CONSUMER SERVICES TECHNICALEDUCATION GROUP PRESENTS L-71

JOB AIDPart No. 8178201

Model LJD1306L

SinkSpa JETTED SINK

WHIRLPOOL CORPORATION assumes no responsibility for any repairs madeon our products by anyone other than Authorized Service Technicians.

FORWARDThis Whirlpool Job Aid, SinkSpa Jetted Sink, (Part No. 8178201), provides the technician withinformation on the installation, operation, and service of the SinkSpa Jetted Sink. It is to be usedas a training Job Aid and Service Manual.

The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only.Always use the Wiring Diagram supplied with the product when servicing the unit.

GOALS AND OBJECTIVESThe goal of this Job Aid is to provide detailed information that will enable the service technician toproperly diagnose malfunctions and repair the SinkSpa Jetted Sink.

The objectives of this Job Aid are to:

Understand and follow proper safety precautions.

Successfully troubleshoot and diagnose malfunctions.

Successfully perform necessary repairs.

Successfully return the sink to its proper operational status.

Copyright 2002, Whirlpool Corporation, Benton Harbor, MI 49022

- ii -

TABLE OF CONTENTS

GENERAL ............................................................................................................................................. 1-1

Safety First ...................................................................................................................................... 1-1

Model & Serial Number Designations ............................................................................................. 1-2

Model & Serial Number Label Location .......................................................................................... 1-3

Specifications .................................................................................................................................. 1-4

Whirlpool SinkSpa Jetted Sink Warranty ....................................................................................... 1-5

INSTALLATION INFORMATION ......................................................................................................... 2-1

Installing The Sink In A Cutout ........................................................................................................ 2-1

Mounting The Pop-Up Basket Assembly & Torque Tube ............................................................... 2-1

Installing The 10-Minute Timer ....................................................................................................... 2-4

PRODUCT OPERATION ...................................................................................................................... 3-1

Using The Sink ................................................................................................................................ 3-1

The Speed Control .......................................................................................................................... 3-1

Cleaning The Filter .......................................................................................................................... 3-1

The Timer ........................................................................................................................................ 3-1

Water Flow ...................................................................................................................................... 3-2

COMPONENT ACCESS ....................................................................................................................... 4-1

Removing The Pump Motor & Disassembling The Pump .............................................................. 4-1

Removing The Speed Control ......................................................................................................... 4-4

WIRING DIAGRAM .............................................................................................................................. 5-1

Page

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NOTES

Electrical Shock Hazard

Plug into a grounded 3-prong outlet.

Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions canresult in death, fire, or electrical shock.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels beforeoperating.

Failure to do so can result in death orelectrical shock.

GENERALSAFETY FIRST

Your safety and the safety of others is very important.

We have provided many important safety messages in this Job Aid and on the appliance. Alwaysread and obey all safety messages.

This is the safety alert symbol.This symbol alerts you to hazards that can kill or hurt you and others.All safety messages will follow the safety alert symbol and either the wordDANGER or WARNING. These words mean:

DANGERWARNING

All safety messages will tell you what the potential hazard is, tell you how to reduce the chanceof injury, and tell you what can happen if the instructions are not followed.

You can be killed or seriously injured if you dontimmediately follow instructions.

You can be killed or seriously injured if you dontfollow instructions.

ELECTRICAL POWER SUPPLY &GROUNDING REQUIREMENTS

WARNINGWARNING

1-1

MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

SERIAL NUMBER

1-2

MODEL NUMBER L J D 13 0 6 L Q 0

INTERNATIONAL SALES IND.

OR MARKETING CHANNEL

IF PRESENT

PRODUCT GROUP:

L = DOMESTIC LAUNDRY

PRODUCT IDENTIFICATION:

J = JETTED SINK

FEATURE CODE 1:

D = 10 MINUTE TIMER

FEATURE CODE 2:

FIRST DIGIT

1 = CYCLES 1 THROUGH 9

SECOND DIGIT

3 = 1 TO 6 WASHER SPEED COMBINATIONS

FEATURE CODE 3:

0 = NO SPINNING AVAILABLE

FEATURE CODE 4:

6 = MANUAL FILL, MAX CAPACITY 9 GALLONS

YEAR OF INTRODUCTION:

L = 2002, M = 2003

COLOR CODE:

Q = WHITE-ON-WHITE

T = BISCUIT-ON-BISCUIT

ENGINEERING CHANGE (NUMERIC)

SERIAL NUMBER C M M 04 54321

DIVISION RESPONSIBILITY

C = CLYDE, OH

MANUFACTURING SOURCE

M = MTI WHIRLPOOLS

YEAR OF PRODUCTION:

M = 2002

WEEK OF PRODUCTION:

04 = 4th WEEK

PRODUCT SEQUENCE NUMBER

MODEL & SERIAL NUMBER LABEL LOCATION

1-3

123456789012345678

123456789012345678

123456789012345678

123456789012345678

123456789012345678

123456789012345678

Model & Serial Number Label

SPECIFICATIONS

1-4

Model No. LJD1306LQ & T

Color Q = White, T = Biscuit

Dimensions:

Overall Width Minimum 84cm (33) Cabinet Base Sink Width 63.5 cm (25) Depth 56 cm (22) Height 31.7 cm (12.5) Weight 17.2 kg (38 lbs.)

General:

Motor Electrical Rating 120 VAC, 6.5 Ampere

Motor H.P. 1Sink Material & Texture Acrylic, Glossy

Controls Pneumatic On/Off Button, Air Volume Control Knob With Low-Med-High Settings

Drain Set Single Remote Pop-Up Basket

Timer Standard, 10 minute, AC Receptacle-Mount

Warranty 1 Year, Parts & Labor; 5 Years, Sink Shell

WHIRLPOOL SinkSpa JETTED SINK WARRANTY

FULL ONE-YEARWARRANTYFROM DATE OFPURCHASE.

LENGTH OFWARRANTY:

WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so thisexclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have otherrights which vary from state to state or province to province.

Outside the United States and Canada, a different warranty may apply. For details, please contact yourauthorized Whirlpool dealer.

If you need service, help can be found by checking the Assistance Or Service section in the Use and Care Guide,or by calling the Whirlpool Customer Interaction Center telephone number, 1-800-253-1301, from anywhere in theU.S.A.

WHIRLPOOL WILL NOT PAY FOR:

A. Service calls to:

1. Correct the installation of the unit.

2. Replace house fuses or correct housewiring.

3. Replace owner-accessible filters.

B. Repairs when the unit is used in other thannormal, single-family household use.

C. Pickup and delivery. The unit is designed tobe repaired in the home.

D. Damage to the unit caused by accident, al-teration, misuse, abuse, fire, flood, acts ofGod, or use of products not approved byWhirlpool.

E. Repairs to parts or systems resulting fromunauthorized modifications made to theunit.

WHIRLPOOL WILL PAY FOR:

FSP replacement parts andrepair labor costs to correctdefects in materials or work-manship. Service must beprovided by a Whirlpool-designated service company.

LIMITED 5-YEARWARRANTYFROM DATE OFPURCHASE.

Sink shell replacement. Servicemust be provided by aWhirlpool-designated servicecompany.

1-5

NOTES

1-6

INSTALLING THE SINKIN A CUTOUT

1. Determine the location that you would liketo mount the sink. Also drill any faucet oraccessory holes in the countertop. NOTE:The sink dimensions are shown below.

INSTALLATION INFORMATION

2. Cut a mounting opening for the sink that is24 x 21.25 with 1 radius corners. Ex-tend the counter top/cabinet on the rightside 6 to accommodate the pump.

24 6

1 Radius

PumpArea

21.25

3. Mount the sink in the cabinet cutout.

MOUNTING THE POP-UP BASKETASSEMBLY & TORQUE TUBE

1. Remove the basket strainer from the grat-ing.

BasketStrainer

Grating

2. Remove the fixing screw from the basketassembly.

FixingScrew

3. Remove the grating and rubber gasketfrom the basket body.

Grating

Rubber Gasket

Continued on the next page.

2-1

4. Lift the knob off the torque tube.

5. Unscrew the topnut and slide the rubberseal off the torque tube.

RubberSeal

Knob

Topnut

Torque Tube

6. Place the grating and rubber gasket in thebasket assembly hole in the sink.

7. Reach under the sink and place the basketbody below the grating, then mount thegrating to the basket body with the fixingnut. Keep the rubber gasket centered un-der the grating, and tighten the nut onlyhand tight for now.

Knob

TopnutRubberSeal 8. Adjust the locknut so the top edge is

approximately 7/8 from the top of thetorque tube.

RubberGasket

Grating

Place BasketBody AgainstGrating

Hand Tighten Fixing Nut

Adjust TorqueTube Locknut7/8 From Top

2-2

Locknut

9. Reach under the sink and place thethreaded end of the torque tube up throughthe hole in the sink. Rotate the basketbody as necessary, and route the controlcable as shown below. Make sure thatthere is no undue strain on the cablewhere it enters the torque tube and thebasket body.

12. Tighten the locknut against the bottom ofthe sink with your fingers as far as pos-sible. It is not necessary to tighten the nutany further.

13. Rotate the grating so that three of the sixvanes are aligned with the three vanes inthe basket body. Also make sure that therubber gasket is centered below the grat-ing, and does not protrude anywhere.

14. Use a 5/8 socket and securely tighten thefixing nut. Use only a moderate amount ofpressure, and do not overtighten the nut.

10. Slide the rubber seal over the end of thetorque tube, and mount and tighten thetopnut against the seal.

Torque Tube

Control Cable Routing

TightenLocknut

11. Slide the shaft of the torque knob into theslot of the torque tube, and push the knobover the top of the tube.

Install TorqueKnob On Tube

Keep GasketBelow Grating

5/8 Fixing Nut

Continued on the next page.

2-3

RubberSeal

Topnut

Align Vanes

Height Adjustment Screw

15. Place the basket strainer in the gratingand turn the torque knob to raise and lowerthe strainer. The strainer is set to raiseapproximately 1/2. To adjust the height,turn the adjustment screw in the bottom ofthe strainer.

16. Remove the compression gasket and nutfrom the basket body, and install themover the end of the drain pipe, with theshoulder of the gasket toward the nut, asshown below.

17. Insert the end of the drain pipe into thebasket body and hand-tighten the nut.

Torque Knob

Basket Body

Nut

Compression Gasket(Shoulder Toward Nut)

INSTALLING THE10-MINUTE TIMER

1. Push one end of the plastic tubing over thesmall fitting inside the pushbutton as far asit will go.

Tubing InPushbutton

2. Push the free end of the plastic tubing overthe connector on the timer as far as it willgo. NOTE: If desired, cut the tubing to theproper length before you connect it.

3. Plug the 10-minute timer into a 120 VAC,60 Hz wall receptacle. NOTE: The outletmust be capable of handling up to 15amps. The pump draws approximately 6.5amps.

Tubing In Timer

Plug Timer IntoAC Receptacle

Plug In PumpMotor Cord Here

2-4

Basket Strainer

PRODUCT OPERATIONUSING THE SINK

1. Turn the torque knob and lower the basketstrainer.

2. Fill the sink with water. IMPORTANT: Donot operate the pump without water in thesink, otherwise the pump could be dam-aged.

3. Press the pneumatic On/Off pushbutton toturn the pump on. The water in the tub willbegin to circulate.

4. Adjust the Speed Control knob to High,Medium, or Low, depending on the amountof circulation desired.

5. Add a low-sudsing detergent, dependingon the load.

6. Place the clothing to be cleaned into thesink.

THE SPEED CONTROL

The speed control is a 3-position air control thatintroduces outside air into the pump return portto reduce or increase the water flow. The Lowsetting increases the air input to reduce waterflow. The higher settings decrease the air inputto increase the water flow.

Torque Knob

On/Off Pushbutton

Speed Control

CLEANING THE FILTER

1. Unscrew the filter cover and remove it.

2. Clean any lint or other debris from thescreen with running water.

3. Replace the screen and reinstall the cover.NOTE: Do not overtighten the screw oryou will deform the cover.

THE TIMER

The 10-minute timer is electronically controlledand is operated by a pneumatic On/Offpushbutton. If the timer is interrupted duringthe 10-minute cycle, pressing the On/Offpushbutton will begin another 10-minute cycle.

Filter Screen

Filter

3-1

3-2

WATER FLOW

Water from the sink is drawn in through the filterto the inlet port of the pump. Any air from thespeed control is drawn into the pump inlet, as

Water InletAir From Speed ControlWater To Jets

Circulating Water Into Sink

shown in the photo below. Water is then pumpedout into the tubing that surrounds the sink shell,and flows through jets into the sink to agitatethe load.

COMPONENT ACCESSREMOVING THE PUMP MOTOR & DISASSEMBLING THE PUMP

1. Disconnect the pump motor power supplycord from the 10-minute timer.

2. If you do not have enough room under thesink to access the pump motor, removethe sink from its mounting location.

3. Remove the two 7/16 hex-head screwsfrom the pump motor.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels beforeoperating.

Failure to do so can result in death orelectrical shock.

WARNING NOTE: When you reconnect the inlet and outletconnectors, hand-tighten them. It is not neces-sary to use a wrench.

7. To remove the capacitor:

a) Remove the two screws from the coverand remove the cover.

7/16 Hex-Head Screws

4-1

b) Disconnect the three wires from the ca-pacitor terminals. NOTE: The capaci-tor wiring is shown on page 5-1. Makesure to connect the wires to the propercapacitor terminals.

Cover & 2 Screws

Motor Capacitor

Continued on the next page.4. Place a container below the pump inlet

and outlet lines to catch the water whenyou remove the connectors in the nextstep.

5. Remove the inlet and outlet connectors.

6. Remove the pump motor from the mount-ing platform.

Inlet & OutletConnectors

4-2

8. To remove the outlet and impeller hous-ings and rubber o-ring:

a) Remove the four screws and hex nutsfrom the outlet housing.

b) Use a putty knife and pry the outlethousing away from the impeller hous-ing, and remove the housing.

Outlet HousingScrew (1 of 4)

d) Pull the impeller housing off the pumpand position it as shown below.

e) Use a small screwdriver and pry theo-ring off the impeller housing.

NOTE: If the impeller housing seal is worn,replace the housing.

c) Use a large screwdriver and insert itinto the screw at the front of the hous-ing, then holding the impeller to keep itfrom turning, turn the screw, and re-move the impeller.

Screwdriver

Hold Impeller

Pry Outlet HousingFrom Impeller Housing

Front

Impeller Housing Seal

Pry O-Ring Off Housing

Impeller Housing

4-3

9. To replace the impeller and impellerseal:

a) Remove the outlet housing and impel-ler (see steps 8a through 8c).

b) Twist and pull the impeller seal assem-bly off the impeller shaft. NOTE: Whenreplacing the impeller seal assembly,twist it onto the impeller shaft so thatthe edge is against the hub of the im-peller, as shown.

Impeller SealAssembly Impeller Shaft

Impeller

REASSEMBLY NOTES:

When you install the impeller housing on thepump, position the mark on the housing atthe top, as shown below.

ImpellerHousing Mark

Keep Seal Against Hub

Position the outlet housing as shown belowso that the four screw holes align. Use a soft-faced mallet, and tap the edges of the pumpoutlet housing into place on the impellerhousing. Be careful not to strike the outlethousing too hard, or you could crack it.

4-4

REMOVING THE SPEED CONTROL1. Disconnect the pump motor power supply

cord from the 10-minute timer.

2. If you do not have enough room under thesink to access the speed control, removethe sink from its mounting location.

3. Unclamp the tubing at the speed control.

4. Remove the mounting nut from the speedcontrol and remove the control from thesink.

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels beforeoperating.

Failure to do so can result in death orelectrical shock.

WARNING

SpeedControl

Nut

Tubing Clamp

5-1

WIRING DIAGRAM

120 VAC, 60 Hz, 15APower Supply

10-MinuteTimer

Pump Motor

Black (Hot)White (Neutral) Grounding Conductor

Green (Ground)

8

Brn Wht(Power Cord)

Wht(Motor)

Motor Capacitor Wiring Diagram

5-2

NOTES

PRODUCT SPECIFICATIONSAND

WARRANTY INFORMATION SOURCES

IN THE UNITED STATES:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMERS HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-253-2870

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS ANAUTHORIZED SERVICER

FOR LITERATURE ORDERS:

PHONE: 1-800-851-4605

IN CANADA:

FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:

1-800-461-5681

FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMERS HOME CALL:

THE TECHNICAL ASSISTANCE LINE: 1-800-488-4791

HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS ANAUTHORIZED SERVICER

FOR WHIRLPOOL PRODUCTS: 1-800-253-1301FOR KITCHENAID PRODUCTS: 1-800-422-1230FOR ROPER PRODUCTS: 1-800-447-6737

CORPORATION