5s: a gateway to leanpmcb.org.za/wp-content/uploads/2015/04/5s-a-gateway-to-lean.pdf · 5s supports...

Copyright © 2017 Training Leadership Consulting. All rights reserved.In partnership

with

5S: A Gateway to Lean

PCB Lean Forum

16 May 2017

Grant Davis

[email protected]

Copyright © 2017 The Leadership Centre. All rights reserved.In partnership

with

1 2 3

What is

5S?

5S &

Lean

Case

Study

3Copyright © 2017 The Leadership Centre. All rights reserved.

Lets Play The 5S Numbers Game

Do not turn over your pages until your facilitator says so.

When you are instructed to turn over:

Circle only the numbers from 1 to 49

You must do this in order - no cheating

This is a race, put your hand up as soon as you are

finished.

Complete the following:Exercise


The Aim of 5S

SORT

SET

SHINE

STANDARDIZE

SUSTAIN

5S


SORT :

When in doubt, throw it out!

SET :

A place for everything and everything in its place

SHINE :

A clean workplace enhances quality, safety and pride

STANDARDIZE :

Everyone doing things the same way

SUSTAIN :

Management must lead by example-Walk the talk

5S Philosophies


Before


After


Before


After


Before


After


Before


After

Free Software Download Called Fences


After


with

1 2 3

What is

5S?

5S &

Lean

Case

Study


5S, The Foundation Of Being World Class

Don’t forget about implementing 5S. It is a gateway that can lead to and support most of your other

more advanced Lean tools


How Is 5S The Gateway To Lean?

Visual Management

Inventory Management

Maximise Flow

KanbanFIFO

Core Lean Principles

Production Management

Visual Process

Defect Management

Standardised Work

Empower People


Safety

A well organised and orderly workplace is a safer workplace.

Improving Production Efficiency

5S supports a smooth production process in various

ways.

Quality Improvement

Daily activities like inspection help to

keep the production process in the right

condition.

Controlling Your

Workplace

5S helps to control the workplace.

5S Facilitates Other Factors


with

1 2 3

What is

5S?

5S &

Lean

Case

Study


Example of 5S Implementation Program

StartLeadership

Adopt &Commit

RecordObservations

Create RollOut Plan

Train on5S - Practical

Learn ByDoing

Audit &Coach

Compete, Repeat &

What’s Next

Go To The Gemba & Establish & Model

Part 1 – Getting Started

Part 2 – Sustain & Move Forward


Examples of 5S Implementation Themes

Just Do It Visual Process Flow

Tools Paint Floors

HousekeepingMeasure The

Process


Audit Sheet

248

Use Audit as Coaching.Constructive Feedback With Easy Points To Pick Up In Time For Next Audit

Keeping Track of Scores & Celebrate Successes & Progress Over Time Builds Momentum


Thoughts In Conclusion

“The company that’s doing badly is doing the 5S’s badly.”

-Takashi OsadaAuthor of The 5S’s: Five Keys to a Total Quality Environment


with

Grant Davis

[email protected]

Thank You

5s: a gateway to leanpmcb.org.za/wp-content/uploads/2015/04/5s-a-gateway-to-lean.pdf · 5s supports...

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