828 length (hot) cutting machine for polyester lifting slings and cargo lashing strap

7/31/2019 828 Length (Hot) Cutting Machine for Polyester Lifting Slings and Cargo Lashing Strap

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828A Heavy duty length cutting machine

for lifting and tie-down belts (hot)

828B Heavy duty industrial cutting machine

for Synthetic Fiber Rope (heat cutter)

Instructions Manual &

Illustrated Parts Catalogue

This catalog has been prepared to guide you while operating 828 class hot cutting machine and arranged to simplify

ordering spare parts.

Before putting the machines described in this manual into service, carefully read the instructions. The starting of each

machine is only permitted after taking notice of the instructions and by qualified operators.

Edition No.: English 2.0

Rights Reserved In All Countries

Printed in China


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Company Introduction

HIGHTEX Company is a specialist machine maker, specializing in

electronic cutting machines. Micro computer belt cutting machines,

Might Adhesivegluing machines,Milky-white gluegluing machines,

And other leather bags mechanical design and manufacturing.

Out machines are widely used for making handbags, suitcases, leather

articles, insulating wares, HIGHTEX has a strong research and

development ability. It has a complete quality management system andgood services for per-sale and after-sale, it can provide customers with

best services.

HIGHTEX Company persists in a notion ofman is fumdamental and

Customer is first, it regards honesty, technology, progress and

responsibility as enterprise spirit, it provides customers with stable

characters, good quality, humanized operation, bigh efficiency and

speed professional output, these machine are the products which can

create high profit.


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CATALOGUE

Preface 3

Chapter 1 Machine Structure 4

1 .Install the material loader 4

2. Control Panel 4-10

3. Install and adjust the cold knives 10-11

4. Install and adjust the hot knives 12

5. Install the tension gear 12

Chapter Maintain the Machine and its hints 13

Chapter3SimpleTroubleshooting 13-14

Chapter 4 After Sale Service 14

Chapter 5 Wire Diagrams 15Chapter6Explosive Drawing of the parts 16


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PREFACE

Thank you for your wise selection to buy our products. We provide you

not only quality machine, but also a reliable after-sale service.

For operators body safety, and for protecting the machine, it is

absolutely necessary to read this operational manual very carefully

before you operate this machine. Please pay attention to the usage hints.

This manual introduces in detail the machine structure, operational

regulations, maintenance, the troubleshooting for the possible troubles

and the wire diagrams. If you still have any questions, please do not

hesitate to contact our sales representatives who will be glad to serve

you.

SPECIAL DECLARATION

*Any claims cannot be lodged based on the contents of this

operational manual.

*Our company has the absolute right to explain the meaning of

this operational manual. All the explanation on this operational

manual must be subject to our explanation.


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CHAPTER 1 MACHINE STRUCTURE

1. Install the material loader (FIG. A)

(1) After you tighten the screw (5), the material weight will beincreased.

(2)Do not allow the movable metal discs (6) to clamp the materialstoo tight. Leave a gap.

12

3

45

67

material

material

FIG. A

2.OPERATIONAL PANEL (FLG.B)

FIG. B

* HIGHTEX Auto Strip Cutting Machine *

Knife A = 0 Mode = normal

Length A = 0000.0 Speed = 00

Total: 00000 Finish= 000:00000

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(1) FUNCTIONS

FWD+: Press this button, and the roller clockwise turns. For

setting length, this button can be used for setting the

figures after the decimal.

REVERSE-: Press this button, and the roller will

counterclockwise turns. For setting length, this

button can be used for setting the figures after the

decimal.

/

CLR/CUT: Press this button, and the knife will cut once. Itcan be used to clear the error values on the setting

footage.

A

LENGTH A: Press this button, then press figure buttons to

set the LEN length A.

SPD: Press this button, then press figure buttons to setspeed within a range from 00 to 99.the bigger the figure

is, the fast the speed is.

UNIT: Press this button, then press figure buttons to set the

number of the cutting lots. If the setting is 0,the knife

wont cut.

TOL: Press this button, then press figure buttons to set totalcutting quantity.

A

CUT A Press this button, then press figure buttons to set

the number of cutting times for knife A.

After you finish each of the above setting, you must press SET

button once so as to save the setting value. If you finish the

setting, and want to return to the main menu, just press STOP


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button.

CMP: Press this button to clear the number of the finished

cutting times.

RUN: Press this button to start the machine.

FUN: Before you selectFeeding mode, following setting is

invald.

F00Time delay for cutting

F01Cutting interval

F02Hold cutting for each lot: If the setting is 0, the knife will keep on

cutting till the total cutting quantity is completed. You must

press CMP button again, then press RUN button so as to

restart.

F03Point search speed: 1~5x100 HzF04Point length searching: the range of the point search length is

from 0 to 255mm. If the setting is 0, the sensor cannot the point.

The length B, the Knife B, the length C and the knife C will

immediately carry out the cutting action.

F05Knife B: Press this button to set the number of knife B cutting

times. If the setting is 0, the knife has no action.

F06Length B: Press this button to set the size of Length B. if the

setting is 0, there will be no action.

F07Knife C: Press this button to set the number of knife C cutting

times. If the setting is 0, the knife has no action.

F08Length C: Press this button to set the size of Length C. If the

setting is 0, there will be no action.

After you finish each of the above setting, you must press SET


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button once to save the parameter. Then, press SET button

again so as to shift to next function setting. After all the settings

are completed, press STOP button to return the main menu.

0. Pulse 0=1P, 1=2P Setting 1

1. Feeding Mode 0=CW, 1=CCW Setting 1

2. Jog speed 099 Setting2 4

3. Top limit of speed 99=9.9khz Setting99

4. Bottom limit of speed 10=1.0khz Setting00

5. Cutting mode 0 Knife of motor

1 Knife A of cylinder2 Knife B of cylinder3 Knife of flywheel

6. Feeding mode 0=normal

1=searching the point

7. Acceleration 04 Setting 4

8. Multiplied by length 1~99 Setting 1

9. Divided by length 1~99 Setting 1

(2) Setting a certain cutting length

ExampleThe cutting length desired is 150.4mm. The total cutting

quantity are 1200 strips. 12 strips are packed in one box. Turn on the power switch to enter the operational footage. Set the cutting length 150.4.

A 1 5 0

A 1

1 2 0 0

LEN 1 SET5 0 +

TOL 1 2 0 0 SET

CUT 1 SET

If the pressed figure is bigger than4, you

may press CCW button [-] to return to 4.


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1 2

After you complete above settings, please press STOP button toexit. Then, the footage will display each of you set parameters.

If an error setting is found for example, the length setting becomes

250.6mm, the other settings are correct, then you may repeat the

step 1 for correction.

Place the material: Adjust the material spacers. Fix the material by

the spacers so that the material wont slant, but do not clamp the

material, or the cutting length wont be accurate.

Feed the material between the upper roller and the lower roller.

Press CW [+] button till the front end of the strip over the knife

position. Press START button [RUN]. Then, you have completed

auto cutting.

(3) SET 2 OR 3 KINDS OF LENGTH CUTTING

SPD

Select your desire speed. The speed from slow [00] to fast[99], total 100 speeds. If the material is flexible, or the

material wed is heavier without the support of the feeding

SET

UNIT 1 2 SET

SETFUNSet the hold time for each lot depending on the actualneed, but the holding time cannot be 0.

**HIGHTEX Auto Strip Cutting Machine**

F02 SETTINGKnife A=0 Mode=cut

Length A=0150.4 Speed=10

Hold time of lot=0 19


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This machine can cut 3 different lengths in one cycle. This function

is often used in electronic industry to cut conduction or insulation

material. The Cutting process is shown below:

Turn on the power switch. When the footage a appears, press

FUN button to enter the setting mode.

After above step is completed, you can enter footage b. Pleaseenter parameter code ****. Then, press SET button.

After above step is completed, you can enter footage c. Press FUN

button, and the cursor will jump to the position of the parameter

number. Then, press 8 to enter the feeding mode.

After entering the feeding mode, there are 2 selections 0 and 1. 0 is

LEN B LEN CKnife Knife Knife

LEN A

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normal mode. 1 is point search mode. Now you select 1 to enter

point search mode. Then, press SET button. Press STOP button to

exit the set mode.

After above setting iscompleted, you can

enter footage e, and

find Mode = point

search. Thus, the

point search function

is stated.

Operate the procedure from step 1 to step 4 of

the point-search function. Select 0 for the

feeding mode. Then, follow the following step

to return the normal mode. After that, the

footage f appears Mode =normal. It means that

the point-search

function is cancelled.

After point-search function is started, the machine can cut 3 different

lengths, such as 126.1mm, 448.0mm and 168.8mm.

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0

FIG. C

0

1

4 4 8

1

1 6 8

After above setting is completed, press STOP button to exit thesetting mode.

FUN 0 SETSET

0 SETSET

1 SETSET

4SET 4 8 SET

1 SETSET

Enter F7. Set 1 for

1SET SET6 8 +

Enter F8. Set 168.8 for

Enter F5 to set 1 for

Enter F4 to set 0 for

If you press the one more button, and get abigger figure than you want, you may pressCCW [-] button to return to the figure whichyou want.

Please press SET button two

times more. Enter F3 footage,

and set the point search speed

Enter F6. Set 448 for length

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M6*15

M6*12

If you just need to cut two different lengths, please set 0 for both

length C and knife C. thats all.

After exiting the setting mode, set 126.1 for length A according to the

procedure mentioned in above [2. Setting a certain cutting length].

3. Install and Adjust the Cold Knives (Fig. D)

Be very careful when you replace

the knives so as not to damagethe knife edge!

(1). Use one 5mm hex wrench to remove

the 3 set screws of the upper cold knife.

Then, remove the upper cold knife.

(2). Use a Philips screwdriver to remove 3 set screws of the lower cold

knife. Then,

remove the lower cold knife.

(1). Use one piece of clean cotton cloth or gauze

to clean the knives and the knife contact areas

of the machine.

(2). Install the lower cold knife to the machine. Verify

that the upper cold knife and the lower cold knife

perfect contact the connecting plate. Then, tighten

the 3 set screws to the lower cold knife. Fig. E

(3). For the convenience of installing the upper cold knife, please make

knife adjustment manually. Adjust the slide to the highest position.

Then, install the upper cold knife. At this time, do not tightened theset screws of the upper cold knife. See Fig. E.

M6*15

M6*12

Lower cold knife

Upper cold knife

Round cross-head screw M6x12

Connecting plate

Slide plate

Fig. D

Knife manualadjustment


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L8

(4). Manually adjust the slide to the lowest position. Then, tighten the set

screws of the upper cold knife. Please tighten the set screw at the

central posit first. Then, tighten the rest 2 set screws on both sides.

(5). Make a manual adjustment so that the edge of the upper cold knifemoves slowly off the edge of the lower cold knife, but do not let the

edges completely off. Repeat this action several times to remove the

burrs adhered to the edges of the knives. Then, adjust the slide to the

highest position.

(1). Before adjust the machine, please turn off the power switch for

safety purpose.(2). After installing the knives, tighten the nuts (N). Firmly touch the

screw (P) by a philips screwdriver so that the screw wont follow the

nut to turn, but do not tighten the screw (P) too deep (too tight), or the

screw will touch the slide (M), and jam the slide.

(3). Use one L8 wrench to move the slide so that

the slide can slowly grind the upper and lower

cold knives. This action helps the contact of

the knives. When the slide is moved to the

highest position, use the knife manual

adjustment to test cutting. Fig. F

(4). After cutting test, if the left-hand side material cannot be completely

cut off, or

has cutting burrs, please tighten a little the left-hand side nut, and

loosen a little

the right-hand side nut (N). Then, test the cutting again. If the material

is still cannot be perfectly cut off, repeat the above action till the

cutting result is perfect. If you still cannot completely cut off the

material, please add one piece of paper to the back of the knife blade

at the place where the material cannot be cut off. This paper canincrease the contact area between the upper and lower knives at the

L8 wrench


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material-not-off place. If the right-hand side material cannot be

completely cut off, please tighten a little the right-hand side nut and

loosened a little the left-hand side nut, and make the same manual

adjustments as above.

For tighten the hot knives, please tighten the lower knife seat (88) first.

Then, tighten the heat insulation plate (91), hot knives (92) and the

copper heating elements (93) accordingly. Note! The lower knife pad

(85) is not allowed to be higher than the upper plane of the lower knife

seat (88), or the material feeding wont be smooth. Remove or replacethe knives in the reverse order. Please use manual mode to cut once.

If the operation is normal, then you can start cutting. See Fig. G.

It is necessary to install a tension gear (11) when the material wed is

heavier so as to reduce the loading of the feeding motor, and keep thecutting precision.


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CHAPTER2 MAINTAIN THE MACHINE AND ITS HINTS

1.Please input correct correct voltage with a tolerance of 10V.Practically ground the machine to avoid the damage caused by

electricity leakage.

2.Be sure to switch off the power, and pull out the plug before you makeany adjustment with the machine. It is for your body safety. Do not

allow children or non-authorized operators to be close to the machine

so as to avoid danger.

3.When you blow off the dust from the computer box by air gun, the airmust not contain moisture. If there is moisture, please drain the water

in the air compressor.

4.Please use lubricant #40 for the machine. The lubricating positionsare marked on the lateral covers of the machine.

5.In cold place the grease inside the machine might be frozen. Pleaseinsert one L8 wrench into the knife manual adjustment hole. Turn the

wrench according to the turning direction shown on the cover, and

also feed the normal-temperatured lubricant into the lubricatingpositions. Turn the wrench slowly till the knife blades are not jammed.

Then, you can start the machine.

6.The back of the machine must be 40mm off the wall. Reserve repairspace on both sides of the machine.

7.Be very carefully when you replace the knives so as to avoidfinger/boby injure canused by the knives. Besides, be sure to pull out

the plug.


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CHAPTER3 SIMPLE

TROUBLESHOOTING

1. Turn on the power switch. If the control panel displays nothing, and nolamp lights, the fuse might blow. Please replace it with a correct fuse.

2.The knife keeps on cutting when there is no material: Please adjustthe position of the proximity switch to a proper place where it can

properly detect the induction screw, but it cannot touch the induction

screw. If the problem still exists, the proximity switch or the computer

box might be down.

3. The cutting length is incorrect:

(1). The upper roller doesnt have

enough 111 pressure. Adjust the

pressure nut to 11 1 increase the

pressure. See Fig. I.

(2). The set screws of the feeding motor

are

loose. Tighten the screws.

(3). The screws of the belt wheel of the lower

roller are loose, or the screws of the belt

wheel of the feeding motor are loose.

Tighten all of these screws.(4). The machine cuts two strips at the same time, and the two cut

pieces have different lengths: Adjust the pressures on both sides of

the upper roller till the two cut pieces have the same length.

(5). The feeding motors shakes while feeding, and cannot operate

smoothly: The driving box is down. Please replace it with a new

one.

4. Press START BUTTON, but the machine has no action:(1). The preset cutting length or the preset cutting quantity is zero,

Fig. I

Pressure nut ofUpper roller


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therefore the machine wont work. Please enter a correct setting

figure.

(2). The preset cutting quantity is equal to the quantity which has been

cut already. Please press RESET BUTTON.(3). If all above measures are invalid, the computer box is down.

5.The hot cutting cannot cut off the belt:(1). The knife edge is indented or dull. Please regrind or sharpen it.

(2). The lower knife pad has deep cuts. Replace the pad.

(3). The copper heating elements are aged. Whose power shown in

the meter is low. Replace the copper heating elements.

(4). The setting temperature is too low. Please raise the settingtemperature.

(5). The material is too thick. Please make a new setting, and increase

the number of cutting.

6. The cold cutting cannot cut off the material:

(1). The knife edge is indented or dull. Regrind or replace it.

(2). The material is partially cut off: please add one pieced of paper on

the back of the lower knife.

(3). Adjust the gap screw of the knife. Loosen the nuts. Then, tighten

the screws. After that, tighten the nuts.


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CHAPTER 4 AFTER-SALE SERVICEWe offer one (1) year guarantee for free maintenance and repair of

the machine from the delivery date, but we are not responsible for

following events:

a. The machine is damaged during the transportion arranged by

yourselves.

b. Do not install a voltage stabilizer when you install the machine at

an unstable voltage place, thus the machine is damaged.

c. Use incorrect voltage which results in machine damage.

d. Modify the machine without our prior written permission, and

damage the machine.

e. The machine is not sold directly from us to you, but through a

middle man or other seller.

f. The machine is not repaired or disassembled by our authorized

persons (or technicians), thus the machine is damaged.

g. Natural disasters or under force majeure.

h. The consuming parts, such as cold knife, copper heating elements,knife pad, rubber roller, proximity switch, button switch, hot knife

and heat insulation board.


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CHAPTER 5 WIRE DIAGRAM

Step motorDX-B23HB

A C110V

Flat cableFor buttons LCD shadeLCD contrast

LC DFlat cable

Step pulse signalKnife ofcylinder

1Air blow valve(cutting interval)

Output voltageAC 220V

A C220V

M ode of cylinder knife B

Safetyvalve

Sensor B Point searchsensor

Sensor A

Mode ofCylinder Knife A

Sensor A oftop start point

of cylinderknife

Sensor A ofCylinder knife

Sensor A

LCD flat cableLCD shade

Sensor B ofcylinder knife


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CHAPTER 6 EXPLOSION DRAWING OF

PARTS


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#828 PART LIST NO.1

N0. NAMES OF PARTS NO. NAMES OF PARTS

1 Machine main frame 23 Belt wheel of cam shaft

2 Slide seat 24 Top screw M6x10

3 Lower cold knife 25 Inducing ring

4 Socket head hex screw M6x12 26 Socket head hex screw M10x20

5 Pad of lower knife 27 Hex head screw M6x25

6 Flat head Philips screw M5x12 28 Copper lever

7 Slide rule 29 Cam

8 Pillar of slide rule 30 Gasket of cam

9 Fixed seat for knife adjustment 31 Flat head Philips screw M6x8

10 Socket head hex screw M6x45 32 Socket head hex screw M6x12

11Spring: wire dia.10, inner

dia.4.0 and length 2233 Bolt for copper lever


dia.4.0 and length 2734 M6 washer


dia.4.0 and length 3435 Fixed board of proximity switch

14 Fixed plate for knife adjustment 36 Big flat head Philips screw M4x6

15 M6 nut 37 Philips screw M3x20

16 Round head Philips M6x30 38 Proximity switch17 Unloading board for cold cut 39 M3 nut

18 Socket head hex screw M6x10 40 Lower roller

19 Bearing 6004 41 Key 6x15

20 Shaft of cam 42 Fixed sleeve of lower roller

21 Key 6x30 43 Bearing 6202

22 Key 6x30 44 Bearing seat


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45 Left/right arm of upper roller 69 Socked head hex screw M6x100

46 Set screw for left/right arm of upper roller 70 Fan front cover

47 Big flat head Philips M4x8 71 Fan front cover

48 Lever of upper roller 72 Big flat head philips screw M5x6

49 Upper roller 73 Transmitting gear of upper roller

50 Pressure bolt for upper roller 74 Belt wheel of upper roller

51Pressure spring of upper roller, wire

dia.1.4, inner dia.6.5 and length 4575 Motor for knife

52 Pressure nut of upper roller 76 Fixed board of knife motor

53 Fix block for feeding 77 Hex head screw M6x20

54 Socket head hex screw M6x25 78 Belt wheel of knife motor

55 Fixed bar for feeding 79 Belt wheel of knife motor

56 Material separating board 80 Step motor

57 Top screw M4x10 81 Fixed board of step motor

58 Set screw of material separating board 82 Belt wheel of step motor

59 Set nut of material separating board 83 Belt wheel of step motor

60 Connecting plate 84 Control box

61 Flat head Philips screw M4x8 85 Lower knife pad

62 Material pressing board 86 Pillar of lower knife pad

63

Spring wire of material pressing

board: wire dia. 0.6, inner dia.6.0

and length 34

87 Spring f lower knife pad: wire dia.1.6, inner dia. 8.5 and length 32

64 Slide 88 Pad seat of lower knife

65 Fixed sleeve of material pressing board 89 Pillar fixed sleeve for lower knife pad

66 Round head philips M4x8 90 Socket head hex screw M6x35

67 Socket head hex screw M6x100 91 Heat insulation board

68 Upper cold knife 92 Hot knife


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93 Copper heating block 97 Rear baffle

94 PW 6.5x19x2 98 Left cover

95 Socket head hex screw M6x50 99 Safety cover

96 Unloading board for hot cut

TOOL LIST

No. NAMES No. NAMES

1 Hex head wrench L3 5 Open end wrench 10-12

2 Hex head wrench L8 6 Long, Philips screw knife

3 Hex head wrench T4 7 Oil pot

4 Hex head wrench T5

(for hot cut)8 Short, Philips screw knife

(for hot cut)

828 length (hot) cutting machine for polyester lifting slings and cargo lashing strap

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