76th local liaison committee meeting · 2m hours without osha recordable incident on aquarius...

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76th Local Liaison Committee Meeting 26 th March, AWE Aldermaston UNCLASSIFIED

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Page 1: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

76th Local Liaison Committee Meeting

26th March, AWE Aldermaston

UNCLASSIFIED

Page 2: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Agenda Introduction Apologies & actions from 75th meeting Chairman’s remarks Environmental, Safety, Health & Quality Update Infrastructure Update AWE Waste Awareness Ask the Regulators Skills Academy Presentation LLC Review Update AOB Dates for next meetings Lunch

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Page 3: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Introduction and overview

Dr Andrew Jupp Managing Director

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Page 4: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

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ESH&Q update

Julie Taylor, Director, Environment, Safety, Health & Quality

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Page 5: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

ESH&Q Update

Overview of Safety and Quality Performance

Highlights in Period Improvement Opportunities

Update on ESH Reporting Improvement Activity

Next Period Key Events

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Page 6: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Highlights in Period

ESH Performance Delivery World-class ESH performance in construction continues

Best year-end OSHA TRIR performance since 2006 for construction of 0.27 2M hours without OSHA recordable incident on Aquarius

Improving safety trend across site AKT Safety Workshop on the August 2010 Fire

Industry Benchmarking and Best Practices Accredited National Skills Academy training course “Process Safety Management

for Operations”

Key Stakeholder Interactions Mensa Regulatory Permissioning Annual Review of Environment LRQA Surveillance Visit Close out of EA Enforcement Notice AWE shortlisted for storage of Submarine RPV’s

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Page 7: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Improvement Opportunities

ROSPA Awards

HVAS Reading

Expiry of Licence Instrument on storage of intermediate level waste

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Page 8: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Perfect Day Performance

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Page 9: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Update on ESH Reporting improvement activity

Draft report shared with LLC Sub-Group

Comments taken on board Report to be included on AWE

website

Future reports to be integrated into new AWE web pages

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Page 10: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Next Period Key Events

AWE internal review of LI511 events

ESH Culture Improvement Plan activities

Stakeholder Interactions LRQA Surveillance Visit (April) Familiarisation visits for newly appointed Regulatory

leads

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Page 11: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Questions?

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Page 12: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Site Update

Haydn Clulow Director, Site

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Page 13: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Sites Overview

General Updates

Waste Awareness

Phoebe Update

Haydn Clulow Johann Walker Later in the agenda

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Page 14: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Johann Walker

WASTE AWARENESS

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Page 15: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Regulatory Requirements

Permits Issued By Environment Agency Schedule 21, 23

Licensed Site - Office Nuclear Regulation LC 32, LC33

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Page 16: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

 

Waste Hierarchy PREVENT

REUSE

RECYCLE

RECOVER

Increasing Desi rabi lity

DI SPOSE

Decreasi ng Quanti ty

AWE has a legal obligation to apply the Waste Hierarchy

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Page 17: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Storyboard 2007 Development of first Integrated Waste Strategy –

Reviewed Annually 2008 Project Kick Off – Sustainable Waste Processes

2009 Implementation of a Waste Service Desk, Service Catalogue & the Controlled Waste Processes

2011 Implementation of Radioactive Processes 2012 Implementation of Aqueous Processes & Revised

EA Permit Issued 2013 Generation/Issue of Corporate RA BAT

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Page 18: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

AWE Compliance Arrangements

Arrangements Documents Company Standards & Procedures SQEP Personnel Internal Regulators (Independent Team) Regulatory Inspections (EA & ONR)

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Page 19: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Waste Services Group Accountabilities

Ensure that the companycomplies with all relevantlegislation. Provide technical advice

to all waste producers atAWE. Effectively manage waste

disposal. Maintain the safe storage

of HAW.

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Page 20: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

AWE Wastes Generation

Controlled Hazardous Waste Electrical (WEEE) Recyclable

Aqueous wastes Trade Foul Surface (Rainwater) Radioactive (Processes)

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Page 21: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

AWE Wastes Generation

Solid Radioactive Very Low Level Waste

(Brazil Nuts/Fish) Low Level Waste

(Old Wrist Watches) High Activity Waste

(Industrial Sources)

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Page 22: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Annual Controlled Waste Generation

0

500

1000

1500

2000

2500

3000

3500

4000

4500

Haz Non-Haz

2010-11 2011-12 2012-13

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Page 23: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Controlled Waste Disposal

0

20

40

60

80

100

2010-11 2011-12 2012-13

Perc

enta

ge

Reused Recycled Recovered Landfill

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Page 24: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Recent Achievements

Controlled Machinery Re-sale Cable Drums Chip & Bin

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Page 25: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Annual Radioactive Waste Generation

0

50

100

150

200

250

300

350

VLLW LLW MWT HAW

2011 2012 2013

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Page 26: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Recent Achievements Solid Radioactive LLWR Diversion Re-Characterisation/Disposal

of HAW VLLW Disposal Non UK Treatment Facilities

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Page 27: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Future Opportunities

Close-out of Schedule 1 Permit Requirements

Continued Optimisation of Waste Hierarchy Progression of future HAW Solutions Implementation of Improved Assay Equipment

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Page 28: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Questions?

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Page 29: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Health and Safety Executive

The Energy Act ONR 2014

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Page 30: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

HSWA – Defines employers duties – Creates HSE – Allows for secondary legislation (regulations) – ONR nuclear safety inspectors appointed under the

HSWA • Defines Inspectors’ HSWA powers

– Improvement Notices – Prohibition notices – Entry etc

– Criminal offences are created – HSE is the Enforcing Authority for HSWA for most

industrial premises

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Page 31: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

NIA – Previous to the Energy Act, safety sections of NIA were

Relevant Statutory Provisions of the HSWA • HSE was responsible for enforcing NIA through ONR

and its inspectors as an agency of HSE – The NIA defines the concept of a nuclear licensed site – The NIA allows conditions to be attached to the licence – Contravention of nuclear site licence conditions is a criminal

offence – The NIA does not bind the Crown (hence MOD sites not

licensed) – The HSWA does bind the Crown, except many important

sections (e.g. sections 21, 22, and 33) – Separate administrative processes apply to the Crown

• Crown Notices • Crown Censures

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Page 32: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

What the legal landscape now looks like

HSWA TEA

Conventional and Nuclear safety nuclear safety Security (civil nuclear)

Safeguards Transport

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Page 33: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Enforcing Authority Jurisdiction for ONR – following the Energy Act 2013

• GB Nuclear Sites – Licensed Sites

• MoD sites which would be licensed if not for Crown control

• Operational Berths for REPPIR and IRRs

• Significant parts of the nuclear supplychain

• The wider construction site for new build

Described further in the Enforcing Authority Regulations

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Page 34: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

ONR powers

• Licence Conditions

• I/Ns

• P/Ns

• Directions (security)

• Powers to investigate

• Seize and Make safe

• Prosecution

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Page 35: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Schedule 7 TEA

• Requires ONR to prepare a strategy and review <5 yearly – Requires this be agreed with SoS

– Requires ONR to prepare an annual report

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Page 36: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Questions?

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Page 37: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Update on Project Phoebe

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Page 38: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Background Issue relates to part of the uranium manufacturing

building; civil engineering structure. Inspection in 2012. Revealed degradation of a column. Inspection of remaining columns carried out. Varying levels of corrosion across other external columns

(44 in total). All fissile material manufacturing processes

suspended, September 2012. Project Phoebe created to remediate civil

engineering shortfalls of the Class 1 structure.

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Page 39: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

The Portal Frame

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Page 40: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Current Position (1) Detailed inspection of roof completed on schedule. 3D finite element model of building completed on schedule. The work has identified that the corrosion of the columns

has not precluded the ability of the primary structure tosustain the design basis loads, but the reserves of strengthare reduced for some columns.

We are undertaking structural strengthening to improve theresilience of the columns, and also on columns where corrosion has exceeded a significant proportion of thecolumn cross section, in order to ensure the structure will deliver the requirements of the safety case for thecontinued use of the facility to decommissioning.

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Page 41: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Current Position (2)

19 column repairs required out of the 44 columns. By use of the 3d model, we identified an emergent issue

that the vertical bracing between the perimeter columns isoverstressed under seismic loading. This will bestrengthened.

Structural engineering inspection of the remainder of thecomplex completed.

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Page 42: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Column Status Type Scope of Remediation

February 2014 Progress to Date

March 2014

Repair 19 14

Paint 14 7

No work 2 2

Inspection Hatches 9 Design Complete

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Page 43: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

The AWE Apprenticeship Programme

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Page 44: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

The Apprentice Scheme started in 1952 with an intake of 10

The Skills Academy, former the Apprentice Academy and School became a dedicated training area We recruited 39 apprentices in 2012 and 45 in 2013

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Page 45: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Apprenticeship Disciplines

Electrical Maintenance Electronic Maintenance Control and Instrumentation Maintenance Precision Machining Mechanical Maintenance Technical Apprenticeship (tooling, packaging,

manufacturing)

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Page 46: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Skills Funding Agency

Awarding Bodies

Sector Skills Councils

Specification of Apprenticeship Standards in

England

National Apprenticeship

Service

Department of Business Innovation and Skills

Department for Education

National Occupational

Standards

Qualifications and

Curriculums Agency

Employers

The Register

Work Based Learning

Contract (Min £500K)

Funding Rules 2012

Cohort

Centre Remit

Work Based Learning Provider

Colleges

Guided Learning

Hours

OFSTED Common Inspection Framework

Syllabus Scheme of Work

Lesson Plans

Learner Individual Learning Record

Registration Initial Assessment

Individual Learning Plan

Assessment PlanAction PlanTeach/AssessClaim

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Page 47: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Apprenticeships Now

Two frameworks 1. Intermediate (L2) 3 year scheme 2. Advanced (L3) 4 year scheme

Requirements of frameworks Employee Rights and Responsibilities (ERR) Functional Skills (IT, English & Maths) Personal Learning and Thinking Skills (PLTS) National Vocational Qualifications (NVQ 2, 3) Technical Certificate (First Diploma, National Diploma)

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Page 48: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

How and why we recruit

Recruited against future job role

The assessment centre process: Psychometric assessment Analysis task Team task Interview

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Page 49: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Women in Engineering

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Page 50: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Promoting the apprenticeship and females into engineering

I have helped out with the females engineering challenge days in 2012 and 2013

I have visited schools, alongside Jude, to talk to the students about engineering as a potential career path

Supported the up-coming females through the Skills Academy

Designed and printed media (leaflets, banners, etc) to take to careers fairs and schools to promote the apprenticeship as much as possible

Have supported various TeenTech activity days – an engineering day for students within the local community

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Page 51: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

2014 Recruitment Statistic Gender

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Page 52: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Retention Statistics

Stats Month

Retention Year

Rolling Year

New Entrants

Number Remaining

Retention Rate

Oct 13 6 Years 01/11/06 31/07/07

51 33 62.3%

4 Years 01/11/08 31/10/09

31 26 83.9%

2 Years 01/11/10 31/10/11

43 36 83.7%

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Page 53: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Any Questions

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Page 54: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Questions?

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Page 55: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

LLC Review Joint Steering Group update

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Page 56: 76th Local Liaison Committee Meeting · 2M hours without OSHA recordable incident on Aquarius Improving safety trend across site AKT Safety Workshop on the August 2010 Fire Industry

Closing points

AOB

Forward meeting dates • Wednesday 4th June • Wednesday 17th September • Wednesday 17th December

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