SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

2.4M Viking Swing

2 Bay Double Seat6040-104

6350x2475x1450

2 to Adult

1.45 Metres

Approx 27Kg

Approx 231Kg

6040-104Page 1 of 16

1 Read instructions thoroughly before commencing installation of unit.

2 Excavate foundations as shown in the foundation plan.

3 Assemble the swing as detailed in pages 3 to 7 using blocks as an installation aid.

4 To locate the swing in the foundation holes requires 3 men for 2 bay unit.

5 Check uprights are vertical and at correct angle, all top bars are horizontal and at correct height.

6 TIGHTEN THE M16 CROSS BAR/UPRIGHT FIXINGS TO THE CORRECT TORQUE SETTINGS,CENTRE PUNCH THREAD IN TWO PLACES TO DEFORM THREAD (SEE PAGE 8) AND FITNUTCAP TO FIXINGS.

7 Backfill foundations with approx 1.45m³ concrete (4 parts gravel/2 parts sand/1 part cement).

8 Allow concrete to set for 48 hours.

9 Attach chains to rotating swing bearings as shown.

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Solid steel components to EN 10087:1998Steel plate to EN 10025-2:2004Steel CHS to EN 10210 S355Welding to EN ISO 14341:2011Polyester powder paint to EN 13438:2005Standard fixings to BS 3692:2001 andBS 4190:2001

Non-standard fixings are anti-vandal andcorrosion resistantFlat rubber seats have an aluminium insertbonded to a synthetic rubber (EPDM)honeycomb constructionBearings are made from grade T100G Tufcot

6040-104

Page 2 of 16

FSL

FSL

FSL = Finished Surface Level

Foundation Detail(Care must be taken in abnormal conditions)

14

91

3025 3025325

6700

84

1

21

41

32

5

650

Foundation Detail - Loose fill(Care must be taken in abnormal conditions)

3025 3025

6700

325

32

51

65

3

10

03

23

03

650

65

06

50

Foundation

Centr

es

Foundation

Centr

es

300

40

0

57

5

Brick

Bark

Round off concrete

Concrete

Brick

Concrete

57

5

Detail AEnlarged View

6040-104

Page 3 of 16

A

End Leg and Top Cross Bar Assembly

Blocks used as aninstallation aid

for assembly

312

7

10

8

2

573.5

NOTEIt is important to check this dimension toensure the top bar is positioned correctly

End leg

Detail BEnlarged View

6040-104

Page 4 of 16

B

7

End Leg and Top Cross Bar Assembly

Blocks used as aninstallation aid

for assembly

3 12

8

2

9

Detail CEnlarged View

6040-104

Page 5 of 16

C

7

10

Intermediate Leg and Top Cross Bar Assembly

Blocks used as aninstallation aid

for assembly

8

2 11

573.5 573.5

NOTEIt is important to check these dimensions toensure the top bars are positioned correctly

Intermediate leg

Detail DEnlarged View

6040-104

Page 6 of 16

D

Intermediate Leg and Top Cross Bar Assembly

Blocks used as aninstallation aidfor assembly

2 11

9

7

8

Detail EEnlarged View

Detail FEnlarged View

6040-104

Page 7 of 16

E

F

End Leg and Top Cross Bar Assembly

Blocks used as aninstallation aidfor assembly

Blocks used as aninstallation aidfor assembly

7

10

9

7

3 12

312

8

8

6040-104

Page 8 of 16

Typical View

1. Torque settings to allupright/cross bar M16 fittings

Torque value for all M16 nutsand bolts = 205Nm

2. Centre punch thread in two placesas indicated by arrow 'X' on allM16 Bolts to deform threads

X

X

6

Swing Assembly

Detail GEnlarged View

R ( 1 : 35 )

6040-104

Page 9 of 16

G

R

553 I/S Ref

632 Ctr Ref

10

00

Re

f

Unders

ide

of

Cro

ssBar

Tube

Swing Assembly

30°

24

66

3025 3025148 148

14

38

FSL

FSL = Finished Surface Level

6346

24

00

573.5 573.5

6040-104

Page 10 of 16

3025

FSL

24

66

674 669 674

49

1m

mM

ax

530

mm

Min

35

0m

m

462

mm

Ma

x5

30

mm

Min

35

0m

m679 680 679

6040-104 - 2 Bay Double Swing (All flat seats)

6040-104FC - 2 Bay Double Swing (2 flat and 2 cradle seats)

6040-104C - 2 Bay Double Swing (All cradle seats)

148

FSL = Finished Surface Level

FSL

FSL

3025

6050 148

6346

24

00

622 645 645 622 622 645 645 622

6040-104

Page 11 of 16

Minimum Space and Separation

7910

6050930

68

00

5910

930

70 70

1000 1000

10

00

10

00

88

00

6040-104

Page 12 of 16

6010

Safety Surfacing

Wetpour

41.5 Sq. Metres 60mm Wetpour26 Linear Metres Wetpour Edging

345

0

69

00

3005

6040-104

Page 13 of 16

7000

7500

Safety Surfacing

Grass Mats(1500 x 1000mm)

33 off Total

3500

3750 3750

35

00

70

00

6040-104

Page 14 of 16

Safety Surfacing

Loose Fill

47.5 Sq metres of loose fill area28 Linear area of loose fill edging

6010

3005

39

50

79

00

6040-104

Page 15 of 16

Chain to top bar assembly detail

1 Pass the end of the chain thro' the key link to achieve the correct seat height, ensuring that2 links only are passed fully through

2 Fit the shackle through the top of the key link.

3 Fit the shackle to the rotating swing bearing, securing with the sellok pin

Top bar assembly details

1 Split bearing and slide over top bar, ensuring flange on bearing is towards the centre of thetop bar

2 Fit pin thro' bearing and top bar, ensuring no part of the pin sits proud of the bearing surface

3 Locate bush into the swing bearing casting

4 Locate bearing casting onto bearing, lubricating the bearing with a general lubricating grease

5 Secure bearing casting with retention ring

1.5

1.4 1.3

4

5

1.2 1.6

1.1

Parts List

DESCRIPTIONPART NUMBERQTYITEM

2 BAY TOP BAR ASSY4202-50621

2 BAY TOP BAR4202-50511.1

SWING BEARING3746-00641.2

SWING BEARING CASTING3712-17441.3

OILITE BUSH CT102511-01041.4

SPIROL RETENTION RING2441-00441.5

SELOC PIN M10 x 90mm2221-04441.6

2.4M Viking Swing Intermediate Leg4202-38022

2.4M Viking Swing End Leg4202-37943

SHACKLE ASSY4064-00784

KEY LINK3710-00185

M16 Nut Cap2613-017166

M16 Plain Washer2215-511167

M16 S/C SPRING WASHER2212-205168

M16 Binx Nut2191-02089

M16 x 130mm Hex HD. HT-10.92185-576810

Parts List (Bark Fix)

DESCRIPTIONPART NUMBERQTYITEM

2.4M Viking Swing Intermediate Leg - (For Bark)4202-382211

2.4M Viking Swing End Leg - (For Bark)4202-381412

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6040-104

Page 16 of 16

MC

12/01/15

6040-104 2 Bay Double - 5082-308 Flat seat with AL-C-S 4 off

6040-104C 2 Bay Double - 5082-318 Cradle seat with AL-C-S-C 4 off

6040-104FC 2 Bay Double - 5082-308 Flat seat with AL-C-S 2 off5082-318 Cradle seat with AL-C-S-C 2 off

For Bark Fix use items 11 and 12 instead of items 2 and 3

23/01/15

MC

0

1710

11/03/15

MC

1

Minor

10/04/15

MC

2

Minor Minor

3

MC

18/05/15

MC

4

14/10/15

Minor

51739AB

09/12/15

61739a

AB16/12/15

Minor

23/11/18

7

MC

Product: Date of Issue: 12/11/1015/01/2015

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-379

2 2 4202-380

3 4 5082-308

4 2 4202-505

5 8 3746-006

6 8 3712-174

7 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

Sheet 1 of 1

Fixing pack

DESPATCH LIST

6040-104 Viking - Two Bay Double Swing (2.4M)

Viking Swing Cross Bar W.A. (3.171m) *

Swing Bearing *

Swing Bearing Casting *

Viking Swing Intermediate Leg

Total No. of Items

Description

Order No:

Items marked * to be fitted before despatch

Viking Swing End Leg

Flat seat with AL-C-S

Product: Date of Issue: 12/11/1015/01/15

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

6040-104 Viking - Two Bay Double Swing (2.4M)

Seloc Pin 10 x 90 *

M16 Spring Washer

M16 Washer

Total No. of Items

Items marked * to be fitted before despatch

Product: Date of Issue: 12/11/1015/01/2015

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-379

2 2 4202-380

3 4 5082-318

4 2 4202-505

5 8 3746-006

6 8 3712-174

7 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

Order No:

Sheet 1 of 1

Fixing pack

DESPATCH LIST

6040-104C Viking - Two Bay Double Swing (2.4M)

Description

Swing Bearing *

Swing Bearing Casting *

Viking Swing End Leg

Cradle seat with AL-C-S-C

Viking Swing Intermediate Leg

Viking Swing Cross Bar W.A. (3.171m)*

Items marked * to be fitted before despatch

Total No. of Items

Product: Date of Issue: 12/11/1015/01/15

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

M16 Spring Washer

M16 Washer

Total No. of Items

Items marked * to be fitted before despatch

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

6040-104C Viking - Two Bay Double Swing (2.4M)

Seloc Pin 10 x 90 *

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description

Product: Date of Issue: 15/01/15

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-379

2 2 4202-380

3 2 5082-308

4 2 5082-318

5 2 4202-505

6 8 3746-006

7 8 3712-174

8 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

6040-104FC Viking - Two Bay Double Swing (2.4M)

Viking Swing End Leg

Flat seat with AL-C-S

Sheet 1 of 1

Swing Bearing Casting *

DESPATCH LIST

Items marked * to be fitted before despatch

Description

Total No. of Items

Fixing pack

Order No:

Cradle seat with AL-C-S-C

Viking Swing Intermediate Leg

Viking Swing Cross Bar W.A. (3.171m) *

Swing Bearing *

Product: Date of Issue: 12/11/1015/01/15

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

6040-104FC Viking - Two Bay Double Swing (2.4M)

Seloc Pin 10 x 90 *

M16 Spring Washer

M16 Washer

Total No. of Items

Items marked * to be fitted before despatch

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-381

2 2 4202-382

3 4 5082-308

4 2 4202-505

5 8 3746-006

6 8 3712-174

7 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

Sheet 1 of 1

Fixing pack

DESPATCH LIST

6040-904 Viking - Two Bay Double Swing (2.4M)

Swing Bearing *

Swing Bearing Casting *

Viking Swing Intermediate Leg (for Bark)

Total No. of Items

Description

Order No:

Items marked * to be fitted before despatch

Viking Swing End Leg (for Bark)

Flat seat with AL-C-S

Viking Swing Cross Bar W.A. (3.171m) *

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

M16 Nut Cap

Description

6040-904 Viking - Two Bay Double Swing (2.4M)

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Spring Washer

M16 Washer

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

Seloc Pin 10 x 90 *

Total No. of Items

Items marked * to be fitted before despatch

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-381

2 2 4202-382

3 4 5082-318

4 2 4202-505

5 8 3746-006

6 8 3712-174

7 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

Total No. of Items

Viking End Leg (for Bark)

Cradle seat with AL-C-S-C

Viking Swing Intermediate Leg (for Bark)

Viking Swing Cross Bar W.A. (3.171m)*

Items marked * to be fitted before despatch

Sheet 1 of 1

Fixing pack

DESPATCH LIST

6040-904C Viking - Two Bay Double Swing (2.4M)

Description

Swing Bearing *

Swing Bearing Casting *

Order No:

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 Seloc Pin 10 x 90 * 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

6040-904C Viking - Two Bay Double Swing (2.4M)

M16 Spring Washer

M16 Washer

Total No. of Items

Items marked * to be fitted before despatch

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 4 4202-381

2 2 4202-382

3 2 5082-308

4 2 5082-318

5 2 4202-505

6 8 3746-006

7 8 3712-174

8 1

Picked By: Checked By:

COMPILED REV 0 1 2 3BY: MC ECN No. 1710 Minor 1739 1739a

DATE 15/01/2015 20/03/2015 09/12/2015 16/12/2015

DATE: 15/01/15 SIGN MC MC AB AB

Order No:

Cradle seat with AL-C-S-C

Total No. of Items

Fixing pack

Viking Swing Intermediate Leg (for Bark)

Viking Swing Cross Bar W.A. (3.171m) *

Swing Bearing *

Flat seat with AL-C-S

Sheet 1 of 1

Swing Bearing Casting *

DESPATCH LIST

Items marked * to be fitted before despatch

Description

6040-904FC Viking - Two Bay Double Swing (2.4M)

Viking Swing End Leg (for Bark)

Product: Date of Issue: 15/01/15Bark Fix

Issue: A

Item Unit Qty Part No. Checked

1 8 Key link * 3710-001

2 8 Oilite Bush CT10 * 2511-010

3 8 Spirol Retention Ring * 2441-004

4 8 Seloc Pin 10 x 90 * 2221-044

5

6

7

8 8 Shackle assembly 4064-007

9 8 2185-576

10 8 2191-020

11 16 2613-017

12 16 2215-511

13 16 2212-205

Picked By: Checked By:

COMPILED REV 0 1 2

BY: MC ECN No. 1710 Minor Minor

DATE 15/01/15 11/03/15 20/03/15

DATE: 15/01/15 SIGN MC MC MC

M16 Spring Washer

M16 Washer

Total No. of Items

Items marked * to be fitted before despatch

Sheet 1 of 1

M16 Binx Nut

FIXINGS LIST

6040-904FC Viking - Two Bay Double Swing (2.4M)

Order No:

M16 x 130mm Hex Head HT-10.9

M16 Nut Cap

Description