잼벡스&카엘
DESCRIPTION
카엘2011 카탈로그 제작TRANSCRIPT
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We provide the high technology & environmentThe leading company in business of contamination control
HIGH TECH & NATUREHIGH TECH & NATUREWe provide the high technology & environment
HIGH TECH & NATUREWe provide the high technology & environment
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World
VISION“The leading company in business of contamination control ”
+ ET
+ IT+ BT
Professional corporation to purify semi-conductor manufacturing process, display manufacturing process and atmosphere environment
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Gemvax & kael information ··········· ············································· 04
Product Information - Coating Resin ············ ··········································· 08
Product Information - Chemical Filter ············ ·········································· 10
Product Information - PLEATED Type ·· ················································· 14
Product Information - V-BANK Type, SEPARATED V-BED Type, TRAY Type, V-BED Type··· ············· 16
Product Information - ROUND Type ············ ··········································· 18
Chemical Filter Installation - FFU, Return Hall················································ 20
Chemical Filter Installation - OAC, Equipment············ ··································· 22
Chemical Filter Installation - LCD/ PDP, Semiconductor············ ···························· 24
Environment System Field ············ ·················································· 26
Table of Contents
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R&D Institute
Awards and Recognitions ·OHSAS 18001 Certificate·High technology company designation (Korea Ministry of Science and High Tech) ·ISO 14001:2004 Certificate·Listed in KOSDAQ ·National Tax Service Commissioner Award for Excellent Taxpayer ·Selected as a technically innovated business (INNO-BIZ) ·Technical Innovation Golden Award (Prime Minister Award) ·ISO 9001:2000 Certificate
·Company Name : GemVax & KAEL Co.,Ltd.·Establishment : Mar, 10, 1998·Representative : Lee Ike Woo·Main office/factory : 894, Tamnip-dong, Yuseong, Taejeon, Korea·R & D I n s t i t u t e : 1690-2, Shinil-dong, Daeduk-gu, Taejeon, Korea
Semi/Display Field ·Chemical Filter [CA Filter]·CY+1000,2000,3000,5000,6000 Series AL+1000,2000,3000,5000 Series·Gas Scrubber [Resin]·WFVOC(Water Fab Volatile Organic Compounds)
Environment System Field ·Bad smell / VOC removal system·Filter for special air cleaner·Removal of radioactive substance·Military impregnated active carbon
Global Clean Air Company
Semi/Display Field Ma
terial
Fiel
d : Co
ating Resin, Catalyst
Core material
Business Area
Corporation Profile
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Main office/factory
GemVax & KAEL Group
GemVax & KAEL Daejeon, Korea
GemVax Oslo, Norway
Korea Stem Cell Bank Seoul, Korea
VaxOncoSeongnam, Korea
EpimmuneSan Diego, USA
KSCBYangsan, Gyeongnam
www.kael.co.kr 04 I 05
KAEL - GemVax Seongnam, Korea
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GemVax & KAEL Main office Supplier facility
GemVax & KAEL R&D Institute
06 I GemVax & KAEL
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…to a wide range of customers
www.kael.co.kr I 07
Sales & Distribution
Semiconductor(Domestic)
Display(Domestic)
Overseas
The others
30% 38%
31%
1%
Global Network
ASML Infineon Samsung C&TSAS
Micron
Netherlands Germany China Japan
Taiwan
MalaysiaSingaporeVietnam
U.S.A
Hynix-ChinaSESS
TS-LEDSMIC
TKL(TEL)CanonToshibaELPIDA
SOKUDO
TSMC / UMCPromos
Powerchip Rexchip
PSC / AUO
Camfil1' SiliconSilterraInfineon
* Global Clean Air Company
TECHSSMC
CharteredAFPD
Numonyx
SEIKO
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Chemical Filter : Raw Materials
08 I GemVax & KAEL
Coating ResinCoating Resin
A/C(Impregnation)A/C(Impregnation)A/C(Impregnation)A/C(Impregnation)
A/C(Impregnation)A/C(Impregnation)
ClCl22 Inorganic adsorbent Inorganic adsorbent
A/C(Impregnation)A/C(Impregnation)A/C(Impregnation)A/C(Impregnation)
Alumina & KMnO4Alumina & KMnO4
HCl Inorganic adsorbentHCl Inorganic adsorbent
Cation Exchange ResinCation Exchange Resin
Ion Exchange FiberIon Exchange Fiber
Make
Everything
PFC Resolution & catalystPFC Resolution & catalyst
Anion Exchange ResinAnion Exchange Resin
Product Information I Coating Resin
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Fundamental products
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Features
Features
Features
Features
Features
Features
Application Field
Application Field
Coating Resin(Impregnated Active Carbon)
Application field GAS type
Coating Resin(inorganic Adsorbent)
It is an active carbon that maximizes chemical active by adding specific chemical substances to the general active carbon and selectively absorbs and removes harmful substances or toxic substances.
It is an active carbon that maximizes chemical active by adding chemical substances to inorganic adsorbent such as Alumina, Zeolite
· Removal of harmful gas such as acid, chloride, neutral and radioactive gas · Water purifier to sterilize microbes · Catalysis for promoting chemical reaction
· Removal of toxic gas · Oxidation of catalysis · Selectively remove harmful substances or toxic substances in specific process
• The others : TEOS, SiH4, DCS, PH3, NF3, BCl3, Cl2 removable
Coating ResinTarget Gases
NH3 CL2 HF O3 H2S NOX SOX VOCS CH3I
Active Carbon
KIAC-01
KIAC-04
KIAC-05
KIAC-07
KIAC-14
MixedCoating Resin
Alumina
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10 I GemVax & KAEL
Product information I Chemical Filter
Pleat Type
V-Bank Type V-BED Type (OPF)Tray Type
V-BED Type Round Type
Features - Have superior adsorbent efficiency for low-concentrated gas, and have an extended life. - Electric power expenses are reduced due to reduction of pressure loss. - Have superior endurance level and there is no concern that particles scatter during operation. - Loss of process may be reduced due to rapid delivery and A/S.- Various types of manufacturing are allowed upon customer request.
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Ga sParticulate
MediumParticulate
Hazardou sgase s
HEPA-siz eparticulat e
Application field/Purpose
Field Test Result
Filter for removing chemical pollution substances such as NH3, O3, SOx, NOx, TOC and harmful gas in semi-conductor and LCD/PDP manufacturing process.
FIG.1 NH3 in Field Test Result (Stepper-ASML) FIG.2 NH3 in Field Test Result (Track)
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output(ppb)
input(ppb)
output(ppb)
input(ppb)
KAEL Filter change
Other companies
Device precision, minuteness
Particle, Molecule Gas / Chemical Contaminant → Haze Phenomenon on the Wafer
Gate Oxide Layer Isolation, Corrosion..., → Badness of Layer Pattern on the Wafer
Productivity Rises
CA Filter(Chemical filter) HEPA FilterMedium Filter
Untreated airTreated air(Clean air)
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12 I GemVax & KAEL
Product Information I Chemical Filter
Chemical contaminants and effects in clean room
Impurity Effects
Condensable organicMW.120↑, BP.150℃↑ Organic
Compounds- Adsorption on Lens / Reticle- Pollution of Reticle backside
RefractorySiloxane, HMDS Silano
Organophosphate, Organosulfate- Pollution of Non-cleanable Lens / Reticle- Oxidation with DUV on Lens / Reticle Surface
Acids SO2, HCl, Cl2, HF, H2S- Adsorption of salt type- Corrosion
Bases NH3, Amines, NMP - Bad PR Performance
Aromatic hydrocarbon Toluene, Xylene - Pellicle polymer attack
Ozone O3 - Pellicle polymer attack
Chemical Filter & Target Gases
• MA : Molecular Acids(SOx, NOx, HCl, Cl2, HF, H2S..,) • MB : Molecular Bases(NH3, Amine, NMP..,)• MC : Molecular Condensable(MW.120, BP.150℃Organic material • MD : Dopants(Arsine, Boric Acid, Phosphorus..,)• Ozone : O3 • VOCs : Volatile organic compounds
Application Area Model TypeTarget Gases
MA MB MC MD Ozone VOCs
FFU(Fan Filter Unit) 1000 Series Pleat / Round / V-Bank
Return Hall 2000 Series Pleat
OAC(Out Air Controller) 3000 Series Pleat / Tray / V-Bank
Equipment 5000 Series Pleat / V-Bed
Display Air Controller 6000 Series Tray
The others 9000 Series Customization
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Target gas code
Code· AL : ALPLUS Series· CY : CYPLUS Series
Application
Type
Target gas
ALCODE Target gases
10 NH3
11 NH3 + ACID
12 NH3 + Organic
13 NH3 + Acid + O3
14 NH3 + NMP
20 O3
21 O3 + Organic
22 O3 + NOx
23 O3 + NOx + SOx
24 O3 + Acid + Organic
30 NH3+SOx+NOx+Amine+NMP
31 MA+MB+MC
32 NH3+Amine+NMP
33 ACID
40 Organic
41 Organic + ACID
42 Organic + ACID + O3
90 The others
Application code Type code
CODE Type
0 Round
100 Pleat
200 Tray
300 V-Bed
400 Mix
500 Form-Bed
600 V -Bank(A line)
700 V -Bank (Foam)
900 The others
CODE Application
1000 FFU (Fan Filter Unit)
2000 Return Hall
3000 OAC (Out Air Controller)
5000 Equipment
6000 Display Air Controller
9000 The others
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Model designators
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14 I GemVax & KAEL
Product Information I Chemical Filter - PLEATED TYPE
PLEATED type Equipment(Track / Scanner…)
General technical data
Filter type Tray type
Frame material SUS/Aluminum
Size[mm](Height x Width x Depth)
610 x 610 x 150/770 x 220 x 150(Customizable)
Typical air flow rate 0~3,000m3/H
Media Coating Resin / Ion-Exchange Resin
General technical data
F.F.U(Fan Filter Unit) / ULPA
Filter type Pleated type
Frame material Aluminum
Size[mm](Height x Width x Depth)
1167 x 534 x 801167 x 572 x 150(Customizable)
Typical air flow rate 0~1,200m3/H
Media Coating Resin / Ion-Exchange Resin
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OAC(Out Air Controller) / RETURN HALL
General technical data
Filter type Tray type
Frame material SUS/Aluminum
Size[mm](Height x Width x Depth)
610 x 610 x 200 / 595 x 595 x 150(Customizable)
Typical air flow rate 0~3,000m3/H
Media Coating Resin / Ion-Exchange Resin
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16 I GemVax & KAEL
Product Information I Chemical Filter - V-BANK TYPE, SEPARATED V-BED TYPE, TRAY TYPE, V-BED TYPE
V-BANK type
OAC (Out Air Controller) / Return Hall / FFU(Fan Filter Unit)
General technical data
Filter type V-Bank type
Frame material Polystyrene
Size[mm](Height x Width x Depth)
595 x 595 x 300(Customizable)
Typical air flow rate 0~3,000m3/H
Media Coating Resin / Ion-Exchange Resin
SEPARATED V-BED type OPF Filter for ASML, Canon, Nikon Scanner
General technical data
Filter type Separated V-Bed type
Frame material Aluminum
Size[mm](Height x Width x Depth)
960x485x250600x570x250 (Customizable)
Typical air flow rate 0 ~ 1700 m3/H(Variable Flow Rates Available)
Media Impregnated carbon
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Product Information I Chemical Filter - V-BANK TYPE, SEPARATED V-BED TYPE, TRAY TYPE, V-BED TYPE
TRAY type
OAC(Out Air Controller)
General technical data
Filter type Tray type
Frame material SUS
Size[mm](Height x Width x Depth)
610 x 610 x 450 /610 x 305 x 450(Customizable)
Typical air flow rate 0~3,000m3/H
Media Coating Resin
V-BED type Equipment [TRACK / SCANNER...]
General technical data
Filter type V-Bed type
Frame material Aluminum
Size[mm](Height x Width x Depth)
720 x 275 x 150555 x 430 x 185515 x 405 x 150(Customizable)
Typical air flow rate 0~600m3/H
Media Coating Resin / Ion-Exchange Resin
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18 I GemVax & KAEL
Product Information I Chemical Filter - ROUND TYPE
ROUND type
F.F.U(Fan Filter Unit) / ULPA
General technical data
Filter type Round type
Frame material Aluminum
Size[mm](Diameter×Height)
Φ620 x 400(H)(Customizable)
Typical air flow rate 0~2,500m3/H
Media Coating Resin / Ion-Exchange Resin
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WFVOC System; Removal Equipment as High Conc. VOCs
WFVOC System; Removal Efficiency for High conc. Orgarnic
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Product Information I Chemical Filter - ROUND TYPE
C/R Environment (Inlet)Total peak area count: 1,058,570,844= 1.5ppmV TVOCs in Toluene equivalents
WFVOC System (Outlet) Total peak area count: 25,236,084= <0.1ppmV TVOCs in Toluene equivalents
Water Spray(by Nozzle)
Dem
iste
rW
ashe
r Filt
er 1
Was
her F
ilter
2
Was
her F
ilter
3
Dem
iste
r
Med
ium
Filt
er 1
Med
ium
Filt
er 1
HEP
A F
ilter
Control Panel
Fan & MotorBaseDoor
Contam
inated AirC
ontaminated Air
Clean Air
Clean Air
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20 I GemVax & KAEL
Chemical Filter Installation I FFU, Return Hall
FFU Chemical Filter Installation (FFU)
ItemsSpecification
NH3 Acid NH3 + Acid
Frame material 620(O.D)*400(H) 620(O.D)*400(H) 620(O.D)*400(H)
Air Flow (m/s) @ 0.4 @ 0.4 @ 0.4
Pressure Drop (Pa) 20↓(2mmAq) 20↓(2mmAq) 20↓(2mmAq)
Filter Weight (Kg) 15↓ 13↓ 14↓
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Return Hall Chemical Filter Installation (Return Hall)
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22 I GemVax & KAEL
Chemical Filter Installation I OAC, Equipment
OAC Chemical Filter Installation (OAC)
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Equipment Chemical Filter Installation (Equipment)
ASML Scanner NIKON Scanner
Clean Room
CA Filter
CA Filter
CA FilterCA Filter
R/P=SUBFAB R/P=SUBFAB
Clean Room
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24 I GemVax & KAEL
Chemical Filter Installation I Display, Semiconductor
Display Chemical Filter Installation(LCD/PDP/FPD/OLED)
TFT ZONE
W.S.S
HEPA PRE+MEDIUM
OUT Air
W.S.S
HEPAPRE+MEDIUM
OUT Air
COLOR FILTER ZONE
PHOTO ZONE DIFFUSION/CVD ZONE
W.S.S
HEPA PRE+MEDIUM
OUT Air
W.S.S
HEPAPRE+MEDIUM
OUT Air
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Semiconductor Chemical Filter Installation (Semi conductor)
TFT ZONE
W.S.S
HEPA PRE+MEDIUM
OUT Air
W.S.S
HEPAPRE+MEDIUM
OUT Air
COLOR FILTER ZONE
PHOTO ZONE DIFFUSION/CVD ZONE
W.S.S
HEPA PRE+MEDIUM
OUT Air
W.S.S
HEPAPRE+MEDIUM
OUT Air
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Equipment/Filter Business ·Special Air Cleaner·RI Filter Unit·Charcoal Filter·WFVOC
Special Business ·Coating Resin·Coating Resin removing toxic gas·Military Coating Resin
Environment System Field
Environment System Field
26 I GemVax & KAEL
System Business ·Total Off-Gas Control System·Bad Smell Removal System·VOC Recovery System
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Lotte MartLotte Mart
Giheung PrecisionGiheung Precision
Bukdaejeon TG
Donghwa Middle School
Baeul Elementary SchoolBaeul Elementary SchoolBaeul Elementary School
Cheongbyeoksan - MountainCheongbyeoksan - MountainCheongbyeoksan - Mountain
Intelligence Robot Commercialization CenterIntelligence Robot Commercialization CenterIntelligence Robot Commercialization Center
Unam Neomia APTUnam Neomia APTUnam Neomia APT
Samseong BendingSamseong Bending Sintanjin
Sintanjin TG
R&D InstituteR&D InstituteR&D Institute
High Tech Mentors of BiemHigh Tech Mentors of BiemHigh Tech Mentors of BiemHigh Tech Mentors of Biem
Hwain TechHwain Tech
Neopharm
IDISIDIS
Jiam MeditechJiam MeditechJiam Meditech
MeisterMeister
Main office/factoryMain office/factoryMain office/factory
Halla Climate Corp.Halla Climate Corp.
Yongsingyo BridgeYongsingyo BridgeYongsingyo Bridge
Singugyo BridgeSingugyo BridgeSingugyo BridgeSingugyo BridgeSingugyo Bridge
Hanbit BridgeHanbit BridgeHanbit BridgeHanbit Bridge
the Honam[Daejeon-Suncheon] Expressway
Gyeongb
u[Seoul-B
usan]E
xpressw
ay
Jump into the World
·Main office/factory : 894, Tamnip-dong, Yuseong, Taejeon, Korea TEL : (+82-42)931-6287~9 FAX(+82-42)931-9190
·R & D I n s t i t u t e : 1690-2, Shinil-dong, Daeduk-gu, Taejeon, Korea TEL : (+82-42)935-3046~8 FAX(+82-42)935-3049
www.kael.co.kr I 27
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26 I 27 GemVax & KAEL
System Business ·Total Off-Gas Control System·Bed Smell Removal System·VOC Recovery System
Equipment/Filter Business ·Special Air Cleaner·RI Filter Unit·Charcoal Filter·WFVOC
Special Business ·Coating Resin·Coating Resin removing toxic gas·Military Coating Resin
Environment System Field
Environment System Field
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Lotte Mart
Giheung Precision
Bukdaejeon TG
Donghwa Middle School
Baeul Elementary School
Cheongbyeoksan - Mountain
Intelligence Robot Commercialization Center
Unam Neomia APT
Samseong Bending Sintanjin
Sintanjin TG
R&D Institute
High Tech Mentors of Biem
Hwain Tech
Neopharm
IDIS
Jiam Meditech
Meister
Main office/factory
Halla Climate Corp.
Yongsingyo Bridge
Singugyo Bridge
Hanbit Bridge
the Honam[Daejeon-Suncheon] Expressway
Gyeongb
u[Seoul-B
usan] Exp
ressway
Map
·Main office/factory : 894, Tamnip-dong, Yuseong, Taejeon, Korea TEL : (+82-42)931-6287~9 FAX(+82-42)931-9190
·R & D I n s t i t u t e : 1690-2, Shinil-dong, Daeduk-gu, Taejeon, Korea TEL : (+82-42)935-3046~8 FAX(+82-42)935-3049
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·Main office/factory : 894, Tamnip-dong, Yuseong, Taejeon, Korea TEL : (+82-42)931-6287~9 FAX(+82-42)931-9190·R & D I n s t i t u t e : 1690-2, Shinil-dong, Daeduk-gu, Taejeon, Korea TEL : (+82-42)935-3046~8 FAX(+82-42)935-3049
www.kael.co.kr
The leading company in business of contamination control