dc

    V DV D

    The inductor operates like a voltagepump, and from the volts-secondsbalancing principle, its pump-in voltagemust be released during pump-out.

    Characteristics of the Buck-Boost Converter:

    Larger input current ripples due to the input switchLarger output voltage ripples due to pulsing diode current Inverse voltage polarity

    dcV

    Lv ov

    oi

    Li

    Si Di

    RC

    DCi

    L

    inC

    cii

    136/252

    CCM of Buck-Boost Converter

    0

    0

    (a) switch on (b) switch off

    ( )(1 ) 0dc s o sV DT V D T

    1

    o

    dc

    V DV D

    1 (assuming )o d odc

    I D P PI D

    When operating in the continuousconduction mode, from the volts-secondsbalance of the inductor we can obtain:

    dcV

    Lv

    oV

    dcV dcVLvLv

    Li

    L S oI I I

    t

    toffTonT

    sDT (1 ) sD T

    oV

    oioi

    oVLiLi

  • 137/252

    Boundary Condition

    ,peak12 2

    s dcLB L

    T VI i DL

    o L Si i i

    )1(2

    DLVTI osLB

    0

    0

    At the boundary condition, the average inductor current is:

    o L S L dcI I I I I

    From the Kirchoffs current law:

    Take its average value:

    In terms of Vo, the ILB can be expressed as:

    1

    o

    dc

    V DV D

    2,peak

    12 2

    s s dcdc L

    s

    DT T VI i DT L

    dcVLv Li

    SiSi dc

    I

    oV

    ,L peaki

    sDT (1 ) sD T

    t

    t

    L LBI I

    138/252

    Average Output Current at Boundary Condition

    2)1(2

    DLVTI oso

    o L DI I I

    2,peak

    12 2

    s s dcdc L

    s

    DT T VI i DT L

    ,peak

    12 2

    s dcL L

    T VI i DL

    2 (1 )2 2 2s d s dc s dc

    o L DT V T V T VI I I D D D D

    L L L

    1 dc oDV V

    D

    At the boundary condition, the average output current is: 2)1(2

    DLVTI osoB

  • 139/252

    Boundary Between CCM and DCM

    0 0.5 1.00

    0.25

    0.50

    0.75

    1.0

    0.25 0.75

    Vo = constant

    LVTI osLB 2max,

    LVTI osoB 2max,

    )1(max, DII LBLB

    2max, )1( DII oBoB

    The maximum values of ILB and IoB all occur at D=0.

    ILB and IoB can be expressed in terms of their maximum values:

    In keeping Vo constant, ILB and IoB are functions of the controlled duty ratio D.

    LVTII osoBLB 2max,max,

    ,max/LB LBI I

    ,max/oB oBI ID

    140/252

    Discontinuous-Conduction Mode

    0

    Buck-boost converter waveforms in the discontinuous conduction mode.

    1( ) 0dc s o sV DT V T

    1

    odc

    V DV

    ) (since 1 odd

    o PPDI

    I

    1(D )2dc

    L sVI DT

    L

    The inductor current iL when operating in DCM:Volts-seconds balance of the inductor:

    dcV

    oV

    LI

    Lv Li,L peaki

    sDT 1 sT 2 sT

    t

  • 141/252

    Buck-Boost Converter Characteristics in Keeping Vo Constant

    0 0.5 1.0 1.250

    0.25

    0.50

    0.75

    1.0

    max,oB

    o

    II

    LVTI osoB 2max,

    0.25 0.75

    discontinuous region

    Vo = constant

    0.33dco

    VV

    1.0dco

    VV

    4.0dco

    VV

    Buck-boost converter characteristics keeping Vo constant.

    ,max

    o o

    dc oB

    V IDV I

    ,max

    2

    2

    o o o o

    dc oB dc s o

    oo

    dc s

    V I V LIDV I V T V

    V L IV T

    D

    142/252

    Buck-Boost Converter in Keeping Vo Constant

    ,max

    2 2oo o o oo

    dc oB dc s o dc s

    VV I V LI LD IV I V TV V T

    dcV oVLv

    oi

    LiSi

    Di

    RCL

  • 143/252

    Buck-Boost Converter Characteristics in Keeping Vo Constant

    Zeta converter normalized output characteristic @ Ls = Lo5

    4.5

    4

    3.5

    3

    2.5

    2

    1.5

    1

    0.5

    00 0.1 0.2 0.3 0.4 0.5 0.6

    8.0

    7.0

    6.0

    5.0

    4.03.0

    2.01.0

    )/( ino VVM

    )/2( sinon TVLII

    Zeta Converter: a non-inverted buck-boost converter

    inv vo1L

    2L1C

    2CD

    144/252

    Buck-Boost Converter in Boundary Condition

    Boundary Between Continuous and Discontinuous Mode

    a Q1 CR1 p

    cDriveCircuit

    (max)LI)(CritOO IDashedI

    0

    dcV

    ai

    L Ci i CR

    oV

    RC

    L

    LR

    offTonT

    sT

    Li

  • 145/252

    Buck-Boost Converter in DCM

    TS

    D3xTSDxTSD2xTS

    IQ1

    ICR1

    iL Solid

    IO Dashed

    VC-P Solid

    VO Dashed

    0

    LI

    a Q1 CR1 p

    cDriveCircuitdcV

    ai

    L Ci i CR

    oV

    RC

    L

    LR

    146/252

    Example 7.2: Duty Ratio at DCM

    ExampleIn buck-boost converter operating at 20 kHz, L = 0.05 mH. The output capacitor C is

    sufficiently large and Vdc = 15 V. The output is to be regulated at 10 V and the converteris supplying a load of 10 W. Calculate the duty ratio D.

    SolutionA1

    V 10W 10

    o

    oo V

    PI

    Check this buck-boost converter in CCM or RCM?

    Calculate the boundary current IoB : 2)1(2

    DLVTI osoB

    If this buck-boost converter is operating in CCM, then10 0.4

    10 15o

    o dc

    VDV V

  • 147/252

    Solution of Example 7.2

    3.00.50.1

    1510 D

    o

    o dc

    VDV V

    CCM:

    DCM:,max

    o o

    dc oB

    V IDV I

    A8.1)4.01(05.021005.0)1(

    222

    DLVTI osoBIf D = 0.4, then

    However, A8.1 A1 oBo II

    Therefore, it is operating in DCM and

    dcV

    oV

    oi

    Lv

    Li

    SiDi

    RCL

    148/252

    Effect of Parasitic Elements

    o

    dc

    VV

    DD1ideal

    with parasitic elements

    1.00

    Effect of parasitic elements on voltage conversion ratio in a buck-boost converter

    D

  • 149/252

    Output Voltage Ripple

    0

    0

    Q

    Q

    Output voltage ripple in a buck-boost converter.

    Assume a constant output current:

    C

    DTRV

    CDTI

    CQV

    so

    soo

    ss

    o

    o TDRCDT

    VV

    voinv

    vo

    DiDi

    D oI I

    offTonT

    sDT (1 ) sD T

    oV

    oV

    t

    t

    150/252

    Stress Analysis of DC-DC Converters

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Sanjaya Maniktala, Stresses in Wide Input DC-DC Converters, AN-1246 National Semiconductor, Sept. 2002.

    Power Electronic Systems & Chips Lab.

    ~

  • 151/252

    Inductor Oriented Design Concept

    Buck Boost Buck-Boost

    vovivovivi vo

    Optimization of the inductor is the key for the design of a switching converter!

    Inductor Current Ripple Factor (r)

    Buck Boost Buck-Boost

    vovivovivi vo

    The current ripple ratio r is defined as the ratio of the AC to the DC value of the inductor current, with the converter delivering maximum load.

    T

    DT

    LI

    PI

    LI

    )(tiL

    )(tis

    )(tiD

    L

    P

    L

    L

    II

    II

    2r

    IL is the average inductor current at maximum load and IL is the peak-to-peak of the current ripple. This definition of r applies only if the converter is in CCM operating mode.

    r varies between 0~2. r=2 for critical (boundary) conduction mode. r>2 implies DCM operation. r is the starting point for a converter design!

  • 153/252

    Inductor Current Ripple Ratio r

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    The current ripple is a measure of DCM for a CCM converter

    T

    DT

    Io = Output Current at Rated LoadIB = Boundary Output Current at Light Load

    Ripple Ratio r = o

    B

    L

    P

    L

    L

    II

    II

    II 2

    2

    LI

    PI

    LI

    A: 100%B: 50%C: 20%

    D: 1%

    r = 0.4

    154/252

    Worst-Case Inductor Current

    Buck Boost Buck-Boost

    vovivovivi vo

    DT

    LI

    PI

    LI

    )(tiL

    Worstcase inductor current depends on the topology.

    For magnetic design: A maximum input voltage forms the worst-case

    condition for a buck converter. A minimum input voltage forms the worst-case

    condition for a boost and buck-boost converter.

    The peak current (for the inductor, switch, and diode) is:

    21 rII LPK

    Inductor current of buck converter with higher input voltage (dash line)

  • 155/252

    Peak and RMS Values of Inductor Current

    Buck Boost Buck-Boost

    vovivovivi vo

    DT

    LI

    PI

    LI

    )(tiL

    21,

    rII LPKLPeak of Inductor Current:

    RMS of Inductor Current: 12

    12

    ,rII LRMSL

    ESRR

    ESRRMSLlossL RIP 2

    ,,

    th

    ott

    JADAJ ePTT

    )(

    1

    156/252

    Do Not Saturate the Inductor

    Step Load Change1A

    0AOutput Voltage

    Inductor Current

    B

    H (I)

    satB

    satNI

    oI

    Keep Io + Io within the linear region

    The inductor must not be saturated under rated and transient conditions.

  • 157/252

    Peal Energy Stored within a Buck Inductor

    T

    DT

    LI

    PI

    J

    2

    128 r

    rTVIE Lo

    L

    P

    L

    L

    II

    II

    2r

    158/252

    Peal Energy Stored within a Buck Inductor

    J

    2

    128 r

    rTVIE Lo

    rrr

    rr 1212

    22

    If r is very small,

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    XOP

    satB

    satNI

    oI

    Keep Io + Io within the linear region

    H

    Ripple current of the switching inductor

  • 159/252

    Inductor Energy

    160/252

    Energy Stored in a Core

    Mean path length l Cross-sectional area Ac

    Permeability

    I

    N: number of turns

    lANL 2

    The energy stored in the core:

    tt

    L LIdiLiPdtE 02

    0 21''

    The energy density (energy/volume) is:

    0

    22

    22

    222221

    22

    211

    r

    c

    ccB

    BB

    NlB

    lAN

    lAlALI

    The energy stored in the core:

    coreBL VLIE 2

    21

    Vcore: volume of the core

  • 161/252

    Typical Energy Density of a Ferrite Core

    0

    2

    2

    re

    cB

    BVE

    For a typical ferrite, assuming the relative permeability is about r = 2000, and the saturation flux density Bsat = 0.3 T (3000 G), we get (for most ungapped ferrite cores) a typical power density of

    3J/m 9.1710420002

    3.02 7

    2

    0

    2

    re

    cB

    BVE

    2Newton/A H/m

    7

    70

    104104

    3000G)B 2000,( J/cm 18J/m 18 satr

    33 e

    c

    VE

    (Ferrite core)18100 kHz50%(CRM)3.63610

    162/252

    Optimum Inductor Current Ripple Ratio

    What is the optimal ripple ratio?

    Note: The figure comes from p. 208 of Switching Power Supply Design & Optimization, Sanjaya Maniktala, McGraw Hill, May 2004.

    All parameters normalized to their respective values at r = 0.4

    Nor

    mal

    ized

    var

    iatio

    n

    Current ripple ratio r0 0.5 1 21.5

    1

    2

    3

    4

    5

    Energy IOUT_CAP_RMS

    IIN_CAP_RMS

    ISW_AVGID_AVG

    IL_RMSISW_RMS

    D = 0.9D = 0.8D = 0.7D = 0.2

    o

    B

    L

    P

    L

    L

    II

    II

    II 22 r

    r = 0.4

  • Stress Curves

    Sanjaya Maniktala, Stresses in Wide Input DC-DC Converters, AN-1246 National Semiconductor, Sept. 2002.

    3.0

    2.5

    2.0

    1.5

    1.0

    0.5

    00.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

    12

    98

    510

    3,4711

    61 2

    7

    89

    10

    11

    12

    All parameters normalized to 1 at D=0.5(for small r)See table 2 for parameters

    1 2 34 5 6

    HIGH INPUT VOLTAGE LOW INPUT VOLTAGE50_INV

    Fact

    or b

    y w

    hich

    par

    amet

    ers

    vary

    DUTY CYCLE D

    164/252

    Simulation Study of a Buck Converter

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    ~

  • 165/252

    DC Analysis of a DC-DC Converter

    Define the Operating Point DC Voltage Gain Steady-State Current and Voltage Ripple Boundary of CCM and DCM Rating Calculation Maximum Value Calculation Design Guarantees for the Worst Case Operating Point Efficiency Analysis Current & Voltage Ripple Factor Q-Factor of Specified Operating Point

    166/252

    Simulation Study of a Buck Converter

    d TTON

    TTON

    Tf s

    1

    Vinvao

    iL

    LvL vo

    io

    Cout RL

    low-pass filteriQ

    ico

    Input voltage Vin = 10 VNominal output voltage Vout = 5 V

    Nominal output power Po = 10 WSwitching frequency fs = 100 kHzInductor L = 62.5 HOutput Capacitor Cout = 5.0 F Input Capacitor Cin = 2.2 FLoad resistor RL = 2.5 Po=10W

    id

    Cin

    ici Q

    D

    PWM Waveform Generator

    iin

    A buck dc/dc converter has the given parameters with aPWM control duty set at 50%. The components areassumed as ideal. Make a computer simulation of theconverter to obtain its steady state waveforms of eachcomponent, such as output voltage, inductor current,switch current, etc.

    Calculate the RMS value of the inductor current.

    DC/DC Converter

  • 167/252

    Question: What is the Q-Factor at OPx?

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    IB = Boundary Output Current at Light Load

    Inductor Current Ripple Ratio r

    o

    B

    L

    P

    L

    L

    II

    II

    II 22

    r

    80% 100%60%40%20% 110%90%

    Io = Output Current at Rated Load

    PI

    LI

    What is the Q-factor of the buck converter at the specified operating point with specified inductor current ripple factor and capacitor voltage ripple factor?

    Quality Factor = ?

    XOP

    168/252

    Selection of Inductor

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    IB = Boundary Output Current at Light Load

    Ripple Factor = L

    P

    o

    B

    II

    II

    80% 100%60%40%20% 110%90%

    Io = Output Current at Rated Load

    PIDefine the inductor current ripple as 10% of its average current, means the converter enters DCM at 10% of its rated load.

    LTVI sdL 4(max)

    D0 0.5 1.0

    LI

    LDTDVII sinLP

    )1(21

    21

    RDV

    RVII inoutAVGoAVGL )()(

    RLTD

    II sAVGL

    P

    /2/)1(

    )(

    LP I21I

    LI

  • 169/252

    Selection of Inductor for CCM

    RLTD

    II sAVGL

    P

    /2/)1(

    )(

    2)( s

    in

    outin

    P

    AVGL TV

    VVRI

    IL

    Ratio of Current Ripple

    Rated Load Resistance

    Nominal Input & Output Voltage

    Switching Period

    For the given example to get a current ripple ratio of 10%:

    FVL 5.62sec10)2/10(10

    5105.210 6

    Sanjaya Maniktala, Selecting Inductors for Buck Converters, AN-1197 National Semiconductor, July 2002.

    Chap 9: Selecting Inductors for DC-DC Converters, Sanjaya Maniktala, Switching Power Supply Design & Optimization, McGraw-Hill Int., 2004.

    170/252

    Selection of Capacitor

    Voltage Ripple: 222

    )(

    ))(1(4

    )1(81

    21

    s

    cs

    AVGo

    P

    ffD

    LCDT

    VV

    LDT

    VV

    C sP

    AVGo )1(161 2)(

    Capacitor Voltage Ripple Ratio: )( AVGo

    PV V

    V

    Inductor Current Ripple Ratio: )( AVGL

    PI I

    I

    oP V21V

    LCDT

    VV sAVGo

    PV

    )1(4

    2

    )(

    L

    DTC sV

    )1(4

    1 2

    Nominal Input & Output Voltage

    LVVVTC

    in

    outins

    V

    14

    1 2

    Ratio of Voltage Ripple Filter Inductance

    Switching Period

    LP I21I

  • 171/252

    Selection of Capacitor: Q-Factor and I & V

    CL

    RQ V

    I

    DCL

    RQ

    11

    21

    If we define I = 10% and V = 1% at rated load with D=50%, then

    707.001.01.0

    5.011

    21

    Q

    The Q-factor has a relationship with the inductor current ripple ratio and capacitor voltage ripple ratio.

    172/252

    Q-Factor and Damping Ratio

    L

    svi svoC R

    21

    Impedance sticCharacteri

    R

    CL

    RQ

    Resonant frequencyLC

    f

    2

    12

    00

    LCs

    RLssv

    svsGi

    o

    21

    1)(

    Characteristic Equation 012 LC

    sLRs

    45

    21707.0 Q 707.0

    0

    s plane

    0

    j

    0

    cos

    20 1

  • 173/252

    Average & I of the Inductor Current

    Inductor current

    A2L(AVG)I

    For the given example, the Q factor is:

    707.0

    105105.62

    5.2

    6

    6

    CL

    RQ

    A2.0 PI

    707.0707.02

    121

    Q

    %10)(

    AVGL

    PI I

    I

    Switch current

    Output voltage

    PWM signal

    174/252

    Average & RMS Value of the Inductor Current

    Inductor current

    2

    )()( 3

    11

    AVGL

    PAVGLRMS I

    III

    2.0 LI

    2)( 3

    11 IAVGLRMS II

    A2L(AVG)I

    For the given example, the RMS value of the inductor current is: 0033.201.03112 RMSI

    The form factor of the inductor current is: 00167.1311 2

    )(

    IAVGL

    RMS

    II

    The RMS value of a 10% of inductor current ripple in CCM operation can be approximated by its average value with an error about 0.17%.

  • 175/252

    Selection of Inductor

    Inductance L = 62.5 HSwitching Frequency fs = 100 kHzRated DC Current IR = 2.0 A

    H (I)

    satB

    satNI

    oI

    Keep Io + Io within the linear region

    Inductor LossCopper Loss (Winding Loss)

    Core LossHysteresis Loss

    Eddy Current Loss

    Ferrite Powdered Iron

    5~10% 20~30%

    176/252

    RMS Value of the Switch (MOSFET) Current

    22

    )( 311

    311 IRMSS DII

    IDII

    2.0 LI

    A2L(AVG)I

    RMS Current of MOSFET at CCM Operation:

    RMS Current of MOSFET at DCM Operation:

    3)(DII pkRMSS L

    VVDTI outinspk)(

    DS(ON)2S(RMS)cond RIP

  • 177/252

    Switching Loss Analysis of the MOSFET

    MOSFET Switching Waveforms

    DrainVoltage

    Drain Current

    vDDID

    tcr tvf tPS

    Switch current

    Switch VoltageDSV

    DSI

    outin VV

    LOS(ON) III

    LOS(OFF) III ON-SWT

    ON-SWS(ON)outinON-SW T)IV-(V21P

    OFF-SWS(OFF)outinON-SW T)IV-(V21P

    OFF-SWON-SWSW PPP

    178/252

    Calculated Loss of the MOSFET

    Vo/Vi = 1.0

    0.2

    0.5

    0.8

    CCM

    80% 100%60%40%20% 90%50%

    DCM

    10%

    D

    Boundary Condition for DCM )(2 outin

    sLB VVL

    DTI

    For the given example, the load current for the DCM is: A2.0)510(105.62210105.0

    6

    6

    LBI

    A2Io(AVG)

    OFF-SWON-SWSW PPP

    DS(ON)2S(RMS)cond RIP

    SWcondMOSFET PPP

    SWcondo

    o

    PPPP

  • 179/252

    Loss Analysis of the MOSFET

    Consider the MOSFET with a conduction resistance of RDS(ON), what is the theoretical efficiency curve for a constant voltage conversion ratio?

    80% 100%60%40%20% 90%50%10%

    %

    Vo/Vi = 1.0

    0.2

    0.5

    0.8

    CCM

    80% 100%60%40%20% 90%50%

    DCM

    10%

    D

    Note: The x-axis id normalized with the rated load current.

    180/252

    Loss Analysis of the DIODE

    Conduction Loss of DIODE at CCM Operation:

    Conduction Loss of DIODE at DCM Operation:

    Focond VIP

    FSPKcond VDTI21P L

    )V(VDTI outinspk

    Foutin2

    S2

    cond VLVVTD

    21P

    Diode current

    Diode VoltageDSV

    DSI

    outin VV

    LOD(ON) III

    LOD(OFF) III

    OND-D(ON)outinON-SW T)IV-(V21P

    OFFD-D(OFF)outinOFF-SW T)IV-(V21P

    OFFD-OND-SD PPP

    SDcondDIODE PPP

  • 181/252

    Dynamics of a Buck Converter

    Dynamics describes how the state evolvesThe dynamics of a model is an update rule for the system state that describes how the state evolves, as a function on the current state and any external inputs.

    Switching Converter

    Linear RLC Network

    (5V, 1A)

    Output Voltage

    Inductor Current

    Buck Converter

    low-pass filter

    LC ov RLv

    Li oi

    di

    CidcVSi

    Di

    182/252

    Static Voltage Conversion Ratio Under Load Variations

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%50%

    500 Ro

    testI

    testI2A

    5msec 100msec

    If the components are not ideal, its parasitic parameters will change its static curves. The illustrated example is obtained with the following parameters: RDS(ON) = 50 mMOSFET reverse diode voltage drop = 0.7VDiode voltage drop = 0.7V Inductor ESR = 25mCapacitor ESR = 2m

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

  • 183/252

    Buck Converter Characteristics in Keeping Vo Constant

    Vo/Vi = 1.0

    0.2

    0.5

    0.8

    CCM

    80% 100%60%40%20% 110%90%50%

    DCM

    10%

    DHow to calculate the control duty to keep a constant output voltage under load current variations?

    500 Ro

    testI

    1R

    2RREFV

    CC

    testI2A

    5msec 100msec

    Simulation result

    184/252

    PowerOn Step Response at OPx?

    0

    s plane

    0

    j

    0

    cos

    20 1

    LCR Filter

    PWM Buck Converter

    Step Response with Q=0.707

  • 185/252

    PowerOn Transient Trajectory to OPx

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    XOP

    Q = 0.707Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    186/252

    PowerOn Transient Trajectory to OPx

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    XOP

    Q1.414Q=1.0

    140%

    Q = 1.0Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

  • 187/252

    Boundary Condition: Q-Factor at OPY?

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    IB = Boundary Output Current at Light Load

    Ripple Factor = L

    P

    o

    B

    II

    II

    80% 100%60%40%20% 110%90%

    Io = Output Current at Rated Load

    PI

    LI

    What is the Q-factor of the buck converter at the specified operating point with specified inductor current ripple factor and capacitor voltage ripple factor?

    Quality Factor = ?

    YOP

    07.7

    105105.62

    25

    6

    6

    CL

    RQ

    XOP

    188/252

    PowerOn Step Response at OPY?

    Step Response with Q=7.07

    It can be observed there are quite differences between PWM converter and LCR low-pass filter when operating at the boundary condition OPY.

  • 189/252

    PowerOn Transient Trajectory to OPY

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    YOP XOP

    Q = 0.707Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    190/252

    Transient Trajectory from Light Load to Rated Load

    A2Io

    A0.2Io

    Inductor Current

    Output Voltage

    Switch Current

  • 191/252

    DCM

    D = 1.0

    0.1

    0.3

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    Transient Trajectory from Light Load to Rated Load

    0.5

    Transient from Light to Rated Load

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    Switching frequency fs = 100 kHz

    Power-On Transient to the Light Load

    192/252

    Time Responses Under Open Loop Control

    Power on transients to rated loadSwitched to light (10%) load.

    Back to rated load

    Steady-state output voltage under CCM

    Inductor Current

    Output Voltage

    10%100%

    100%10% 2.5 25Ro

    25 2.5Ro

    oR

    5.8VVRISE

    3.0VVFALL

    5.0VVnormal

  • 193/252

    Dynamic Responses Under Load Variations

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    Transient from Rated to Light Load

    (iL, vo)

    10%100%

    25 2.5Ro

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    194/252

    Output Voltage Under Step Load Change

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%

    Step Load Change1A

    0AOutput Voltage

    Inductor Current

    B

    50%

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

  • 195/252

    Load Change Trajectories on Sate-Space Plane

    500kHz

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%50%

    BA

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    Switching frequency fs = 500 kHz

    196/252

    Load Change Trajectories on Sate-Space Plane

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%50%

    BA

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    1MHz

    Switching frequency fs = 1 MHz

  • 197/252

    Boundary for CCM Operation (Open Loop)

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40% 110%90%10% 20%

    Vo/Vi = 1.0

    0.25

    0.5

    0.75

    0

    1.0

    198/252

    Transient Response Under Step Load Current Change

    5.0VVnormal

    20%Q3.5

    0.37VVLOW

    8.0VVHIGH

    QA = 3.535

  • 199/252

    Resonant Frequency and Switching Frequency

    kHz9105105.622

    12

    166

    LCfo

    kHz100sf

    222

    )(

    ))(1(4

    )1(81

    21

    s

    os

    AVGo

    Pv f

    fDLC

    DTV

    V

    For the given example, the voltage ripple factor is defined as 1% for D=50%:

    01.0))(5.01(4

    22

    )(

    s

    o

    AVGo

    P

    ff

    VV 01.024)( 2

    2 s

    o

    ff

    2111

    Dff

    vs

    o

    09.01.022 s

    o

    ff

    2111

    Dff

    vs

    o

    Optimum Frequency Selection:

    200/252

    Q-Factor Analysis of the Load Line

    oR

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%50%

    YOP XOP

    QX = 0.707QY = 7.07

  • 201/252

    Frequency Response of RLC Network

    LCR Filter

    iv ov

    )()()(

    svsvsG

    i

    o

    Q = 7.070

    Q = 3.535

    Q = 1.414

    Q = 0.707

    202/252

    Q-Factor Analysis of the Load Line

    oR

    DCM

    D = 1.0

    0.1

    0.3

    0.5

    0.7

    0.9

    CCM

    80% 100%60%40%20% 110%90%50%

    YOP XOP

    QX = 0.707

    QY = 7.070

    QB = 3.535

    QA = 1.414

    QX = 0.707

    QY = 7.07

    QB = 3.535 QA = 1.414

  • 203/252

    Homework: Effect of Parasitic Elements

    Derive the transfer function of the buck converter when operating in CCM and DCM respectively.

    Derive the Q-factor as a function of the capacitor ESR?

    The ESR of the output filter capacitor will introduce a left-half plane (LHP) zero to the converter, make an analysis of the ESR effect on the frequency response of the buck converter.

    204/252

    Frequency Response Analysis of the Buck Converter

    Define the Operating Points 20%, 50%, 100% Load Current Vin,min and Vin,min

    Check the Control Limitations Max. of PWM Duty Max. Load Current Slew Rate Max. Inductor Current Slew Rate

    Frequency Response Simulation of Key Operating Points MATLAB and PSIM AC Sweep Simulation Increment Step Responses at Specified Operating Points Verifications of Frequency Response

    Small-Signal and Large-Signal Time Response Check Linear Operating Area for Specified OP. Estimate Closed-Loop Bandwidth

  • 205/252

    Synchronous Buck Converters

    Power Electronic Systems & Chips Lab., NCTU, Taiwan

    Power Electronic Systems & Chips Lab.

    Magnetic Buck Converters for Portable Applications (Frank De Stasi, NS)

    ~

    206/252

    Synchronous Buck Converter

    Replace the diode with a MOSFET Reduce the voltage drop in low output voltage regulator Reduce the conduction loss in low-voltage high-current applications

  • 207/252

    Applications of Synchronous Buck

    Vbat vo(t)+

    +

    Iload1

    2R

    vi vo

    L

    CD

    BASIC BUCK CONVERTER SYNCHRONOUS BUCK CONVERTER

    vi vo

    L

    C

    Lithium Ion Battery Low Power mP

    )(tic

    C)(tvsw

    L)(tiL

    )(tvL

    208/252

    Synchronous Rectifier Reduction of Diode Loss

    Buck Boost Buck-Boost

    vovivovivi vo

    Synchronous Buck Synchronous Boost Synchronous Buck-Boost

    vovivovivi vo

    Replace the diode with a synchronous switch (usually a MOSFET) to reduce the conduction loss and voltage drop of the diode.

  • 209/252

    A Further Improvement

    Synchronous Buck

    vi vo

    S1

    S2

    (multi-phase)

    S1

    S2

    The turn-on of S1 and S2 can not be overlapped and the dead-time between the synchronous switching must be kept small. However, small glitch may be resulted and induce large voltage spike due to the switching of inductor current. Therefore, a Schottky diode is needed to be parallelled with the synchronous switch.

    210/252

    Efficiency vs. Losses

    0

    100

    200

    300

    400

    500

    0.8 0.84 0.88 0.92 0.96

    Efficiency

    Pow

    er R

    atin

    g

    W10 Ploss

    W20 Ploss

    losso(AVG) P P

    1

    losso(AVG)

    o(AVG)

    PPP

    -1P P o(AVG)loss

  • 211/252

    Loss Distribution of DC-DC Converters

    (a) Synchronous buck converter topology. (b) Typical power losses in synchronous buck topology.

    (a) Isolated forward converter topology. (b) Typical power losses in isolated forward converter topology.

    Miscellaneous1%

    Control FET36%

    Synchronous FET 23%

    InputCapacitor

    30%

    Inductor 10%

    (b)

    (a)

    VoVin RCQ2Q1

    L

    Vo

    Vin

    Qctrl QFWD

    QFWH RC

    LN:1

    Misc 8%

    Bias 9%

    Inductor 9%

    Transformer 22% Secondary

    MOSFETS 35%

    PrimaryMOSFETS

    16%

    (b)

    (a)

    212/252

    Loss Analysis of a Forward DC/DC Converter

    [1] B. E. Taylor, High frequency rectification. Schottky or synchronous rectifier, Power Conversion Proceedings, June 1990.[2] C. Blake, D. Kinzer and P. Wood, Synchronous rectifiers versus Schottky diodes: a comparison of the losses of a synchronous rectifier

    versus the losses of a Schottky diode