Henkel AG & Co. KGaAHenkelstr. 6740589 DüsseldorfGermanysprayable.acoustics@henkel.comwww.henkel.com ® designates a trademark of Henkel AG & Co. KGaA or its affiliates, registered in Germany and elsewhere © Henkel AG & Co. KGaA, 2008 11

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Terophon®

Henkel Value Package Sprayable Acoustic Solutions

The Henkel Value Package4 good reasons for your success

4 good reasons for your successWith the wide portfolio of products and system solutions Henkel is an important partner for engineering, production and maintenance of passenger cars. The focus of our employees is the need of our customers. The target of our extensive consultation is not only the choice of the right adhesive, sealing or coating, but also the optimization of your complete process regarding quality and productivity.

Via the Henkel 4 more Value Package we have restructured these benefits and further extended them for you.

The target: offer you a comprehensive and optimally coordinated system of products and services. An integral, value-adding result can be achieved by means of the coordinated interplay of the areas product, process, service and design – Henkel makes the world go round.

Advantages of Terophon® at a glance:Innovative solution for improvement of acoustics in passenger car bodies•

Extrudable or sprayable coating bulks, based on reactive rubber•

Replacement of magnetic and non magnetic bitumen melt sheets•

Significant contribution to increase the comfort of passengers and reduce weight•

Fulfills the requirement for body noise reduction under the German and European •

standards DIN EN 10083 and DIN EN 10140

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Innovative products ensure quality and efficiencyHenkel provides highly effective acoustic solutions

Terophon® in Body in White

Terophon® in Paint Shop

Terophon® in Trim Shop

Your advantages

Products based on reactive rubber with excellent oil-absorbtion•

Products with very good adhesion to all customer-specific substrates and surfaces•

Products with outstanding wash-off resistance•

Final curing in e-coat oven•

Coatings to be used in paint shop based on reactive rubber, PVC-Plastisols or aqueous •

acrylic dispersionsAll products are specifically adapted to a wide range of spray applications, such as •

flatstream or electro-swirlExcellent appearance and high quality at application temperatures starting at 35 °C•

All products are specially formulated for application on roof or hang-on-parts without •

read-trough or panel marksVery high sag-resistance allows the use at vertical surfaces and overhead applications •

without dripping, stringing and saggingFinal curing in paint and clearcoat oven•

Specially formulated products do not require thermal curing•

Air-drying products can be integrated as a repair solution or for small series•

Acoustic improvement begins in the Body in White

Spray applications with Terophon®

Spray application over large areas

Whether for Body in White, Paint Shop or Trim Shop – Terophon® technology is your acoustic ideal solution! Weight savings of up to 25 % can be achieved compared to standard bitumen melt sheet solution.

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Optimize processes and reduce complexitySpecially tailored Henkel solutions for your applications

Terophon® – Physical and mechanical characteristics

Terophon® – Delivery and storage

Terophon® – Processing and application

Terophon• ® coatings are supplied in the series production of European automotive manufacturers. They fulfill all physical and mechanical requirementsCold adhesion / cold flexibility (ball-drop test – 40 °C)•

Resistant to age under VDA and DIN standards•

Total CKD suitability for up to 14 days of open time•

Can be over painted•

No hazard labeling required•

Low emissions under VDA standards, solids content > 99 %•

Available in the standard packaging sizes (barrel, 1000 l container, 20 m³ -tanker)•

Only minimal space required; tight and efficient storage•

Reduces complexity and logistics expenses•

Terophon• ® coatings can be processed in standard application systems. It is possible to reuse existing PVC processing facilities.Neither corrosion-resistant materials nor wear-resistant components are required for the •

systems usedThe application takes place without overspray using flatstream technology in strip •

widths of up to 120 mmFully automated process with excellent reproducible precision and repeatability•

Reduced dirt in Paint shop and hence an increased “first run” rate•

Significantly increased degree of automation•

Precise coating in series production

Storage in barrels at a customer’s plant

Fully automated application

Your advantagesThe Terophon® coatings make a significant contribution to optimizing processes at customers’ plants. They ensure constant high product quality, reduce rejection rates and increase productivity.

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Better performance through individual consultingHenkel provides an extensive service package upon request

Consulting

Engineering services

Trainings and seminars

Joint analysis of your existing production process•

Individual support, from the planning stage to the start of production•

Assistance in prototype development, set-up and testing•

Performance of line audits with a final detailed report•

Chemical and technical consulting regarding applied raw materials (REACH)•

Creation of process FMEA to optimize your line layout•

Performance of supplementary tests and release examinations under DIN and VDA •

standardsSet-up of prototype vehicles and subsequent tear-down analysis with expert report•

Chemical analysis of your process materials•

Individual technical support in starting your facilities•

Employee training for a correct handling of coating bulks•

Training courses on the latest technologies and trends•

Technical training under series production conditions•

Extensive range of seminars•

Tailored training courses at the Henkel Technology Center in Heidelberg•

Individual, intensive consulting

Acoustic noise measurement dummy for study evaluation

Employees being trained

Your advantagesFrom one professional to another – the Henkel team supports you, whether on site or at the Henkel Technology Center in Heidelberg.

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New designs call for competent partnersDeveloping innovations together right from the start

Focus on acoustic efficiency

Focus on feasibility under real conditions

Modern acoustic concepts require the validation of the entire vehicle•

Concept studies in our acoustics laboratory are implemented in coordination with the •

specialist departments of our customersThe result is a spraying and coating plan that can be used under process conditions•

A weight reduction > 20 % can be realized compared to a conventional bitumen melt •

sheet solution, while achieving at least the same acoustic performance or even betterFor new lines, we support you in the optimal planning of the entire plant, including line •

layout and processes

Our experienced specialists support you during the process implementation of Terophon• ® coatingsThe Henkel-Value-Calculator• ® assists you with your cost/benefit analysisYour advantage: long-term contacts with renowned plant manufacturers ensure fast, •

competent project realizationFlexibility for changes of model by simple adaptation of the application•

Acoustic analysis and optimization

Henkel specialists with many years of experience

Your advantagesWe make our knowledge available and together with you we develop new ideas for increasing acoustic efficiency in vehicles, for reducing the weight of the vehicle, or for reducing production costs by the use of Terophon®.

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Henkel Value Package for acoustic solutionsDid we arouse your interest?

You can now compile your own individual package of products and services – to fit your exact requirements.

Our specialists will be happy to visit your company and help you work out the combination that is ideal for your production requirements.

HenkelYour partner worldwide

Industrial adhesives and sealantsThe business area adhesives, sealants and surface treatment supports industries from the sectors of transport, electronics, aerospace, metal, packaging, durable economic goods, customer goods as well as maintenance and repair. Henkel has more than 50.000 employees worldwide. People in 125 countries around the world trust in brands and technologies from Henkel.

Henkel offers the world’s most extensive portfolio of adhesives and sealants for industrial applications. Each business unit can draw on all of the adhesives technologies available throughout the company. All customers, no matter what their sector, therefore benefit from Henkel’s comprehensive expertise and from its vast research facilities.

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