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5S AUDIT (SHOP FLOOR)

Audit Date Area

Next Audit Date Auditor

Element Checking ItemEvaluation RankA B C D E

Disposal of waste / Burr / Scrap Parts

Disposal of Scrap Parts

Rework Not pending more than 3 Days

Disposal of unwanted Records / Documents

Disposal of Unwanted / Used materials

Disposal of Excess WIP / Non-moving WIP

Disposal of unwanted tools / jigs / equipment

Proper identification of WIP / Gauges / Trollys

Marking of Trolly keeping area(input&output)

Gauges are Properly organised

Two tray systems used where necessary

AM Check points are properly identified

Identification of Rejection & Rework

F/M/L pieces identification fixure available

Scrap box avaialble to keep scraped pieces

Wires & Hoses are routed properly

SEIRI(CLEARING UP)

SEITON(ORGANISING)

Material / Tools / Gauges kept on the identified places(not on machines)

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5S AUDIT (SHOP FLOOR)

Audit Date Area

Next Audit Date Auditor

Condition of Trollys & trays

Condition of Fans & Light fittings

Condition of gauges & Masters(free from rust)

AM Check sheet available in all machines

Adequecy of Lighting

Display of SOP

Follow of First 3 Steps

Adherence to PSC & SOP

Gauges used are under calibration status

Total Score

% Score

A Excellent (No abnormalities) - "10" Points D Very Low adherence - "3" PointsB Good ( one or two Problem) - "7" Points E Very Poor - "0" PointsC 75% Adherence only - "5" Points

SEISO(CLEANING)

Condition of Floor (free from dents,projections, uneven Oil spillage / Dirt)

Condition of Machines (No rusting & Oil leakage, No dirt inside panels)

SEIKETSU(STANDARDISING)

SHITSUKE(TRAINING & DISCIPLINE)

All Personnel wearing Uniform & Shoes / Safety equipments as required

Updating PMC / SPC and Process monitoring check sheets

Machines are manned with only trained Manpower

Page 3 of 4

5S AUDIT (SHOP FLOOR)

Comments / Objective evidence

Page 4 of 4

5S AUDIT (SHOP FLOOR)

Very Low adherence - "3" PointsVery Poor - "0" Points