51961467 bop operations maintenance

OPERATION, MAINTENANCE & SPECIFICATIONS

U BLOWOUT PREVENTERSFOR SURFACE APPLICATIONS

All the information contained in this manual is the exclusive property ofCooper Cameron Corporation, Cameron Division. Any reproduction or useof the calculations, drawings, photographs, procedures or instructions,either expressed or implied, is forbidden without the written permission ofCameron or its authorized agent.

Initial Release A1

March 1999

Copyright © 1999 all rights reservedBy

Cooper Cameron CorporationCameron Division

TC1403 2

PREFACE

The procedures included in this book are to be performed in conjunction withthe requirements and recommendations outlined in API Specifications. Any re-pairs to the equipment covered by this book should be done by an authorizedCameron service representative. Cameron will not be responsible for loss or ex-pense resulting from any failure of equipment or any damage to any property orinjury or death to any person resulting in whole or in part from repairs per-formed by other than authorized Cameron personnel. Such unauthorized re-pairs shall also serve to terminate any contractual or other warranty, if any, onthe equipment and may also result in equipment no longer meeting applicablerequirements.

File copies of this manual are maintained. Revisions and/or additions will bemade as deemed necessary by Cameron. The drawings in this book are notdrawn to scale, but the dimensions shown are accurate.

This book covers Cameron U Blowout Preventers, which are products of CooperCameron Corporation.

Cooper Cameron CorporationCameron DivisionP.O. Box 1212Houston, Texas 77251-1212713-939-2211http://www.coopercameron.com

TC1403 3

Contents

Single Open-Face Flange or Clamp Hub Dimensions . . . . . . . . . . . 6

Double Open-Face Flange or Clamp Hub Dimensions. . . . . . . . . . . 8

Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hydraulic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Specifications and Accessories . . . . . . . . . . . . . . . . . . . . . . . 18

Large Bore Shear Bonnets . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tandem Boosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ram Hang-Off Weights and Shear Requirements . . . . . . . . . . . . . 21

Pipe Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Shearing Blind Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

DSI and DVS Shear Rams . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Variable Bore Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Flexpackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

CAMRAM™ 350 Packers and Top Seals . . . . . . . . . . . . . . . . . . 34

Rams for Multiple Completions . . . . . . . . . . . . . . . . . . . . . . 35

Bonnet Rebuild Softgoods Kits . . . . . . . . . . . . . . . . . . . . . . . 36

Bonnet Seals and Connecting Rod Seals . . . . . . . . . . . . . . . . . . 38

Bonnet Seal Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

U BOP Operation and Maintenance . . . . . . . . . . . . . . . . . . . . 40

I. Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40II. Applicable Operating Characteristics . . . . . . . . . . . . . . . . 42

III. Disassembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . 43IV. Assembly Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 45V. Operation and Installation Procedures . . . . . . . . . . . . . . . 48VI. Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 49VII. Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50VIII. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Bonnet Bolt Torque Requirements . . . . . . . . . . . . . . . . . . . . . 54

TC1403 5

A

D

C

F

GB

E

SD-017499

Single U BOP

OPEN

The capital letters in the following designations refer to the U BOP dimensional views below and dimensional charts shown on the following page.

A-1 Length - bonnets closed, locking screws locked D Centerline of preventer to outlet flange or hub face. This distance is variableA-2 Length - bonnets opened, locking screws unlocked and must be determined per individual specifications.A-3 Length - bonnets closed, with wedgelocks E-1 Centerline of side outlet to bottom flange faceA-4 Length - bonnets opened, with wedgelocks E-2 Centerline of side outlet to bottom hub faceB-1 Height - flanged F-1 Top of ram to top flange faceB-2 Height - clamp hubs F-2 Top of ram to top hub faceC Width - no side outlets G Height of ram

TC1403 6

Single Open-Face Flange or Clamp Hub U BOP Dimensions*

Size(in.)

PressureRating(psi)

VerticalBore(in.)

A-1(in.)

A-2(in.)

A-3(in.)

A-4(in.)

B-1(in.)

B-2(in.)

C(in.)

E-1(in.)

E-2(in.)

F-1(in.)

F-2(in.)

G(in.)

Approx.Weight

(lb)

7-1/16** 3000 7-1/16 74.000 109.500 - - 24.062 - 20.250 8.750 - 7.844 - 5.50 2600

7-1/16** 5000 7-1/16 74.000 109.500 - - 27.500 25.188 20.250 10.406 9.250 9.625 8.469 5.50 2800

7-1/16 10,000 7-1/16 74.000 109.500 - - 30.562 27.188 20.625 11.062 9.375 12.031 10.344 5.50 3550

7-1/16 15,000 7-1/16 74.000 109.500 - - 31.812 - 20.625 11.688 - 12.656 - 5.50 3800

11** 3000 11 96.250 146.875 - - 29.062 - 25.125 9.812 - 10.531 - 6.75 5300

11** 5000 11 96.250 146.875 110.125 150.188 34.312 29.312 25.125 12.438 9.938 13.156 10.656 6.75 5600

11** 10,000 11 96.250 146.875 110.125 150.188 35.688 32.188 25.750 13.125 11.375 13.844 12.094 6.75 6400

11 Model 79 15,000 11 124.000 175.312 124.500 167.125 44.812 33.875 32.000 16.688 11.219 17.781 12.312 9.25 10,300

13-5/8 3000 13-5/8 112.125 171.500 122.688 166.062 31.312 - 29.250 10.312 - 11.531 - 7.50 7200

13-5/8 5000 13-5/8 112.125 171.500 122.688 166.062 33.812 31.938 29.250 11.562 10.625 12.781 11.844 7.50 7700

13-5/8 10,000 13-5/8 114.125 172.750 124.688 167.312 41.688 32.812 30.250 15.125 10.688 17.094 12.656 7.50 10,300

13-5/8 Model B** 15,000 13-5/8 139.000 214.375 152.250 205.500 53.688 42.000 39.500 21.375 15.500 22.844 17.000 8.00 23,700

16-3/4” Model B 3000 16-3/4 127.250 204.562 147.250 199.375 40.062 31.750 35.750 13.312 9.156 15.406 11.250 9.25 13,700

16-3/4 Model B 5000 16-3/4 129.250 202.125 149.250 202.250 43.062 34.938 35.750 14.812 10.750 16.906 12.844 9.25 13,750

16-3/4** 10,000 16-3/4 139.000 218.375 155.500 212.000 49.688 41.938 39.500 19.375 15.500 20.219 16.344 9.25 23,300

18-3/4 10,000 18-3/4 156.375 242.125 166.500 226.625 56.000 43.234 42.500 20.500 13.875 22.000 15.344 12.00 28,900

20-3/4 3000 20-3/4 143.688 226.812 163.938 223.875 40.562 33.312 39.516 14.312 10.688 16.281 12.656 8.00 13,650

21-1/4 2000 21-1/4 143.688 226.812 163.938 223.875 37.188 33.312 39.516 12.625 10.688 14.594 12.656 8.00 13,250

21-1/4 5000 21-1/4 164.250 247.250 180.938 239.250 50.938 46.125 42.500 17.969 17.188 18.719 14.688 13.50 30,000

21-1/4** 10,000 21-1/4 163.375 250.375 181.125 239.500 66.000 53.000 47.250 24.531 18.031 26.250 19.750 13.50 34,650

26-3/4 3000 26-3/4 169.625 275.375 - - 48.312 - 46.250 17.438 - 19.906 - 8.00 24,000

Size(in.)

PressureRating(psi)

VerticalBore(cm)

A-1(cm)

A-2(cm)

A-3(cm)

A-4(cm)

B-1(cm)

B-2(cm)

C(cm)

E-1(cm)

E-2(cm)

F-1(cm)

F-2(cm)

G(cm)

Approx.Weight

(kg)

7-1/16** 3000 17.9 188 278 - - 61 - 51 22 - 20 - 14 1179

7-1/16** 5000 17.9 188 278 - - 70 64 51 26 23 24 22 14 21270

7-1/16 10,000 17.9 188 278 - - 78 69 52 28 24 31 26 14 1610

7-1/16 15,000 17.9 188 278 - - 81 - 52 30 - 32 - 14 1724

11** 3000 27.9 244 373 - - 74 - 64 25 - 27 - 17 2404

11** 5000 27.9 244 373 280 381 87 74 64 32 25 33 27 17 2540

11** 10,000 27.9 244 373 280 381 91 82 65 33 29 35 31 17 2903

11 Model 79 15,000 27.9 315 445 316 424 114 86 81 42 28 45 31 23 4672

13-5/8 3000 34.6 285 436 312 422 80 - 74 26 - 29 - 19 3266

13-5/8 5000 34.6 285 436 312 422 86 81 74 29 27 32 30 19 3493

13-5/8 10,000 34.6 290 438 317 425 106 83 77 38 27 43 32 19 4672

13-5/8 Model B** 15,000 34.6 353 545 387 522 136 107 100 54 39 58 43 20 10,750

16-3/4” Model B 3000 42.5 323 520 374 506 102 81 91 34 23 39 29 23 6214

16-3/4 Model B 5000 42.5 328 513 379 514 109 89 91 38 27 43 33 23 6237

16-3/4** 10,000 42.5 353 555 395 538 126 107 100 49 39 51 42 23 10,569

18-3/4 10,000 47.6 397 615 423 576 142 110 108 52 35 56 39 30 13,109

20-3/4 3000 52.7 365 576 416 569 103 85 100 36 27 41 32 20 6192

21-1/4 2000 54.0 365 576 416 569 94 85 100 32 27 37 32 20 6010

21-1/4 5000 54.0 417 628 460 608 129 117 108 46 44 48 37 34 13,608

21-1/4** 10,000 54.0 415 636 460 608 168 135 120 62 46 67 50 34 15,717

26-3/4 3000 67.9 431 699 - - 123 - 117 44 - 51 - 20 10,886

*See previous page for detailed explanation of dimensional designations.**Available with stud x flange connections.

TC1403 7

G

G

J

F

H

E

A

C

D

B

SD-017498

Double U BOP

OPEN

OPEN

The capital letters in the following designations refer to the U BOP dimensional views below and dimensional charts shown on the following page.

A-1 Length - bonnets closed, locking screws locked E-1 C enterline of side outlet below rams to bottom flange faceA-2 Length - bonnets opened, locking screws unlocked E-2 Centerline of side outlet below rams to bottom hub faceA-3 Length - bonnets closed, with wedgelocks F-1 Top of upper ram to top flange faceA-4 Length - bonnets opened, with wedgelocks F-2 Top of upper ram to top hub faceB-1 Height - flanged G Height of ramB-2 Height - clamp hubs H-1 Centerline of side outlet between rams to bottom flange faceC Width - no side outlets H-2 Centerline of side outlet between rams to bottom hub faceD Centerline of preventer to outlet flange or hub face. This distance J Top of lower ram to bottom of upper ram

is variable and must be determined per individual specifications.

TC1403 8

Double Open-Face Flange or Clamp Hub U BOP Dimensions*

Size(in.)

Press.Rating(psi)

Vert.Bore(in.)

A-1(in.)

A-2(in.)

A-3(in.)

A-4(in.)

B-1(in.)

B-2(in.)

B***(in.)

C(in.)

E-1(in.)

E-2(in.)

F-1(in.)

F-2(in.)

G(in.)

H-1(in.)

H-2(in.)

J(in.)

Approx.Weight

(lb)

7-1/16** 3000 7-1/16 74.000 109.500 - - 41.00 - 18.562 20.250 8.750 - 7.844 - 5.50 25.688 - 11.438 5000

7-1/16** 5000 7-1/16 74.000 109.500 - - 44.188 41.875 18.812 20.250 10.406 9.250 9.625 8.469 5.50 27.094 25.938 11.188 5200

7-1/16 10,000 7-1/16 74.000 109.500 - - 48.625 45.250 17.438 20.625 11.062 9.375 12.031 10.344 5.50 29.125 27.438 12.562 6400

7-1/16 15,000 7-1/16 74.000 109.500 - - 49.875 - 17.438 20.625 11.688 - 12.656 - 5.50 29.750 - 12.562 6750

11** 3000 11 96.250 146.875 - - 49.250 - 16.562 25.125 9.812 - 10.531 - 6.75 30.000 - 13.438 9900

11** 5000 11 96.250 146.875 110.125 150.188 54.500 49.500 16.562 25.125 12.438 9.938 13.156 10.656 6.75 32.625 30.125 13.438 10,200

11** 10,000 11 96.250 146.875 110.125 150.188 55.875 52.375 16.562 25.750 13.125 11.375 13.844 12.094 6.75 33.312 31.562 13.438 11,300

11 Model 79 15,000 11 124.000 175.312 124.500 167.125 69.750 58.812 14.312 32.000 16.688 11.219 17.781 12.312 9.25 41.625 36.156 15.688 18,400

13-5/8 3000 13-5/8 112.125 171.500 122.688 166.062 53.375 - 15.438 29.250 10.312 - 11.531 - 7.50 32.375 - 14.562 14,300

13-5/8 5000 13-5/8 112.125 171.500 122.688 166.062 55.875 54.000 15.438 29.250 11.562 10.625 12.781 11.844 7.50 33.625 32.688 14.562 14,800

13-5/8 10,000 13-5/8 114.125 172.750 124.688 167.312 66.625 57.750 12.562 30.250 15.125 10.688 17.094 12.656 7.50 40.062 35.625 17.438 18,400

13-5/8 Mod B** 15,000 13-5/8 139.000 214.375 152.250 205.500 81.750 70.125 9.938 39.500 21.375 15.500 22.844 17.000 8.00 49.438 43.562 20.062 43,250

16-3/4” Mod B 3000 16-3/4 127.250 204.562 147.250 199.375 65.875 57.562 13.438 35.750 13.312 9.156 15.406 11.250 9.25 39.125 34.969 16.562 26,650

16-3/4 Mod B 5000 16-3/4 129.250 202.125 149.250 202.250 68.875 60.750 13.438 35.750 14.812 10.750 16.906 12.844 9.25 40.625 36.562 16.562 26,940

16-3/4** 10,000 16-3/4 139.000 218.375 155.500 212.000 77.750 70.000 11.188 39.500 19.375 15.500 20.219 16.344 9.25 47.438 43.562 18.812 43,500

18-3/4 10,000 18-3/4 156.375 242.125 166.500 226.625 87.125 74.000 10.875 42.500 20.500 13.875 22.000 15.344 12.00 51.500 44.875 19.125 56,950

20-3/4 3000 20-3/4 143.688 226.812 163.938 223.875 66.125 58.875 12.438 39.516 14.312 10.688 16.281 12.656 8.00 39.875 36.250 17.562 25,550

21-1/4 2000 21-1/4 143.688 226.812 163.938 223.875 62.750 58.875 12.438 39.516 12.625 10.688 14.594 12.656 8.00 38.188 36.250 17.562 25,150

21-1/4 5000 21-1/4 164.250 247.250 180.938 239.250 82.375 74.000 12.375 42.500 17.969 17.188 18.719 14.688 13.50 49.031 45.000 17.625 58,000

21-1/4** 10,000 21-1/4 163.375 250.375 181.125 239.500 100.062 87.062 9.438 47.250 24.531 18.031 26.250 19.750 13.50 58.594 52.094 20.562 65,500

26-3/4 3000 26-3/4 169.625 275.375 - - 78.875 - 7.438 46.250 17.438 - 19.906 - 8.00 48.000 - 22.562 44,200

Size(in.)

Press.Rating(psi)

Vert.Bore(cm)

A-1(cm)

A-2(cm)

A-3(cm)

A-4(cm)

B-1(cm)

B-2(cm)

B***(cm)

C(cm)

E-1(cm)

E-2(cm)

F-1(cm)

F-2(cm)

G(cm)

H-1(cm)

H-2(cm)

J(cm)

Approx.Weight

(kg)

7-1/16** 3000 17.9 188 278 - - 104 - 47 51 22 - 20 - 14 65 - 29 2268

7-1/16** 5000 17.9 188 278 - - 112 106 48 51 26 23 24 22 14 69 66 28 2359

7-1/16 10,000 17.9 188 278 - - 124 115 44 52 28 24 31 26 14 74 70 32 2903

7-1/16 15,000 17.9 188 278 - - 127 - 44 52 30 - 32 - 14 76 - 32 3062

11** 3000 27.9 244 373 - - 125 - 42 64 25 - 27 - 17 76 - 34 4491

11** 5000 27.9 244 373 280 381 138 126 42 64 32 25 33 27 17 83 77 34 4627

11** 10,000 27.9 244 373 280 381 142 133 42 65 33 29 35 31 17 85 80 34 5126

11 Model 79 15,000 27.9 315 445 316 424 177 149 36 81 42 28 45 31 23 106 92 40 8346

13-5/8 3000 34.6 285 436 312 422 136 - 39 74 26 - 29 - 19 82 - 37 6486

13-5/8 5000 34.6 285 436 312 422 142 137 39 74 29 27 32 30 19 85 83 37 6713

13-5/8 10,000 34.6 290 438 317 425 169 147 32 77 38 27 43 32 19 102 90 44 8346

13-5/8 Mod B** 15,000 34.6 353 545 387 522 208 178 25 100 54 39 58 43 20 126 111 51 19,618

16-3/4” Mod B 3000 42.5 323 520 374 506 167 146 34 91 34 23 39 29 23 99 89 42 12,088

16-3/4 Mod B 5000 42.5 328 513 379 514 175 154 34 91 38 27 43 33 23 103 93 42 12,220

16-3/4** 10,000 42.5 353 555 395 538 197 178 28 100 49 39 51 42 23 120 111 48 19,731

18-3/4 10,000 47.6 397 615 423 576 221 188 28 108 52 35 56 39 30 131 114 49 25,832

20-3/4 3000 52.7 365 576 416 569 168 150 32 100 36 27 41 32 20 101 92 45 11,589

21-1/4 2000 54.0 365 576 416 569 159 150 32 100 32 27 37 32 20 97 92 45 11,408

21-1/4 5000 54.0 417 628 460 608 209 188 31 108 46 44 48 37 34 125 114 45 26,308

21-1/4** 10,000 54.0 415 636 460 608 254 221 24 120 62 46 67 50 34 149 132 52 29,710

26-3/4 3000 67.9 431 699 - - 200 - 19 117 44 - 51 - 20 122 - 52 20,049

*See previous page for detailed explanation of dimensional designations.**Available with stud x flange connections.***See previous page for explanation.

TC1403 9

SD-017500

Double U BOP

147

813

3

1234

3736

3810

2911

28

27

339

526

2432

3130

1516

1735

2523

20

4041

1819

21

22

42

624

1

2

TC1403 10

7-1/16” 3000 - 11” 10,000 psi WP U BOP Part Numbers

ItemNo.

DescriptionQtySgl

QtyDbl

7-1/16”3000psi

Model II

7-1/16”5000psi

Model II

7-1/16”10,000

psiModel II

7-1/16”15,000

psiModel II

11”3000psi

Model II

11”5000psi

Model II

11”10,000

psiModel II

1 Body 1 1 - - - - - - -

2 Intermediate Flange 2 4 30266-03 30266-03 30266-01 30266-01 30267-03 30267-03 30267-03

2A Intermediate Flange/Shear - - 41499-03** 41499-03** 41499-01** 41499-01** 41457-03** 41457-03** 41457-03**

3 Bonnet 2 4 30278-04 30278-03 30278-02 30278-01 30268-01 30268-02 30268-03

4 Ram Assembly 2 4 644216-( ) 644216-( ) 644216-( ) 644216-( ) 644219-( ) 644219-( ) 644219-( )

5 Piston, Operating 2 4 236501-15-11-08 236501-15-11-08 236501-15-11-08 236501-15-11-08 673178 163192-01 163192-01

5A Piston, Operating/Shear - - 49116-01** 49116-01** 49116-01** 49116-01** 698914** 698914** 698914**

6 Cylinder, Operating 2 4 30274-02 30274-02 30274-02 30274-02 30274-03 30274-03 30274-03

6A Cylinder, Operating/Shear - - 41365-02 41365-02 41365-02 41365-02 41365-03** 41365-03** 41365-03**

7 Housing, Locking Screw 2 4 30308-01 30308-01 30308-01 30308-01 30308-02 30308-02 30308-02

8 Locking Screw 2 4 30326 30326 30326 30326 30365 30365 30365

8A Locking Screw/Shear - - 49258-01 49258-01 49258-01 49258-01 46628-01 46628-01 46628-01

9 Piston, Ram Change/Open 2 4 30324 30324 30324 30324 30362 30362 30362

10 Piston, Ram Change/Close 2 4 30325 30325 30325 30325 30363 30363 30363

11 Cylinder, Ram Change 4 8 30273-02 30273-02 30273-02 30273-02 30273-03 30273-03 30273-03

12 Bolt, Bonnet 8 16 30312-06 30312-02 30312-07 30312-01 30312-04 30312-03 30312-05

12A Bolt, Bonnet/Shear - - 41366-06 41366-02 41366-07 41366-22 41366-04 41366-03 41366-05

13 Stud, Locking Screw Housing 16 32 219065-10-04-41 219065-10-04-41 219065-10-04-41 5913-26-10 5915-25-10 219065-12-05-01 219065-12-05-01

13A Stud, Locking Screw Housing/Shear - - 38732-57-00-54 38732-57-00-54 38732-57-00-54 38732-57-00-54 38732-59-00-65 38732-59-00-65 38732-59-00-65

14 Nut, Locking Screw Housing 16 32 2709000-10-01 2709000-10-01 2709000-10-01 2709000-10-01 2709000-12-01 2709000-12-01 2709000-12-01

15 Check Valve, Plastic Packing 2 4 M517988 M517988 M517988 M517988 M517988 M517988 M517988

16 Screw, Plastic Packing 2 4 5940-09 5940-09 5940-09 5940-09 5940-09 5940-09 5940-09

17 Pipe Plug, Plastic Packing 2 4 005930-05-10 005930-05-10 005930-05-10 005930-05-10 005930-05-10 005930-05-10 005930-05-10

18 Ring, Plastic Packing 2 4 12469-36 12469-36 12469-36 12469-36 12469-38 12469-38 12469-38

19 Ring, Plastic Energizing 2 4 18586-12 18586-12 18586-12 18586-12 18586-13 18586-13 18586-13

20 Seal Ring, Connecting Rod 2 4 212741-37-00-01 212741-37-00-01 212741-37-00-01 212741-37-00-01 212741-38-00-01 212741-38-00-01 212741-38-00-01

21 Ring Back-Up 4 8 - - 21792-21 21792-21 21792-22 21792-22 21792-22

22 Seal, Bonnet 2 4 644197-01-00-01 644197-01-00-01 644197-01-00-01 644197-01-00-01 644197-02-00-01 644197-02-00-01 644197-02-00-01

23 Pin, Ram Guide 4 8 30313-02 30313-02 30313-02 30313-02 30313-03 30313-03 30313-03

24 O-Ring, Operating Cylinder 4 8 702640-44-61 702640-44-61 702640-44-61 702640-44-61 702640-45-11 702640-45-11 702640-45-11

25 O-Ring, Operating Piston Rod to Int Flg 2 4 18492-92 18492-92 18492-92 18492-92 18492-91 18492-91 18492-91

26 Lip Seal, Operating Piston 2 4 710541 710541 710541 710541 710539 710539 710539

27 Seal Ring, Tail Rod 2 4 212741-32 212741-32 11741-32 11741-32 212741-33-00-01 212741-33-00-01 212741-33-00-01

28 O-Ring, Wiping 2 4 702640-33-11 702640-33-11 702640-33-11 702640-33-11 702640-33-51 702640-33-51 702640-33-51

29 O-Ring, Ram Change Piston to Body 4 8 702640-32-41 702640-32-41 702640-32-41 702640-32-41 702640-32-61 702640-32-61 702640-32-61

30 O-Ring, Ram Change Piston Rod to Int Flg 4 8 702640-32-91 702640-32-91 702640-32-91 702640-32-91 702640-33-11 702640-33-11 702640-33-11

31 O-Ring, Ram Change Cylinder to Int Flg 4 8 702640-33-81 702640-33-81 702640-33-81 702640-33-81 31423-25-13-85 31423-25-13-85 31423-25-13-85

32 O-Ring, Ram Change Cylinder to Bonnet 4 8 702640-34-21 702640-34-21 702640-34-21 702640-34-21 2010180-02 31423-26-13-85 31423-26-13-85

33 O-Ring, Ram Change Piston 4 8 702640-33-21 702640-33-21 702640-33-21 702640-33-21 702640-33-51 702640-33-51 702640-33-51

34 O-Ring, Bonnet Bolt Retainer 8 16 702640-22-51 702640-22-51 702640-22-91 702640-23-21 702640-22-71 702640-22-91 702640-23-41

35 Cap Screw, Int Flange to Bonnet 16*** 32*** 702585-22-00-50 702585-22-00-50 702585-22-00-50 702585-22-00-50 702585-22-00-50 702585-22-00-50 702585-22-00-50

36 Gland, Bleeder 2 4 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08

37 Plug, Bleeder 2 4 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09

38 Lifting Eye 2 2 11849 11849 11849 11849 11849 11849 11849

39 Packing, Plastic 10 20 7650-25 7650-25 7650-08 7650-08 7650-08 7650-25 7650-25

40 Washer 2 4 689523-04 689523-04 689523-04 689523-04 689523-05 689523-02 689523-02

41 Ring, Retainer 2 4 18572-83 18572-83 18572-83 18572-83 18572-84 18572-84 18572-84

42 Wear Ring, Operating Piston 2 4 49223-03 49223-03 49223-03 49223-03 49223-02 49223-02 49223-02

43 Spacer, Shear**** - - 687117-01 687117-01 687117-01 687117-01 687117-02 687117-02 687117-02

****A large bore shear bonnet is available for these sizes. For part numbers, see page 19.****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.****13-5/8” through 16-3/4” and 20-3/4” through 26-3/4” require 24 for single and 48 for double. The 18-3/4” requires 32 for single and 64 double.****Required on all 11” 15,000 psi and 16-3/4” 10,000 psi BOPs with manual locking screws.

TC1403 11

SD-017500

Double U BOP

147

813

3

1234

3736

3810

2911

28

27

339

526

2432

3130

1516

1735

2523

20

4041

1819

21

22

42

624

1

2

TC1403 12

11” 15,000 - 16-3/4” 5000 psi WP U BOP Part Numbers

ItemNo.

DescriptionQtySgl

QtyDbl

11”15,000

psiModel 79

13-5/8”3000psi

Model II

13-5/8”5000psi

Model II

13-5/8”10,000

psiModel II

13-5/8”15,000

psiModel B

16-3/4”3000psi

Model B

16-3/4”5000psi

Model B

1 Body 1 1 - - - - - - -

2 Intermediate Flange 2 4 49391-01 30270-01 30270-01 31216 698899 38944 38844

2A Intermediate Flange/Shear - - * 686242** 686242** 686767** * - 41408

3 Bonnet 2 4 31241 30284-02 30284-01 31241 691849 38843-02 38843-01

4 Ram Assembly 2 4 644222-( ) 644225-( ) 644225-( ) 644225-( ) 644228-( ) 644231-( ) 644231-( )

5 Piston, Operating 2 4 698481 236501-33-11-08 236501-33-11-08 678512-00-00-02 698996 614374-01 689562

5A Piston, Operating/Shear - - * 687542** 687542** 690791** * - 694085**


6A Cylinder, Operating/Shear - - - 41365-01** 41365-01** 41365-01** - - 41365-06**


8 Locking Screw 2 4 30846 30307 30307 30307 695234 38901 38901

8A Locking Screw/Shear - - - 30846 30846 30846 - - 695234


10 Piston, Ram Change/Close 2 4 31238 30309 30309 31238 038848-01 38947 038848-01


12 Bolt, Bonnet 8 16 30312-12 30312-09 30312-01 30312-12 30312-25 30312-17 30312-16

12A Bolt, Bonnet/Shear - - - 41366-09 41366-01 41366-12 - - 41366-16

13 Stud, Locking Screw Housing 16 32 38732-61-00-75 219065-14-06-01 219065-14-06-01 219065-14-06-01 5918-34-10 5918-78-10 5918-78-10

13A Stud, Locking Screw Housing/Shear - - - 38732-61-00-75 38732-61-00-75 38732-61-00-75 - - 5918-34-10







20 Seal Ring, Connecting Rod 2 4 011741-38-00-01 212741-36-00-01 212741-36-00-01 212741-36-00-01 212741-36-00-01 212741-44 212741-44

21 Ring Back-Up 4+ 8+ 21792-22 - - 21792-26 21792-26 - -

22 Seal, Bonnet 2 4 49272-03 644197-03-00-01 644197-03-00-01 644197-03-00-01 644196-01 046613-03 644197-04

23 Pin, Ram Guide 4 8 30313-01 30313-01 30313-01 30313-01 30313-08 30313-06 30313-06

24 O-Ring, Operating Cylinder 4 8 702640-45-51 702640-45-51 702640-45-51 702640-45-51 702645-46-11 702645-46-11 702640-46-11

25 O-Ring, Operating Piston Rod to Int Flg 2 4 18492-91 18492-90 18492-90 18492-90 18492-90 2708811-01 2708811-01


27 Seal Ring, Tail Rod 2 4 212741-34-00-01 212741-34-00-01 212741-34-00-01 212741-34-00-01 212741-45 212741-45 212741-45

28 O-Ring, Wiping 2 4 702640-33-71 702640-33-71 702640-33-71 702640-33-71 702640-34-21 702640-34-21 702645-34-21


30 O-Ring, Ram Change Piston Rod to Int Flg 4 8 702640-33-31 702640-33-31 702640-33-31 702640-33-31 31423-21-13-85 31423-21-13-85 31423-21-13-85

31 O-Ring, Ram Change Cylinder to Int Flg 4 8 702640-34-61 702640-34-61 702640-34-61 702640-34-61 702640-35-41 702640-35-41 702640-35-41

32 O-Ring, Ram Change Cylinder to Bonnet 4 8 702640-42-51 702640-42-51 702640-42-51 702640-42-51 702640-43-41 702640-43-41 702640-43-41

33 O-Ring, Ram Change Piston 4 8 702640-33-81 702640-33-81 702640-33-81 702640-33-81 702640-34-41 702640-34-41 702640-34-41



36 Gland, Bleeder 2 4 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08

37 Plug, Bleeder 2 4 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09

38 Lifting Eye 2 2 11849 11849 11849 11849 11849 11849 11849

39 Packing, Plastic 10 20 7650-08 7650-25 7650-25 7650-25 7650-08 7650-08 7650-25

40 Washer 2 4 689523-05 689523-01 689523-01 689523-01 689523-01 689523-02 689523-02

41 Ring, Retainer 2 4 18572-84 18572-85 18572-85 18572-85 18572-85 33186-85 33186-85


43 Spacer, Shear**** - - 687117-03 687117-03 687117-03 687117-03 687117-05 - 687117-05

****A large bore shear bonnet is available for these sizes. For part numbers, see page 19. + 11” 15,000 psi requires 8 for single, 16 for double.****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.****13-5/8” through 16-3/4” and 20-3/4” through 26-3/4” require 24 for single and 48 for double. The 18-3/4” requires 32 for single and 64 double.****Required on all 11” 15,000 psi and 16-3/4” 10,000 psi BOPs with manual locking screws.

TC1403 13

SD-017500

Double U BOP

147

813

3

1234

3736

3810

2911

28

27

339

526

2432

3130

1516

1735

2523

20

4041

1819

21

22

42

624

1

2

TC1403 14

16-3/4” 10,000 - 26-3/4” 3000 psi WP U BOP Part Numbers

ItemNo.

DescriptionQtySgl

QtyDbl

16-3/4”10,000

psiModel II

18-3/4”10,000

psiModel II

20-3/4”3000psi

Model II

21-1/4”2000psi

Model II

21-1/4”5000psi

Model II

21-1/4”10,000

psiModel II

26-3/4”3000psi

Model II

1 Body 1 1 - - - - - - -

2 Intermediate Flange 2 4 691848 41458 30911-01 30911-01 - 615369-01 -

2A Intermediate Flange/Shear - - * - 41496-01** 41496-01** 49955-01 615418-01 38327

3 Bonnet 2 4 691849 41459 30835-01 30835-02 49963-01 41357 38326

4 Ram Assembly 2 4 644231-( ) 644234-( ) 44256-( ) 44256-( ) 644240-( ) 644240-( ) 44260-( )

5 Piston, Operating 2 4 692828 41460 690058-03 690058 49954-01 41356 614376-01

5A Piston, Operating/Shear - - * - 693405** 693405** - 41374** -


6A Cylinder, Operating/Shear - - - - 41365-04** 41365-04** - 41365-11** -


8 Locking Screw 2 4 695234 41085 30846 30846 41085 41085 34233

8A Locking Screw/Shear - - - - 34233 34233 - - -


10 Piston, Ram Change/Close 2 4 692759 40960 30849 30849 41065 41065 38324


12 Bolt, Bonnet 8 16 30312-24 30312-23 30312-10 30312-11 30312-26 30312-21 30312-13

12A Bolt, Bonnet/Shear - - - - 41366-10 41366-11 - 41366-21 -

13 Stud, Locking Screw Housing 16 32 5918-34-10 5919-38-10 219065-14-06-01 5918-76-10 5919-38-10 5919-38-10 5918-76-10

13A Stud, Locking Screw Housing/Shear - - - - 38732-61-00-75 38732-61-00-75 - - -







20 Seal Ring, Connecting Rod 2 4 212741-44 212741-60 212741-36-00-01 212741-36-00-01 11741-58 11741-58 212741-36-00-01

21 Ring Back-Up 4 8 21792-34 21793-40† - - 21793-39 21793-39 -

22 Seal, Bonnet 2 4 046613-04 644197-05-00-01 046613-16 046613-16 46613-09 46613-09 46613-08

23 Pin, Ram Guide 4 8 30313-06 30313-07 30313-04 30313-04 30313-07 30313-07 30313-05

24 O-Ring, Operating Cylinder 4 8 702645-46-11 2708812-01 702640-45-51 702640-45-51 702640-47-01 702640-47-01 702640-45-51

25 O-Ring, Operating Piston Rod to Int Flg 2 4 2708811-01 41602-04-13-85 18492-90 18492-90 30101-88-13-85 30101-88-13-85 18492-90


27 Seal Ring, Tail Rod 2 4 212741-45 212741-36-00-01 212741-34-00-01 212741-34-00-01 212741-36-00-01 212741-36-00-01 212741-34-00-01

28 O-Ring, Wiping 2 4 702640-34-21 702640-34-51 702640-33-71 702640-33-71 702640-34-51 702640-34-51 702640-33-71


30 O-Ring, Ram Change Piston Rod to Int Flg 4 8 31423-21-13-85 2010180-02 702640-34-11 702640-34-11 31423-52-13-85 31423-52-13-85 702640-34-91

31 O-Ring, Ram Change Cylinder to Int Flg 4 8 702640-35-41 702640-43-51 702640-43-71 702640-43-71 702640-44-01 702640-44-01 702640-43-91

32 O-Ring, Ram Change Cylinder to Bonnet 4 8 702640-43-41 702640-43-81 702640-43-91 702640-43-91 702640-44-21 702640-44-21 702640-44-11

33 O-Ring, Ram Change Piston 4 8 702640-34-41 30101-83-13-85 702640-42-51 702640-42-51 702640-43-11 702640-43-11 702645-42-91



36 Gland, Bleeder 2 4 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08 17454-08

37 Plug, Bleeder 2 4 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09 17454-09

38 Lifting Eye 2 2 11849 11849 11849 11849 11849 11849 11849

39 Packing, Plastic 10 20 7650-08 7650-08 7650-25 7650-08 7650-08 7650-08 7650-08

40 Washer 2 4 689523-02 689523-03 689523-01 689523-01 2353-46 2353-46 689523-01

41 Ring, Retainer 2 4 33186-35 33186-01-04 18572-85 18572-85 33186-92 33186-92 18572-85


43 Spacer, Shear**** - - 687117-05 - 687117-03 687117-03 - - -

****A large bore shear bonnet is available for these sizes. For part numbers, see page 19. †Requires 2 for single and 4 for double.****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.****13-5/8” through 16-3/4” and 20-3/4” through 26-3/4” require 24 for single and 48 for double. The 18-3/4” requires 32 for single and 64 double.****Required on all 11” 15,000 psi and 16-3/4” 10,000 psi BOPs with manual locking screws.

TC1403 15

U BOP Hydraulic Control System

The U blowout preventer is designed so that hydraulic pressure opens and closes the ramsand provides the means for quick ram change-out.

Ram closing pressure closes the rams. When the bonnet bolts are removed, closingpressure opens the bonnet. After the bonnet has moved to the fully extended position,the ram is clear of the body. An eyebolt can be installed in the top of each ram to lift itout of the preventer.

Ram opening pressure opens the rams. Following ram change-out, this pressure closesthe bonnets. The rams are pulled outward, near the bonnets before the bonnets beginmoving toward the preventer body. This assures that the rams never obstruct the bore orinterfere with the pipe in the hole. Hydraulic pressure draws the bonnets tightly againstthe preventer body and the bonnet bolts are reinstalled to hold the bonnets closed.

TC1403 16

SD-017501

U Blowout Preventer Hydraulic Control System

U BOP Operating data and Fluid Requirements Large Bore Shear Bonnet Operating Data and Fluid Requirements

Bore Size andWorkingPressure

Gals to OpenPipe Rams

(1 Set)

Gals to ClosePipe Rams

(1 Set)

LockingScrew Turns(Each End)

ClosingRatio

OpeningRatio


Gals to OpenPipe Rams

(1 Set)

Gals to ClosePipe Rams

(1 Set)


ClosingRatio

OpeningRatio

7-1/16” All WP 1.3 1.3 18 6.9:1 2.2:1 7-1/16” All WP - - - - -

11” Except 15,000 psi 3.4 3.5 27 7.3:1 2.5:1 11” Except 15,000 psi 6.8 6.9 27 12.0:1 4.8:1

11” 15,000 psi 5.7 5.8 32 9.8:1 2.2:1 11” 15,000 psi 8.9 9.0 32 15.2:1 3.7:1

13-5/8” Except 15,000 psi 5.5 5.8 32 7.0:1 2.3:1 13-5/8” Except 15,000 psi 10.5 10.9 32 10.8:1 4.5:1

13-5/8” 15,000 psi Model B 10.4 10.6 45 10.6:1 3.6:1 13-5/8” 15,000 psi Model B 16.0 16.2 45 16.2:1 6.0:1

16-3/4” 3000 psi Model B 9.8 10.6 38 6.8:1 2.3:1 16-3/4” 3000 psi Model B 18.2 19.0 38 10.4:1 4.4:1


16-3/4” 10,000 psi 11.6 12.5 45 6.8:1 2.3:1 16-3/4” 10,000 psi 18.2 19.1 45 10.4:1 4.4:1

18-3/4” 10,000 psi 21.3 23.1 54 7.4:1 3.7:1 18-3/4” 10,000 psi - - - - -

20-3/4” 3000 psi 8.1 8.7 46 7.0:1 1.3:1 20-3/4” 3000 ps 14.3 14.9 46 10.8:1 1.7:1

21-1/4” 2000 psi 9.0 8.7 46 7.0:1 1.3:1 21-1/4” 2000 psi 14.3 14.9 46 10.8:1 1.7:1

21-1/4” 5000 psi 27.3 30.0 54 7.2:1 4.0:1 21-1/4” 5000 psi - - - - -

21-1/4” 10,000 psi 24.5 26.9 51 7.2:1 4.0:1 21-1/4” 10,000 psi - - - - -

26-3/4” 3000 psi 10.1 10.8 58 7.0:1 1.0:1 26-3/4” 3000 ps - - - - -

U BOP Operating data and Fluid Requirements Large Bore Shear Bonnet Operating Data and Fluid Requirements


Litres to OpenPipe Rams

(1 Set)

Litres to ClosePipe Rams

(1 Set)


ClosingRatio

OpeningRatio


Litres to OpenPipe Rams

(1 Set)

Litres to ClosePipe Rams

(1 Set)


ClosingRatio

OpeningRatio

7-1/16” All WP 4.9 4.9 18 6.9:1 2.2:1 7-1/16” All WP - - - - -

11” Except 15,000 psi 12.9 13.2 27 7.3:1 2.5:1 11” Except 15,000 psi 25.7 26.1 27 12.0:1 4.8:1

11” 15,000 psi 21.6 22.0 32 9.8:1 2.2:1 11” 15,000 psi 33.7 34.1 32 15.2:1 3.7:1

13-5/8” Except 15,000 psi 20.8 22.0 32 7.0:1 2.3:1 13-5/8” Except 15,000 psi 39.7 41.3 32 10.8:1 4.5:1

13-5/8” 15,000 psi Model B 39.4 40.1 45 10.6:1 3.6:1 13-5/8” 15,000 psi Model B 60.6 61.3 45 16.2:1 6.0:1



16-3/4” 10,000 psi 43.9 47.3 45 6.8:1 2.3:1 16-3/4” 10,000 psi 68.9 72.3 45 10.4:1 4.4:1

18-3/4” 10,000 psi 80.6 87.4 54 7.4:1 3.7:1 18-3/4” 10,000 psi - - - - -

20-3/4” 3000 psi 30.7 32.9 46 7.0:1 1.3:1 20-3/4” 3000 ps 54.1 56.4 46 10.8:1 1.7:1

21-1/4” 2000 psi 34.1 32.9 46 7.0:1 1.3:1 21-1/4” 2000 psi 54.1 56.4 46 10.8:1 1.7:1

21-1/4” 5000 psi 103.3 113.6 54 7.2:1 4.0:1 21-1/4” 5000 psi - - - - -

21-1/4” 10,000 psi 92.7 101.8 51 7.2:1 4.0:1 21-1/4” 10,000 psi - - - - -

26-3/4” 3000 psi 38.2 40.9 58 7.0:1 1.0:1 26-3/4” 3000 ps - - - - -

TC1403 17

U BOP Specifications and Accessories

The following specifications apply to typical Cameron U type BOPs. Your Cameron repre-sentative can provide information on non-standard BOP assemblies.

• Side outlets to 4-1/16” (7-1/16” on 26-3/4” BOPs) can be provided beneath each setof rams on either or both sides of U BOPs. Side outlets can be studded, open-faceflange or clamp hub with the same pressure rating as the vertical run connections.

• Flanges conform to API standard 6A and/or 16A. Hubs conform to API 16A orapplicable standards. Type 6BX flanges are standard for 10,000 and 15,000 psiworking pressures and for 5000 psi for 13-5/8” and larger bore BOPs.

• Hydraulic control connections for operation of rams and bonnets are 1” NPT. Thereare two connections for each set of rams. Wedgelock connections are ½” NPT.

U BOP Standard Accessories

Size and Working Pressure Ram Lube* Cameron Box Wrench*Allen Wrench* Packing

ScrewHandwheel** Universal Joint** Extension Wrench*

7-1/16” 3000 psi 713878 713114-08 8721-01 5457 6018-01 5652

7-1/16” 5000 psi 713878 7957-06 8721-01 5457 6018-01 5652

7-1/16” 10,000 and 15,000 psi 713878 713114-10 8721-01 5457 6018-01 5652

11” 3000, 5000 and 10,000 psi 713878 713114-10 8721-01 5298 6018-03 5526

11” 15,000 psi 713878 713114-13 8721-01 5298 6018-03 5526

13-5/8” 3000 and 5000 psi 713878 7959-08 8721-01 5298 6018-03 5526

13-5/8” 10,000 psi 713878 713114-10 8721-01 5298 6018-03 5526

13-5/8” 15,000 psi 713878 *** 8721-01 5298 6018-03 5526

16-3/4” 3000 and 5000 psi 713878 713114-13 8721-01 5298 6018-03 5526

16-3/4” 10,000 psi 713878 *** 8721-01 5298 6018-03 5526

18-3/4” 10,000 psi 713878 *** 8721-01 5298 6018-03 5526

20-3/4” 3000 psi 713878 713114-08 8721-01 5298 6018-03 5526

21-1/4” 2000 psi 713878 713114-10 8721-01 5298 6018-03 5526

21-1/4” 5000 psi 713878 *** 8721-01 5298 6018-03 5526

21-1/4” 10,000 psi 713878 *** 8721-01 5298 6018-03 5526

26-3/4” 10,000 psi 713878 713114-13 8721-01 5298 6018-03 5526

*One required. **Two required for single preventer, four for double preventer. ***Commercially available sockets are recommended.

TC1403 18

Large Bore Shear Bonnets

Large Bore Shear Bonnet Part Numbers

ItemNo.

Description(2 Required per Cavity)

11”3000 psiModel II

11”5000 psiModel II

11”10,000 psiModel II

11”15,000 psiModel 79

13-5/8”3000 psiModel 11

13-5/8”5000 psiModel II

13-5/8”10,000 psiModel II

13-5/8”15,000 psiModel B

16-3/4”5000 psiModel B

16-3/4”10,000 psiModel II



* Bonnet Assembly (Right) 615195-01 615194-01 614596-01 615419-01 615196-01 615191-01 614498-01 615540-01 615530-01 615537-01 615526-01 615525-01

* Bonnet Assembly (Left) 615195-02 615194-02 614596-02 615419-02 615196-02 615191-01 614498-02 615540-02 615530-02 615537-02 615526-02 615525-02

2A Intermediate Flange/Shear 615188-01 615188-01 615188-01 615459-01 615192-01 615192-01 614766-01 615538-01 615528-01 615535-01 615523-01 615523-01

3A Bonnet/Shear 615189-03 615189-02 615189-01 615640-01 615143-02 615143-01 614772-01 615448-01 615527-01 615534-01 615522-01 615522-02

5A Operating Piston/Shear 645249-01 645249-01 645249-01 615457-01 615209-01 615209-01 614760-01 615539-01 615529-01 615536-01 615524-01 615524-01

24A O-Ring, Int Flg to Bonnet Lip702640-45-

51702640-45-

51702640-45-

51702640-45-

81702640-45-

81702640-45-

81702640-45-

81702645-46-

51702645-46-

51702645-46-

51702640-45-

81702640-45-

81

26A Lip Seal, Operating Piston/Shear 710586 710586 710586 710542 710542 710542 710542 710588 710588 710588 710542 710542

42A Wear Ring, Operating Piston/Shear 49223-15 49223-15 49223-15 49223-04 49223-04 49223-04 49223-04 49223-17 49223-17 49223-17 49223-14 49223-14

**Two shear bonnet assemblies, one right and one left, are required per cavity. The shear bonnet assembly consists of all items shown on the illustration.**See pages 11, 13 and 15 for bonnet bolt part numbers.

TC1403 19

2A

3A

12A**

Large Bore Shear Ram

24A26A

5A42A

SD-017503

Bonnet Assembly

Tandem Boosters for U BOPs

A BOP equipped with tandem boosters can deliver increased shearing force while not in-creasing the wear and tear on the packers. Tandem boosters approximately double theforce available to shear pipe. Since the tailrod of the tandem booster has the same strokeas the BOP’s operating piston, the standard shear locking mechanism can be installed onthe outside end of the booster. For information on lock screws and the required spacers,see pages 11, 13, and 15.

For information concerning applications where a tandem booster is required, consultyour Cameron representative.

ItemNo.

Description

7-1/16” 3000, 5000, 10,000 and15,000 psi*

11’ 3000, 5000, and 10,000 psi11’ 15,000 psi

13-5/8” 3000, 5000 and 10,000 psi20-3/4” 3000 psi and

21-1/4” 2000 psi

Qty Part Number Qty Part Number Qty Part Number Qty Part Number

1 Cylinder 1 644959-01 2 645113-01 2 645113-03 2 645113-04

2 Cylinder Head 1 644960-01 2 645171-01 2 645171-03 2 645171-03

3 Piston 1 644961-01 2 2032370-02 2 645172-03 2 645172-03

4 Tailrod 1 644962-01 2 645173-01 2 645173-03 2 645173-04

5 Adapter Plate 1 644963-01 2 645115-01 2 645115-03 2 645115-03

6 Screw, SDC HD Cap 8 18541-34 16 18542-13 16 18542-14 16 18542-14

7 O-Ring 1 702640-24-91 2 702640-36-11 2 702645-37-11 2 702645-37-11

8 Seal Ring 1 710541 2 712352 2 710538 2 710538

9 Wear Ring, Operating Piston 1 49223-03 2 49223-21 2 49223-01 2 49223-01

10 Filter, Muffler 1 710621 2 710621 2 710417 2 710417

11 Seal, Lip 1 11741-32 2 212741-33-00-01 2 212741-34-00-01 2 212741-34-00-01

12 Seal Ring 1 710620 2 712351 2 710419 2 710419

13 Wear Ring, Cylinder 1 644443-02 2 644443-03 2 645215-01 2 645215-01

14 Seal Ring 1 705955 2 712445 2 710418 2 710418

15 O-Ring 1 702640-33-11 2 702640-33-51 2 702640-33-71 2 702640-33-71

16 Alignment Ring 1 645116-02 2 645116-01 2 645116-03 2 645116-03

17 Pipe Plug 1 - 2 201018 2 005930-05-10 2 005930-05-10

18 Connector, Tubing 1 19624-01 2 - 4 204887-10-06-57 4 204887-10-06-57

19 Cross 1 6347-08 1 675029-52 1 675029-23 2 675029-23

20 Nipple, Pipe Regular 2 - 1 685902-07-00-30 1 685902-07-00-30 1 685902-07-00-30

21 Hose Assembly 2 711010 2 2708021 2 711374 2 711374

22 Connector, Tubing 1 204888-08-05-56 2 204887-10-05-56 - - - -

23 Stud, Double End - - 16 2010189-03 - - - -

26 Connector, Tubing 1 501133-71-22 2 204887-10-06-56 - - - -

27 Adapter, Pipe - - 2 675029-01 - - - -

TC1403 20

8

6

1

4

314

15

23

212 11

13

9

17 7

5

16

10

SD-017504

Tandem Booster Assembly

*The 7-1/16” tandem booster is a part of the standard land and platform shear configuration for 7-1/16” U BOPs.

U BOP Ram Hang-Off Weights andShear Requirements

Hang-Off Weights

Hang-off weights are estimated capacities withhardened top corners of the hang-off rams. Thisenables the rams to dig into the tool joint andprovide superior hang-off capacity while stillmeeting NACE requirements.

For variable bore rams (VBRs) andFLEXPACKER rams, hang-off weights up to 300,000 lb (136,078 kg) on hang-off rams forthe lower pipe size in the range, 600,000 lb (272,155 kg) for the larger pipe size in therange.

Drill Pipe Shearing Requirements

The minimum shearing configurations needed for each size U BOP to meet the require-ments of the second edition of API 16A are listed in the following chart. Each shearingconfiguration is capable of shearing the corresponding pipe at a closing pressure equal toor less than 2800 psi. For further information on shearing requirements for different pipesizes and grades, contact your Cameron representative.

Minimum Shearing Configurations for the U BOP

API Designated Size Ram Type Pressure Rating (psi) Pipe OD (In.) Pipe lb/ft Pipe Grade Shearing Configuration

7-1/16” SBR All 3-1/2 13.3 S Shear Bonnets with Tandem Boosters

11” SBR 10,000 and Lower 5 19.5 E Shear Bonnets with Tandem Boosters

11” DS 10,000 and Lower 5 19.5 E Large Bore Shear Bonnets

11” SBR 15,000 and Higher 5 19.5 G Large Bore Shear Bonnets

13-5/8” SBR 10,000 and Lower 5 19.5 G Shear Bonnets with Tandem Boosters

13-5/8” DS 10,000 and Lower 5 19.5 G Large Bore Shear Bonnets

13-5/8” SBR 15,000 and Higher 5 19.5 S Large Bore Shear Bonnets

16-3/4” SBR All 5 19.5 S Large Bore Shear Bonnets

18-3/4” SBR All 5 19.5 S Standard Bonnets

20-3/4” SBR 3000 and Lower 5 19.5 G Shear Bonnets with Tandem Boosters

21-1/4” SBR 3000 and Lower 5 19.5 G Shear Bonnets with Tandem Boosters

21-1/4” SBR 5000 and Higher 5 19.5 S Standard Bonnets

Note: See pages 19 and 20 for a complete list of part numbers for the large bore shear bonnets and tandem boosters.

TC1403 21

Pipe Size Pipe Rams

3-1/2” 300,000 lb (136,078 kg)

4-1/2” 300,000 lb (136,078 kg)

5” 600,000 lb (272,155 kg)

6-5/8” 600,000 lb (272,155 kg)

U BOP Pipe Rams

Pipe rams are available for use in Cameron U BOPs to fit all commonly used sizes of tub-ing, drill pipe, drill collar or casing within the ranges in the charts on pages 23, 24, and 25.Cameron pipe rams include the following features:

• Cameron pipe rams are self-feeding and incorporate a large reservoir of packerrubber to ensure a long-lasting seal under all conditions.

• Ram packers lock into place and are not dislodged by well flow.• All Cameron pipe rams are suitable for H2S service per NACE MR-01-75.• CAMRAM™ top seals are standard for all U BOP pipe rams from 7-1/16” through

18-3/4” sizes. Packer part numbers beginning with 644xxx indicate the CAMRAMlipped-plate design. All other packers use standard elastomer material andreinforcement plates.

• CAMRAM 350™ packers and top seals are available for high temperature service andfor service in which concentrations of H2S are expected.

TC1403 22

SD-017508

U BOP Pipe Ram

Packer

Top Seal

Ram

U BOP Pipe Ram Part Numbers

Pipe Size(in.)

7-1/16” U BOP3000, 5000, 10,000, and 15,000 psi WP

Top Seal 644214-01-00-01

11” U BOP3000, 5000, and 10,000 psi WP

Top Seal 644217-01-00-01

11” U BOP15,000 psi WP

Top Seal 2010453-01

13-5/8” U BOP3000, 5000, and 10,000 psi WP

Top Seal 644223-01-00-01

Assembly Ram Packer Assembly Ram Packer Assembly Ram Packer Assembly Ram Packer

Blind 644504-01 644500-01 644215-01-00-01 644219-01 44118-01 644218-01-00-01 644222-01 44121-01 644221-01 644225-01 44147-01 644224-01-00-01

1.050 644504-02 644501-01 644215-02-00-01 - - - - - - - - -

1.250 - - 644215-17-00-01 - - - - - - - - -

1.315 644504-03 644501-02 644215-03-00-01 44233-25 44118-07 644218-02 - - - 644225-02 44148-06 644224-02

1.500 - - 644215-18-00-01 - - - - - - - - -

1.660 644504-04 644501-03 644215-04-00-01 44233-02 44118-02 644218-03 644222-02 44121-02 644221-02 644225-03 44148-05 644224-03

1.750 - - 644215-19-00-01 - - - - - - - - -

1.900 644504-05 644501-04 644215-05-00-01 44233-03 44118-03 644218-04 644222-03 44121-03 644221-03 644225-04 44148-07 644224-04

2.062 644504-06 644501-05 644215-06-00-01 44233-04 44118-04 644218-05-00-01 644222-04 44121-04 644221-04 644225-05 44148-03 644224-05

2.250 - - 644215-16-00-01 - - - - - - - - -

2.375 644504-07 644501-06 644215-07-00-01 644219-06 44118-05 644218-06-00-01 644222-05 44121-05 2010454-05 644225-06 44148-01 644224-06-00-01

2.625 - - 644215-21-00-01 - - - - - - - - -

2.875 644504-08 644501-07 644215-08-00-01 644219-07 44118-06 644218-07-00-01 644222-06 44121-06 2010454-06 644225-07 44148-02 644224-07-00-01

3.500 644504-09 644502-01 644215-09-00-01 644219-08 644835-01 644218-08-00-01 644222-07 644753-01 2010454-07 644225-08 644738-01 644224-08-00-01

3.650 - - 644215-20 - - - - - - - - -

4.000 644216-11 644503-02 644215-11-00-01 644219-10 44119-02 644218-10 44234-10 44122-04 644221-08 644225-10 44149-02 644224-10-00-01

4.500 644216-12 644503-03 644215-12-00-01 644219-11 644835-02 644218-11-00-01 644222-09 644753-02 644221-09 644225-11 644738-02 644224-11-00-01

4.750 - - - 44233-12 44119-04 644218-13 - - - 644225-13 44150-01 644224-13-00-01

5.000 644216-14 644503-05 644215-14-00-01 644219-14 644835-03 644218-14-00-01 644222-10 644753-03 2010454-10 644225-14 644738-03 644224-14-00-01

5.500 644216-15 644503-06 644215-15-00-01 644219-16 44120-01 644218-16 44234-13 44123-01 2010454-11 644225-16 44150-03 644224-16-00-01

5.750 - - - 44233-23 44120-10 644218-17 - - - - - -

6.000 - - - 44233-16 44120-02 644218-18 44234-14 44123-02 644221-12 44244-13 44150-04 644224-17

6.625 - - - 44233-17 644835-04 644218-19 44234-15 44123-03 2010454-13 644225-18 644738-04-00-02 644224-18-00-01

7.000 - - - 44233-18 44120-04 644218-20-00-01 44234-+16 44124-01 2010454-14 644225-19 44151-01 644224-19-00-01

7.625 - - - 44233-19 44120-05 644210-21-00-01 44234-17 44124-02 644221-15 44244-15 44151-02 644224-20-00-01

7.750 - - - 44233-22 44120-09 644218-22 - - - 44244-25 44151-06 644224-21

8.625 - - - 44233-20 44120-06 644218-23 - - - 44244-16 44151-03 644224-22

9.000 - - - - - - - - - 44244-24 44151-04 644224-23

9.625 - - - - - - - - - 644225-24 44151-05 644224-24-00-01

10.750 - - - - - - - - - 44244-18 44152-01 644224-25-00-01

11.750 - - - - - - - - - 44244-26 614208-01 644224-26

3.500Aluminum

644216-10 644503-01 644215-10 44233-08 44119-06 644218-09 - - - 44244-20 44149-04 31215-16

4.500Aluminum

644216-13 644503-04 644215-13 44233-11 44119-07 644218-12 - - - 44244-10 44149-05 31215-17

5.000Aluminum

- - - 44233-24 44119-08 644218-15 - - - 44244-32 44150-08 31215-27

TC1403 23

SD-017508

U BOP Pipe Ram

Packer

Top Seal

Ram

Pipe Size(in.)

13-5/8” U BOP15,000 psi

Top Seal 644226-01-00-01

16-3/4” U BOP3000, 5000, and 10,000 psiTop Seal 644229-01-00-01

18-3/4” U BOP10,000 psi

Top Seal 644232-01-00-01

21-1/4” U BOP5000 and 10,000 psiTop Seal 2010939-01

Assembly Ram Packer Assembly Ram Packer Assembly Ram Packer Assembly Ram Packer

Blind 644228-01 44143-01 644227-01 644231-01 44179-01 644230-01 644234-01 44184-01 644233-01 44262-01 44214-01 2010851-19

1.050 - - - - - - - - - - - -

1.315 - - - - - - - - - - - -

1.660 - - - - - - - - - - - -

1.900 - - - 644231-02 44180-03 644230-02 - - - - - -

2.062 44243-02 44144-03 644227-02 - - - - - - - - -

2.375 644228-03 44144-01 644227-03 644231-03 44180-01 644260-03 44254-02 44185-01 644233-02 44262-02 44215-01 40962-01

2.875 644228-04 44144-02 644227-04 644231-04 44180-02 644230-04 44254-03 44185-02 644233-03 44262-03 44215-02 40962-02

3.500 644228-05 644739-01 644227-05 644231-05 644740-01 644230-05-00-01 644234-04 644741-01 44233-04 44262-04 644743-01 40962-03

4.000 644228-07 44144-06 6442274-07 644231-06 44181-02 644230-06 44254-06 44185-05 41856-04 44262-06 44215-05 40962-04

4.500 644228-08 644739-02 6442274-08 644231-07 644740-02 644230-07 44254-07 644741-02 41856-05 44262-07 644743-02 40962-05

4.750 44243-11 44144-09 644227-09 644231-08 44181-04 644230-08 44254-09 44185-08 41856-06 44262-09 44215-08 40962-06

5.000 644228-11 644739-03 644227-11-00-01 644231-09 644740-03 644230-09-00-01 644234-10 644741-03 644233-10 44262-10 644743-03 2010851-07

5.500 44243-12 44145-03 644227-12 644231-10 44181-06 644230-10 44254-11 44185-10 41856-08 44262-11 44215-10 40962-08

5.750 - - - - - - - - - - - -

6.000 44243-14 44145-04 644227-13 644231-11 49291-01 644230-11 44254-13 44185-12 41856-09 44262-13 44215-12 40962-09

6.625 44243-15 644739-04 644227-14 644231-12 49291-02 644230-12 44254-14 044185-13 41856-10 44262-14 044215-13 2010851-10

7.000 44243-16 44146-01 644227-15 644231-13 49291-03 644230-13 44254-15 44185-14 41856-11 44262-15 44215-14 40962-11

7.625 44243-17 44146-02 644227-16 644231-14 49291-04 644230-14 44254-16 44185-15 41856-12 44262-16 44215-15 40962-12

7.750 44243-22 44146-07 644227-17 - - - - - - - - -

8.625 44243-18 44146-03 644227-18-00-01 644231-15 49291-06 644230-15 44254-17 44185-16 41856-13 44262-17 44215-16 40962-13

9.000 44243-19 44146-04 644227-19-00-01 644231-16 49291-04 644230-16 44254-18 44185-17 41856-14 44262-18 44215-17 40962-14

9.625 44243-20 44146-05 644227-20 644231-17 49292-01 644230-17 44254-19 44185-18 41856-15 44626-19 44215-18 40962-15

9.875 - - 644227-22-00-01 - - - - - - - - -

10.750 44243-21 44146-06 644227-21 644231-18 49292-02 644230-18 44254-21 44185-21 41856-20 44262-20 44216-01 40962-20

11.750 - - - 644231-19 49292-03 644230-19 - - - 44262-21 44216-02 40962-21

11.875 644230-22

13.375 - - - 644231-20 49292-04 644230-20 44254-22 44185-20 41856-22 44262-22 44216-03 2010851-22

13.625 - - - - - 644230-21 - - - 44262-24 044216-05 40962-24

13.750 - - - - - - - - - - - -

16.000 - - - - - - - - - 44262-23 44216-04 40962-23

3.500Aluminum

44243-06 44144-05 40910-16 - - - 44254-05 44185-04 41856-16 44262-05 44215-04 40962-16

4.500Aluminum

44243-08 44144-08 40910-05 - - - 44254-08 44185-07 41856-17 44262-08 44215-07 40962-17

5.000Aluminum

- - - - - - - - - - - -

TC1403 24

SD-017508

U BOP Pipe Ram

Packer

Top Seal

Ram

Pipe Size(in.)

21-1/4” Bore 2000 psi20-3/4” Bore 3000 psi

Top Seal 19514-00-00-01

26-3/4” Bore2000 and 3000 psi

Top Seal 34200

Assembly Ram Packer Assembly Ram Packer

Blind 44256-01 44149-01 2010583-03 44260-01 044209-01 34201-20

1.050 - - - - - -

1.315 - - - - - -

1.660 - - - - - -

1.900 - - - - - -

2.062 - - - - - -

2.375 - - - 44260-02 614017-01 34201-01

2.875 - - - 44260-03 614017-02 34201-02

3.500 44256-02 645328-01 2010583-22 44260-04 614018-01 34201-03

4.000 44256-03 44192-02 2010583-04-01 44260-05 614018-02 34201-04

4.500 44256-04 645328-02 2010583-05 44260-06 614018-03 34201-05

4.750 44256-05 44192-04 31228-06 - - -

5.000 44256-06 645328-03 2010583-07 44260-07 614018-04 34201-06

5.500 44256-07 44193-02 2010583-08-01 44260-08 614018-05 34201-07

5.750 - - - - - -

6.000 44256-08 44193-03 31228-09 44260-09 614019-01 34201-08

6.625 44256-09 645328-04 2010583-10-01 44260-10 614019-02 34201-09

7.000 44256-10 44193-05 2010583-11 44260-11 614019-03 34201-10

7.625 44256-11 44193-06 2010583-12 44260-12 614019-04 34201-11

7.750 - - - - - -

8.000 - - 31228-13 - - -

8.625 44256-13 44193-08 31228-14 - - -

9.000 44256-14 44193-09 31228-15 44260-14 614019-06 34201-13

9.625 44256-15 44193-10 2010583-16 44260-15 614020-01 34201-14

10.750 044256-16 44194-01 2010583-17 44260-16 614020-02 34201-15

11.750 44256-17 44194-02 31228-18 44260-17 614020-03 34201-16

12.750 - - 31228-27

13.375 44256-18 44194-03 2010583-04-01 44260-18 614020-04 34201-17

13.625 44256-21 44194-05 2010583-24 - - -

13.750 44256-19 44194-04 2010583-19 - - -

14.750 - - 31228-20 - - -

16.000 44256-20 44195-01 2010583-21 44260-19 614021-01 34201-18

16.625 - - 31228-23 - - -

16.750 - - 31228-22 - - -

18.625 44256-22 614459-01 31228-25 - - -

20.000 - - - 44260-20 614021-02 34201-19

TC1403 25

SD-017508

U BOP Pipe Ram

Packer

Top Seal

Ram

U BOP Shearing Blind Rams

Cameron shearing blind rams shear the pipe in the hole, then bend the lower section ofsheared pipe to allow the rams to close and seal. Shearing blind rams can be used as blindrams during normal drilling operations.

The DS shearing blind ram can cut larger diameter tubulars or multiple tubing stringsregardless of their orientation to the centerline of the ram. A blade seal between the up-per and lower faces eliminates the need for moving pipe after shearing.

Features of shearing blind rams and DS rams include:

• Large frontal area on the blade face seal reduces pressure on the rubber andincreases service life.

• Cameron SBRs can cut pipe numerous times without damage to the cutting edge.

• The single-piece body incorporates an integrated cutting edge.

• CAMRAM™ top seals are standard for all U BOP shearing blind rams through18-3/4”. Part numbers beginning with 644xxx indicate CAMRAM. All other top sealsare standard elastomer material.

• H2S SBRs are available for critical service applications and include a blade material ofhardened high alloy suitable for H2S service.

• The Cameron shearing blind ram has a single-piece body with an integrated cuttingedge.

TC1403 26

U BOP H2S Shearing Blind Ram Part Numbers

BOP Bore Size andWorking Pressure (psi)

1Upper Ram

Subassembly

2Ram

3Blade Packer

4Packer

5Packer

6Top Seal

7Blade Insert

13-5/8” 5000 and 10,000 644781-01 644780-01 644435-01-00-01 46751-01-00-01 46752-01-00-01 644223-01-00-01 644581-01-00-01

18-3/4” 10,000 2010186-01 2010187-01 2010192-01 2010191-01 2010190-01 2010193-01 2010182-01

BOP Bore Size andWorking Pressure (psi)

8Set Screw

9Lower Ram

Subassembly

10Ram

11Packer

12Packer

13Top Seal

14Blade Insert

13-5/8” 5000 and 10,000 644582-01 644781-02 644780-02 46751-01-00-01 46752-01-00-01 644233-01-00-01 644581-02-00-01

18-3/4” 10,000 644524-01 2010186-02 2010188-01 2010191-01 2010190-01 2010193-01 2010183-01

Part number 15 for both sizes is 200231.

TC1403 27

2

4

3

114

9

11

13 1012

15 57

8

2

6

SD-017509

U BOP H S Shearing Blind Ram

U BOP DS Shearing Blind Ram**

BOP Bore Size and WorkingPressure

Description and Item Number

1Upper Ram

Subassembly

2Ram

3Blade Seal

4Packer

5Packer

6Top Seal

7Lower Ram

Subassembly

8Ram*

9Packer*

10Packer*

11” 5000 and 10,000 psi 645078-01 645079-01 645031-02 645080-02 645080-01 644217-02 645078-02 645079-02 645080-01 6545080-02

13-5/8” 5000 and 10,000 psi 645026-01 645027-01-00-04 645031-01 645494-01 645494-02 645033-01 645026-02 645027-02-00-04 645494-01 645494-02

**Part of lower ram subassembly, item 7.**Part numbers listed are the primary base numbers. Call your Cameron representative for part numbers that apply to API 16A specifications.

TC1403 28

34

4

6

1

5

7

SD-017512

DS Shearing Blind Ram

U BOP Shearing Blind Ram Part Numbers

BOP BoreSize andWorkingPressure

(psi)

Description and Item Number

1Upper Ram

Subassembly

2Ram

3Blade Packer

4Packer

5Packer

6Top Seal

7Lower Ram

Subassembly

8Ram*

9Packer*

10Packer*

7-1/16”5000, 10,000and 15,000

46792-01-00-03 46210-01-00-04 - 49358-01 49358-02-00-01 644214-01-00-01 46792-02 46212-01-00-04 49347-01-00-01 -

11” 5000 and10,000

49392-01-00-02 49009-01-00-02 2010462-04 46751-04 46752-04 644217-01-00-01 049392-02-00-02 049010-01-00-02 46751-04 46752-04

11” 15,000 614297-01 614275-01 2010462-04 2010460-07 2010461-07 2010453-01 614297-02 614274-01 2010460-07 2010460-07

13-5/8” 5000and 10,000

46748-01 46749-01 644435-01-00-01 046751-01-00-01 046752-01-00-01 644223-01-00-01 46748-02 46750-01 046751-01-00-01 046752-01-00-01

13-5/8”15,000

614004-01 614002-01 644435-01-00-01 46751-05 46752-05 644226-01 614004-02 614003-01 46751-05 46752-05

16-3/4” 5000 46766-01 49006-01 46910-03 46751-03-00-01 46752-03-00-01 644229-01-00-01 46766-02 49007-01 46751-03-00-01 46751-03-00-01

16-3/4”10,000

46773-01 46774-01 46910-03 46751-03-00-01 46752-03-00-01 644229-01-00-01 46773-02 46775-01 046751-03-00-01 46751-03-00-01

18-3/4”10,000

46776-01 46777-01 46910-02 46751-02 46752-02 644232-02 46776-02 46778-01 46751-02 46752-02

20-3/4” 3000 46783-01 46784-01 - 615235-01-00-01 - 19514-00-00-01 46783-02 46785-01 615247-01-00-01 615247-02-00-01

21-1/4” 2000 46783-01 46784-01 - 615235-01-00-01 - 19514-00-00-01 46783-02 46785-01 615247-01-00-01 615247-02-00-01

21-1/4” 5000 49983-01 49981-01 46910-05 46751-06 46752-06 645478-01 49983-02 49982-01 46751-06 46752-06

21-1/4” 7500and 10,000

46788-01 49012-01 46910-05 46751-06 46752-06 645478-01 46788-02 49011-01 46751-06 46752-06

*Part of lower ram subassembly; item 7.

TC1403 29

3

24

5

6

1

7

SD-017513

U BOP Shearing Blind Ram

U BOP DSI and DVS Shear Rams

Dual string interlocking (DSI) shear rams and double V shear (DVS) rams are also availablefor the U BOP. The interlocking feature of these rams provides the capability of shearingwireline and braided cable with zero tension in the line, while still maintaining a seal. Theblades are interlocked by using pockets in the lower ram and arms on the upper ram toprevent any gap between blade surfaces.

DSI rams are similar to standard DS shear rams except for the interlock feature. DSIshear rams are capable of shearing tubing, small pipe, braided cable, slickline and solidsinker bar.

DVS rams are similar in design to the standard shearing blind rams except that bothblades are V shaped and interlocked. The DVS rams are capable of shearing tubing, smallpipe, braided cable and slickline.

TC1403 30

TC1403 31

Blade Packer

Top Seal

Upper Ram Body

Lower Ram Body

Side Packer

Double V Shear (DVS) Shear Rams

Side PackerLower Shear Ram

Blade SealUpper Shear Ram

Top Seal

Upper Ram Body

Side PackerUpper Shear Ram

Lower Ram Body

SD-017525

Dual String Interlocking (DSI) Shear Rams

U BOP Variable Bore Rams

One set of Cameron variable bore rams seals on several sizes of pipe or hexagonal kelly.Variable bore rams are available in the size ranges listed in the chart below. All rams listedare suitable for H2S service per NACE MR-01-75.

CAMRAM top seals are standard for all U BOP variable bore rams. CAMRAM packersare available in most sizes. Packer part numbers beginning with 644xxx indicateCAMRAM. All other packers are standard elastomer material.

The variable bore ram packer contains steel reinforcing inserts similar to those in theCameron annular BOP packer. The inserts rotate inward when the rams are closed so thesteel provides support for the rubber which seals against the pipe.

BOP Size and Working Pressure (psi) Pipe Size Range Ram Subassembly Ram Body Packer Top Seal

7-1/16” 3000, 5000, 10,000 and 15,000 3-1/2” to2-3/8” 615066-01 615065-01 614616-02 644214-02-00-01

7-1/16” 3000, 5000, 10,000 and 15,000 4” to 2-7/8” 644901-01 614605-01 614616-02 644214-02-00-01

11” 3000, 5000 5” to 2-7/8” 645360-01 644836-01 644926-01-00-01 644217-01-00-01

11” 3000, 5000, and 10,000 5” to 3-1/2” 645360-01 644836-01 644926-01-00-01 644217-01-00-01

11” 15,000 5” to 2-7/8” 614456-01 644754-01 644931-01 2010453-02

13-5/8” 3000, 5000, and 10,000 7” to 4-1/2” 46675-01 46671-01 644921-01-00-02 644223-02-00-01

13-5/8” 3000, 5000, and 10,000 5” to 2-7/8” 645166-01 644744-01 645089-01 644223-02-00-01

13-5/8” 15,000 7” to 5” 614104-01 614146-01 644924-02 644226-02

13-5/8” 15,000 5” to 3-1/2” 614129-01 644745-01 644921-01 644226-02

16-3/4” 5000 and 10,000 7” to 3-1/2” 46676-01 46672-01 644920-01-00-01 644229-01-00-01

16-3/4” 10,000 (only) 5” to 2-7/8” 49410-01 644746-01 645128-01-00-01 644229-01-00-01

18-3/4” 10,000 7-5/8” to 3-1/2” 46677-01 46673-01 644927-01 644232-03-00-01

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SD-5129

Flexpackers for U BOPs

The Cameron FLEXPACKER ram is designed to close and seal around several diameters oftubing and pipe. These packers can be used in existing Cameron BOPs. Features include:

• Stacks of metal inserts bonded into the elastomer move radially in the elastomer asthe BOP rams are closed.

• As rams are energized, the proper set of metal inserts is forced against the pipe. Thetop plate of the packer fits the largest diameter of pipe.

FLEXPACKER Sizes and Part Numbers

BOP Size and Description Pipe Size Diameters Packer Part Number Top Seal Part Number

11” 3000, 5000 and 10,000 psi 2-3/8” to 3-1/2” 2010123-01 644217-01-00-01

11” 3000, 5000 and 10,000 psi 2-3/8” to 3-1/2” 2011740-01

11” 3000, 5000 and10,000 psi 3-1/2” to 5” 2163445-01

13-5/8” 3000, 5000 and 10,000 psi 2-3/8” to 3-1/2” 2010113-01 644223-01-00-01

13-5/8” 3000, 5000 and 10,000 psi 2-3/8” to 3-1/2” 2011716-01

13-5/8” 3000, 5000 and 10,000 psi 3-1/2” to 5” 2011673-01

13-5/8” 3000, 5000 and 10,000 psi 5” to 6-5/8” 2011688-01

18-3/4” 10,000 psi 2-7/8” to 5” 645346-01 644232-04

18-3/4” 10,000 psi 3-1/2” - 5” 2011701-01

18-3/4” 10,000 psi 5” to 6-5/8” 2011907-01

20-3/4” 3000 psi 5” to 7” 645353-01 19514-00-00-01

21-1/4” 2000 psi 5” to 7” 645353-01 19514-00-00-01

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SD-10315

CAMRAM 350 Packers and Top Seals for U BOPs

CAMRAM 350 U BOP pipe ram packers and top seals are available for applications whichrequire high temperature capabilities and greater H2S resistance than standard CAMRAMpackers and top seals.

CAMRAM 350 is available in all U BOP sizes in which standard CAMRAM packers andtop seals are offered. At present, only pipe sizes (up to 5-1/2”) are manufactured.

Pipe Size(in.)

7-1/16”3000 - 15,000 psi

Top Seal 644701-01

11”3000 - 10,000 psi

Top Seal 644703-01

11”15,000 psi

Top Seal 644705-01

13-5/8”3000 - 10,000 psi

Top Seal 644707-01

13-5/8”15,000 psi

Top Seal 644709-01

16-3/4”3000 - 10,000 psi

Top Seal 644711-01

18-3/4”10,000 psi

Top Seal 644713-01

Packer Packer Packer Packer Packer Packer Packer

Blind 644700-01 644702-01 644704-01 644706-01 644708-01 644710-01 644712-01

2.375 644700-07 644702-06 644704-05 644706-06 644708-03 - -

2.875 644700-08 644702-07 644704-06 644706-07 644708-04 644710-04 -

3.500 644700-09 644702-08 - 644706-08 644708-05 644710-05 644712-04

4.000 - 644702-10 - 644706-10 644708-07 644710-06 -

4.500 - 644702-11 644704-09 644706-11 - 644710-07 -

5.000 - 644702-14 644704-10 644706-14 644708-11 644710-09 644712-10

5.500 - 644702-16 - 644706-16 - - -

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PackerCamram 350

Camram 350Top Seal

SD-017514

U BOP Camram 350 Packer and Top Seal

U BOP Rams for Multiple Completions

Non-sealing centralizing rams and companion subsea dual rams and packers for use withtwo strings of the same diameter are available for the U BOP. Also available are offsetbore rams for 7-1/16” and 11” BOPs. Contact a Cameron representative for more informa-tion.

U Blowout Preventer Offset Bore Ram Part Numbers

Preventer Size(in.)

Tubing Size(in.)

Actual CenterlineOffset(in.)

Offset Range(in.)

Ram AssemblyRight-Hand Ram

(1 Reqd)Left-Hand Ram

(1 Reqd)Right-Hand Packer

(1 Reqd)Left-Hand Packer

(1 Reqd)Top Seal(2 Reqd)

7-1/16 1.315 1-3/4 1-3/8 to 1-7/8 44229-01 44108-05 44109-05 21153-07 21154-07 644214-01-00-01

7-1/16 1.660 1-3/4 1-3/8 to 1-7/8 44229-02 44108-03 44109-03 21153-04 21154-04 644214-01-00-01

7-1/16 1.900 1-3/4 1-3/8 to 1-7/8 44229-03 44108-01 44109-01 21153-01 21154-01 644214-01-00-01

7-1/16 2-1/16 1-3/4 1-3/8 to 1-7/8 44229-04 44108-01 44109-01 21153-02 21154-02 644214-01-00-01

7-1/16 2-3/8 1-3/4 1-3/8 to 1-7/8 44229-05 44108-02 44109-02 21153-03 21154-03 644214-01-00-01

7-1/16 2-7/8 1-3/4 1-3/8 to 1-7/8 44229-06 44108-04 44109-04 21153-05 21154-05 644214-01-00-01

11 1.660 2 1-25/32 to 2-7/16 44238-01 44128-04 44129-04 21157-05 21158-05 644217-01-00-01

11 1.900 2-33/64 1-25/32 to 2-7/16 44238-02 44128-08 44129-08 21157-11 21158-11 644217-01-00-01

11 2-1/16 2 1-25/32 to 2-7/16 44238-04 44128-01 44129-01 21157-02 21158-02 644217-01-00-01

11 2-3/8 2-1/8 1-25/32 to 2-7/16 44238-05 44128-02 44129-02 21157-03 21158-03 644217-01-00-01

11 2-7/8 2 1-25/32 to 2-7/16 44238-07 44128-03 44129-03 21157-04 21158-04 644217-01-00-01

11 3-1/2 2 1-25/32 to 2-7/16 44238-08 44128-05 44129-05 21157-06 21158-06 644217-01-00-01

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Bonnet Rebuild Softgoods Kits

For popular size U BOPs, a bonnet rebuild softgoods kit is available to provide all parts re-quired to reseal the operating system.

Kit parts are shrink-film packed to prevent loss and assure long shelf life. The kits areless expensive than individual parts. All parts in each kit are identified with part numbersand parts list index numbers.

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27

28

2019

25

3031

3224

26

33

2118

24

42

34

SD-017515

U BOP Bonnet Softgoods Components

Kit Part Numbers

BOP Size (in.) Pressure Rating/Bonnet Type Kit Part Number*

7-1/16 3000, 5000, 10,000 and 15,000 psi All 644909-01

11 3000, 5000, and 10,000 psi Pipe 644909-02

11 15,000 psi All 644831-08

13-5/8 3000, 5000, and 10,000 psi Pipe 644909-03

13-5/8 15,000 psi All 644831-12

16-3/4 5000 psi Pipe 644831-14

16-3/4 10,000 psi All 644831-15

18-3/4 10,000 psi All 644909-04

20-3/4 3000 psi Pipe 644831-17

21-1/4 2000 psi Pipe 644831-18

21-1/4 5000 psi All 644831-19

21-1/4 10,000 psi Pipe 644831-21

26-3/4 3000 psi All 644831-22

U BOP Bonnet Rebuild Softgoods Kit Components

Item Number* Description

18 Ring, Plastic Packing

19 Ring, Plastic Energizing

20 Seal Ring, Connecting Rod

21 Ring, Backup

24 O-ring, Operating Cylinder

25 O-Ring, Operating Piston Rod to Intermediate Flange

26 Lip Seal, Operating Piston

27 Seal Ring, Tail Rod

28 O-Ring, Wiping

29 O-Ring, Ram Change Piston to Body

30 O-Ring, Ram Change Piston Rod to Intermediate Flange

31 O-Ring, Ram Change Cylinder to Intermediate Flange

32 O-Ring, Ram Change Piston to Bonnet

33 O-Ring, Ram Change Piston

34 O-Ring, Bonnet Bolt Retainer

39 Packing, Plastic**

42 Wear Ring, Operating Piston

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Bonnet Seals and Connecting Rod Seals

For applications where only bonnet and/or connecting rod seals are required, Cameron of-fers individually packaged components. Connecting rod seals are nitrile rubber. Bonnetseals beginning with 644197 are the newest design.

When high temperature and/or high concentrations of H2S are expected, Cameron rec-ommends the used of CAMLAST bonnet and connecting rod seals along with CAMRAM350 packers and top seals.

U BOP Bonnet and Connecting Rod Seals

BOP Size(in.)

Pressure Rating(psi)

Bonnet Seal Connecting Rod Seal

7-1/16 3000, 5000, 10,000, and 15,000 644197-01-00-01 212741-37-00-01

11 3000, 5000, and 10,000 644197-02-00-01 212741-38-00-01

11 15,000 Model 79 49272-03 212741-38-00-01

13-5/8 3000, 5000, and 10,000 644197-03-00-01 212741-36-00-01

13-5/8 15,000 49272-02 212741-36-00-01

16-3/4 3000, 5000, and 10,000 46613-04 212741-44

18-3/4 10,000 644197-05-00-01 212741-60

20-3/4 3000 644197-06 212741-36-00-01

21-1/4 2000 644197-06 212741-36-00-01

21-1/4 5000 and 10,000 Model 79 644197-08 11741-58

21-1/4 7500 and 10,000 Model II 644197-07 11741-58

26-3/4 3000 46613-08 212741-36-00-01

U BOP CAMLAST Bonnet and Connecting Rod Seals

BOP Size Bonnet Seal Connecting Rod Seal

7-1/16” 3000 to 15,000 psi 644573-01 212741-37

11” 3000 to 10,000 psi 644573-02 212741-38-00-01

11” 15,000 psi Model 79 644898-01 212741-38-00-01

13-5/8” 3000 to 10,000 psi 644573-03 212741-36-00-01

13-5/8” 15,000 psi 644898-02 212741-36-00-01

16-3/4” 3000 and 5000 psi Model B 644573-04 212741-44

16-3/4” 10,000 psi Model II 644573-04 212741-44

18-3/4” 10,000 psi 644573-05 212741-60

20-3/4” 3000 psi 644573-06 212741-36-00-01

21-1/4” 2000 psi 644573-06 212741-36-00-01

21-1/4” 5000 psi 644573-08 212741-36-00-01

21-1/4” 7500 and 10,000 psi Model II 644573-07 212741-36-00-01

21-1/4” 10,000 psi Model 79 644573-08 212741-36-00-01

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Bonnet Seal Carriers for U BOPs

The bonnet seal carrier is a bore-typesealing assembly which replaces the faceseal used as the previous bonnet seal.Sealing capability is not dependent uponbonnet bolt torque. One seal is capturedin a machined bore in the BOP bodywhile the other seal is captured in a ma-chined bore in the intermediate flange.

The seal carrier was designed, devel-oped and performance-verified for use innewly manufactured BOPs or as a re-placement seal assembly for BOPs whereeither the BOP body or the intermediateflange requires weld repair on the seal-ing surfaces.

BOP SizeSeal Carrier Retainer Ring Bonnet Seals

Qty Part Number Qty Part Number Qty Part Number

11” 3000, 5000, and 10,000 psi 2 645464-02-00-01 2 702640-27-61 4 645484-02-00-01

13-5/8” 10,000 psi 2 645507-01-00-01 2 702645-27-91 4 645509-01-00-01

13-5/8” 15,000 psi 2 2010145-01 2 702645-27-71 4 2010146-01

18-3/4” 10,000 psi 2 2010185-01 2 702645-28-31 4 2010184-01

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The bonnet seal carrier can be retrofitted to any U BOP.

U BOP Operation and Maintenance (T-172, 2-99)

I. Physical Data

A. Lubricants

1. Ram lubricant, P/N 705725 (CHEMLOA #681 BOP oil) or a water resistant nonpetroleum base grease.

2. Thread lubricant - which meets the requirements of the latest revision of APIBulletin 5A or Moly #503, (P/N 705444, 4 lb can)

3. Multi-purpose lubricant or grease.

4. Multi-purpose lubricant or grease for cold weather operation.

5. Hydraulic operating system:

a. Storage - P/N 718100 (Marston Bentley Preservation Fluid.)

b. Standard operation - Use a fresh water lubricant that forms a true solu-tion rather than an emulsion when mixed with water and/or antifreeze.

6. Seals and sealing surfaces - Hydraulic Oil (10-15 wt) P/N 203497.

B. Dimensional Drawings

1. SD-017499, Single U BOP.

2. SD-017498, Double U BOP.

C. Drawings with Bills of Material

1. SD-017500, Double U BOP.

2. SD-017503, Large Bore Shear Bonnet Assembly.

3. SD-017504, Tandem Booster Assembly.

4. SD-017508, Pipe Ram.

5. SD-017509, H2S Shearing Blind Ram.

6. SD-017512, DS Shearing Blind Ram.

7. SD-017513, Shearing Blind Ram.

8. SD-017525, DSI Shear Ram.

9. SD-017525, DVS Shear Ram.

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10. SD-5129, Variable Bore Ram.

11. SD-10315, Flexpacker.

12. SD-017514, CAMRAM™ 350 Packer and Top Seal

13. SD-017515, Bonnet Softgoods Components.

D. Weights

Refer to pages 7 and 9.

E. Lifting and Handling

1. Lift BOP assemblies only with slings appropriately rated for the maximunweight of the BOP.

2. Lift ram assemblies by installing a lifting eye, P/N 011849, in the threadedpreparation in the ram.

3. Handle all other subassemblies using appropriately rated slings.

F. External Thread Connections

Description Size Location

Open Port 1” NPT BOP Body, Right Side

Close Port 1” NPT BOP Body, Left Side

G. Hydraulic Operating System Requirements

1. Use a freash water lubricant in the hydraulic system that forms a true solu-tion rather than an emulsion when mixed with water and/or antifreeze.

2. Refer to page 17 for fluid requirements.

3. Normal pressure for the hydraulic operating system is 1500 psi (103 Bars).

4. Maximum pressure to shear drill pipe is 2800 psi (193 Bars).

5. The maximum hydraulic operating pressure limit is 3000 psi (207 Bars) to op-erate rams.

TC1403 41

H. API 16A Drift Diameter

Size and Working Presure API Drift Size and WorkingPressure API Drift

7-1/16” 3000 psi 7.032” (179 mm) 16-3/4” 3000 & 5000 psi 16.720” (425 mm)

7-1/16” 5000 psi 7.032” (179 mm) 16-3/4” 10,000 psi 16.720” (425 mm)

7-1/16” 10,000 & 15,000 psi 7.032” (179 mm) 18-3/4” 10,000 psi 18.720” (475 mm)

11” 3000, 5000 & 10,000 psi 10.970” (279 mm) 20-3/4” 3000 psi 20.720 (526 mm)

11” 15,000 psi 10.970” (279 mm) 21-1/4” 2000 psi 21.220” (539 mm)

13-5/8” 3000 & 5000 psi 13.595” (345 mm) 21-1/4” 5000 psi 21.220” (539 mm)

13-5/8” 10,000 psi 13.595” (345 mm) 21-1/4” 10,000 psi 21.220” (539 mm)

13-5/8” 15,000 psi 13.595” (345 mm) 26-3/4” 10,000 psi 26.720” (679 mm)

II. Applicable Operating Characteristics

A. Subasemblies

1. Pipe ram operating characteristics.

a. Seals around drill pipe or casing.

2. Variable bore rams.

a. Seals and holds low or high pressure on drill pipe.

b. Supports 300,000 lb (136, 078 kg) of pipe size at the lower end of therange, 600,000 lb (272,155 kg) at the higher end of the range.

3. Shear rams

a. Shearing capabilities are dependent upon the size and working pressureof the BOP and the shearing configuration associated with that BOP.

4. Bonnet

a. Houses the BOP hydraulic operating system.

b. Provides access to the rams.

c. Provides mounting for the wedgelock assembly.

TC1403 42

III. Disassembly Procedure

A. Part Preparation Prior To Disassembly

The work area should be clean and well lighted.

B. BOP Disassembly

Reference page 10.

1. Use an air wrench to break and unscrew the bonnet bolts (12) on both sidesof the BOP.

2. Apply hydraulic closing pressure to the rams CLOSE connection on the BOP toopen the bonnet assembly.

3. Screw the lifting eye (38) into the top of the ram.

4. Use a hoist to lift up on the ram to remove it from the operating piston rod.

5. Remove the seal (22) that resides in the seal bore of the BOP body.

6. With a spanner wrench and a hammer, break loose the locking screw hous-ing nuts. (14).

7. Remove the nuts, the locking screw housing (7), and the locking screw (8).

8. Remove the locking screw housing studs (13) with a small pipe wrench.

9. On the top of the bonnet, remove:

a. The tubing gland (36) and blind plug (37).

b. The 1” NPT pipe plug (17).

c. The plastic packing screw (16) and packing (39).

10. Unscrew the plastic packing check valve (15).

11. Remove the O-ring (34) from each bonnet bolt and remove the bolts fromthe bonnet asembly.

12. Insert the lifting eye (38) into the intermediate flange or into the bonnet.

13. Attach a hoisting cable to the lifting eye and apply tension to the cable tohold up the bonnet asembly.

14. Using a crescent wrench, loosen the ram change pistons (9) and (10) on theflats provided.

TC1403 43

15. Once the ram change pistons are completely loose, move the assembly to theside away from the main body of the BOP.

C. Bonnet Disassembly

1. Remove the ram guide pins (23) from the intermediate flange (2).

2. Remove the cap screws (35) to disassemble the intermediate flange from thebonnet.

3. Separate the bonnet (3) from the intermediate flange (2).

4. Remove the ram change cylinder O-rings (31) and (32) from the cylinders, andremove the cylinders from the bonnet.

5. Remove the operating cylinder O-rings (24) from the operating cylinder, andremove the cylinder from the bonnet. These O-rings are for standard bonnetsonly. The large bore shear bonnets do not have a separate operating cylin-der.

6. Remove the operating piston seal ring (26) and the operating piston wearring (42) from the operating piston, and remove the piston from the bonnet.

7. Pull out the remaining seals in the bonnet bore, including the wiping O-ring(28) and the lip seal for the tail rod (27).

8. Remove the following seals from the intermediate flange:

a. spirolox retaining ring (41)

b. lip seal retainer (40)

c. back-up ring (21)

d. lip seal (connecting rod) (20)

e. energizing ring (19)

f. plastic packing ring (18)

g. operating piston rod O-ring (25)

TC1403 44

IV. Assembly Procedure

A. Part Preparation Prior to Assembly

The work area should be clean and well lighted.

1. Remove all dirt, grit, oil, and contaminates from the ram bore, ram changepiston holes, bonnet stud holes, all fluid passageways in the body, and inter-mediate flange. Clean water and detergent should be used for cleaning.High pressure air may also be used if it is dry air.

2. Clean all internal surfaces of bonnets using clean water and detergent. Lubri-cate internal sealing surfaces.

3. Clean pistons, cylinders, and intermediate flanges, using clean water and de-tergent. Lubricate areas that will come in contact with other parts.

4. Lubricate sealing surfaces behind the threads in the bonnet stud holes in theBOP body after cleaning this area.

5. Sealed elastomer containers should not be opened until they are required forassembly. This is to prevent contamination and damage to the seal.

B. Bonnet Assembly

Reference page 10.

1. Place each bonnet (3) on stands or pallets with the bore side up.

2. Install the tail rod lip seal (27) and the wiping O-ring (28) into the bonnet (3).

3. Place the operating cylinder O-rings (24) on the operating cylinder (6). TheseO-rings are for standard bonnets only. The large bore shear bonnets do nothave a separate operating cylinder.

4. Insert the operating cylinder (6) into the standard bonnet bore.

5. Install the ram change cylinders (11) into the bonnet.

6. Place ram change piston O-rings (33) and the ram change piston to bodyO-rings (29) on the both ram change pistons.

7. Insert the assembled ram change pistons (9) and (10) into the bonnet so thatthe pistons with side holes are on the OPEN side, and the pistons with centerholes are on the CLOSE side.

Caution: Ensure that the threaded end of the ram change piston does not contact thefloor.

TC1403 45

8. Place the operating piston wear ring (42) and the seal ring (26) onto the op-erating piston (5).

9. Position the assembled operating piston into the bonnet.

10. Place the intermediate flange (2) on the assembly table with the threadedholes for the guide pins (23) in the bottom position.

11. Place the operating piston rod O-ring (25) in the central bore.

12. Install the plastic packing ring (18) and energizing ring (19).

13. Install the connecting rod lip seal (20), lip seal retainer (40), the back-up ring(21), and spirolox retaining ring (41).

14. Install the O-ring (30) onto the intermediate flange.

15. Install the cylinder O-rings (31) and (32) onto the ram change cylinder.

16. Apply a light coat of oil on the O-rings and inside the corresponding sealbores in the bonnet (3) and the intermediate flange (2).

17. Install the assembled intermediate flange onto the assembled bonnet.

18. Install the cap screws (35) from the bottom side of the intermediate flangeand tighten them securely. Be sure that the plastic packing port on the inter-mediate flange is on the same side of the assembly as the lifting eye hole onthe bonnet.

Caution: a. Ensure the the tail rod seals are not damaged.b. Ensure that the seals are not damaged during the bonnet seating process.

Important: The threaded holes for the lifting eyes in both the bonnet and the intermedi-ate flange must be on the same side of the connecting rod.

19. Tighten the cap screws in a crisscross pattern so that the intermediate flangepulls down straight and level with respect to the face of the bonnet. Torquethe cap screws between 3350 and 3670 ft-lb (4542 and 4976 N•m).

20. Screw the ram guide pins (23) into the intermediate flange. Tighten theguide pins with a pipe wrench to a maximum of 500 ft-lb (678 N•m).

21. Install the lifting eye (38) into the intermediate flange or into the bonnet.

22. Position the bonnet assembly next to the body and thread the ram changepistons onto the body.

23. Tighten the rods securely against the body, using a crescent wrench on theflats provided.

TC1403 46

Warning: Make sure that the open and close pistons are in the appropriate location withrespect to the body.

24. Insert the bonnet bolts (12) through the bonnet and intermediate flange.

25. Push the bonnet bolt O-rings (34) over the bonnet bolt threads onto the un-dercut.

26. Screw the plastic packing check valve (15) all the way into the preparation inthe intermediate flange.

27. Insert one stick of plastic packing (39) above the check valve and install theplastic packing screw (16). Do not apply any torque to the plastic packingscrew.

28. Install a 1” NPT pipe plug (17) to close the hole.

29. Install the bleeder gland (36) with the plug (37) into the bonnet.

30. Install the double ended locking screw studs (13) into the bonnet. The shortthreaded ends screw into the bonnet. These studs can be tightened with asmall pipe wrench used close to the bonnet.

31. Install the locking screw (8) into the locking screw housing (7).

32. Install the locking screw housing over the studs with the flats on the housingflange vertical. Install and tighten the locking screw housing nuts (14).

Note: All hydraulic lines must be in place. Install the seal carrier before the rams are in-stalled.

33. Lubricate the seal bores for the bonnet seal in both the BOP body (1) and theintermediate flange (2).

34. Install the bonnet seal (22) that will reside in the seal bore of the intermedi-ate flange.

35. Lubricate the seal with ram lubricant.

36. Close the bonnet asembly with 200 to 500 psi (13.8 to 34.5 Bars) operatingpresure, trapping the seal carrier.

Caution: Keep hands out of the way during this operation.

37. Lubricate the seal with ram lubricant.

38. Once the bonnet seals are securely installed, connect the hydraulic lines tothe OPEN and CLOSE ports on the sides of the preventer body.

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39. With the bleed gland (36) loose, on the top of the bonnets, apply 200-300 psi(13.8 - 20.7 Bars) OPEN and CLOSE operating pressure alternately to expel airfrom the operating system.

40. After the air is bled from the system, tighten the bleed plugs (37).

41. Install the appropriate ram assemblies (4) onto the operating piston rod.

42. After assembling both bonnets, apply 1500 psi (103 Bars) hydraulic pressureto the rams OPEN connection to close the bonnets.

43. Apply thread lubricant to the threads and below the head of the bolt.

44. Screw in and torque the bonnet bolts to according to the charts on page 54and 55.

V. Operation and Installation Procedures

A. Preparation

Prior to the installation of the preventer, ensure that the following requirementsare met:

1. The capacity and the pressure rating of the accumulators and the pressurepumps must comply with the API RP53 recommendations or appropriate reg-ulatory agency requirements.

2. Ensure that the ring gaskets are correct for the preventer flange, the hubsize, and the pressure rating.

B. Installation

1. Install the preventer, ensuring that the preventer is right-side-up (outlets arebelow the center of the preventer).

2. Inspect the preventer, the ram subassemblies, and all rubber parts during in-stallation.

3. Remove the external mechanical protectors.

4. Lift the BOP with slings installed around the body of the BOP.

5. Install the BOP on a test stump/fixture.

6. Drain the fluid from the operating system.

7. Remove the 1” ball valves or pipe plugs from the inlet and outlet connec-tions.

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8. Connect the hydraulic control lines, and flush the operating system withclean fluid.

9. Test for leaks in the operating system (refer to Part VII, TESTING.)

10. Install the rams in accordance with the assembly procedure described in PartIV, ASSEMBLY.

11. While installing the rams, inspect the ram bore and bonnet.

a. Inspect the vertical bore for key seating.

b. Inspect the intersection between the vertical bore and the ram bore.Grind out any raised metal surfaces. Do not remove any metal below theoriginal surface.

VI. Maintenance Procedures

A. Routine Maintenance

1. If more than 500 psi (34.5 Bars) hydraulic pressure is required to operate theram subassemblies when there is no pressure in the well bore, determine thecause and correct any irregularities.

Caution: To avoid damage to the packers, close pipe and variable bore rams only whenpipe is in the preventer.

2. Pressure test and operate the preventer once a week per API RP53 “PeriodicField Testing” or appropriate regulatory agency requirement.

B. Periodic Maintenance

1. Once a year, or every six months in cold weather conditions, completely dis-assemble the preventer.

Note: For detailed description of disassembly, see Part III, DISASSEMBLY.

a. Clean all parts. Do not use a wire brush on sealing areas.

b. Replace all rubber seals, gaskets, and O-rings.

c. Replace ram packing according to its physical condition.

d. Repair or replace damaged metal parts.

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2. Reassemble the preventer.

Note: For a detailed description of assembly, see Part IV, ASSEMBLY.

a. After reassembling the preventer, test the rams and operating system. Re-fer to Part VII, TESTING for the correct procedure.

VII. Testing

A. Hydraulic Operating System

1. Test the hydraulic operating system after installation.

a. Flush the hydraulic operating system with clean operating fluid.

b. Test for proper stroking of the rams and operating system.

1) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the OPENport.

2) Ensure that the rams open.

3) Reduce hydraulic pressure to zero psi.

4) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the CLOSEport.

5) Ensure the rams close.

6) Reduce hydraulic pressure to zero psi.

c. Test for leaks in the operating system.

1) Remove the hydraulic line from the OPEN port.

Note: If testing pipe, casing, flex packers, or variable bore rams, be sure that an appropri-ate size test mandrel is installed into the preventer. DO NOT close the rams on anopen hole unless closing pressure is less than 300 psi (20.7 Bars). Flex Packers andVBRs should be tested with the largest pipe size for that packer.

2) Apply 300 psi (20.7 Bars) hydraulic pressure to the CLOSE port, and ob-serve the OPEN port for leaks.

3) Increase the pressure to 3000 psi (207 Bars) and observe the OPEN portfor leaks.

4) Inspect for leaks between the intermediate flange, the bonnet, and theBOP body. Bleed all pressure from the BOP closing line.

5) Replace the hydraulic line to the OPEN port.

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6) Remove the hydraulic line from the CLOSE port.

7) Apply 300 psi (20.7 Bars) hydraulic pressure to the OPEN port, and ob-serve the CLOSE port for leaks.

8) Increase the pressure to 3000 psi (207 Bars) and observe the CLOSE portfor leaks.

9) Inspect for leaks between the intermediate flange, body, and bonnet.Bleed all pressure from the BOP opening line.

10) Replace the hydraulic line to the CLOSE port.

11) Replace the seals if leaks were observed and repeat the test with newseals.

12) Repeat the procedure for each preventer.

B. Ram Test

(After installation and as required by API RP53 or appropriate regulatoryagency.)

1. Hydraulically test ram packers with water using the following procedure:

a. Install the BOP stack on a prepared test stump or install a test plug belowthe BOP if on the wellhead.

b. Inspect for ram packer leaks at low pressure by closing rams on an appro-priate size test mandrel (none if blinds or shears are used) with 1500 psi(103 Bars) operating pressure, and apply 200 psi (13.8 Bars) pressure underthe rams. Hold pressure for 3 minutes. Maximum pressure drop is 10 psi(.7 Bars) in 3 minutes.

c. Increase pressure slowly to the rated working pressure of the preventer.Hold pressure for 3 minutes. Maximum pressure drop is 100 psi (6.9 Bars)in 3 minutes.

d. If rams leak at low pressure or at working pressure, inspect for worn rampackers and replace if necessary.

e. Repeat the above procedure for each set of casing, pipe and shear rams.

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VIII. Storage

A. Preventer

1. Open the bonnets and remove the ram subassemblies.

2. Remove the top seals and packers, then wash the ram subasemblies.

3. Lubricate the ram bodies, covering them with a heavy grease.

Caution: DO NOT lubricate the top seals or packers.

4. Do not store the ram subassemblies inside the preventer.

Note: Rubber products that have been put into service and that are subsequently stored,will have an unpredictable shelf-life. This is attributable to their varied physical con-dition when returned to storage, due to the inability to completely removeelastomeric solvents (hydrocarbon contaminates, etc.) and storage in a containerfilled with air (chemically active gases).

5. Clean the inside and outside machined surfaces of the preventer.

6. Dry with an air blaster until no moisture is left inside or outside thepreventer.

7. Inspect the ram bores and the vertical bores for burrs.

8. Remove burrs by touching the surface lightly with a grinder using 36 to 60grit paper.

9. Lubricate the ram bore with a heavy grease.

10. Lubricate the end and outlet connection faces with a heavy grease, and coverthem with flange protectors.

11. Flush the operating system using clean operating fluid.

12. Fill the operating system with preservation fluid Cameron P/N 718100.

13. Install the 1” NPT pipe plugs into the OPEN and CLOSE connections.

Caution: DO NOT use the bonnet lifting eyes to lift a preventer.

14. To lift the preventer, use appropriately rated slings around the ends of thebody.

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B. Elastomers

1. Store rubber products inside a cool, dark, and dry storage area.

a. The preferred storage temperature range for rubber goods is from 40°F to80°F (4.4°C to 26.7°C).

b. Rubber goods should be wrapped or otherwise protected from direct ex-posure to sunlight or artificial light with a high ultraviolet content (suchas fluorescent lighting). Do not store in direct sunlight even if wrapped, asoverheating will result.

c. Store rubber parts in a relaxed position. Do not stretch or hang O-ringsand seals. Labels should not be attached to seals with string, wire, or tape,as these items may deform the sealing surface.

2. Use airtight containers when possible to protect against circulating air.

3. Ozone is extremely harmful to rubber. Ensure that there is no equipment inthe storage area which may generate ozone, such as mercury vapor lamps,high-voltage electrical equipment, electric motors, or any electric apparatuswhich produces arcing.

4. Keep the rubber products clean and free of solvents, oil, greases, or anyother semi-solid or liquid materials during storage. Rubber goods should spe-cifically be protected against direct contact with: manganese, copper, copperalloys (including brass), polyvinyl chloride (PVC), creosote-impregnated tim-ber, other rubber goods of different rubber compounds, sulphur, and coppernapthenate.

5. When cleaning is necessary, rubber goods may be cleaned with either soapand water or methyl alcohol. After cleaning, the rubber goods should bedried at room temperature.

6. Examine the part before installation.

Important: Rubber goods taken from storage must ALWAYS be inspected before installa-tion. Rubber goods should not be flexed at temperatures below 40°F (4.4°C).Rubber goods in storage should be inspected every 12 months to ensure thatthey are still serviceable.

a. Ensure that the part does not have a tacky surface or noticeable softeningor hardening of the surface.

b. Flex the part and inspect with a magnifying glass to ensure that there areno cracks.

c. Replace items which show any of the aging signs mentioned above.

TC1403 53

Bonnet Bolt Torque Requirements for Seal Carrier BOP Bonnets

Bore SizeW.P. (psi)

BonnetBoltP/N

Thread8-UN

HexAcrossFlats

CameronWrench

*

Torque MinMoly Lub**

Torque MaxMoly Lub**

ft-lb N•m ft-lb N•m

7-1/16” 3000 30312-06 1-3/4” 2-3/8” 713114-08 393 533 589 799

7-1/16” 5000 30312-02 2” 2-3/8” 713114-08 468 635 701 950

7-1/16” 10,000 30312-07 2-1/2” 2-3/4” 713114-10 695 942 1042 1413

7-1/16” 15,000 30312-01 2-7/8” 2-3/4” 713114-10 801 1086 1201 1628

11” 3000 30312-04 2-1/4” 2-3/4” 713114-10 1279 1734 1918 2600

11” 5000 30312-03 2-1/2” 2-3/4” 713114-10 1386 1879 2079 2819

11” 10,000 30312-05 3-1/8” 2-3/4” 713114-10 1676 2272 2514 3409

11” 15,000 30312-12 3-3/4” 3-1/2” 713114-13 2198 2980 3297 4470

13-5/8” 3000 30312-09 2-3/4” 2-3/4” 713114-10 1088 1475 1632 2213

13-5/8” 5000 30312-01 2-7/8” 2-3/4” 713114-10 1121 1520 1681 2279

13-5/8” 10,000 30312-12 3-3/4” 3-1/2” 713114-13 1534 2080 2300 3118

13-5/8” 15,000 30312-18 4-1/2” 4-5/8” - 4953 6715 7430 10,074

16-3/4” 3000 30312-17 2-7/8” 3-1/2” 713114-13 1842 2497 2763 3746

16-3/4” 5000 30312-16 3-1/2” 3-1/2” 713114-13 2211 2998 3316 4496

16-3/4” 10,000 30312-24 4-1/2” 4-5/8” - 5931 8041 8896 12,061

18-3/4” 10,000 30312-23 4-3/4” 4-5/8” - 4417 5989 6625 8982

20-3/4” 3000 30312-10 2-1/2” 2-3/8” 713114-08 1923 2607 2884 3910

21-1/4” 2000 30312-11 2-1/4” 2-3/4” 713114-10 1690 2291 2534 3436

21-1/4” 5000 30312-26 4-3/4” 4-5/8” - 3726 5052 5588 7576

21-1/4” 7500 30312-21 5” 4-5/8” - 6976 9458 10,464 14,187

21-1/4” 10,000 30312-21 5” 4-5/8” - 6203 8410 9304 12,615

26-3/4” 2000 30312-10 2-1/2” 2-3/8” 713114-08 1907 2586 2860 3878

26-3/4” 3000 30312-13 3-3/4” 3-1/2” 713114-13 3079 4175 4618 6261

**Where no wrench part number is listed, a commercially available socket is recommended.**Moly Lub means a molybdenum disulfide lubricant similar to NSW #503 and FEL-PRO #670.

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Bonnet Bolt Torque Requirements for U BOPs without Seal Carriers

Bore SizeW.P. (psi)

BonnetBoltP/N

Thread8-UN

HexAcrossFlats

CameronWrench

*

TorqueAPI 5A Lub

TorqueMoly Lub**

ft-lb N•m ft-lb N•m

7-1/16” 3000 30312-06 1-3/4” 2-3/8” 713114-08 1600 2169 900 1220

7-1/16” 5000 30312-02 2” 2-3/8” 713114-08 2200 2983 1200 1627

7-1/16” 10,000 30312-07 2-1/2” 2-3/4” 713114-10 4200 5694 2300 3118

7-1/16” 15,000 30312-01 2-7/8” 2-3/4” 713114-10 6000 8135 3300 4474

11” 3000 30312-04 2-1/4” 2-3/4” 713114-10 3000 41067 1600 2169

11” 5000 30312-03 2-1/2” 2-3/4” 713114-10 4200 5694 2300 3118

11” 10,000 30312-05 3-1/8” 2-3/4” 713114-10 7900 10,711 4100 5559

11” 15,000 30312-12 3-3/4” 3-1/2” 713114-13 14,500 19,659 7500 10,169

13-5/8” 3000 30312-09 2-3/4” 2-3/4” 713114-10 5600 7593 3000 4067

13-5/8” 5000 30312-01 2-7/8” 2-3/4” 713114-10 6000 8135 3300 4474

13-5/8” 10,000 30312-12 3-3/4” 3-1/2” 713114-13 14,500 19,659 7500 10,169

13-5/8” 15,000 30312-18 4-1/2” 4-5/8” - 25,500 34,573 13,000 17,626

16-3/4” 3000 30312-17 2-7/8” 3-1/2” 713114-13 6000 8135 3300 4474

16-3/4” 5000 30312-16 3-1/2” 3-1/2” 713114-13 12,500 16,948 6500 8813

16-3/4” 10,000 30312-24 4-1/2” 4-5/8” - 25,500 34,573 13,000 17,626

18-3/4” 10,000 30312-23 4-3/4” 4-5/8” - 29,500 39,997 15,500 21,015

20-3/4” 3000 30312-10 2-1/2” 2-3/8” 713114-08 4200 5694 2300 3118

21-1/4” 2000 30312-11 2-1/4” 2-3/4” 713114-10 3000 4067 1600 2169

21-1/4” 5000 30312-26 4-3/4” 4-5/8” - 29,500 39,997 15,500 21,015

21-1/4” 7500 30312-21 5” 4-5/8” - 34,000 46,098 17,500 23,727

21-1/4” 10,000 30312-21 5” 4-5/8” - 34,000 46,098 17,500 23,727

26-3/4” 2000 30312-10 2-1/2” 2-3/8” 713114-08 4200 5694 2300 3118

26-3/4” 3000 30312-13 3-3/4” 3-1/2” 713114-13 14,500 19,659 7500 10,169

**Where no wrench part number is listed, a commercially available socket is recommended.**Moly Lub means a molybdenum disulfide lubricant similar to NSW #503 and FEL-PRO #670.

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51961467 bop operations maintenance

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