5s ppt presentation -catalyst
DESCRIPTION
TRANSCRIPT
08/24/10
Prosperity through Satisfaction
08/24/10
Way to Satisfactionfor
“Wealth Generator”
Means to Generate Wealth
Through
We search happiness in….
???
?
?
Is It Satisfaction?
??
Then What is Satisfaction?
This depends on our happiness- How?
If we are not Happy ...
Family Unhappy
If we r Happy ...
Family happy
Satisfaction from Where
As committed Surprisingly Low
Beyond Expectation
How to Achieve
Ω Lean ManagementΩ TQMΩ TPMΩ Six SigmaΩ Cause & EffectΩ SMEDΩ PDCAΩ Seven Waste ( Muda)Ω Quality CircleΩ KaizenΩ 5S
Q
D
C
Sequence to Achieve
Q D C
Customer Satisfactions
throughLet us understand
A TypicalBusiness model
Business Model
MANAGERS
MONEY
TO SERVE CUSTOMER
MAN POWER
MACHINES
Can alone thumb lift ?
MATERIAL
Who will bring this?
Money Machine Material Manpower&
Customers
Who will Bring This Resources ?
Who will use it ?For our Satisfaction
What I should do ?
What I Should Do ? To achieve Customer Satisfaction which is
related Happiness of self & Family
What idea I Should do?
Idea:
Remove all Unwanted Things from work Station
use daily 5S!
So Many Red Boxes are lying in shop floor, Everybody finding difficulty to move around
If guest arrives & ask us do you clean it ?
Then We fill Bad
What is 5S ?
Japanese Version
EnglishVersion
Sort, Set, Shine Standardize and Sustain
Seiri, Seiton, Seiso, Seiketsu and Shitsuke
Remove unwanted, not required Things From Work Place.Store it in separate locationAway from Work place.
Fix the location for allSelected Thing near Work place.Identify each thing&Make it Visible.
Sort : Set :
Place for each Thing & Things at Place
Keep only Required Thing Near Work Place
Shine: Standardize: Sustain:
Clean Equipment daily.While cleaningCHECK Conditions, RECORD Abnormality . Get Corrected.
Develop Routine forSort, Set, Shine ActivitiesFix up Time, Method,Frequency, &responsibilityDecide the Method for
3rd SEnsure Consistency
Of 4S by Auditing
Develop System for measurement of effectiveness By conducting 5S Audit Regularly
Pictorial 5S
Japanese Seri, Seiton, Seiso, Seiketsu and Shitsuke
Drill
Ham
mer
Hac
ksaw
DieChuck
SpannerWretch
Sort
English Sort, Set, Shine, Standardise and Sustain
Remove unwanted, not required Things From Work Place.Store it in separate locationAway from Work place.
Keep only Required Things Near Work Place With Identification
st
nd
Set
Required
Not Req
uired
Pictorial 3rd S
rd
SHINE
Pictorial 4th S
Clean DailyShop floor & Equipments
While Cleaning Lubricate & Check& Record abnormality Get it Corrected.
th Set a System for implementationOf 1stS, 2ndS, 3rdS
Pictorial 5th S
Display following table at each work stationSystem for
For 1st S
System forFor 2nd S
Accommodated & Identified required things near work place: YES / NO
System forFor 3rd S Work Station Abnormality Cleaned
ByChecked
by
You can add more rows in above charts to cover all Work Stations
Sr. No
Work Station List Unwanted Things Removed
Done By
Checked by
Sorting of Required & Non-Required Things Activity Schedule & Verification Chart: Frequency Every Saturday
Schedule for Cleaning
th System to Verify & measure Effectiveness of What ever done in 1stS, 2ndS, 3rdS & 4thS
How 5S Related to our Family ?
Importance of 5S
Share HolderEmployment
Productivity –High
Quality-Good
Cost-Low
Family
Customer
Action Plan to Implement 5S
When What
WhoShould Do it
Is to be done
to Start
Way to Success
Typical Example
5S Chairs below table to save space.
Few Example
Typical Example
08/24/10Typical Example
5S – all material identified and in its place. In the furniture, the wheels to facilitate moving.
Thanks & Contact Details
