6 inhibiting water based muds
TRANSCRIPT
8/12/2019 6 Inhibiting Water Based Muds
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1Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
INHIBITING WATER
BASED MUDS
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2Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Fluids classification :
• Calcium base
• Salt base
• Potassium base
INTRODUCTION
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Drilling Supervisors Training Course Drilling Muds RPW2021A
CALCIUM BASED MUD
• Lime Muds –Ca(OH)2 FW/SW-LI
• Gyp Muds -CaSO4.2H2O FW/SW-GY
Calcium absorption from clays
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Reduction water hydration for sodium clay
during base exchange with calcium.
CALCIUM BASED MUD
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Effect of solids concentration
on viscosity with calcium additions.
CALCIUM BASED MUD
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Line A - Soluble calcium vs. lime
concentration;
Line B - Soluble calcium of 4 lb/bbl of l ime
added to caustic solutions.
CALCIUM BASED MUD
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Solubil ity of calcium vs. chlor ides.
CALCIUM BASED MUDS
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LIME BASED MUD
Description and application
• This system is used to drill in reactive shale formation, even at high temperature
• It is a dispersed, lignosulfonate base fluid where lime is apporting source of Ca++.
• Two basic formulations: low lime (5-8 kg/m3 – 1.75 – 2.8 ppb excess of lime) and high
lime content (20 kg/m3 – 7 ppb excess of lime)
• The tolerance to high solids is acceptable
• It is possible to weight up to over 2.1 kg/l (17.5 ppg)
• Low cost
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LIME BASED MUDS
Limitations
• The system needs more dilution than other inhibitive systems.
• The high value of the pH (up to 12) reduces the inhibitive action of the Ca++ due to
the dispersing action.
• At temperature over 120°C gelation problems may occur.
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LIME MUD (FW/SW-LI)
15 - 259 - 154 - 9Pm
5 - 102 - 50.8 - 2PF
High LimeIntermediateLow Lime
Lime muds classification versus alkalinity values
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Filtration Control0.5 - 3PAC
Filtration Control0,6 – 1,2*(Starch)
Filtration Control0,5 – 1,2Lignite
pH Controlfor pH 10.5 - 12.5Soda or caustic potash
Inhibitor, alkalinity control5 - 30Lime Ca(OH)2
Deflocculant0,5- 1,5Lignosulfonate
Viscosity, filtrate control60 - 80Bentonite
FunctionConcentration, kg/mc Additive
Lime Muds main additives
LIME MUD (FW/SW-LI)
* Antifermentant treatment needed
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6 - 1215 - 4512.0 -12.55 - 1012 - 180- 20 - 13 - 515 - 18HighLime
1,20
6 - 123 - 610.5 -12.51 - 25 - 100 - 20 - 13 – 515 - 18
Low
Lime
1,20
API
Filtrate
(cm3/3
0 min)
Eccess
Lime
(Kg/m3)
pHP
F cc
H2SO4
n/50
PM cc
H2SO4
n/50
Gels
10 sec/10
min
(gr/100 cm2)
Yield
Point
(gr/100
cm2)
Plastic
Viscosit
y
(cPs)
Density
(Kg/lt))
Typical Properties of a Low and High Lime Mud
LIME MUD (FW/SW-LI)
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7.04 11,3
5.03 7,8
3.02 5,6
1.01 2,8
PF, cm3 H2SO4 - N/50NaOH, lb/bbl Kg/mc
Filtrate alkalinity due to Caustic Soda additions (NaOH)
LIME MUD (FW/SW-LI)
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2 – 5 5 - 15Thinning Agent
4 – 8 10 – 20Lime
2 – 3 5 – 8Soda/ Caustic potash
Concentration,
lb/bbl Kg/mc Additive
Treatment Ranges for Lime Mud Conversions
LIME MUD (FW/SW-LI)
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Add lime for PM control and KOH for
PF.control. Check solids content
optimal conditions ( Low)
MF, Gel10-min increase .
PM, pH decrease. If the CO2 inlet is
continuous, normal treatments with
lime cause a thin solids increase
(CaCO3).
Carbonates/CO2
Increase density (if the level
increases), to dilute with fresh water.
Add fluidizing and caustic soda to
control the rheology then treat with
starch or PAC for the filtrate control. If
salt presence is high, transform the
system saturated with salt. Or replace
with oil based mud.
Chlorides, Visc.Marsh , yield point,
gel 10” / 10’ , filtrate increase.
PM, PF, pH decrease.
Salt/Salt water
More dilution. Improve the solids
removal. Centrifuges use.
Increase in solids content in retort
test.
Increase in PV, Gels, MBT.
Increase of solids in the mud
TreatmentsIndicatorsContaminants
Lime Muds contaminants treatments
LIME MUD (FW/SW-LI)
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LIME MUD (FW/SW-LI)
Reduce Low Gravity solids. Add
lignosulfonate if bottomhole
temperature is <300°F (150
°C).
Add polymeric deflocculant for
high temperature, for values
higher than 150°C.
Pressure peaks after round trip.
Bottom cushion very viscous. High
viscosity in the mud at the flow line
Gelation due to high
temperature
Add a non toxic antifoam.
Detect the foaming causes and
remove them
Foam in the tanks. Trapped air .
Decrease pressure pumps if
possible
Foam
Shipping documents and
specifications control.
Organize sampling and analysis.
Cooperation with the Supplier
Packaging variations. Treatment
quantities increasing. Mud
properties anomalous state.
Low quality products
TreatmentsIndicatorsContaminants
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GYPSUM MUD (FW-GY)
Weighting MaterialProgrammed DensityBarite
Viscosity, Filtrate control0.7 – 4,5PAC
Filtrate Control5 - 18Starch
Deflocculant5 - 10Tannin Sulphonated
InhibitionpH 9,5 - 11Caustic Potash
Alkalinity control,Inhib.IpH 9.5 - 11.0Caustic Soda
Inhibition, alkalinity control10 - 25Gypsum
Deflocculant10 - 25Lignosulfonate
Viscosity, filtrate control60 - 70Bentonite
FunctionConcentration,Kg/mc Additives
Main Gypsum Mud additives
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6 - 8200-60011.0 -
12.02 - 330- 401- 7,50 -2,51- 7,515 - 201,44
8 - 12600-12009.5 - 11.00.2 - 2.730- 404- 61-23– 512 - 151,08
API
Filtrate
(cm3/30
min)
Ca++
(mg/L)pHPF
Exceeding
Gypsum
(Kg/mc)
Gels
10 sec/10 min
(gr100 cm2
Yield
Point
(gr 100
cm2)
Plastic
Viscosity
(cPs)
Density
(Kg/lt)
Gypsum mud typical characteristics
GYPSUM MUD (FW-GY)
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It stabilizes the hole (regular section)
It resists to contaminations: Cement,
Anhydrite and Salt (Up to50000mg/lt Cl-)
It inhibits clay sands and clays hydration.
Weighting facility up to 2,16 Kg/lt.
Gelation phenomena with temperature
higher than 300°F (150°c)Solids content tolerance.
High pressure peaks (pressure loss) during
conversion can cause “Hole Damages”.Low Viscosity and Gel strengths.
Disadvantages Advantages
Advantages/Disadvantages of Gyp Mud
GYPSUM MUD (FW-GY)
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Add lime for PM and KOH for PF
control. Keep solids control to the
lowest possible level
Increase MF,Gel 10-min .
PM, pH decrease. To control the CO2
need Ca (OH)2 treatment- that causes
thin solids increase (CaCO3)
Carbonates/CO2 (no
problem for lime
muds.)
Increase the density if water flows
from well. Treat with deflocculantand soda for rheology, starch or
PAC for the filtrate. Transform the
mud saturated with salt or oil
base mud, in presence of salt
dome.
Chlorides, viscosity, yield point, Gel
10”/10’ and filtrate increase.PM, PF, pH decrease
Salt/Salt Water
Higher dilution, improve solids
discard, use the centrifuges to
treat the mud
Values at Mud Still, PV,gel at
10-minute , MBT.
High content of low
gravity solid
TreatmentsIndicatorsContaminant
Contaminant Treating of Gyp Muds
GYPSUM MUD (FW-GY)
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GYPSUM MUD (FW-GY)
Reduce low gravity solids, treat
with lignosulfonate if
BHT<300°F Treat with
polymeric deflocculant with
temperature higher than 300°F
(150°C).
Pressure peaks at the pump (when
the circulation restarts) after the
round trip.
Very viscous bottom cushions and
high viscosity mud at the flow line
Temperature gelation
Treat with non toxic antifoam.Identify the foam origin and
operate.
Foam in the tanks, air incorporatedin the mud, irregular pump pressureFoam
Supplier documents.
Sample and analyse.
Collaborate with the Supplier
and detect the trouble (do not
change the supplier)
Different packing, minor product
performance. Mud characteristics
not conform to the programmed
values
Low quality products
TreatmentsIndicatorsContaminant
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SALT BASED MUDS
• Mainly used to drill salt formations. Sometimes also used as inhibitive fluid in shale
formations. It’s better when saturated
• It is possible to use the system with suitable viscosity as work-over fluid
• Lower cost referred to other competitor system
• The basic product, (NaCl) is readily available
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SALT BASED MUDS
10,000-25,000Brackish Water
25,000-35,000Sea Water
315,000Salt saturated (NaCl)
NaCl, mg/LSalt Muds Classification
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Salt saturated mud
The pH control, changes widely and it is not a fundamental function pf the system. Manylow Solids Mud with starch are formulated without caustic soda. In other areas the pH=11
– 11,5 is maintained, with NaOH addition. The S.S. mud, needs a major quantity of soda
to keep a high PH. To maintain the pH = 11 – 11,5 gives several advantages :
• More efficient fluidizing
• Reduced Corrosion
• To reduce the filtrate, minor quantities of additives, are needed when the
solubility from Ca++ and Mg++ is reduced.
• Minimizes foaming tendency
• Mud is generally more stable
SALT BASED MUDS
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Inhibition,
Weighting350Salt (NaCl)
Filtrate control,Viscosity0.7 - 4.2PAC
Ca++ Removal3 - 8Soda Ash (Na2CO3)
Alkalinity controlpH 9.0 - 11.0Caustic Soda
Filtrate control10 - 20STARCH
Viscosity, Filtrate control30 - 70Pre-hydrated Bentonite
FunctionConcentration, Kg/mc Additive
Principal Addit ives of Salt Saturated Muds
SALT BASED MUDS
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8.5-9.
5
pH
6 - 815-18/30-363-5/6-1010-14/20-2845-502.1-17.5
8 - 126-8/12-162-4/4-84-6/8-128 - 121.26 – 10.5
API
Filtrate
(cm3/30 min)
Gels
10 sec/10min
(gr/100cm2
)(lbs/100 ft2)
Yield
Point
(gr/100 cm2
)(lbs/100 ft2)
Plastic
Viscosity
(cPs)
Density
(Kg/lt)
(ppg)
Typical Properties of Salt Saturated Muds
SALT BASED MUDS
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Stabilizing action on-open hole.
Temperature max limit = 280°F (140°C).Good hole cleaning (cuttings transport).
Corrosive, with salinity lower than saturationLow solids content. The dissolved salt
helps density.
Foaming and air entrap tendenceContaminations resistant: cement,
anhydrite, salt and salt water.
Filtrate control more difficult (starches or
polymers efficiency)Inhibiting (clays)
Disadvantages Advantages
Advantages/Disadvantages of Saturated salt Muds
SALT BASED MUDS
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Sea Water Based Mud Advantages and Disadvantages
Pre-hydrated bentonite is requiredContaminants negative aspects; anhydrite,
cement, salt and layer salt water
Difficult to control filtrationReduced fresh water consumptions.
Increasing of the quantity of additives used
because of lower performanceInhibiting Material (clay layer)
Disadvantages Advantages
Advantages/Disadvantages of Saltwater Muds
SALT BASED MUDS
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Problems and Contaminations – Sea Water Muds
Contaminations are more evident compared to S.S. mud. The sea water mud has higher
quantities of additives. The salinity and hardness range affect the fluid performances
Increase density in case of
inlet from formation water.
Treat with fluidizing to controlthe rheology. Control filtrated
with starch or Pac. Add
caustic soda to repristinate
correct PH
YP, Filtrate and chlorides
increase.
In case of formation water, loss of
density and PH decrease
Salt /Salt Water
Massive dilutions, use ofcentrifuges and other
equipment to remove solids.
Increase % solids , PV, YP, gel,viscous mud cushions from
bottomhole to surface
High Solid Contents
TreatmentsIndicatorsContaminants
Contaminant Treating of Saltwater Muds
SALT BASED MUDS
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SALT BASED MUDS
Know the production
methodology.
Sample and analyse the product
Increase the quantity of treating.
Different packagingLow quality product
Add sodium bicarbonate or
SAPP. Dilute with water (fresh or
sea). Treat with fluidizing, starch
or PAC (Rheology and filtrate
control)
PV, YP, pH, PM, PF, gel and filtrate
increase. Ca++ increase.Cement
TreatmentsIndicatorsContaminants
Contaminant Treating of Saltwater Muds
Increase pH at 10.7 or more to
convert the bicarbonate in
carbonate, treat with lime or
gypsum to remove carbonates.
Increase gels, YP. Rheology not
correct. Bottom cushion with high
viscosity.
Carbonates
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Brackish-Water Muds
In many areas, for economical reasons or for fresh water shortage, Brackish waters
are often used to prepare mud. They have a salinity (NaCl) between 10000 and
15000 mg/lt. These areas are near the sea a/o in marshy zones.
Main additives (Brackish-Water Muds)
They are essentially the same additives of the sea water mud; they have lower
salinity. Because of brackish-water (bacterium and organic products), the use of
chemicals is always high to reduce the bacterium degradation
SALT BASED MUDS
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HP/HT Filtrate control.6 - 10Lignite
Deflocculant9 – 18Lignosulfonate
Filtrate control1,5 – 3PAC
Filtrate control9 – 18Starch
Pf corrosion control1,5 – 4,5Soda / Caustic potash
Viscosity and Filtrate,
Control40 - 70Pre-hydrated bentonite
FunctionConcentration, Kg/mc Additives
Principal Additives of Brackish Water Muds
SALT BASED MUDS
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6 - 810,000 -25,00010.5 - 113 – 5
6 –10
2 – 3
4 – 6
6 – 8
12 – 16221,45
6 - 1010,000 -25,00010.5 –112 – 5
4-10
1 – 2
2 – 4
4 – 5
8 – 10161,10
API
Filtrate
(cm3/30
min)
Chlorides
mg/LpH
Gels
10 sec/10min
(gr/100cm2)
Lbs/100ft2
Yield
Point
(gr/100
cm2
)lbs/100ft2
Plastic
Viscosity
(cPs)
Density
(Kg/lt)
Typical Properties of Brackish-Water Muds
SALT BASED MUDS
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Pre-hydrated bentonite (in fresh water) is
required
Reduced fresh water consumption
(Brackish water is used).
Use of chemical products increasing,
(because of minor efficiency)Give moderate inhibition degree
Disadvantages Advantages
Advantages/Disadvantages of Brackish-WaterMuds
SALT BASED MUDS
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Problems and Muds Contaminations - Brackish-Water Muds
Contaminations and problems are the same of the sea water system
SALT BASED MUDS
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There are three potassium based muds:
• KCl-Polimers (KCl-PHPA)
• KOH-Lignite
• KOH-Lime
POTASSIUM MUDS – (FW/SW-KC)
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KCl-Polimers (KCl-PHPA) =FW/SW-KC
Filtrate control HP/HT5 - 10Lignite
Fluidifizing8 - 16-Lignosolfonate
Filtrate control1.5 – 3PAC
Filtrate control8 – 16Starch
Gives ions K+ and controls
alkalinity0.7 – 2Caustic Potash
Inhibiting source K+15 - 170Potassium Chloride
Control Visc. and filtrate15 - 45Pre-hydrated Bentonite
FunctionConcentration,Kg/mc Additive
Principal Additives of KCL-Polymer Muds
POTASSIUM MUDS – (FW/SW-KC)
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1 - 32 - 51 - 33 - 430 - 451,92-2,16
2 – 42 – 61 – 33 – 825 - 451,68–1,92
2 – 42 – 81 – 33 – 820 – 401,44–1,68
3 – 62 – 81 – 43 – 815 – 351,32–1,44
5 – 84 – 81 – 45 – 1015 – 251,20–1,32
10 - 124 - 103 – 45 – 1012 – 251,10-1,20
APIFiltrate
(cm3/30 min)
Gels10 sec/10min
(gr/100cm2)
YieldPoint
(gr/100cm2)
PlasticViscosity
(cPs)
Density(Kg/lt)
Typical Properties of KCL-Polymer Muds
POTASSIUM MUDS – (FW/SW-KC)
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2,810809--31,5751,4206872,16
2,88309--31,5801,4287181,92
2,867012--42,2851,4367501,68
2,8350124--2,8900,7408121,44
2,80124--2,81000,7409371,20
PHPA
ActiveBarite
Reg
StarchPAC
Gum
LVXanthanKCl
Caustic
PotashBentonite
Water
(lt)
Density
KG/Lt
CONCENTRATION , Kg/mc
Typical Material Concentrations for KCl-Polymer Muds
POTASSIUM MUDS – (FW/SW-KC)
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Product documentation
Supplier quality history. Sample
and analyse.
The product packaging changes.
Higher quantity of the product usedLow-quality products
Minor dilution. To treat with
bicarbonate a/o SAPP. When
rheology becomes stable treat
with starch or PAC to reduce
filtrate.
Increase: PM, P
F, pH, YP, Filtrate, and
Marsh viscosityCement
Large dilutions. Use centrifuges
and improve the efficiency of
solids control equipment .
Increase: solids, PV, YP, gels. Viscous
bottom cushions after the round tripHigh % solids
TreatmentsIndicatorsContaminants
Contaminant Treating of Brackish-Water Muds
POTASSIUM MUDS – (FW/SW-KC)
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43Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Carry out GGT analysis. RaisepH>10,7 with KOH.
Add lime and guarantee the value
of the solids within acceptable
limits.
Increase: MF, YP, gels.Decrease: pH, PM, PF. Viscous bottom
cushions and also high viscosity to the
mud comes from flow Line
Carbonates
Treat with SAPP, soda ash or
potassium carbonate. When
necessary, treat with fluidizing
Increase: Ca++, YP, gels, filtrate.
Decrease: pH, PM, PF.Gypsum/ Anhydrite
Increase density if the well flows
salt water. Convert in a mud
saturated with salt
Increase:Chlorides, Marsh viscosity,
YP, Gels, Filtrate.Salt Water/salt
TreatmentsIndicatorsContaminants
Contaminant Treating of Brackish-Water Muds
POTASSIUM MUDS – (FW/SW-KC)
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44Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
KOH-Lignite (system)
Weighting material
Add the amount needed
to reach a programmed
value of density
Barite
Viscosity and filtrate control1,5 – 3PAC/CMC
Alkalinity and K+ control1,5 – 4,5Caustic Potash
Fluidizing and filtrate control15 - 23Lignite
Viscosity and filtrate control.45 - 75Bentonite
FunctionsConcentrations, kg/mc Additives
Principal Additives of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
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45Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
6 – 810.03 - 51 - 35 – 916 - 201,44
10 - 1210.02 – 41 – 24 - 612 - 141,08
API
Filtrate
(cm3/30 min)
pH
Gels
10 sec/10min
(gr/100cm2)
Yield Point
(gr/100 cm2)
Plastic
Viscosity
(cPs)
Density
Kg/l
Typical Properties of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
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46Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Thermic stability up to 400°F(240°C).
Simple. Limitated product numbers
Clay solids (L.G.) must be kept very lowEconomical. Control filtrate with lignite and
bentonite
Contaminants intolerance such as, salt,
Ca++, cement, carbonates and anhydriteInhibiting system
Disadvantages Advantages
Advantages/Disadvantages of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
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47Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Production documents. Makesample and analysis. Pilot test
with good quality materials.
(comparison)
Increases treatment quantity.
(consumptions)Low quality product
Deflocculate with bicarbonate
a/o SAPP. Dilute with water.Increase PF to limit the Ca++.
Fluidify to reduce rheology.
Transform in FW-LI if
necessary.
Increases PM, P
F, pH, YP, gel and
filtrate.Cement
Dilute and use centrifuge,
improve solids removal.
Increases:solids, PV, YP, and gels.
Viscous bottom cushions. High
additives consumption
High solid contents
TreatmentsIndicatorsContaminant
Contaminant Treating of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
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48Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Increase pH with KOH to reduce
Ca++. Treat with bicarbonate and
soda Ash.
Add fluidizing or convert in FW-
GY.
Change drilling speed (metres/hour) .
Increases: Ca++ , Decrease: pH, PM,
PF.
Anhydrite/Gypsum
Increase density, (Kill Flow)
Treat with water and fluidizing for
rheology control, then PAC/CMC
for filtrate. Convert in mud SS
when there’s much salt.
Well lows, viscosity, chlorides, YP,
filtrate increases. Density decreasesSalt Water/Salt
TreatmentsIndicatorsContaminant
Contaminant Treating of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
POTASSIUM MUDS (FW/SW KC)
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49Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Reduce L.G: E MBT solids.Use thermostable fluidizing.
Analysis for carbonate
contamination (GGT).
High pressure peaks at thepump to restart circulation after
breaks. Bottomhole viscous
cushions after trips.
Gelation for High
temperature
Carry out GGT analysis.
Raise the pH over 10,7 with
KOH. Add lime a/o gypsum
to settle carbonates (avoidovertreatments). Keep
drilled solids contents (L.G.)
within recommended limits
Increase: MF, YP, gels. False
rheological results. Decreases:
pH, PM, PF. Viscous bottomcushions after round trips, high
viscosity mud at the Flow line
Carbonates
TreatmentsIndicatorsContaminant
Contaminant Treating of KOH-Lignite Muds
POTASSIUM MUDS – (FW/SW-KC)
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POTASSIUM MUDS (FW/SW KC)
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51Agip KCO Well Area Operations
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4 - 63 – 62 - 38 – 1016 - 181,44
6 - 93 - 52 – 34 – 610 - 121,08
API
Filtrate
(cm3/30 min)
Gels
10 sec/10.min
(gr/100cm2)
Yield Point
(gr/100 m2
)
Plastic Visc.
(cPs)
Density
(Kg/l)
Typical Properties of KOH-Lime Muds
POTASSIUM MUDS– (FW/SW-KC)
POTASSIUM MUDS (FW/SW KC)
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52Agip KCO Well Area Operations
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Bentonite must be pre-hydrated
Gelation at high temperature
Complex, many additivesContaminations resistance : Anhydride,
Cement, Carbonates and salt.
Decreasing ROP in hard formationSolids Tolerance
Non dispersed fluidInhibiting (Ca++ e K+)
Disadvantages Advantages
Advantages/Disadvantages of KOH-Lime Muds
POTASSIUM MUDS – (FW/SW-KC)
POTASSIUM MUDS (FW/SW KC)
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53Agip KCO Well Area Operations
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Increase Kill Flow denisty.
Dilute with fresh water. Treat
with fluidizing and KOH for
rheology and then PAC or
starch for the filtrate. With
large quantities of salt,
convert it in saturated salt or
replace with oil base mud.
Increase: Chlorides, Viscosity, YP,
gel and filtrate. Decreases: PM, PF,
pH, and density (salt water).
Salt and salt water
Strong dilution, use
centrifuge and improve solids
removal.
Increase: % solids, PV, YP, Gel
10’-High solid contents
TreatmentsIndicatorsContaminants
Contaminant Treating of KOH-Lime Muds
POTASSIUM MUDS – (FW/SW-KC)
POTASSIUM MUDS (FW/SW KC)
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54Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Supplier documents on
production mehtods and
quality control. Sample and
analyse through comparisonwith standard products as
well.
Package product changes.
Product quantity increasing, to
obtain the same results. Mudscharacteristics not reliable
Low quality
products
Add Ca(OH)2 for the PM e
and KOH for PF..
Check clay solids at the
planned range lower limit.
Increase: MF, gels10’, rheology
difficult to control. Decreases :
Pm,PH
Carbonates / CO2
TreatmentsIndicatorsContaminant
Contaminant Treating of KOH-Lime Muds
POTASSIUM MUDS – (FW/SW-KC)
POTASSIUM MUDS (FW/SW KC)
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55Agip KCO Well Area Operations
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TreatmentsIndicatorsContaminant
Contaminant Treating of KOH-Lime Muds
Treat with non toxic anti-foam.
Detect the cause of the trouble
and remove it.
Presence of foam to the tank and
shaker
The mud incorporates/absorbs air,
pump pressure drop.
Foaming
Reduce L.G. solids.
Increase lignosulfonate
concentration if the temperature is
lower than 160°C. If the
temperature is higher, use hightemperature deflocculant.
Viscous bottom cushion after round trip.
Viscous mud at the flow line (not at the
sump pit).
Pressure peaks at the pump after abreak.
Temperature Gelation
POTASSIUM MUDS – (FW/SW-KC)
POLYMERS FLUIDS
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56Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Weighting material Add the amount needed toreach a programmed value of
density
Barite
Filtrate control1.5 – 4.5PAC/CMC Regular
Calcium removal0.75 – 1.5 Ash Soda
AlkalinitypH 9.0 – 9.5Caustic Soda
Viscosity and Filtrate
control15 - 30Bentonite
FunctionConcentration Kg/mcMaterials
Low Solids PAC/CMC Muds: Main Additives
POLYMERS FLUIDS
POLYMERS FLUIDS
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57Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
9.0 – 9,5< 200
6 - 8
< 20005 - 83 - 65 - 88 - 101,44
9.0 – 9.5< 20010 – 12< 20003 - 52 - 44 - 64 - 61,08
pHHardnes
s (mg/L)
API
Filtrate
(cm3/30 min)
Chlorides
mg/L
Gels
10 sec/10min
(gr/100cm2)
Yield
Point
(gr/10
0 cm2)
Plastic
Viscosity
(cPs)
Density
(Kg/lt)
Typical Properties of Low-Solids PAC/CMC Muds
POLYMERS FLUIDS
POLYMERS FLUIDS
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58Agip KCO Well Area Operations
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To settle ions Ca++0,75 – 2,15 Ash Soda
Filtrate control0,75 – 1,5SPA
Solids encapsulation,
Borehole stability,
Viscosity control
2,85PHPA
Alkalinity ControlpH 9,0 – 9,5Soda /Caustic Potash
Filtrate and Viscosity
Control3 - 40Bentonite
FunctionConcentration Kg/ltMaterials
Principal Additives of Low Solids PHPA Muds
POLYMERS FLUIDS
Low Solids PHPA Muds (polyacrilamide partially hydrated)
POLYMERS FLUIDS
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59Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
6 – 85 – 84 - 66 – 108 - 101,44
10 - 123 – 52 – 45 – 74 – 61,08
API
Filtrate
(cm3
/30 min)
Gels
10 sec/10min
(gr/100cm2
)
Yield
Point
(gr/100 cm2
)
Plastic
Viscosity
(cPs)
Density
(Kg/lt)
Typical Properties of Low-Solids PHPA Muds
POLYMERS FLUIDS
POLYMERS FLUIDS
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60Agip KCO Well Area Operations
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Not very inhibiting.
Weighting difficulty
Contaminants sensible.
Carbonates contamination difficult to be treated
More corrosive than deflocculate system.
Filtrate control is expensiveIt doesn’t disperse solids (inhibited system).
They need higher dilutions compared to the
deflocculate system
Easily convertible in a deflocculated/dispersed
system
Solids increase is not tolerated.Easy maintenance
Low stabilit at temperatures.Good borehole cleaning (Transport Capacity)
Polymers absorption on clays is irreversiblePressure drop low values/ ECD
Limited useHigh ROP (m/hour) in hard formations
Disadvantages Advantages
Advantages/Disadvantages of Non-Dispersed Polymer Muds
POLYMERS FLUIDS
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61Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Control (Ca++) contamination
with bicarbonate a/o SAPP or
Citric Acid
Dilute with fresh water.
Increase PF
in order to limit
the Ca++ solubility.
Deflocculant could be
necessary or convert mud
into lime
Marsh viscosity, pH, PM, PF, gels,
filtrate increasingCement
Higher dilution use the
centrifuges
To improve solids control
Increases: solids %, PV, YP, gels,
MBT. Viscous bottom cushions
after round trip.
High viscosity at the flow Line.
High SolidContents
TreatmentIndicatorsContaminant
Contaminant Treating of Non-Dispersed Polymer Muds
POLYMERS FLUIDS
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62Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Treat for Ca++ with ash soda,
Bicarbonate a/o SAPP. Add
fresh water. Deflocculanttreatment can be required.
Increase:Ca++, YP, Gels, and filtrate
Decrease: pH, Pm, Pf.Gypsum/Anhydrite
Increase density (if the well
flows). Dilute with fresh water to
reduce chlorides. Treat with
deflocculant for PAC
contamination and for thefiltrate control. If necessary
transform in SS. mud
Well flowing.
Increases: Marsh viscosity, YP, Gels,
Filtrate.
Surface water separation.Decreases: pH, P
M, P
F.density.
Salt water/Salt
TreatmentIndicatorsContaminant
Contaminant Treating of Non-Dispersed Polymer Muds
POLYMERS FLUIDS
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63Agip KCO Well Area Operations
Drilling Supervisors Training Course Drilling Muds RPW2021A
Documentation of the
productive process from
supplier.
Sample and analyze. Pilot test
comparison with reliable
products
Treatment quantities increasing.
Type of packaging changed.
Poor results with standard
treatments
Low quality products
Add lime for the Pm and KOH
for the Pf. Keep the content of
clayey solids to the lowest
possible value.
Increases: MF, gels 10’. Rheology
difficult to be checked. Dercreases:
PM, pH.
Carbonates / CO2
(Not very
problematic)
TreatmentIndicatorsContaminant
Contaminant Treating of Non-Dispersed Polymer Muds