6060-055 toni turtle...product: toni turtle code no. 6060-055 date of issue: 25-11-02 order no:...

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SPECIFICATION INSTALLATION INSTRUCTIONS Note Note PROD. CODE SIZE AGE RANGE F/ FALL HEIGHT HEAVIEST PART TOTAL WEIGHT SPRING MOBILES TONI TURTLE 6060-055 755x400x750 2-5 Years <600mm 20 kg 45 kg 6060-055 1 of 4 Panels: 19mm Thick HD Polyethylene, 100% Recycleable, Non-Toxic & complies with EN71 Standards. Seat: 19mm Thick HD Polyethylene, with Non-Slip textured rubber coating. Handles: 20mm Nominal Bore Tubing (medium) to BS1387. Steel Components: made from steel to BS 9070 Part 1 (1983). Metal Parts: Coated with low lead polyester paint to BS EN71 part 3 (1995). Fixings: Non standard to deter vandals & plated for corrosion resistance. 1: Read instructions thoroughly before commencing installation of unit. 2: Excavate foundations as shown on the foundation plan. 3: Position the Below Ground Fixing into the prepared hole. 4: Ensure that the Below Ground Fixing is plumb, square and at the correct height and orientation. 5: Backfill with 0.3 cubic m concrete. (4 parts gravel, 2 parts sand & 1 part cement) 6: Allow concrete to set for 48 hrs. 7: Once foundations have set attach the Spring to the Below Ground Fixing. 8: Attach the Mobile Body Assembly to the Spring. 9: Ensure that all fastenings are fully tightened. ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE Check Orientation Before Setting Below Ground Fixing In Concrete

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Page 1: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

SPRING MOBILES

TONI TURTLE6060-055

755x400x750

2-5 Years

<600mm

20 kg

45 kg

6060-0551 of 4

Panels: 19mm Thick HD Polyethylene, 100% Recycleable, Non-Toxic & complies with EN71 Standards.Seat: 19mm Thick HD Polyethylene, with Non-Slip textured rubber coating.Handles: 20mm Nominal Bore Tubing (medium) to BS1387.Steel Components: made from steel to BS 9070 Part 1 (1983).Metal Parts: Coated with low lead polyester paint to BS EN71 part 3 (1995).Fixings: Non standard to deter vandals & plated for corrosion resistance.

1: Read instructions thoroughly before commencing installation of unit.2: Excavate foundations as shown on the foundation plan.3: Position the Below Ground Fixing into the prepared hole.4: Ensure that the Below Ground Fixing is plumb, square and at the correct height

and orientation.5: Backfill with 0.3 cubic m concrete. (4 parts gravel, 2 parts sand & 1 part cement)6: Allow concrete to set for 48 hrs.7: Once foundations have set attach the Spring to the Below Ground Fixing.8: Attach the Mobile Body Assembly to the Spring.9: Ensure that all fastenings are fully tightened.

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

Check Orientation Before Setting Below Ground Fixing In Concrete

Page 2: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

660-055

2 of 4

FOUNDATION DETAILS

Ground Fixed Bark Fixed

SURFACING & FREE SPACE

x9 sq. m Continuous Surfacing 30mm thick.x9 33mm thick tiles.

FINISHED SURFACE

Care Must Be Taken In Abnormal Conditions

Bark fixed foundationsmust be rounded asshown.

BE SURE TO FIT BELOW GROUND FIXING IN CORRECT ORIENTATION

(HOLE PATTERN IN TOP OFBELOW GROUND FIXING)

DIRECTION MOBILE WILL POINT

3000

3000

750x750

425

30

(33)

425

100

325

750x750

R1500

R15

00

Page 3: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

6060-055

3 of 4

SPRING TO BELOW GROUND FIXING MOBILE BODY TO SPRING

CLAMPING PLATE SHOULD BE FED INTOMIDDLE OF SPRING AND ROTATEDINTO POSITION i.e. PLATE SHOULD BEAGAINST THE STOP ON THE SPRING.

EXPLODED VIEW FOR SPARES & MAINTENANCE

11 3

2

5

6

7

12 1915

14 18

1221

20

15

17

136

16

13

212216

13

4

24

5

23

16

1

25*

4

Note *:- Item 25 isn't required if using existing19mm seat panel.

Page 4: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6060-055

4 of 4

P kearney

04/11/02

Parts List

DESCRIPTIONPART NUMBERQTYITEM

Eibach Spring2900-02811

Spring Clamp Plate2900-02922

M10x35 Pent CSK - Use 2171-1852176-01933

Below Ground Fixing3200-39014

M10 Washer2215-50865

M10 Nyloc Nut2192-00676

M10 Protective Cap2613-01437

Turtle Panel L/H3755-04518

Turtle Panel R/H3755-04419

50x50x6 Angle Bracket3110-033210

Sit-In Mobile Seat3755-027111

Green Poeppelmann Cup2611-033_Cup812

Black Poepplemann Cup2611-031_Cup1913

Sit- In Mobile Handle3000-372314

Green Poepplemann Cap2611-033_Cap815

Black Poepplemann Cap2611-031_Cap1316

M10x40 Pentagon CSK2176-020417

M10 Tie Bar 372 Long3030-150318

M10 Binx Nut2191-010619

M8 x 45 Pent Button Head2176-155420

M8 Washer2215-507821

M8 Nyloc Nut2192-001422

M10 x 25 Hex Head Bolt2185-032323

Spring Rocker Spacer3000-516124

Wicksteed Washer2215-519425

0

1422

Pk

23/04/03

1

1467

Pk

29/03/04 16/08/06

SB

1514

2 3

Minor

TW

23/11/06 14/09/16

MC

Minor

4

Page 5: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

DESPATCH LIST Sheet 1 of 1

Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02

Order No: Issue: B

Item Unit Qty Description Part No. Checked

1 1 Turtle Top Assembly 5114-035

2 1 Eibach Spring 2900-028

3 2 Spring Clamping Plate 2900-029

4 1 Below Ground Fixing 3200-390

5 1 Stores Issue Pack

Total No. of Items

Picked By: Checked By:

COMPILED REV 0 1

BY:Paul Kearney ECN No. 1422 1467

DATE 25/11/02 29/03/04

DATE: 25-11-02 SIGN PK PK

Page 6: 6060-055 Toni Turtle...Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02 Order No: Issue: B Item Unit Qty Description Part No. Checked 1 1 Turtle Top Assembly 5114-035

FIXINGS LIST Sheet 1 of 1

Product: TONI TURTLE Code No. 6060-055 Date of Issue: 25-11-02

Order No: Issue: D

Item Unit Qty Description Part No. Checked

Bottom Spring Plate To Below Ground Fixing

1 3 M10 x 25 Hex Head Bolt 2185-032

2 3 M10 Washer 2215-508

3 1 Spring Rocker Spacer 3000-516

4 3 Black Popplemann Cup 2611-031

5 3 Black Popplemann Cap 2611-031

Top Spring Plate To Mobile Seat

6 3 M10 x 35 Countersink Hex Screw c/w Pin 2176-019

7 3 M10 Washer 2215-508

8 3 M10 Nyloc Nut 2192-006

9 3 M10 Nut Cover 2613-014

Misc

10 1 M10/M12 Pentagon Key 2372-008

11 1 M10 Allen Key (Drilled) 2372-022

Total No. of Items

Picked By: Checked By:

COMPILED REV 0 1 2 4

BY:Paul Kearney ECN No. 1422 1467 1514 minor

DATE 25/11/02 29/03/04 16/08/06 03/10/2008

DATE: 25-11-02 SIGN PK PK SB TE

3Minor

23/11/06TW