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Market focus: LEDs semiconductorTODAY Compounds&AdvancedSilicon • Vol. 13 • Issue 7 • September 2018 www.semiconductor-today.com 70 M icro-LED technologies are improving rapidly and new technology paths are emerging at a rapid pace, notes market research and strat- egy consulting firm Yole Développement in its report ‘MicroLED Displays 2018’. The challenge is now focused on cost reduction. What is the feasibility of each solu- tion? Can micro-LED TV or smartphone display manu- facturing costs be compatible with these applications? Which cost reduction paths are the most realistic? “Technology advancements pave the way for various cost-reduction paths toward volume manufacturing, but none are straightforward,” comments senior market & technology analyst Dr Eric Virey. Dozens of technologies are being developed for micro-LED assembly and pixel structures. The cost and complexity range can be staggering. However, there are some fundamentals that anchor all those processes. Alignment dominates assembly cycle times, die size cannot get infinitely small, epitaxy cost has already been through more than 20 years on the cost reduction curve. Cost analysis therefore allows companies to narrow the process parameters down to Micro-LED display technology: cost-reduction path for 75-inch 8K TV with 99.99% (4N) yield. Technology solutions should start converging by the end of 2019, reckons Yole Développement . Technology advances paving way for micro-LED cost reduction in high-volume applications

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Page 1: 70 Market focus: LEDs Technology advances paving way for … · 2018-09-30 · To succeed, micro-LEDs must count on some level of price elasticity, says Yole. They must deliver perform-ance

Market focus: LEDs

semiconductorTODAY Compounds&AdvancedSilicon • Vol. 13 • Issue 7 • September 2018 www.semiconductor-today.com

70

Micro-LED technologies are improving rapidlyand new technology paths are emerging at arapid pace, notes market research and strat-

egy consulting firm Yole Développement in its report‘MicroLED Displays 2018’. The challenge is now focusedon cost reduction. What is the feasibility of each solu-tion? Can micro-LED TV or smartphone display manu-facturing costs be compatible with these applications?Which cost reduction paths are the most realistic? “Technology advancements pave the way for various

cost-reduction paths toward volume manufacturing,

but none are straightforward,” comments senior market& technology analyst Dr Eric Virey. Dozens of technologies are being developed for

micro-LED assembly and pixel structures. The cost andcomplexity range can be staggering. However, thereare some fundamentals that anchor all thoseprocesses. Alignment dominates assembly cycle times,die size cannot get infinitely small, epitaxy cost hasalready been through more than 20 years on the cost reduction curve. Cost analysis therefore allowscompanies to narrow the process parameters down to

Micro-LED display technology: cost-reduction path for 75-inch 8K TV with 99.99% (4N) yield.

Technology solutions should start converging by the end of 2019, reckons Yole Développement.

Technology advances pavingway for micro-LED costreduction in high-volumeapplications

Page 2: 70 Market focus: LEDs Technology advances paving way for … · 2018-09-30 · To succeed, micro-LEDs must count on some level of price elasticity, says Yole. They must deliver perform-ance

economically realistic windows and identify efficientcost-reduction strategies. “Micro-LED companies must understand the cost tar-

gets for each application and work backward, makingprocess choices and developing each step so it fits thecost envelope,” asserts Virey. “Processes that cannotdeliver the right economics will disappear. If none candeliver the right economics, the opportunity will nevermaterialize,” he adds. “MicroLED is entering the valleyof death between technology development and indus-trialization and commercialization.” Technology solutionsshould start converging by the end of 2019, it is reck-oned. As the technology improves, there are credible

cost-reduction paths for micro-LEDs to compete in thehigh-end segment of various applications such as TV,augmented reality and virtual reality (AR/VR) and

wearables, says Yole. With the right approaches,assembly cost could become a minor contributor. For smartphones, however, approaching the cost oforganic light-emitting diodes (OLEDs) implies pushingmicro-LEDs toward what is likely to be the limits of thetechnology in term of die size. To succeed, micro-LEDs must count on some level of

price elasticity, says Yole. They must deliver perform-ance and features that no other display technology canoffer and that are perceived by the consumer to behighly differentiating. Micro-displays for AR and head-up displays (HUD) will be the first commercialapplications, followed by smartwatches. TVs andsmartphones could follow 3–5 years from now, forecasts Yole. ■www.i-micronews.com/report/product/microled-displays-2018.html

Market focus: LEDs

www.semiconductor-today.com semiconductorTODAY Compounds&AdvancedSilicon • Vol. 13 • Issue 7 • September 2018

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Major micro-LED display yield contributors.

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