800xa for harmony evolution product lifecycle update plus/harmony/infi90/network90 largest...

© ABB Group September 24, 2012 | Slide 1

Harmony Evolution Options For Process Industries Users

Wayne Stefancin, Harmony Evolution Driver- ABB Service

System Update Agenda


Lifecycle Update

Evolution Path

I/O

Controller, Communications, and Engineering Tools

Operator Stations

Evolution Planning

Symphony Plus/Harmony/INFI90/Network90 Largest contiguous DCS installed base

Installed base > $5 Billion USD!

Over 220,000 controllers

Over 80,000 console seats

Over 1,300,000 I/O modules

Over 6,000 systems installed

worldwide

IPMON01

SELF CHECK

LINE 1

LINE 2

+ 5 VOLTS

+15 VOLTS

- 15 VOLTS

MODULE COMMON

+25.5 VOLTS

POWER SUPPLY

CABINET TEMP

FAN LEFT

FAN RIGHT

EXTERNAL

SYSTEM POWER

I/O POWER

PFI

I/O COMMON

PFI RESET

IPSYS01

PFC

25.5 V

5V

+ 15V

- 15V

IPFLD01

PFC

25.5V

IPFLD125

PFC

125V

IPBLK01 IPBLK01 IPBLK01 IPSYS01

PFC

25.5 V

5V

+ 15V

- 15V

WARNING!

Rotating Machinery:Ensure Fan has completely stopped before opening case.

Part #: IPFAN01Input: 110-240 VACEarth

Bonding Point

WARNING!

Rotating Machinery:Ensure Fan has completely stopped before opening case.

Part #: IPFAN01Input: 110-240 VACEarth

Bonding Point

DSI2212345678

12345678

A

B

CIS22FAILPOWER

ASI23FAILPOWER

ASO11 FEC12FAILPOWER

DSI1312345678

12345678

A

B

DSI1412345678

12345678

A

B

DSM04 DSO14

1234567812345678

A

B

FAILPOWER

DSO15

12345678

A

FAILPOWER

BRC40012345678

BRC40012345678

ICT1312345678

NIS2112345678

12345678

A

B

ICT1312345678

NIS2112345678

12345678

A

B

HSS03

12345678

/ATOP/CAL

/OUT DIS

/HAR MAN

FCS01 CMM11ABB

LPS01

ABB

xx.xx

CAL

CHA

CHB

A/0

CAL

B/100

TAS01

ABB

xx.xx

CLOSE

VOLTS

FREQ

CAL

NIS2112345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

BLK01

DSI2212345678

12345678

A

B

CIS22FAILPOWER

ASI23FAILPOWER


DSI1312345678

12345678

A

B

DSI1412345678

12345678

A

B

DSM04 DSO14

1234567812345678

A

B

FAILPOWER

DSO15

12345678

A

FAILPOWER

HSS03

12345678

/ATOP/CAL

/OUT DIS

/HAR MAN

FCS01 CMM11ABB

LPS01

ABB

xx.xx

CAL

CHA

CHB

A/0

CAL

B/100

TAS01

ABB

xx.xx

CLOSE

VOLTS

FREQ

CAL

BLK01 BLK01 BLK01

BLK01 BLK01

BLK01 BLK01

TAI05

TB4

TB3

TB2

TB1

XU13

XU9

XU5

XU1

P1

XU14

XU10

XU6

XU2

XU15

XU11

XU7

XU3

XU16

XU12

XU8

XU4

XU17

TDI

TB4

TB3

XU17

TB2

TB1

XU5

XU1

P1

XU6

XU2

XU7

XU3

XU8

XU4

XU13

XU9

XU14

XU10

XU15

XU11

XU16

XU12

F1

F2

E1

E3

E2

TCSTB4

TB3

XU9 XU8 XU5 XU6 XU7

TB2

TB1

XU4

XU3

XU2

XU1

P1

P3P5

P2P4

TCL

TB2

TB1

P1

J5J1 J2

J4 J3

J6

J9

J10

J7J8

E1

E2

TCL

TB2

TB1

P1

J5J1J2

J4J3

J6

J9

J10

J7J8

E1

E2

TDI

TB4

TB3

XU17

TB2

TB1

XU5

XU1

P1

XU6

XU2

XU7

XU3

XU8

XU4

XU13

XU9

XU14

XU10

XU15

XU11

XU16

XU12

F1

F2

E1

E3

E2

P6 P7

RX

TX

P8

P9

+24

COMFUSE

J1 J2JUMPER SETTINGS

J1 , J2

12

12

3 3J1 J2

CHA CHB

123

123

J1 J2

TRL04P6P7

RX

TX

P8

P9

+24

COMFUSE

J1J2

JUMPER SETTINGSJ1 , J2

12

12

3 3J1 J2

CHA CHB

123

123

J1 J2

TRL04

Module & I/O

Power

Control &

Communications

I/O Modules &

Terminations

SS822

A+ B+ L+ L-L+

OK+ F

A

OK+ F

B

ABB

OK+ F

SD823

L+ L+ L- L-N L PE

115V

230V

ABB

SD823

L+ L+ L- L-N L PE

115V

230V

ABB

N

MB810

A B

COM

L+L-

SASB

EN1

A

B

EN2

A

B

MB810

A B

COM

L+L-

SASB

EN1

A

B

EN2

A

B

HN800 CW800

CTB800

HN800 CW800

CTB801

TE

RM

80

0

TE

RM

80

0

HC800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

CP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

HC800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

CP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

RMU810

A B

L+L-

SASB

HN800 HN800

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RMU810

A B

L+L-

SASB

HN800 HN800

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

TE

RM

80

0

TE

RM

80

0

TB8

50

TB846

TB842

Tx Rx

Rx

Tx

TB842

Tx Rx

Rx

Tx

IMU810

A B

L+L-

SASB

HN800 HN800 DIAG

A

B

IOR810

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IOR810

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

HN810

HN800

L+L-

SASB

HN810

HN800

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TB842

Tx Rx

Rx

Tx

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU841

A

L+L-

SASB

TB8

50

TB840

Rx1Rx2

ERx1

SP

ERx2

ABB

TB840

Rx1Rx2

ERx1

SP

ERx2

ABB

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

HN810

HN800

L+L-

SASB

HN810

HN800

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678


“We’re going to reinvigorate

the Elsag Bailey Product Line”

Joe Hogan, ABB CEO Keynote Address, Automation & Power World,

Orlando, FL April 2011



What has Changed? Life Cycle Commitment

Previous Support commitment

Increased from 2025 to indefinitely

Active investment

New features and functions at all

levels of the system

Introduction of Symphony Plus

Product Name

Symphony Plus Delivering on the Commitment in 2012

New Controller’s

New I/O

Updated Engineering Tools

New HMI




Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary



Class:

Power

Product Family Remarks

MPS III MPSIII is in the “active” phase of its product lifecycle.

MPS II Transitioned to “limited” in January 2007.

Recommend evolution to MPSIII.

MPS I Recommend evolution to MPSIII.

Network 90 Power

System

Based on vendor component availability, some Network 90 power

components are obsolete.

Recommend evolution to MPSIII.

Active

Classic

Limited

Obsolete

Product Lifecycle Status Power Supplies



Multi-Voltage DC Power System

System and Field Power

2N and N+1 Configuration

System Monitoring

“Slide-in” Design

Evolution for Network 90, MPS I (PMU), and MPS II Supplies

Power Supplies Harmony Power Supply - MPSIII


Class:

I/O


S800

S800 I/O is configured using Composer and standard function

blockware.

Harmony Rack

(IMxxxxx)

Represents the latest version of Harmony Rack I/O and includes:

IMASI23, IMASO11, IMCIS22, IMDSI13, IMDSI14, IMDSI22,

IMDSM04, IMDSO14, IMDSO15, IMFEC12, IMHSS03, IMQRS22,

IMSED01, & IMSET01.

Harmony Block Transitioned to Limited in January 2011. Recommend evolution to

S800 I/O.

Exception: P-HB-IOR & P-HB-RMU, & P-HA-REP-RFO are

“active.”

Network 90 I/O

(Nxxxxx)

Recommend evolution to the latest members of the Harmony Rack

I/O family (IMxxxxx).

Active

Classic

Limited

Obsolete

Product Lifecycle Status I/O Subsystem


Symphony Harmony Comprehensive I/O system

Modular to meet varying I/O requirements

Local and remote I/O options

Rack and DIN I/O options

I/O Types

Analog Input

Analog Output

Pulse Input

Digital Input

Digital Output

Turbine Control

SOE timestamp resolution of +/- 1 msec across

the entire Harmony system

Rack I/O

S800 I/O

Rack I/O & S800 I/O

Rack Form Factor

Supports most existing Net 90 and INFI 90

Modules

Designed for centrally located I/O

Current version available for most I/O types

Non Redundant

Cabinet Power system required

Flexible terminations

DIN Rail Form Factor

Functions with BRC controllers and

IOR Gateway

Ideal for Remote I/O Applications

Flexibility to Expand I/O Capacity

Redundant I/O Capability

24VDC Power

Intrinsic safety applications

Smaller footprint

Flexible mounting and terminations

Improved Ability to “Force” I/O



Protecting your

Harmony

System

investment…

control

environment

Analog Master Modules (AMM) and associated Analog Slave Modules (ASM) in “limited”

Both can be evolved to the Universal Analog Module – IMASI23

A Multi-Function Processor Module (MFP) or greater is required

Minor Configuration changes are required

Eliminates downtime risk if no spares available

Improved input signal resolution

Auto Calibration

Footprint reduced in most cases

Harmony Rack I/O AMM / ASM Evolution


Digital Slave Modules (DSM05) are in “limited”

The DSM05 is a Universal Digital Input / Output Module

Evolution is to DSI or DSO Modules or both

Minor Configuration changes are required

Eliminates downtime risk if no spares available

Care to be taken if used to talk with Digital Logic Stations

Protecting your

Harmony

System

investment…

control

environment

Harmony Rack I/O DSM05 Evolution


Application Requirements

BRC300/400 FW version K.0

Composer version 5.0

Supports multiple RIO Links

Supports mixing I/O types (i.e. Rack I/O, Block I/O and S800)

Conversion Tasks

Remove “RMP” RIO02’s

Replace “RSP” RIO02’s with RIO22’s

Replace TRL02B’s with TRL04’s termination units

Install H-Net cables from BRC’s to TRL04’s

Change 1 spec in Composer!

Harmony System Update Harmony Remote Rack I/O (IMRIO02) Replacement


S800 I/O is configured using Composer and standard function codes

BRC simultaneously supports Harmony Rack & S800 I/O

Each IOR-800 supports up to 7 clusters

Each cluster modem supports up to 12 S800 I/O modules

Harmony I/O options Expanding with S800 I/O

MMU

Max 3,000M

Electrical H-NET 30M max Total Length

Up to 3KM of 62.5/125 microMFIBER OPTIC H-NET CABLES

S800 FIBER OPTIC MODULEBUS

Up to 7 Clustersof S800 I/O

Max 12 S800 I/O Modules per cluster

IOR-800

IOR-800

TB846

TB842

TB

85

0

NIS21 NIS21NPM22NPM22 BRC400 BRC400

200M max (Glass)15 M max (Plastic)

H-NET

TB

85

0

TB846

TB842IOR-800

IOR-800

RFO-800

RFO-800

TE

R-3

00

TE

R-3

00

RFO-800

RFO-800

TE

R-3

00


TU841

TB840 TB840AI8xx AO8xx DI8xx DO8xx

TB

85

0

Cluster #1

XX8xx XX8xx XX8xx XX8xx

TU841


TB

85

0

Cluster #7


TU841


TB

85

0

Cluster #1


TU841


TB

85

0

Cluster #7


Max 12 S800 I/O Modules per cluster

ASI23 ASO11 DSI22 DSM04 DSO15


TB825 ModuleBus Optical Media Converter can also be used to:

Implement a star configuration

Supports distances up to 1 KM

Non-redundant and redundant options available

Harmony System S800 I/O Options Using TB825 for Star Configuration

MMU


Electrical H-NET 30M max Total Length

IOR-800

IOR-800

TB846

TB842

TB

85

0

NIS21 NIS21NPM22NPM22 BRC400 BRC400

TE

R-3

00

TB825

Tx1 Rx1 Tx2 Rx2 Tx3 Rx3

Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S

STA

TUS

TB825



STA

TUS

TB825



STA

TUS

TB825



STA

TUS

TB825



STA

TUS

TB825



STA

TUS

TU841


TB

85

0


TU841


TB

85

0


TU841


TB

85

0


ASI23 ASO11 DSI22 DSM04 DSO15



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary


Class:

Controller


Controller BRC Current active family components include BRC300 &

BRC400/410.

HAC Transitioned to “Limited” in January 2005.

Recommend evolution to BRC 410

MFP Recommend evolution to BRC410.

MFC, AMM,

LMM & COM Recommend evolution to BRC410.

Product Lifecycle Status Controllers

Active

Classic

Limited

Obsolete

Symphony Plus Control & I/O Controller performance comparisons

Performance increase depends on specific

function blocks used, but in general

performance of latest modules

(BRC300/400/410) compared with older

modules:

~ 10x vs. MFP01/02/11/12

~ 4x vs. BRC100/200

Enhanced On-Line Configuration provided

by BRC400 / 410

BRC410 also provides ModBus TCP

BRC400/410 support 30,000 block

addresses

Infi90 Modulebus support*

Downloadable firmware


Harmony Controllers Device Integration

100 MB Ethernet

ControlWay

ModBus TCP

INFI-NET

3rd

Party PLC’s

Bus Signals:AIB, DIB, etc.

Exception Reports:AOL, DOL, etc.NIS21

12345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

IED’s

BRC410

12345678

Symphony Plus

ABB

BRC410

12345678

Symphony Plus

ABB

AC 800M

CI867

FR

ABB

Rx/Tx1Rx/Tx2

PRIMDUAL

Ch110/100M

Ch210M

TB8

50

L+L-SASB

AC 800MP

FR

B

ABB

INIT

PM8xx

COM4

TxRx

COM3

TxRx

CN2

TxRx

CN1

TxRx

AC 500

DSI2212345678

12345678

A

B

ASI23FAILPOWER


DSO14

1234567812345678

A

B

FAILPOWER

I/O X-Bus

TB846

TB842

Tx Rx

Rx

Tx

TB842

Tx Rx

Rx

Tx

TB8

50

HN

L+L-SASB

HN

IOR800

1

2

3

F

R

4

5

6

7

8

STOP

ABB

IOR800

1

2

3

F

R

4

5

6

7

8

STOP

ABB

DIAG

A

B

H-NET

BRC400

12345678

BRC400

12345678

TB8

50

TU841

TB840

S

P

ABB

Rx1

Rx2

ERx1

ERx2

TB840

S

P

ABB

Rx1

Rx2

ERx1

ERx2

L+

L-

SA

SB

TU810

AI8xx

FRW

1

2

3

4

5

6

7

8

TU810

AO8xx

FRW

1

2

3

4

5

6

7

8

TU810

DI8xx

FRWO

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

TU810

DO8xx

FRWO

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

S800 I/O IOR800

Harmony Rack

I/O Modules

Wireless Gateway

Wireless Instruments


Class:

Communications

Product

Family

Remarks

Communications INFINET

(INxxxxx)

Current active family components include: INNPM22, INNIS21,

INICI03-SCIL, INICT13A, INIIL02-L,

INIIR01-232L, INIIT13, INIIT12, INSEM11, INSOE01, & INTKM01.

Plant Loop

(Nxxxxx)

Recommend evolution of system network to INFINET

communications.

If Plant Loop / Super Loop installed, PCU communications

(controller to controller communications) should be inspected as

well. Where Module Bus is used, Controlway communication

evolution is recommended.

Active

Classic

Limited

Obsolete

Product Lifecycle Status Communications

Replacement NIS01/11 & NPM02/12

Form / Fit / Function replacement *

Increased Capacity (8x)

Increased Performance (> 4x)

Symphony Plus Control & I/O Upgrading PCU Communications to NIS21 & NPM22


Symphony Plus Communications

IET800:

INFI-Net to

Ethernet

Transfer

Ethernet interface to INFI-Net used by:

Composer 5.1

Harmony OPC

Harmony Connect (800xA Process

Portal v. 5.1A)

S+ Operations

PPB, Conductor NT*

Security Modes

Basic (Twofish) [Default]

128 –bit block cipher

Advanced (TLS1/SSL3)

256-bit encryption

Supports up to 30,000 tags (Ethernet)

Symphony Plus – Control and I/O INICI800: Ethernet CIU

ICI800: INFI-Net to Computer Interface

Ethernet interface to INFI-Net used by

Console & Tool applications

Kit contains all Modules, Cables, and

FTP mounting hardware

NIS21: Network Interface module

IET800 requires NIS21

IET800: INFI-Net to Ethernet Transfer

Provides both 100 MB Ethernet & 19.2 to

115.2 KB Serial interfaces

Supports up to 30,000 tags (Ethernet)

and up to 5,000 tags (Serial)

© ABB Inc. September 24, 2012 | Slide 26


Symphony Plus – Control and I/O S+ Harmony Communications: ICI800 / IET800


Class:

Tools


Composer The active software version is Composer Version 6.0

WinTools Moved to “obsolete” in January 2009. Contains components not

supported by newer PCs.

Recommend evolution to Composer.

DOSTools “Obsolete” since December 31, 1999.

Recommend evolution to Composer.

Active

Classic

Limited

Obsolete

Product Lifecycle Status Engineering Tools


“View and Monitor” mode

Browser based configuration viewing with live data

Available to Process Portal, CVMS clients, CNT, S+ Operations, or any network PC Browser

Online Maintenance Tools

Provides users with the ability to troubleshoot, perform diagnostics, and maintain the operating Harmony system

Stand-alone Configuration Viewer

Allows viewing and tuning of CFG files without requiring Composer software or projects

Power Tools

Suite of applications that reduce engineering and configuration effort

Control Logic Editor

Revision Manager

Automatic Drawing Generator

Advanced Trend (runtime monitoring and tuning)

Batch Data Manager

Family of engineering tools used to create, edit, manage, download, and debug batch, sequential, and user defined function code configurations

Composer Engineering Tools Highlights


New Microsoft Operating

Systems

Windows 7

Windows 7 Service Pack 1 (32-bit

or 64-bit)

2008 Server

R1 with Service Pack 2 (32-bit )

R2 with Service Pack 1 (64-bit)

IET-800 Ethernet CIU Support

SCSI communication is not

supported with 64-bit machines

Support for Symphony Plus

Harmony System Update Composer Engineering Tools Software Version 6.0



Lifecycle Update

Evolution Path

I/O


New Options

Operator Stations

Summary

Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail

PN800: S+ Plant Network Protocol = “INFI-NET over Ethernet”

Connects consoles (S+ Operations)

and tools (S+ Engineering) to

HPC800 Harmony Controllers

HC800: Harmony Control Processor Executes INFI 90 Function Codes

BRC / HPG Functionality

CP800: Communications Processor Combination of NIS / NPM modules

Control Network Interface

CTB810/811: Comm. Term. Board

HN800 I/O interface for Rack I/O (via

RIO22), S800 and new I/O

CW800 provides PTP communications

between controllers


Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail


Key Points:

•Uses Composer / Function Blocks

•Talks to Rack IO

•Talks to S800 IO

•Talks to HART IO

•Talks to Profibus

•Talks Modbus TCP

Symphony Plus Harmony Control & I/O Architecture

PN800 Plant Network

“INFI-Net over Ethernet”

100MB Ethernet TCP/IP

Harmony Controller

Harmony Rack I/O via RIO22

S800 I/O via IOR810

3rd Party I/O via ModBus TCP

HN800: Enhanced HNET

CW800: Enhanced

Controlway

PTP communications

CTB810 / CTB811

Additional communications

connectors


Symphony Plus PDP800: Profibus DP Master for Harmony

DIN-Rail mounted

Profibus DP-V0, -V1 and -V2

Transmission rates from 9.6

Kbps to 10 Mbps

Std. Profibus Diagnostic

functions

SOE Time-Stamping with S800

I/O or other devices that support

this feature

Master & Line Redundancy

Up to 64 Profibus Slaves per

PDP800

Communicates to Harmony

Controller via HN800

[Redundant]


Symphony Plus HAI805 & HAO805: HART AI & AO Modules

HART I/O Modules

HAI805 – 8 Analog Inputs

HAO805 – 8 Analog Outputs

Dedicated HART modem for

each I/O Channel

Communicate to Controller via

[Redundant] HN800

Secondary /Tertiary HART

variables:

Variables available in Controller

(can be used in control strategy)

Update rates: less than 1 sec

Up to 4 secondary/tertiary …

variables per channel or device



Symphony Plus S+ Engineering: Tools integration with Composer

COMPOSER

PRIMSTAT

P1

P2

P3

P4

PERMIT

NEXT

GATEWAY (227)

N

S3

N+1

S5

N+2

S7

S9

N+3S11

S16 N+4

N+5

BACKSTAT

P1STAT

P2STAT

P3STAT

P4STAT

N+6SPARE

N+7SPARE

STAT

NXT

1st

SPARE

FDD(228)N

S3

N+1

S5

S7SPARE

AI

SHPG

SIM

NEXT

IOC / AIN

(222)N

S9S18S25

AO

AO

SIM

NEXT

IOC / AOUT

(223)N

S2S14S21

DISIM

NEXT

IOC / DIN

(224)N

S7S17

DO

DO

SIM

NEXT

IOC / DOUT

(225)N

S2S9S15

STAT

NXT

1st

SPARE

FDD(228)N

S3

N+1

S5

S7SPARE

FIELDBUS TOOL

-

HC800: M23

H-NET, HARMONY I/O NETWORK

PROF I

BUS

PDP800: CI1

DPnet: Net 0, PROFIUS-DP

ABB ABB

ABB ABB

-

-

-

-

PROF I

BUS DPnet: Net 1, PROFIBUS-DP

- CI840

- AI845 (M23_1_3_1)

- AI845.C1 (Channel: M1_AI845.C1)

HART

+ DRIVE: M23_0_5

+ STA001-F005 (Generic HART)

+ AI845.C2 (Channel: M1_AI845.C2)

Object Exchange Library Structure

DTM’s & GSD’sCLT’s

Navigation

Data Model Exchange



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary

Product Lifecycle Status Operator Consoles

Class:

Consoles


800xA

Process Portal

800xA Process Portal is in the “active” phase of its product

lifecycle.

S+ Operations Symphony Plus Operations is in the “active” phase of its product

lifecycle.

Conductor NT Conductor NT entered the “classic” phase of its product lifecycle

on April 1, 2010. Recommend evolution.

Process Portal B

Entered “classic” product lifecycle phase in Dec. 2008.

Recommend evolution.

LAN 90 PCView Recommend evolution.

OIS 40 Series (includes

CVMS software)

Hardware (limited) and Software (classic).


OIS 20 Series (includes

OIS 20 & OIS 25)


OIU Recommend evolution. © ABB Group September 24, 2012 | Slide 42

Active

Classic

Limited

Obsolete


S+ Operations Primary objectives for development

Simple to use

Scalable

Secure

Based on proven technology

S+ Ops is next revision to PGP

Power Generation Portal (PGP):

+2300 systems worldwide

S+ Ops integrates Power Gen

Information Manager (PGIM)


S+ Operations Scalable: serverless architecture

Simple stand-alone node option

ABB controllers connects

3rd party control & PLC connects

INFI-Net

AC500

PLC Interface

BRC

S800

BRC

Rack I/O


Client Layer

Server Layer

Unit 1

Unit 1

S+ Operations Fault tolerant N+N server capability

Supports multiple servers with parallel data streams

Provides N+N server redundancy

Clients can connect to any server

N N+1 N+2 N+3 N+4 ............................ N+N


S+ Operations Flexible architecture: server segregation per unit/area

Independent servers for each plant area / unit

Each server only acquires data from the related plant area

Clients logically connected to a server set

**Provision for client graphical pages to include tags from other servers

Client Layer

Server Layer

Unit 1 Unit 2 Unit 3

Unit 3

Unit 1

Unit 2


S+ Operations Flexible architecture: composite server all unit data in each server

Client Layer

Server Layer


Unit 3

Unit 2

Unit 1

Unit 3

Unit 2

Unit 1

Servers maintain a complete plant database

Each server acquires data from the related plant area through connected

controllers. Tags from other plant areas are acquired through the Server network

Clients are logically connected to one server, and from that server they can see

tags for all plant areas

Unit 3

Unit 2

Unit 1



Client Layer

Server Layer


Unit 3

Unit 2

Unit 1

Unit 3

Unit 2

Unit 1






Unit 3

Unit 2

Unit 1


S+ Operations Tag data base

Supports large systems

Up to 512,000 tags per server

256,000 boolean

256,000 non-boolean

Direct Harmony tag export Composer to S+ Operations

Tag types include:

Native tags to Harmony

Analog

Digital

Calculated

Others

User configurable

Bit arrays

Text

LAB (manual entry)


S+ Operations High performance operator workplace


S+ Operations High performance operator workplace

Consolidated

alarms &

events

Area Alarm

Group

Buttons

Display

Select

Tab / Tile

Windows Icon Bar

Side Menu

Flyout

Navigation

Tag Browser

Fast Search

Operator Notes

Points off scan


S+ Operations Navigation to important information using aspect links

Aspect Links (Right Click)

Tags link to other Applications

Links are customizable per tag

Link to documents or launch

applications:

Alarm & Event

Instruction Manuals

Maintenance Packages

Standard Operating

Procedures

Web pages

Plant P&ID’s

Operator Notes

Control

Symphony Plus – Control and I/O Composer 6.0 Integration with S+ Operations

Call-up Composer View and

Monitor from S+ Operator display © ABB Inc. September 24, 2012 | Slide 57

Call-up S+ Operator faceplate from

Composer’s Automation Architect


S+ Operations Integrated alarm analysis tools

Supports EEMUA 191 Standard


S+ Operations S+ ThinClient: available views

Intuitive navigation structure Multi-line trend displays View dynamic process graphics

Private user folders / signal explorer User reports / scheduled reports Filtered alarm and event Llst



S+ Operations Considerations Differentiating Features

Existing Consoles use SODG Based Graphics

Inexpensive and Accurate Conversion Tool

Similar Console Architecture to Existing

CMVS, OIS40, CNT, PCV

Multiple Architecture Solutions

Stand-alone Single PC

Multiple Redundant Servers

Similar Database Structures to Existing



Lifecycle Update

Evolution Path

I/O


Operator Stations

Evolution Planning

Evolution Planning On-going collaborative process


Identifies business needs, goals, and priorities

Insight into process/system risk areas

Results in short and long term roadmap

Continuous re-evaluation: business needs and solutions

Recognition of new system

functionality and solutions that add

value

Known timing for evolution action

(2-5 years); assist budgeting process

ABC, Inc. Harmony System Overview

Installed system description: Lifecycle

Status Support Status Comments

Controller type: INFI 90 Controllers (MFP)

Limited OK MFP02 & 03 controller pairs can be readily replaced with BRC300 or BRC400 pairs.

I/O type: Rack I/O Active OK

While some installed INFI90 Rack I/O modules are in Limited phase, Active-phase direct-replacement modules are available.

Network 90 I/O Limited OK Active-phase direct-replacement modules are available.

System Communications:

INFINET Active OK

Active-phase replacements are available for all installed comm. equipment - slight difference in architecture (i.e.: MPI no longer required.).

Cabinet Power Supplies:

INFI 90 Power System (MPS1)

Limited Evolution

Recommended

Most MPS1 components are no longer manufactured. Upgrades to MPSIII are strongly recommended.

Engineering Tools:

WinTools Limited Evolution

Recommended

Support for WinTools software effectively ended in 2006. Users are strongly encouraged to move all WinTools-based configurations to Composer.

Operator Workstations:

OIS 20 Series Limited Evolution

Recommended

OIS 20 was removed from sale in 1999. Recommend evolution to 800xA Process Portal.

LAN 90 PCView Classic Evolution

Recommended

Software will be in classic phase through 2010. Recommend maintaining software at latest revision, stocking sufficient hardware spares and planning for evolution to 800xA Process Portal.

800xa for harmony evolution product lifecycle update plus/harmony/infi90/network90 largest...

Documents