7271024 motor feeder cable voltage drop

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    PROJECT: VSP BF-3 DOCUMENT NO REV DATE

    E 23/10/2008

    LT CABLE SIZING CALCULATION

    DESIGNED CHECKED SHEET

    TITLE: ACH MMR A4

    ### kw MCC-WT PROX. LENG 210m

    Parameter Basis / Formula Used Value Unit Symbol

    Motor rating / Total Load 15 15 Kw Mr

    Demand Factor Assumed 1 FConsumed Load Mr / F 15 Kw Mc

    Refer motor catalogue 0.83

    0.56

    Assumed 0.30

    0.95

    Consumed Load Efficiency Refer motor catalogue 0.9

    Load in kVA 20.08 kVA P

    System Voltage 415 Volts V

    Sytem Voltage for calculation Vs= V X (1 - 0.60%) 412.51 Volts Vs

    Full Load Current (P x 1000) / (1.732 x Vs) 28.11 Amps I flc

    Temperature Deration (refer Table - A) 0.9 TDF

    Grouping Deration (refer Table - B) 0.68 GDF

    Other Derating Factor 1 RDF

    Total Derating Factor TDFx GDF x RDF 0.61 DF

    Running Current after derations I flc / DF 45.92 Amps Ir

    Current carrying capacity(refer catalogue) 63 Amps Ic

    3cx25 PVC AL

    No. of Runs of cable Ir / Ic 0.73

    No. of runs of selected cable 1 No. N

    Using 210 Mtr cable, Actual % Voltage drop w.r.t 415V = 3.08% 3.68in 5% voltage dro

    Check for voltage drop

    Allowable voltage drop (%) starting 15 % %Vdsa

    Allowable voltage drop (%) running 4.40 % %VdraAllowable voltage drop at starting Vs x %Vdsa/100 61.877 Volt Vdsa

    Allowable voltage drop at running Vs x %Vdra/100 18.150 Volt Vdra

    Max. Conductor Resistance at 70 degC (refer cable catalogue) 1.44 Ohm / km R

    Reactance at 50 c/s (refer cable catalogue) 0.1 Ohm / km Xl

    Running current Full load current ( Iflc ) 28.11 Amps Ir

    Starting current 7.2 x Ir 202.36 Amps Is

    Max. length for starting condition 336 Mtrs

    Max. length for running condition 298 Mtrs

    Hence, Cable Size Selected (As per Calculation) 1 3cx25 PVC AL

    Table - A (Temp. Derating factor) Table - B (Grouping factor)

    Deg C PVCNo. of Trays

    1 2 3 4 6 8

    25 1.25 1.16 1.14 1.14 1.28 1 1 1 1 1 1 1

    30 1.16 1.1 1.1 1.1 1.22 2 0.84 0.8 0.78 0.77 0.76 0.75

    35 1.09 1.05 1.04 1.04 1.13 3 0.8 0.76 0.74 0.73 0.72 0.71

    40 1 1 1 1 1 4 0.78 0.74 0.72 0.71 0.7 0.69

    45 0.9 0.94 0.95 0.95 0.98 5 0.77 0.73 0.7 0.69 0.68 0.67

    50 0.8 0.88 0.9 0.9 0.88 6 0.75 0.71 0.7 0.68 0.68 0.66

    55 0.69 0.82 0.85 0.85 0.77 7 0.74 0.69 0.68 0.66 0.66 0.64

    60 0.62 0.74 0.8 0.8 0.66 8 0.73 0.69 0.68 0.67 0.66 0.64

    1 R- 3cx25 Sqmm is found to be OK.

    BLT HydraulicSystem- FillingPump

    SOURCE:

    Running cos (consumed load) cos r

    Running sin sin r

    Starting cos cos s

    Starting sin sin s

    r

    Mc / (cos r x r)

    (Vdsa x N) / (1.732 x Is x (Rcos s + Xl sin

    s))(Vdra x N) / (1.732 x Ir x (Rcos r + Xl sin

    r))

    HRPVC

    LTXLPE

    HTXLPE

    EPRCSP

    No. ofcables/ tray

    Note:A) As per above calculation, the Cable Size of

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    GN-ST-06(Design Sheet)

    (i) Two formats of design sheets are enclosed. These sheets can be used as per the

    (ii) The designed and checked columns of design sheet shall have the signature oresponsible for design & checking respectively.

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    convenience.

    f the person

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    STANDARD MOTOR RATINGS FLPF 3/4THPF FLEFF 3/4THEFF

    1 0.18 0.65 0.58 0.5 0.46

    2 0.22 0.6 0.55 0.58 0.53

    3 0.37 0.64 0.58 0.65 0.58

    4 0.55 0.7 0.64 0.72 0.67

    5 0.75 0.7 0.65 0.74 0.69

    6 1.1 0.76 0.7 0.75 0.77 1.5 0.79 0.72 0.77 0.72

    8 2.2 0.82 0.76 0.8 0.75

    9 3.7 0.83 0.78 0.82 0.81

    10 5.5 0.84 0.79 0.85 0.83

    11 7.5 0.85 0.81 0.87 0.87

    12 9.3 0.85 0.81 0.88 0.88

    13 11 0.85 0.82 0.89 0.89

    14 15 0.86 0.83 0.9 0.9

    15 18.5 0.86 0.84 0.91 0.91

    16 22 0.87 0.84 0.91 0.91

    17 30 0.89 0.86 0.92 0.92

    18 37 0.9 0.89 0.93 0.93

    19 45 0.9 0.89 0.93 0.93

    20 55 0.86 0.82 0.94 0.94

    21 75 0.89 0.88 0.94 0.94

    22 90 0.9 0.86 0.95 0.95

    23 110 0.9 0.86 0.95 0.95

    24 132 0.9 0.86 0.95 0.95

    25 160 0.9 0.86 0.95 0.95

    26 180 0.9 0.86 0.95 0.95

    27 200 0.9 0.86 0.96 0.96

    28 225 0.87 0.82 0.95 0.94

    29 250 0.87 0.82 0.95 0.94

    SYSTEM VOLTAGE

    1 240

    2 415

    3 1100

    4 3300

    5 6600

    6 11000

    7 33000

    1 2 3 4 5 6

    CABLE DATA

    CURRENT RATING AT 40 DE

    X-SECTION PVC HRPVC LT X

    AL CU AL CU AL

    1 3cx1.5 14 17 16 21

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    2 3cx2.5 18 24 22 29

    3 3cx4 23 30 28 37 31

    4 3cx6 30 39 37 48 50

    5 3cx10 39 57 49 63 67

    6 3cx16 50 65 62 81 70

    7 3cx25 63 66 85 110 96

    8 3cx35 77 110 105 134 1179 3cx50 95 135 128 165 142

    10 3cx70 130 155 159 201 179

    11 3cx95 155 200 189 244 221

    12 3cx120 180 230 220 281 257

    13 3cx150 205 255 250 323 292

    14 3cx185 240 305 293 372 337

    15 3cx225 255 335 323 407 379

    16 3cx240 280 355 342 433 399

    17 3cx300 315 400 384 488 455

    18 3cx400 375 455 458 555 530

    19 3cx500 425 521 519 635 612

    20 3cx630 480 674 586 759 707

    21 1cx120 220 280 268 342 268

    22 1cx150 250 320 305 390 309

    23 1cx185 290 370 354 451 360

    24 1cx225 315 400 390 483 408

    25 1cx240 335 425 409 519 433

    26 1cx300 380 475 464 580 501

    27 1cx400 435 550 531 671 596

    28 1CX500 480 590 586 720 693

    29 1cx630 550 660 671 805 814

    current rating

    CABLE TYPE AL CU1 PVC 63 66

    2 HRPVC 85 110

    3 LT XLPE 96 108

    4 HT XLPE 100 115

    5 EPR CSP 0 113.98

    CONDUCTOR current

    1 AL 63

    2 CU 66

    1 2 3 4 5 6

    CABLE DATA

    CONDUCTOR RESISTA

    X-SECTION PVC HRPVC LT X

    AL CU AL CU AL

    1 3cx1.5 21.747 14.480 21.720 12.200 23.170

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    2 3cx2.5 14.538 8.870 14.520 7.560 15.500

    3 3cx4 8.903 5.520 8.890 4.700 9.480

    4 3cx6 5.539 3.685 5.530 3.110 5.900

    5 3cx10 3.701 2.190 3.700 1.840 3.940

    6 3cx16 2.295 1.376 2.290 1.160 2.440

    7 3cx25 1.442 0.870 1.440 0.734 1.540

    8 3cx35 1.043 0.627 1.042 0.529 1.1109 3cx50 0.770 0.463 0.770 0.391 q

    10 3cx70 0.532 0.321 0.532 0.270 0.567

    11 3cx95 0.384 0.231 0.385 0.195 0.410

    12 3cx120 0.304 0.183 0.304 0.154 0.324

    13 3cx150 0.248 0.148 0.248 0.126 0.264

    14 3cx185 0.197 0.119 0.198 0.100 0.210

    15 3cx240 0.150 0.090 0.152 0.076 0.160

    16 3cx300 0.120 0.072 0.122 0.061 0.128

    17 3cx400 0.094 0.056 0.096 0.048 0.100

    18 3cx500 0.073 0.044 0.076 0.037 0.077

    19 3cx630 0.056 0.034 0.061 0.029 0.060

    20 1cx120 0.304 0.154 0.324

    21 1cx150 0.248 0.126 0.264

    22 1cx185 0.198 0.100 0.210

    23 1cx225 0.171 0.850 0.180

    24 1cx240 0.152 0.076 0.160

    25 1cx300 0.122 0.061 0.128

    26 1cx400 0.096 0.048 0.100

    27 1CX500 0.076 0.037 0.077

    28 1cx630 0.061 0.029 0.060

    1 2 3 4 5 6

    CABLE DATA

    CONDUCTOR REACT

    X-SECTION PVC HRPVC LT X

    AL CU AL CU AL

    1 3cx1.5 0.126 0.119 0.092 0.109 0.107

    2 3cx2.5 0.119 0.115 0.087 0.105 0.099

    3 3cx4 0.116 0.112 0.081 0.101 0.093

    4 3cx6 0.110 0.104 0.073 0.095 0.088

    5 3cx10 0.100 0.099 0.064 0.089 0.084

    6 3cx16 0.097 0.090 0.055 0.086 0.081

    7 3cx25 0.097 0.088 0.054 0.084 0.081

    8 3cx35 0.097 0.086 0.050 0.082 0.078

    9 3cx50 0.094 0.086 0.050 0.079 0.07510 3cx70 0.090 0.083 0.046 0.076 0.074

    11 3cx95 0.090 0.083 0.043 0.076 0.072

    12 3cx120 0.087 0.082 0.042 0.074 0.071

    13 3cx150 0.087 0.082 0.042 0.074 0.072

    14 3cx185 0.087 0.082 0.042 0.074 0.072

    15 3cx240 0.087 0.079 0.041 0.073 0.071

    16 3cx300 0.086 0.079 0.040 0.073 0.071

    17 3cx400 0.086 0.079 0.040 0.073 0.070

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    18 3cx500 0.079 0.079 0.040 0.073 0.070

    19 3cx630 - - 0.040 0.725 0.070

    20 1cx120 0.087 0.074 0.080 0.074 0.097

    21 1cx150 0.086 0.074 0.082 0.074 0.094

    22 1cx185 0.085 0.074 0.079 0.074 0.093

    23 1cx225 0.084 0.074 0.077 0.074 0.091

    24 1cx240 0.083 0.073 0.075 0.073 0.09025 1cx300 0.083 0.073 0.072 0.073 0.088

    26 1cx400 0.082 0.073 0.070 0.073 0.087

    27 1CX500 0.081 0.073 0.069 0.073 0.086

    28 1cx630 0.081 0.725 0.067 0.725 0.084

    resistance

    CABLE TYPE AL CU

    1 PVC 1.44 0.87

    2 HRPVC 1.44 0.73

    3 LT XLPE 1.54 0.93

    4 HT XLPE 1.54 0.93

    5 EPR CSP 0 0.8

    CONDUCTOR res.

    1 AL 1.44

    2 CU 0.87

    reactance

    CABLE TYPE AL CU

    1 PVC 0.1 0.09

    2 HRPVC 0.05 0.08

    3 LT XLPE 0.08 0.08

    4 HT XLPE 0.12 0.12

    5 EPR CSP 0 0.09

    CONDUCTOR reac.

    1 AL 0.1

    2 CU 0.09

    NO. OF RUNS

    1 1

    2 2

    3 3

    4 4

    5 5

    6 6

    7 7

    8 8

    9 9

    10 10

    11 11

    12 12

    13 13

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    14 14

    15 15

    16 16

    17 17

    18 18

    19 19

    20 20

    1 MCC-MUDGUN 0.79 0.01

    2 MCC-BF-BLT 0.59 0.01

    3 MCC-GC 0.82 0.01

    4 MCC-HS 0.65 0.01

    5 MCC-TRT 1.35 0.01

    6 MCC-PCI-1 0.88 0.01

    7 MCC-PCI-2 0.95 0.01

    8 MCC-PCI-COM 1.17 0.01

    9 MCC-FF 1.62 0.02

    10 MCC-CHILLER 1.65 0.02

    11 MCC-SGPN 0.88 0.01

    12 MCC-SGP-COM1 0.76 0.01

    13 MCC-SGP-COM2 0.76 0.01

    14 MCC-SGPS 0.66 0.01

    15 MCC-CH-DED 0.64 0.01

    16 MCC-WS1 0.55 0.01

    17 MCC-WS2 0.74 0.01

    18 MCC-WT 0.6 0.01

    19 MCC-SH-1 0.42 0

    20 MCC-SH-2 0.36 021 MCC-SH-COM 0.76 0.01

    22 MCC-SH-DED 0.59 0.01

    23 EME-MCC-BF 0.58 0.01

    24 EME-MCC-PH 0.54 0.01

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    7 8 9 10

    G (LAID IN TUNNEL)

    LPE HT XLPE -upto 6.6kv(E) EPR CSP

    CU AL CU CU

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    26

    36 35

    47 46

    62 64

    79 85

    108 100 115 114

    132 121 140 140162 145 175 175

    198 181 215 216

    240 221 255 260

    276 254 290 303

    318 290 335 349

    366 330 370 398

    402 369 415 372

    426 390 440 348

    480 450 505 325

    546 525 600 304

    612 609 714 284

    685 706 850 265

    336 277 368 299

    384 318 422 343

    444 370 490 391

    479 412 547 366

    510 440 580 342

    570 509 665 320

    660 600 805 299

    708 700 900 279

    825 817 1030 261

    7 8 9 10

    NCE AT 70 DEG

    LPE HT XLPE -upto 6.6kv(E) EPR CSP

    CU AL CU CU

    15.500

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    9.480 8.210

    5.900 5.090

    3.940 3.390

    2.340 1.950

    1.470 1.240

    0.930 1.540 0.930 0.795

    0.671 1.110 0.671 0.5650.495 0.820 0.495 0.393

    0.343 0.567 0.343 0.277

    0.247 0.410 0.247 0.210

    0.196 0.324 0.196 0.164

    0.159 0.264 0.159 0.132

    0.127 0.210 0.127 0.108

    0.096 0.160 0.096 0.082

    0.077 0.130 0.077 0.065

    0.060 0.100 0.060 0.040

    0.047 0.077 0.047 0.039

    0.036 0.060 0.036 0.031

    0.196 0.324 0.196 0.164

    0.159 0.264 0.159 0.132

    0.127 0.210 0.127 0.108

    0.107 0.180 0.110 0.093

    0.096 0.160 0.096 0.082

    0.077 0.130 0.077 0.065

    0.060 0.100 0.060 0.040

    0.047 0.077 0.047 0.039

    0.036 0.060 0.036 0.031

    7 8 9 10

    NCE AT 50 Hz

    LPE HT XLPE -upto 6.6kv(E) EPR CSP

    CU AL CU CU

    0.107 0.116

    0.099 0.109

    0.093 0.106

    0.088 0.100

    0.084 0.096

    0.081 0.091

    0.081 0.116 0.116 0.088

    0.078 0.111 0.111 0.086

    0.075 0.104 0.104 0.0820.074 0.100 0.100 0.079

    0.072 0.095 0.095 0.077

    0.071 0.092 0.092 0.076

    0.072 0.089 0.089 0.076

    0.072 0.087 0.087 0.076

    0.071 0.085 0.085 0.075

    0.071 0.082 0.082 0.075

    0.070 0.079 0.079 0.075

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    0.070 0.073 0.073 0.075

    0.070 0.068 0.068 0.074

    0.097 0.092 0.092 0.075

    0.094 0.089 0.089 0.075

    0.093 0.087 0.087 0.075

    0.091 0.086 0.086 0.075

    0.090 0.085 0.085 0.0740.088 0.082 0.082 0.074

    0.087 0.079 0.079 0.074

    0.086 0.073 0.073 0.074

    0.084 0.068 0.068 0.073

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