7 reason why lean failed you

11
7 REASONS WHY LEAN FAILED YOU AUTHORED BY: LISA MACHOS

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Page 1: 7 Reason Why LEAN Failed You

7 REASONS WHY LEAN FAILED YOUAUTHORED BY: LISA MACHOS

Page 2: 7 Reason Why LEAN Failed You

IF LEAN WERE ALL THAT…LEAN implementations provide great benefits:

• Creates Efficiency• Provides Cost Savings

• Promotes Employee Morale• Greater ROI on Internal Operational Projects• Provides Pathways for Innovative Solutions

But… If LEAN were all that, why aren’t there higher adoption rates?

Why Does LEAN have such high failure rates?

Page 3: 7 Reason Why LEAN Failed You

‘LEAN’ FAILURE RATES

Page 4: 7 Reason Why LEAN Failed You

#1: ‘LEAN’ CONFUSION • Vague Understanding of What LEAN Is & Isn’t

• Mixing Methodologies and Tools

• People Bill Themselves Out as Experts…

Page 5: 7 Reason Why LEAN Failed You

#2: ‘LEAN’ EXPECTATIONS • LEAN Expectations Tend to Be Unrealistic

Expectations

• LEAN Implementation Plans Are Just the Plans, Not the Total Implementation

• Reaping the Rewards of a Successful LEAN Implementation Can Take At Least 12-18 Months

Page 6: 7 Reason Why LEAN Failed You

#3: FOLLOW THROUGH • Without Consistent Follow Through, Efforts Will

Fail

• LEAN Implementation Requires a Culture Change

• Simple, Fast LEAN Will Never Work

Page 7: 7 Reason Why LEAN Failed You

#4: PARTIAL IMPLEMENTATIONS

• Trying LEAN on For Size Will Not Work

• LEAN Works Best By Full Integration

Page 8: 7 Reason Why LEAN Failed You

#5: BUY-IN• A LEAN Implementation Must Have Buy-In At

All Levels and With All Participants

• No Persons, Department Should Ever Be Considered Exempt

Page 9: 7 Reason Why LEAN Failed You

#6: BAD/ WRONG METRICS• Metrics and Key Performance Indicators (KPIs) Must

Measure the Outputs Correctly to Provide Accurate Information

• Sometimes, Most Times, Metrics and KPIs Require a Observation and Adjustment Period to Ensure Accuracy

• Processes Should Always Endeavor to Capture Metrics Automatically

Page 10: 7 Reason Why LEAN Failed You

#7: VARIATION

• Hiring LEAN Will Not Necessarily Get You LEAN

• Amateurs Are Not Experts

Page 11: 7 Reason Why LEAN Failed You

FOLLOW METo Read the Associated Blog for this SlideShare, Please Visit:

http://www.lisamachos.com/#!7-Reasons-Why-LEAN-Failed-You/cxlt/5789a15d0cf2e258337c8587

Or Visit my LinkedIn Page: https://www.linkedin.com/in/lisamachos