640-geor georgie porgie - wicksteed playgrounds · 7 2 2611-032_cap blue poepplemann cap 8 3...

Complied by

Date

ISSUEECNDATESIGN

CUSTOMER: FIXING:ORDER No:

DB

08/03/12

Standard Georgie Porgie Ground

0

1653

08/03/12

DB

1minor

14/05/12AB

2

167104/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12


01653

08/03/12

DB

R10

00

R1000

R125

0

R1250

R100

0

R1000

Playtime - Georgie Porgie12.5m² of 20mm wetpourwith 13.5m of edging

850

24

50

750

1875

1340

2650

3900

4050

1minor

14/05/12AB

2

167104/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12


4500

4500

1500

2250

0

165308/03/12

DB

Playtime - Georgie Porgie16 tiles 33mm thickwith 17m of edging

1minor

14/05/12AB

2

1671

04/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12


0

165308/03/12

DB

550

650

4500

450

0

Playtime - Georgie Porgie12 grass mats

850

1minor

14/05/12AB

2

167104/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12

Standard Georgie Porgie Bark

0

165308/03/12

DB

2350 1000 750

750

2800

600

60013502150

1200

16

00

13

50

1350

1950

4150

4100

Playtime - Georgie Porgie14m² of loose fill surfacingwith 14m edging

1minor

14/05/12AB

2

1671

04/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12


0

165308/03/12

DB

1125

300 300

815

400

475

200

300

600

Playtime - Georgie PorgieAll foundations are 300 x 300unless otherwise stated

All foundations are 375 deep

1minor

14/05/12AB

2

1671

04/12/12

DB

Complied by

Date

ISSUEECNDATESIGN


DB

08/03/12


0

165308/03/12

DB

Elf's Slide

Stellar Low Spiral Riser

Small Hickory Dickory/SteeringWheel Panel

Low Twinkle RampMystical Sq. Tower

1minor

14/05/12AB

5400-009

5400-009 5400-006

5400-009

2

167104/12/12

DB

SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Active PlaytimeSmall hickory/steering panel

6400-109

75 x 495 x 848

Up to 8 years old

N/A

Approx 7.2 kg

Approx 8.1 kg

6400-109Page 1 of 3

19 and 12.5mm thick HD polyethylene 100% recyclablenon-toxic and complies with EN71Standard fixings are plated and made to eitherBS 3692 or BS 4190Non-standard fixings are anti-vandal andcorrosion resistant

1 Read instructions thoroughly before commencing installation of unit

2 Fit clamps to tower

3 Position panel on tower and fix to tower and clamps, ensuring thereis no unnecessary strain on the clamps. Clamps not supplied withaccessory but with unit

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

6400-109

Page 2 of 3

12

9

71165

1

8

8

3

2

10 14

8

415

13

13

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6400-109

Page 3 of 3

AB

05/09/11

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

SMALL HICKORY/STEERING PANEL3755-44411

MINUTE HAND3755-44012

HOUR HAND3755-43913

STEERING WHEEL3755-22114

FIXING WASHER2900-04125

Blue Poeppelmann Cup2611-032_Cup26

Blue Poepplemann Cap2611-032_Cap27

M8 Fibre Washer2571-01138

FIXING SPACER2472-00329

M8 Washer2215-507110

M10 x 45 Hex Head Bolt2185-037211

M10 Safety Fastener2177-002212


M8 x 45 Pent Button Head2176-155114


01645AB

5/9/11

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Mystical World

Low Twinkle Ramp6400-116

645 x 720 x 575

Up to 8 years old

>600mm

Approx 11.25 kg

Approx 19.4 kg

6400-116Page 1 of 3

Steel nominal bore tube (medium) to BS 1387Solid steel to BS 970 Pt 1Welds are from copper-free wire to BS EN 440Low lead polyester powder paint to BS 71 Pt3

19mm thick HD polyethylene 100% recyclablenon-toxic and complies with EN71Standard fixings are plated and made to eitherBS 3692 or BS 4190Non-standard fixings are anti-vandal andcorrosion resistant

1 Read instructions thoroughly before commencing installation of unit

2 Excavate foundations as shown in the foundation plan

3 Position the unit on a brick in the excavated hole, ensuring it is plumb, square,at the correct height, distance and orientation

4 Backfill foundations with 0.032 cubic m of concrete (4 parts gravel/2 parts sand/1 part cement)

5 Allow concrete to set for 48 hour before first use

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

6400-116

Page 2 of 3

Foundation detailsCare must be taken in abnormal conditions

Bark

12 13 14Brick

Round offconcrete

67

540

0

30

0

8157

15

300 square3

75

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6400-116

Page 3 of 3

AB

05/09/11

PARTS LIST


HAND/FOOTHOLD80144-0331

WELDED FRAME4201-26212

CLIMBING PANEL3755-40813

Yellow Poepplemann Cup2611-029_Cup44

Yellow Poepplemann Cap2611-029_Cap45

FIXING SPACER2472-00346

M10 Washer2215-50847


M10 x 30 LG HEX HD SCREW2175-11649



FOR BARK FIX ADD


Z-SHAPED BELOW GROUND FIXING5071-028212


M10 Nut2193-006214

6

11

4

7

9

5

1

3

10

8

2

01645AB

5/9/11

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Mystical World

Elf's Slide6400-125

3 to 8 years old

6400-125

Page 2 of 5

Foundation Details(Care must be taken in abnormal conditions)

40

0

675

300

FSL

Round off concrete

Bricks

Bark

18

16 17

300

600

1121

Brick

375

6400-125

Page 3 of 5

Slide start panel is recessed totake slide side panels.

Side panels must sit backfully into start panel recess

NOTE: There should be no gapsbetween panels or between slidechute and panels. All panels & slidechute should fit fully into recesses.No gaps must remain afterinstallation!

PANEL FIXING

Detail A6400-125

Page 4 of 5

A

10

20

201510

1

4

10

20

201510

1

3

4

1510 2

13

15

10

20

201014

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6400-125

Page 5 of 5

AB

3/11/06

For Bark Fix Add:DESCRIPTIONPART NUMBEQTYITEM


M10 Nut2193-006217


Parts ListDESCRIPTIONPART NUMBEQTYITEM

LOW WELDED CHUTE4201-26911

SLIDE GROUND FIXING4201-21122

LH CHUTE PANEL3755-63013

RH CHUTE PANEL3755-62914

SLIDE START PANEL3755-58915

FIXING BRACKET (RED)2900-05746


Yellow Poepplemann Cup2611-029_Cup28

Yellow Poepplemann Cap2611-029_Cap29

M8 Washer2215-5072010

M10 x 45 Hex Head Bolt2185-037211





0

1645

DB

31/10/11

1

Minor

DB

13/12/11

2

1658

DB

10/05/12

3

Minor

DB

03/09/12

4

1671

DB

26/11/12

MC

19/08/15

5

Minor

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Mystical WorldMystical Square Tower

6400-046

643 x 643 x 1772

3 to 8 years old

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6400-046

Page 2 of 2

AB

14/02/08

FOR BARK FIX ADD

DESCRIPTIONPART NoQTYITEM

Z-SHAPED BELOW

GROUND FIXING

5071-02882

M10 x 30 LG HEX HD

SCREW

2175-11683

M10 Nut2193-00684

SQUARE TOWER

LEG

3000-50915

MOUNTING PLATE3293-04116

DESCRIPTIONPART NoQTYITEM

SQUARE TOWER

LEG ASSY

4201-26011

Finished Surface Level

67

540

0

Round off concrete

Bark

30

0

3 42 Brick

01548AB

14/02/08

400

600

300 Square1

37

55

75

Brick

1minor

TE09/07/10

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Mystical WorldStellar Low Spiral Riser

6400-049

723 x 803 x 1407

3 to 8 years old

Detail ASectioned View

6400-049

Page 2 of 3

A

Foundation Detail(Care must be taken in abnormal conditions)

475

300

300

SQ

Fou

ndation

(45~)

Finished Surface Level

6

7 8

400

675

300

Bark

Brick

Round off concreteBrick

375

M10 x 45 Pent Button HeadScrew and Washer

REV

ECN

SIG.

DATE:

COMPILED

DATE:

6400-049

Page 3 of 3

AB

15/02/08

PARTS LIST


WELDED ASSEMBLY4201-25711

ACCESS STEP3755-16332

M8 x 25 LG PENT C'SK SCREW2176-22793


M10 Washer2215-50815

FOR BARK FIX ADD




M10 Nut2193-00628

3

2

1

01548AB

15/02/08

1minor

TE09/07/10

4

5

2minorMC

08/06/12

3

minor

DB

10/01/13

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Mystical World

Accessory Clamps5400-001 to -010

N/A

N/A

Mystical ClampsPage 1 of 12

Clamp parts are made from ??

Standard fixings are plated and made to one of the followingstandards BS 3692 (1967) BS 4190 (1967)

1 Read instructions thoroughly before fitting clamp

2 Fit clamp assemblies together as shown

3 Ensure gaskets are fitted.This reduces gap between clamp parts

4 Ensure logos on fixing caps are correctly orientated (i.e. vertically) and onclamp caps is aligned with accessory

5 Ensure bolts are tight ( ?? Nm torque)

5400-001Accessory Clamp

PARTS LIST


CLAMP CAP3730-10911

FIXING CAP3730-10722

GASKET3730-10643

MIDDLE CLAMP3730-10214

END CLAMP3730-10125

M10 Washer2215-50826

M10 Binx Nut2191-01017

M10x140 Hex Head Bolt2185-04918

Mystical Clamps 5400-001

Page 2 of 12

Accessory position

Tower position

18

2

3

4

3

5

5

7

2

Ensure gaskets are fitted

Ensure logos on caps arecorrectly orientated

6

6

5400-002Square Panel Clamp


Page 3 of 12

PARTS LIST


FIXING CUP3730-10821


GASKET3730-10623

FLAT CLAMP3730-10314

END CLAMP3730-10115

M10 Washer2215-50846

M10 Binx Nut2191-01027

M10 x 65 Hex Head Bolt2185-04118


28

4

3

5

7

2 7

1

9

Tower position

Panelposition



Fit clamp to tower beforefitting panel

6

6

6

6

5400-003Square Panel/Accessory Clamp


Page 4 of 12

PARTS LIST


CLAMP CAP3730-10911



GASKET3730-10644



END CLAMP3730-10117

M10 Washer2215-50848

M10 Binx Nut2191-01029


M10 x 55 Hex Head Bolt2185-039111

3 9

2

11

1

39

7

46

4

5

10

Panel position

Tower position

Accessory positionEnsure gaskets are fitted



8

8

8

8

5400-00490° Panel/Panel Clamp


Page 5 of 12

PARTS LIST


HEX FIXING CAP3730-11011



GASKET3730-10624

VERTICAL CLAMP3730-10415


M10 Washer2215-50857

M10 Binx Nut2191-01038


M10 x 55 Hex Head Bolt2185-039110

M10 x 50 Hex Head Bolt2185-038111

Panel position

Panel position

Tower position

3

10

2

6

2

83

1

9

11

2

2

83

5

4

8

3




7

7

7

7

7

5400-00560° Panel/Panel Clamp


Page 6 of 12

PARTS LIST




GASKET3730-10623

ANGLE CLAMP3730-10514


M10 Washer2215-50866

M10 Binx Nut2191-01037



Panel position

Panel position

Tower position

2 7 1

4

1 9 2

2

8

2

9

1

5

1

72

7

3




6

6

6

6

6

6

5400-006Inline Panel/Accessory Clamp


Page 7 of 12

PARTS LIST



CLAMP CAP3730-10912



GASKET3730-10645



END CLAMP3730-10118

M10 Washer2215-50839

M10 Binx Nut2191-010210


M10 x 50 Hex Head Bolt2185-038112

Panelposition

Accessoryposition

Tower position

1 11 3 10 4

3

412

6

5 2

8

10 4

5

7




9

9

9

5400-007Inline Double Accessory Clamp


Page 8 of 12

PARTS LIST


CLAMP CAP3730-10921


GASKET3730-10663


END CLAMP3730-10125

M10 Washer2215-50836

M10 Binx Nut2191-01017

M10 x 220 Hex Head Bolt2185-05518

Towerposition

Accessory position

Accessoryposition

2

7

5

1

3

4

3

43

5

1

6

8

2



6

6

5400-00860° Panel Clamp


Page 9 of 12

PARTS LIST




GASKET3730-10623


END CLAMP3730-10115

M10 Washer2215-50846

M10 Binx Nut2191-01027



Panel position

Tower position

291

2

8

4

172

3

2

7

5




6

6

6

6

5400-00990° Panel Clamp


Page 10 of 12

PARTS LIST





GASKET3730-10624


END CLAMP3730-10116

M10 Washer2215-50837

M10 Binx Nut2191-01028


M10 x 50 Hex Head Bolt2185-038110

Panel position

Tower position

3

10

2

1 9 2

8

3

5

4

6

8

3Ensure gaskets are fitted



7

7

7

5400-01060° Panel/Accessory Clamp


Page 11 of 12

PARTS LIST


CLAMP CAP3730-10911



GASKET3730-10644



END CLAMP3730-10117

M10 Washer2215-50848

M10 Binx Nut2191-01029


M10 x 55 Hex Head Bolt2185-039111

Panel position

Tower position

Accessoryposition

3

9 4

7

1

6

4

5

10

3

311

2

3 9 2




8

8

8

8

END CLAMP3730-101


FLAT CLAMP3730-103


ANGLE CLAMP3730-105

GASKET3730-106

FIXING CAP3730-107

FIXING CUP3730-108

CLAMP CAP3730-109


REV

ECN

SIG.

DATE:

COMPILED

DATE:

Mystical World Clamps

Page 12 of 12

AB

30/07/08

0

1548

AB

30/07/08

Product: Date of Issue: 08/03/12

Issue: A

Item Unit Qty Part No. Checked

1 1 Sq. Tower Leg Assy 4201-260

2 1 4201-262

3 1 3755-408

4 3 80144-03

5 1 4201-257

6 3 3755-163

7 1 4201-269

8 1 3755-630

9 1 3755-629

10 1 3755-589

11 2 4201-211

12 1 3755-444

13 1 3755-439

14 1 3755-440

15 1 3755-221

16 1

Picked By: Checked By:

COMPILED REV 0 1 2

BY: DB ECN No. 1653 1658 1671

DATE 08/03/2012 14/05/2012 04/01/2013

DATE: 08/03/12 SIGN DB DB DB

Small Hickory/Steering Panel

Fixing Pack

Order No:

Welded Frame (Twinkle Low Ramp)

Aluminium Hand/Foot Hold *

RH Chute Panel *

640-GEOR

Hour Hand *

Minute Hand *

Description

Slide Start Panel

Total No. of Items

Steering Wheel *

Items marked * to be fitted prior to despatch

Playtime - Georgie Porgie

Sheet 1 of 1

Slide Ground Fixing

LH Chute Panel *

DESPATCH LIST

Welded Assembly (Stellar Low Spiral Riser)

Access Step *

Low Welded Chute (Elf's Slide)

Climbing Panel *


Issue: A


1 3 2177-002

2 4 2472-003

3 4 2215-508

4 4 2175-116

5 4 2900-041

6 2 2176-129

7 9 2176-227

8 1 2176-128

9 1 2215-508

10 3 M8 Fibre Washer * 2571-011

11 2 M8 Safety Fastener * 2177-001

12 1 M8 Washer * 2215-507

13 1 M8 x 45 Pent Button Head * 2176-155


15 2 Fixing Spacer 2472-003

16 2 Fixing Washer 2900-041

17 2 M10 Safety Fastener 2177-002

18 2 M10 x 45 Hex Head Bolt 2185-040


COMPILED REV 0 1 2

BY: DB ECN No. 1653 1671 Minor

DATE 08/03/2012 04/01/2013 26/05/2015


Order No:

Low Twinkle Ramp

Fixing Washer *

M10 x 50 Pent Button Head

Fixing Spacer *

Description

640-GEOR

Sheet 1 of 2

M10 x 45mm Pent Button HD Screw

FIXINGS LIST

M10 x 30 Lg Hex HD Screw *

M10 Washer *


M8 x 25 Lg Pent C'sk Screw *

M10 Washer


M10 Safety Fastener *

Small Hickory Dickory/Steering Wheel

Total No. of Items

Items marked * to be fitted before despatch


Issue: A


19 2 2611-032_Cup

20 2 2611-032_Cap

21 4 2900-057

22 2 2900-041

23 2 2611-029

24 2 Yellow Poepplemann cap 2611-029

25 22 M8 washer (8 off *) 2215-507

26 2 M10 x 45 hex head bolt 2185-037

27 2 M10 safety fastener 2177-002

28 22 M8 safety fastener (8 off *) 2177-001

29 4 M8 x 45 pent button head screw 2176-155


31 16 M8 x 16 pent button head screw (8 off *) 2176-151

32 1 Inline Panel/Accessory Clamp 5400-006

33 3 90° Panel Clamp 5400-009

34 4 Insert Plug 2611-017

35 2 M8 pent key 2372-003

36 2 M10 pent key 2372-008


COMPILED REV 0 1 2


DATE 08/03/2012 04/01/2013 26/05/2015


Fixing bracket

FIXINGS LIST Sheet 2 of 2


Order No: 640-GEOR

Description

Fixing washer

Yellow Poepplemann cup


Total No. of Items

Small Hickory Dickory/Steering Wheel (Cont)

Blue Poeppelmann Cup

Blue Poeppelmann Cap

Elf's Slide


Issue: A


1 1 Sq. Tower Leg Assy 4201-260

2 1 4201-262

3 1 3755-408

4 3 80144-03

5 1 4201-257

6 3 3755-163

7 1 4201-269

8 1 3755-630

9 1 3755-629

10 1 3755-589

11 2 4201-211

12 1 3755-444

13 1 3755-439

14 1 3755-440

15 1 3755-221

16 16 5071-028

17 1


COMPILED REV 0 1 2

BY: DB ECN No. 1653 1658 1671

DATE 08/03/2012 14/05/2012 21/01/2013


Playtime - Georgie Porgie - Bark Fix

Sheet 1 of 1

Slide Ground Fixing

LH Chute Panel *

DESPATCH LIST

Welded Assembly (Stellar Low Spiral Riser)

Access Step *

Low Welded Chute (Elf's Slide)

Climbing Panel *

Description

Slide Start Panel

Total No. of Items

Steering Wheel *

Fixing Pack

Items marked * to be fitted prior to despatch

Z-Shaped BGF

Order No:

Welded Frame (Twinkle Low Ramp)

Aluminium Hand/Foot Hold *

RH Chute Panel *

640-GEORBF

Hour Hand *

Minute Hand *

Small Hickory/Steering Panel


Issue: A


1 3 2177-002

2 4 2472-003

3 4 2215-508

4 4 2175-116

5 4 2900-041

6 2 2176-129

7 9 2176-227

8 1 2176-128

9 1 2215-508

10 3 2571-011

11 2 M8 Safety Fastener * 2177-001

12 1 M8 Washer * 2215-507



15 2 Fixing Spacer 2472-003

16 2 Fixing Washer 2900-041

17 2 M10 Safety Fastener 2177-002

18 2 M10 x 45 Hex Head Bolt 2185-040


COMPILED REV 0 1 2


DATE 08/03/2012 21/01/2013 26/05/2015


Total No. of Items


M10 Washer


M10 Safety Fastener *

M8 Fibre Washer *

Small Hickory Dickory/Steering Wheel

Sheet 1 of 2

M10 x 45mm Pent Button HD Screw

FIXINGS LIST

M10 x 30 Lg Hex HD Screw *

M10 Washer *


M8 x 25 Lg Pent C'sk Screw *

Order No:

Low Twinkle Ramp

Fixing Washer *

M10 x 50 Pent Button Head

Fixing Spacer *

Description

640-GEORBF


Issue: A


19 2 2611-032_Cup

20 2 2611-032_Cap

21 4 2900-057

22 2 2900-041

23 2 2611-029

24 2 Yellow Poepplemann cap 2611-029

25 22 M8 washer (8 off *) 2215-507

26 2 M10 x 45 hex head bolt 2185-037

27 2 M10 safety fastener 2177-002

28 22 M8 safety fastener (8 off *) 2177-001



31 16 M8 x 16 pent button head screw (8 off *) 2176-151

32 1 Inline Panel/Accessory Clamp 5400-006

33 3 90° Panel Clamp 5400-009

34 4 Insert Plug 2611-017

35 2 M8 pent key 2372-003

36 2 M10 pent key 2372-008

37 16 M10 x 30 Lg Hex Head 2175-116

38 16 M10 Nut 2193-006


COMPILED REV 0 1 2


DATE 08/03/2012 21/01/2013 26/05/2015


Fixing washer

Yellow Poepplemann cup


Total No. of Items

Small Hickory Dickory/Steering Wheel (Cont)

Blue Poeppelmann Cup

Blue Poeppelmann Cap

Elf's Slide

Fixing bracket

FIXINGS LIST Sheet 2 of 2


Order No: 640-GEORBF

Description

640-geor georgie porgie - wicksteed playgrounds · 7 2 2611-032_cap blue poepplemann cap 8 3...

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