5s analisis in thiru
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its useful for clg studentsTRANSCRIPT
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JAPANISH 5’S METHODS
Presented by, M.Thirumoorthy MBA
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Introduction
• Developed by the Japanese
• Housekeeping System
• Helps Create a Better Working Environment and a Consistently
High Quality Process
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THE 5S PRINCIPLES
• SEIRI – Sort out
• SEITON – Systemize
• SEISO – Shining
• SEIKETSU – Standardize
• SHITSUKE - Sustain
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ORGANISATION(SEIRI)
• Decide what you need• Remove unnecessary clutter• All tools, gauges, materials,
classified and then stored• Remove items which are broken,
unusable or only occasionally used
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ORDERLINESS(SEITON)• Once you have eliminated all the un
needed item• Now turn to the left over items• Set everything in proper place for
quick retrieval and storage• Arrange tools, parts, and instructions
in such a way that the most frequently used items are the easiest and quickest to locate
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CLEAN (SEISO)
• Create a spotless workplace• Identify and eliminate causes of
remove the need to clean• Sweep, dust, polish and paint• Maintaining cleanliness should be
part of the daily work
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STANDARDISE(SEIKETSU)
• Generate a maintenance system for the first three
• Develop procedures, schedules, practices
• Continue to assess the use and disposal of items
• Real challenge is to keep it clean• Develop procedures, schedules, practices.
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DISCIPLINE (SHITSUKE)
• Means inoculate courtesy & good habits
• Make it a way of life
• Part of health and safety
• Involve the whole workforce
• Develop and keep good habits• Maintain and review standards. Once the
previous 4 S's have been established, they become the new way to operate.
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ADVANTAGES OF 5S
• Health and Safety is ensured
• Machine maintenance
• Quality
• Productivity
• Lean Manufacturing• Time saving
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Cond…
• Quick Retrievel• Accidents & mistakes minimised• Increase space• Creates workplace ownership
• Company image improves
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Before
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After
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Before
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After
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Activity
The number game
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Arrange the numbers 1 to 49
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2425
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3132
33
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4950
5152
5354
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6162
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8182
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8485
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40
1
2 3
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1
• 6
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Numbers from 1 to 49
1 2 3 4 5 6 7 8 9 10
11 12 13 14 1516 17 19 2021 22 23 24 25 26 27 28 29 30
313233 34 35 36 37 38 39
41 4344 45 46 47 48 49
40
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