840d manual turn

SINUMERIK

Short Guide 09.98

ManualTurn

Published by Siemens AGAutomation and DrivesMotion Control SystemsP.O. Box 3180, D–91050 Erlangen

© Siemens AG 1998 All Rights ReservedSubject to change without prior notice

Siemens AktiengesellschaftOrder No.: 6FC5298-2AD40-0BP0Printed in the Federal Republic of Germany GWE-570093101824

T 1F R.TR.

END

Halt: M0/M1 active

GraphicEASYSTEP

PART_3

X 83.148Z 2.098

120%mm/min

mm

mm

0.000

0.000

Retraction

Retraction

Test runfeedrate

T 1FS

EASYSTEPPART_3

X 83.148Z 2.098

120%mm/rev

mm

mm

115%Rev/min

0.240

172.5

EASYSTEPeditor

New EASYSTOff

P

END

0 PART_3

1 Stock removal T1

2 Stock removal PART 13 T1


4 Undercut G DIN T3

5 Groove T3

6 Groove

7 Longit. thread T4

8 End of program

GrooveSTOCK REMOVAL

PART_3

X 83.148

Z 2.098

P

END

B1

1 2

U

D

B2

T1

T 1FS

120%mm/rev

115%Rev/min

0.240

172.5

Alternat. Accept

TReference point, top

F 0.300 mm/minS 160 rev/minPos. Reference pointX0 60.000 absZ0 -60.000 absB1 4.000 incT1 3.000 inc

1 15.000 ° 2 15.000 °R1 0.500R2 0.000R3 0.000R4 0.500D 0.000 incU 0.100 incBS 3.000 incN 2 P 10.000 inc

50% 100%

0mm

mm

0%

M

Overview of Pushbuttons

Switch to CNC mode

Call the "Messages/Alarms" menu

Call the "MANUAL" mode

Call the "STRAIGHT" mode

Call the "CONICAL" mode

Call the "CIRCLE" mode

Call the "CYCLE" mode

Call the extended softkey menu

Control the cursor

Change between alternative parameters

Accept single values/Call a selection

Edit input fields, calculator

Change sign

Change screen display (e.g. help display)

Acknowledge messages/alarms

Close input screenform without accepting values


Close input screenform and accept values

Abort

Alternat.

Accept

Contents• Set workpiece zero• Select tool• Measure tool with scratching• Set spindle speed or limit

• Direction keys/universal control stick• Handwheels• Traverse increment

• Simulation before machining• Simulation during machining• Zoom in/Zoom out

• Copy, insert or delete step• Modify program step• Continue program at modified position

• Teach movem. w. handwheel/univ. ctrl. stick• Teach movements in MANUAL mode• Teach cycles• Continue program with Teach In

Tips

&Tr

icks

Prog

ram

m.

in G

Cod

eC

ycle

Mac

hini

ngM

anua

l Mac

hini

ng

• Create new program (example)• Add new step• Open existing program

Page 6

Page 7

Page 8

Page 9

0

Page 21

Page 22Page 23

Page 24Page 25

Page 32

Return jump to higher-level menu

Call the "STOCK REMOVAL" mode

Call the "CONTOUR" mode

Call the "EASYSTEP Programming" mode

Page 26

Page 27

• Change screen display

• Changeover to G code• Insert G code block in program• Insert cycle in G code• Modify cycle in G code

Page 30

Page 31

• Face/longitudinal turning, automated• Taper turning, automated• Radii machining• Example for blank machining

• Create contour• Load contour• Modify programmed contour

• Stock removal• Grooving• Multiple grooves in a taper

• Thread cutting• Post-cutting• Undercut• Tapping• Drilling a circle of holes

Page 12

Page 13

Page 14

Page 15

Page 16

Page 18Page 19

Page 17

Page 10Page 11

Prog

ram

min

g

• Select the program to edit• Correct program• Select search in program• Start program in trace mode

Page 28

Page 29

Sim

u-la

tion

• Face/longitudinal turning, conventional• Taper turning, conventional

M

Overview of Pushbuttons

Switch to CNC mode

Call the "Messages/Alarms" menu

Call the "MANUAL" mode

Call the "STRAIGHT" mode

Call the "CONICAL" mode

Call the "CIRCLE" mode

Call the "CYCLE" mode

Call the extended softkey menu

Control the cursor


Accept single values/Call a selection

Edit input fields, calculator

Change sign

Change screen display (e.g. help display)

Acknowledge messages/alarms

Close input screenform without accepting values


Close input screenform and accept values

Abort

Alternat.

Accept



• Simulation before machining• Simulation during machining• Zoom in/Zoom out



Tips

&Tr

icks

Prog

ram

m.

in G

Cod

eC

ycle

Mac

hini

ngM

anua

l Mac

hini

ng

• Create new program (example)• Add new step• Open existing program

Page 6

Page 7

Page 8

Page 9

Page 20

Page 21

Page 22Page 23

Page 24Page 25

2

Return jump to higher-level menu

Call the "STOCK REMOVAL" mode

Call the "CONTOUR" mode

Call the "EASYSTEP Programming" mode

Page 26

Page 27


• Changeover to G code• Insert G code block in program• Insert cycle in G code• Modify cycle in G code

Page 30

Page 31





Page 12

Page 13

Page 14

Page 15

Page 16

Page 18Page 19

Page 17

Page 10Page 11

Prog

ram

min

g

• Select the program to edit• Correct program• Select search in program• Start program in trace mode

Page 28

Page 29

Sim

u-la

tion


i

i

Operating Concept

Extended softkey menu

Manual mode

Preset Tool Spindle Offset

4

Single-cycle machining

MANUAL: conventional feed forward for face, longitudinal and taper turning

in the input screenform

STRAIGHTTAPERCIRCLE

CYCLE

STOCK REMOVAL

CONTOUR

Set cycle parameters

For single cycle machining in program:

Finished program

EASYSTEPPART_3

X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min 172.5

0% 50% 100%

EASYSTEPeditor

New EASYSTEPoff

Specialfunction

Stepsearch

Singlestep

G code

P

END

0 PART_3

1 Stock removal T1



4 Undercut G DIN T3

5 Groove T3

6 Groove

7 Longit. thread T4

8 End of program

mm

mm

0

This publication was produced using Designer 6.0

The reproduction, transmission or use of this document or its contentsis not permitted without express written authority. Offenders will beliable for damages. All rights, including rights created by patent grantor registration of a utility model or design, are reserved.

© Siemens AG 1998. All rights reserved.

Other functions not described in this documentation might be executablein the control. This does not, however, represent an obligation to supplysuch functions with a new control or when servicing.

We have checked that contents of this publication correspond to thehardware and software described. Deviations cannot be ruled out, however. The data in this publication is checked regularly, and anynecessary corrections included in subsequent editions. We are gratefulfor any suggestions for improvement we receive.

Subject to change without prior notice.

Order No.: 6FC5298-4AD40-0BP0Printed in the Federal Republic of Germany

EASYSTEP programming

0.240

33

AcceptDo not press

Z

X

Tips & Tricks

32

0 PART_3

END

1 Stock removal T1P

2 Stock removal PART 13 T13 Stock removal PART 13 T24 Undercut G DIN T35 Groove T36 Groove7 Longit. thread T48 End of program

END

P -80z

xø-60 -40 -20 0

0

40

80

END

P -40z

xø-20 0

20

40

60

80

0

END

P

Z1 W

R

V

Grundmenü

Change screen view

1 Toggle between EASYSTEP andprogram graphics (program overview)

2 Toggle between programming graphicsand help display (input screenform)

PMILL_TEIL_15

Handwheels Universal control stick

Start cyclewith NC Start

X 83.148

Z

Call help display with

Stock removalSTOCK REMOVAL

X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min

0.240

172.50% 50% 100%

Alternat. Accept

T 3F 0.120 mm/revS 180 rev/min

Position

Reference point for dimensioning

Paral. Z axisX0 70.000 absZ0 0.000 absX1 40.000 absZ1 -30.000 abs

D 2.000 incUX 0.000 incUZ 0.100 inc

0-10-20-30

40

50

60

70

Z

XØ

Longit. ThreadCYCLE

PART_3

X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min

0.240

172.50% 50% 100%

X 83.148

Z

Alternat.

P

END

GrooveSTOCK REMOVAL

PART_3

X 83.148

Z 2.098

TFS0%

Alternat.

P

END

mm

mm

mm

mm

GrooveSTOCK REMOVAL

PART_3

TFS0%

P

0

X 83.148

Z

0

0

Undercut thread DINCYCLE

PART_3

TFS0%

Alternat.

X 83.148

ZP

0

Stock removalCONTOUR

PART13

TFS0%

Alternat.

0

X 83.148

ZStraight

CONTOURPART_3

TFS0%

0

DeleteElement


PART_3

TFS0%

0

Z

XØ

Z

XØ

Z

XØ

Z

XØ

Z

XØ

StopTurn WT

Noncut Sync.Point

SingleCycle Accept

T 4P 1.000 mm/revS 400 rev/minLINEAR

ExternalX0 40.000 absZ0 -17.000 absZ1 -39.000 abs

W 15.000 incR 0.000 incK 1.100 inc 29.000 ºAS 8E 0.240 incU 0.000 incV 2.000 incQ 0.000 º

-40 -20

0

20

40

60

80

0

Infeed depth of cut const.

B1

1 2

U

D

B2

T1

-80.0 -78.0 -76.0 -74.0 -72.0

-30 -20 -10 0

-80 -60 -40 -20 0

-20 200

0

Graphic TeachIn

Directory

X-

X+

Z- Z+

Press

5

Accept

Press

to acceptcycle inprogram

EASYSTEPOff

i

i

Setup

Select tool

1

and

2

4

Call tool list

Tool

Select tool

Press Select

The desired tool is selected

Press

6

Length X

123

Length Z RadiusNumber

1

2

3

4

mm

Traverse workpiece zero

and Preset

Select axis X 45.917

Z 28.367

Enter referencevalue

741

02 3

8 95 6

Press

mm

Set workpiece zero

Pos.

Alternat.

3 Set tool point direction

Change-over to

127.830

142.620

260.450 24.880

24.330

24.580

0.500

0.400

0.200

Pos.

1 2

B2

T 3Reference point, top

F 0.120 mm/revS 180 m/minPos. Reference pointX0 60.000 absZ0 -60.000 absB1 4.000 incT1 3.000 inc

1 15.000 ° 2 15.000 °R1 0.500R2 0.000R3 0.000R4 0.500D 0.000 incU 0.100 inkBS 3.000 incN 2 P 10.000 inc

G

-

C

o

d

e

Modify cycle in G Code

Precondition: a program is loaded in the G code editor.

Select the desired NC block1

2 Press

3 Make changes and press

Accept to confirm

Insert cycle in G Code


Select the desired NC block where thecycle is to be inserted

1

2 Select the cycle:

3 Set the parameter and press

Accept to confirm

Support

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1)E_GROOV(3,0.12,95,180,96,1,0,38,85,90,-80,90,6,6,30.579,16,16,16,0.5,0,0,-0.5,0,1,30,3,2,8.073,1.23,0,0)

LF

LF

B1

U

D

31

i

7 Kreistasche

i

i

i

i

Programming in G Code

30

Switch to G code

Press1

2 Call the G code editor

Press

Insert G code block into program

1 Select the desired NC block where theG code block is to be inserted

2

Editor

Insert G code, e.g. approach a positionin rapid traverse mode:G0 X40 Z30 LF

Cycles with syntax E_Name(Par 1,...,Par n),e.g. E_ROUGH(1,..,0) must not be changed.This means that the cycle cannot be reused.

Precondition: a program is loaded in theG code editor.

E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,

1,3,0.2,0.1,0)E_UCUT_D(3,0.1,95,180,97,3,1,20,90,-40,90,30,20,90,1,0.1,0) L

F

LF

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1)L

F

current block

E_ROUGH(1,0.2,95,150,96,1,5,43.5,90,1,90,-0.8,90,0,90,44.3,91,0,0,0,2,0,0.1,1,90,90,0)E_ROU_GP(1,0.2,95,160,96,"CONTOUR_13",42.5,90,0,90,1,1,3,0.2,0.1,0)E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,1,3,0.2,0.1,0)

LF

LF

Measure tool with scratching method

Set spindle speed or limit

1

2

1

3

Traverse to workpiece and scratch

Enter max. spindlespeed or limit

Precondition: spindle not active

7

andPress Tool

Measure

3Savepos. XPress

4 Retract tool and measure the diameterof the workpiece

5 Enter diameter in X

Workpiece dimension: ZX

6 Press

The values are saved. The measurementis completed.

2 Select spindle function

741 2 3

8 95 6

0

and SpindlePress

Max. spindle speed rev/min

Limit for m/min

Orientation/Stop pos.

rev/min

rev/min

500.000

0.000

0.000

Save traversed position

The control notes the position.

Precondition: the tool to be measured is selected.

Apply the same principle to Z.

Precondition: current program is open in EASYSTEP.

LF

°

G code

i

i

Traversing Axis

Direction keys/universal control stick

1

2 Press fixed feedrates

The selected axis is traversed until thefixed key is pressed.

8

Select direction

X-

X+

Z- Z+XZoff

or

Z

Handwheels

1 Press

2 Press

3 Traverse the axis with active handwheel

X

110

100

Precondition: MANUAL is selected.

X+

X-

Z- Z+

4 Undercut G DIN T3

3 Stock removal CONTOUR_13 T2

5 Groove T3

6

29

Select search destination

by

7 Press StepSearch

9

Press NC Start to start the step search

Press NC Start to start the programat the selected step.

2

Start program in single steps

1 SingleStepPress

Precondition: program is selected.

One step in the program is startedeach time you press NC Start.

1 Call EASYSTEP

5 Press this key to switch to thestep display.

3

2 Call extended softkey menu

DirectoryPress

4 Select program and press

Select search run in program

8

to release the handwheel

to set the handwheel factor

i

BackForward

oder

Install Program

1

3

4

5

3

Select program for machining

1

2

Call EASYSTEP

Correct program

Stop program sequence

Stepsearch

Accept

Abort program

Select program step and

Enter changes and press

to confirm

Press to continue machining

Precondition: program is being executed

28


DirectoryPress

Select program

Name

CONTOUR_1

CONTOUR_2

and press

4

5 Press NC Start to start the program

press

Press NC Start twice to startthe step search

6

Traverse increment

2

4 Enter infeed speed

1 Press

3

741 2 3

8 95 6

0

5

Select size of increment

Press NC Start to initiateincrement

Select axis direction

X-

X+

Z- Z+XZoff

X+

X-

Z- Z+

9

increment

i

i

Turning in Manual Mode

Face/longitudinal turning, conventional

Call MANUAL mode1

2

10

StraightPress

3

Select axis direction4

Enter T, F and Sparameters

741 2 3

8 95 6

0

5Press NC Start to activatethe universal control stickwith the programmed feedrate.

X+

X-

Z- Z+

741

02 3

8 95 6

Teach 5

Teach 4

PART_1

PART_2

PART_3

PART_4

4

27

1 Select Manual or Single-cycle mode:

2 Enter parameters

3

Press NC Start

Each time NC Start is pressed, the traversing movements executed are stored. The coun-ter in the "Teach In" status field (see below)indicates the number of steps that havebeen saved.

Continue program with Teach In

1 Press TeachIn

Continueteachand

2 Select program

3 Teach movements/cycles

The traversing movements are appendedat the end of the program.

and press

Press NC Start

Teach cycles

Precondition: "Teach In" function isselected and a program name hasbeen assigned.

Halt feedforward movement:Universal control stick in center position

6

Press NC stop to deactivate theuniversal control stick.

Initiate feedforward movement:

i

i

Teach Progam

Teach using handwheel/universal control stick

26

Select MANUAL mode1


3 Press NC Start

Programmed spindle speeds are multipliedby the percentage value of the relevantoverride at the end of the movement andstored.

5 Press NC Start

6

Teachfeed

Select Teach ra-pid travers No

teaching

Save movements as:

and

1

2

Press

TeachIn

TeachnewPress

4 Execute manual machining step with handwheel or universal control stick

3 Enter program name and press

to confirm

Teach movements in MANUAL mode

Precondition: "Teach In" function is selected and a program name hasbeen assigned.

OK

X+

X-

Z- Z+

X+

X-

Z- Z+

11

Taper turning, conventional

4

2

Enter T, F, and S parameters and angle α α

741 2 3

8 95 6

0

1 Call MANUAL mode

Press Conical

3


5Press NC Start toactivate the universalcontrol stick with theprogrammed feedrate.


6



i

i

i

i

i

i

Turning Simple ContoursFace/longitudinal turning, automated

2

3

12

1

X

4

Taper turning, automated

Precondition: see above

Call STRAIGHT

Enter parameters andpress

Press NC Start to initiate feedforward movement

Z

Press face turning in X or longitudinal turning in Z

2

3

1

XZ

4

Call CONICAL


Press NC Start to initiatefeedforward movement

Z α X αSelect

Radii machining

2

3

1

Angle

4

Call CIRCLE



Radius ICSelect

The parameters are converted automaticallyon changeover of the softkeys.


Do not press

3 Stock removal

4 Undercut G DIN

5 Groove

3 Stock removal T13 T2

4 Undercut G DIN T3

5 Groove T3

1

2

3

Continue program at modified position

Press

Precondition: current program is opened.

25

Select step at which machining is to start

Stepsearch

Press NC Start twice

Edit program step

Select step

and press

Make changes and press

to confirm

1

2

Precondition: current program is selectedbut is not started.

Accept

Acceptin the input screenform!

to accept

to accept

to accept

i

i

ii Do not press

Call

Copy, delete or insert step

Select desired step

Press to select several steps

CopyPress to copy the selection

CutPress to delete the selection (it is also copied)

InsertPress to insert the copied selection

The entries are always copied behind the cursor!

You can also copy and insert steps fromone program to another.

Press to change the program

Edit Program

1

2

3


24

EASYSTEPeditor

Directory

or

or


4 Undercut G DIN T35 Groove T3

1 Stock removal T12 Stock removal Contour_13 T13 Stock removal Contour_13 T24 Undercut G DIN T3

2 Stock removal T13 T13 Stock removal T13 T2

4 Einstich T3Undercut G DIN T3

X+

Z+

Z+

X+

X-

Z- Z+

X+

13

Example for blank machining

1 Traverse reference point

1. Call MANUAL mode

2. Press

3. Reference axes

4. Press NC Start

2 Measure tools

3 Face/longitudinal turning

Call MANUAL mode

Select axis direction andenter parameters


1.

2.

3.

4 Turn chamfer

Call CONICAL

Press and enter parameters


1.

2.

3.

Accept

Ref.point

XZ

in the input screenform!

Mark

ii

ii

3

STOCK REMOVAL Mode

Stock removal

Call STOCK REMOVAL

Select stock removal cycle

1

2

14

to select

4 Enter parameters (incl. reference point X0, Z0)

and press NC Start for single cycle

3

Press

Call cycle auxiliary display

4 Enter tool,feedrate andspeed

5

Position of stock removal (inside,outside, from/to chuck)

Direction of stock removal (face, longitudinal)

Type of machining (roughing, finishing, complete machining)

Press

or

Accept to accept in current program

T 1Tool

F 0.300 mm/minS 160 rev/min

Alternat.

PositionParal. Z axis



741

02 3

8 95 6


3 Abspanen T13 T2

4 Groove T3Undercut G DIN T3

1

2

Call EASYSTEP

Select program

Name

BOLT_1SHAFT_2

and press

Open existing program

23

3

4

Call extended softkey menu

DirectoryPress

Insert new step

Select insert line (line after which the stepis to be inserted)

2

Call mode, e.g.

Undercut

Undercutthread DIN

Call turning cycle, e.g.

5 Enter parameters

6Accept

Press

1 Call EASYSTEP


cycle

4

Precondition: desired programhas been saved.

ii

ii

Create Program

Create new program (example)

1

3


Accept

22

Select (1)

With program name:

Enter parameters and press

Drawing

Set param. for stock removal cycle with straight line (2)

Set parameters for stockremoval cycle with radius (3)

4

Set parameters for stockremoval cycle with slopes (4)

5

Set parameters for groovingcycle with slopes (5)

6

7 Set parameters for longitudinal thread (6)

Parameters are set for the following cyclesand incorporated into the program with

Accept

8 Switch to EASYSTEP

123

45 6

NewSwitch to and press

No program name:continue at 1

STOCK REMOVAL

OK

Longit.thread

2 Stock removal T1

0 PART_41 Stock removal T1

3 Stock removal T24 Stock removal T15 Grooving T36 Long. thread7 End of programEND

Pos. Reference pt.

Pos. Reference pt.

Pos. Reference pt.

N 2 P 20.000 inc

α0 -20.000 º

Grooving

2

2

15

Multiple grooving in a slope

1 Call STOCK REMOVAL

Press

Select grooving cycle

Call STOCK REMOVAL1

5

3 Enter parameters (see above)including angle of slope

3 Call cycle auxiliary display

Press

Enter tool, feedrate and speed4

to select

• Position of stock removal (inside, outside, from/to chuck

Alternat.Press

• Reference point (groove, base/edge)

• Type of machining (roughing, finishing, complete machining)

6 Enter parameters and press

NC Start for single cycle

or


number and distance between grooves

PART_3

to confirm

i

i

CYCLE Mode

Thread cutting

Post-cutting

1

2

2

16


Position the thread tool accurately atthe start of the thread

3

3 PressAlternat.

4

Retract thread tool until the synchronization point can be traversed without collision.

6

Call CYCLE and Thread

Threadface

Threadlongitud. Thread

taper

Stop spindle

Syncpoint Press

5 Acceptleft thread Press Accept

right thread

7 Press NC Start to start thread cycle

The angular offset is taken into account.

Noncuts are avoided by entering theplunge depth E.

1

Select thread and enter parameters

4

The cycle can be stored under the "Directory" softkey and called later as required.

Select thread form

to select

Cut segmentation (linear/degressive)

External/internal thread

Type of machining (roughing, completemachining)


orto accept in current program

LINEAR

EXTERNAL

LINEAR

Accept

1

2

3

4

5

Press or

Zoom in/Zoom out

Define cursor incrementCursor finePress

Zoom in/Zoom out

The cursor moves with a smaller increment

Zoom +

Zoom -

to change the display aroundthe cross-hair cursor.

To move the cross-hair, press

Press Zoomauto

Press Toorigin

to fit the display of all travel paths

to return to original display

21

i

i

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i

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Simulation

Simulation during machining

1

20

Precondition: test run and test runfeedrate are deactivated.

Press Graphicand

2 Press NC Start to start machining

The cross-hair cursor marks the zoomcenter point and the measuring points.

Simulation before machining

Test runfeedrate

Press to preventaxis movement

2 Test run

3

Press NC Start to initiatethe simulation

The simulation is controlled on the machine control panel via NC Start,NC Stop, Reset and Feed Override.

1 Press

Test run

and

Press ; the programmed feedrateis replaced by the test feedrate

4

Deselect simulation:

and1. Press again

Graphic

Test runfeedrate

Press Reset

3. To delete the screen contents, press .

Clearscreen

2.

You can activate the simulation at anytime during machining.

Halt: M0/M1 active

END

2

17

Undercut

1 Call CYCLE and

Select form of undercut

4

Undercut

3

undercut position/size, type of machiningand reference point

2

Tapping

1 Call CYCLE and

Press

Enter parameters and press3

Centertap

Tap

Press

5

and

Drill circle of holes

1

Precondition: a driven tool is used.

Call CYCLE and Drill circle of holes

2 Circleface Press Circle

surface

3




NC Start or to confirm

The cycle can be stored under the "Directory"softkey and called later as required.

Press to select:Alternat.

NC Start or to confirmAccept


Undercutform F

Undercutform E

Undercutthread DI

Undercutthread

Threadtapping

4

Accept

i

i

i

Contours

Create contour

Call CONTOUR

OK

When the contour has been programmed

Press

Program the contour elements in steps

Enter start point and press

to confirm

Enter contour name and

press

1

2

3

4

5

fully, select , set the parametersand confirm the settings

18 19

Stockremoval

Accept

3

Load contour

2

and DirectoryPress

Call contour directory

Select contour

Name

BOLT_25SHAFT_40

and press

1 Call CONTOUR

6 Press NC Start to start the contour

Modify programmed contour

3

Precondition: desired program is loaded

in EASYSTEP.

1

ModifycontourPress

Select desiredcontour element

4 Enter changes and press

Accept to confirm

The contour is saved under this nameunder "Directory".

A symbol is createdfor each contour element.

Select contour step

and press

2

and press

When the contour has been programmed5

fully, select , set the parametersand confirm the settings

Stockremoval

Accept

0 Part_3P1 Stock removal T12 Stock removal PART13 T13 Stock removal PART13 T24 Undercut G DIN T3

to confirm each element

i

i

i

i

i

Simulation

Simulation during machining

1

20

Precondition: test run and test runfeedrate are deactivated.

Press Graphicand

2 Press NC Start to start machining

The cross-hair cursor marks the zoomcenter point and the measuring points.

Simulation before machining

Test runfeedrate

Press to preventaxis movement

2 Test run

3

Press NC Start to initiatethe simulation

The simulation is controlled on the machine control panel via NC Start,NC Stop, Reset and Feed Override.

1 Press

Test run

and

Press ; the programmed feedrateis replaced by the test feedrate

4

Deselect simulation:

and1. Press again

Graphic

Test runfeedrate

Press Reset

3. To delete the screen contents, press .

Clearscreen

2.

You can activate the simulation at anytime during machining.

Halt: M0/M1 active

END

2

17

Undercut

1 Call CYCLE and

Select form of undercut

4

Undercut

3

undercut position/size, type of machiningand reference point

2

Tapping

1 Call CYCLE and

Press

Enter parameters and press3

Centertap

Tap

Press

5

and

Drill circle of holes

1

Precondition: a driven tool is used.

Call CYCLE and Drill circle of holes

2 Circleface Press Circle

surface

3




NC Start or to confirm

The cycle can be stored under the "Directory"softkey and called later as required.

Press to select:Alternat.



Undercutform F

Undercutform E

Undercutthread DI

Undercutthread

Threadtapping

4

Accept

i

i

CYCLE Mode

Thread cutting

Post-cutting

1

2

2

16


Position the thread tool accurately atthe start of the thread

3

3 PressAlternat.

4

Retract thread tool until the synchronization point can be traversed without collision.

6

Call CYCLE and Thread

Threadface

Threadlongitud. Thread

taper

Stop spindle

Syncpoint Press

5 Acceptleft thread Press Accept

right thread

7 Press NC Start to start thread cycle

The angular offset is taken into account.

Noncuts are avoided by entering theplunge depth E.

1

Select thread and enter parameters

4

The cycle can be stored under the "Directory" softkey and called later as required.

Select thread form

to select

Cut segmentation (linear/degressive)

External/internal thread

Type of machining (roughing, completemachining)


orto accept in current program

LINEAR

EXTERNAL

LINEAR

Accept

1

2

3

4

5

Press or

Zoom in/Zoom out

Define cursor incrementCursor finePress

Zoom in/Zoom out

The cursor moves with a smaller increment

Zoom +

Zoom -

to change the display aroundthe cross-hair cursor.

To move the cross-hair, press

Press Zoomauto

Press Toorigin

to fit the display of all travel paths

to return to original display

21

ii

ii

Create Program

Create new program (example)

1

3


Accept

22

Select (1)

With program name:


Drawing

Set param. for stock removal cycle with straight line (2)

Set parameters for stockremoval cycle with radius (3)

4

Set parameters for stockremoval cycle with slopes (4)

5

Set parameters for groovingcycle with slopes (5)

6

7 Set parameters for longitudinal thread (6)

Parameters are set for the following cyclesand incorporated into the program with

Accept

8 Switch to EASYSTEP

123

45 6

NewSwitch to and press

No program name:continue at 1

STOCK REMOVAL

OK

Longit.thread

2 Stock removal T1

0 PART_41 Stock removal T1

3 Stock removal T24 Stock removal T15 Grooving T36 Long. thread7 End of programEND

Pos. Reference pt.

Pos. Reference pt.

Pos. Reference pt.

N 2 P 20.000 inc

α0 -20.000 º

Grooving

2

2

15

Multiple grooving in a slope

1 Call STOCK REMOVAL

Press

Select grooving cycle

Call STOCK REMOVAL1

5

3 Enter parameters (see above)including angle of slope

3 Call cycle auxiliary display

Press

Enter tool, feedrate and speed4

to select

• Position of stock removal (inside, outside, from/to chuck

Alternat.Press

• Reference point (groove, base/edge)

• Type of machining (roughing, finishing, complete machining)

6 Enter parameters and press


or


number and distance between grooves

PART_3

to confirm

ii

ii

3

STOCK REMOVAL Mode

Stock removal

Call STOCK REMOVAL

Select stock removal cycle

1

2

14

to select

4 Enter parameters (incl. reference point X0, Z0)

and press NC Start for single cycle

3

Press

Call cycle auxiliary display

4 Enter tool,feedrate andspeed

5

Position of stock removal (inside,outside, from/to chuck)

Direction of stock removal (face, longitudinal)

Type of machining (roughing, finishing, complete machining)

Press

or


T 1Tool

F 0.300 mm/minS 160 rev/min

Alternat.




741

02 3

8 95 6


3 Abspanen T13 T2

4 Groove T3Undercut G DIN T3

1

2

Call EASYSTEP

Select program

Name

BOLT_1SHAFT_2

and press

Open existing program

23

3

4

Call extended softkey menu

DirectoryPress

Insert new step

Select insert line (line after which the stepis to be inserted)

2

Call mode, e.g.

Undercut

Undercutthread DIN

Call turning cycle, e.g.

5 Enter parameters

6Accept

Press

1 Call EASYSTEP


cycle

4

Precondition: desired programhas been saved.

i

i

ii Do not press

Call

Copy, delete or insert step

Select desired step

Press to select several steps

CopyPress to copy the selection

CutPress to delete the selection (it is also copied)

InsertPress to insert the copied selection

The entries are always copied behind the cursor!

You can also copy and insert steps fromone program to another.

Press to change the program

Edit Program

1

2

3


24

EASYSTEPeditor

Directory

or

or


4 Undercut G DIN T35 Groove T3

1 Stock removal T12 Stock removal Contour_13 T13 Stock removal Contour_13 T24 Undercut G DIN T3

2 Stock removal T13 T13 Stock removal T13 T2

4 Einstich T3Undercut G DIN T3

X+

Z+

Z+

X+

X-

Z- Z+

X+

13

Example for blank machining

1 Traverse reference point

1. Call MANUAL mode

2. Press

3. Reference axes

4. Press NC Start

2 Measure tools

3 Face/longitudinal turning

Call MANUAL mode

Select axis direction andenter parameters


1.

2.

3.

4 Turn chamfer

Call CONICAL

Press and enter parameters


1.

2.

3.

Accept

Ref.point

XZ

in the input screenform!

Mark

i

i

i

i

i

i

Turning Simple ContoursFace/longitudinal turning, automated

2

3

12

1

X

4

Taper turning, automated


Call STRAIGHT


Press NC Start to initiate feedforward movement

Z

Press face turning in X or longitudinal turning in Z

2

3

1

XZ

4

Call CONICAL



Z α X αSelect

Radii machining

2

3

1

Angle

4

Call CIRCLE



Radius ICSelect

The parameters are converted automaticallyon changeover of the softkeys.


Do not press

3 Stock removal

4 Undercut G DIN

5 Groove


4 Undercut G DIN T3

5 Groove T3

1

2

3

Continue program at modified position

Press

Precondition: current program is opened.

25

Select step at which machining is to start

Stepsearch

Press NC Start twice

Edit program step

Select step

and press

Make changes and press

to confirm

1

2


Accept

Acceptin the input screenform!

to accept

to accept

to accept

i

i

Teach Progam

Teach using handwheel/universal control stick

26

Select MANUAL mode1


3 Press NC Start

Programmed spindle speeds are multipliedby the percentage value of the relevantoverride at the end of the movement andstored.

5 Press NC Start

6

Teachfeed

Select Teach ra-pid travers No

teaching

Save movements as:

and

1

2

Press

TeachIn

TeachnewPress

4 Execute manual machining step with handwheel or universal control stick


to confirm

Teach movements in MANUAL mode

Precondition: "Teach In" function is selected and a program name hasbeen assigned.

OK

X+

X-

Z- Z+

X+

X-

Z- Z+

11

Taper turning, conventional

4

2

Enter T, F, and S parameters and angle α α

741 2 3

8 95 6

0

1 Call MANUAL mode

Press Conical

3


5Press NC Start toactivate the universalcontrol stick with theprogrammed feedrate.


6



i

i

Turning in Manual Mode

Face/longitudinal turning, conventional

Call MANUAL mode1

2

10

StraightPress

3


Enter T, F and Sparameters

741 2 3

8 95 6

0

5Press NC Start to activatethe universal control stickwith the programmed feedrate.

X+

X-

Z- Z+

741

02 3

8 95 6

Teach 5

Teach 4

PART_1

PART_2

PART_3

PART_4

4

27

1 Select Manual or Single-cycle mode:

2 Enter parameters

3

Press NC Start

Each time NC Start is pressed, the traversing movements executed are stored. The coun-ter in the "Teach In" status field (see below)indicates the number of steps that havebeen saved.

Continue program with Teach In

1 Press TeachIn

Continueteachand

2 Select program

3 Teach movements/cycles

The traversing movements are appendedat the end of the program.

and press

Press NC Start

Teach cycles

Precondition: "Teach In" function isselected and a program name hasbeen assigned.


6



i

BackForward

oder

Install Program

1

3

4

5

3

Select program for machining

1

2

Call EASYSTEP

Correct program

Stop program sequence

Stepsearch

Accept

Abort program

Select program step and

Enter changes and press

to confirm

Press to continue machining

Precondition: program is being executed

28


DirectoryPress

Select program

Name

CONTOUR_1

CONTOUR_2

and press

4

5 Press NC Start to start the program

press

Press NC Start twice to startthe step search

6

Traverse increment

2

4 Enter infeed speed

1 Press

3

741 2 3

8 95 6

0

5

Select size of increment

Press NC Start to initiateincrement


X-

X+

Z- Z+XZoff

X+

X-

Z- Z+

9

increment

i

i

Traversing Axis

Direction keys/universal control stick

1

2 Press fixed feedrates

The selected axis is traversed until thefixed key is pressed.

8

Select direction

X-

X+

Z- Z+XZoff

or

Z

Handwheels

1 Press

2 Press

3 Traverse the axis with active handwheel

X

110

100

Precondition: MANUAL is selected.

X+

X-

Z- Z+

4 Undercut G DIN T3

3 Stock removal CONTOUR_13 T2

5 Groove T3

6

29

Select search destination

by

7 Press StepSearch

9

Press NC Start to start the step search

Press NC Start to start the programat the selected step.

2

Start program in single steps

1 SingleStepPress

Precondition: program is selected.

One step in the program is startedeach time you press NC Start.

1 Call EASYSTEP

5 Press this key to switch to thestep display.

3


DirectoryPress

4 Select program and press

Select search run in program

8

to release the handwheel

to set the handwheel factor

i

7 Kreistasche

i

i

i

i

Programming in G Code

30

Switch to G code

Press1

2 Call the G code editor

Press

Insert G code block into program

1 Select the desired NC block where theG code block is to be inserted

2

Editor

Insert G code, e.g. approach a positionin rapid traverse mode:G0 X40 Z30 LF

Cycles with syntax E_Name(Par 1,...,Par n),e.g. E_ROUGH(1,..,0) must not be changed.This means that the cycle cannot be reused.

Precondition: a program is loaded in theG code editor.

E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,

1,3,0.2,0.1,0)E_UCUT_D(3,0.1,95,180,97,3,1,20,90,-40,90,30,20,90,1,0.1,0) L

F

LF

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1)L

F

current block

E_ROUGH(1,0.2,95,150,96,1,5,43.5,90,1,90,-0.8,90,0,90,44.3,91,0,0,0,2,0,0.1,1,90,90,0)E_ROU_GP(1,0.2,95,160,96,"CONTOUR_13",42.5,90,0,90,1,1,3,0.2,0.1,0)E_ROU_GP(2,0.1,95,100,96,"CONTOUR_13",0,90,0,90,2,1,3,0.2,0.1,0)

LF

LF

Measure tool with scratching method

Set spindle speed or limit

1

2

1

3

Traverse to workpiece and scratch

Enter max. spindlespeed or limit

Precondition: spindle not active

7

andPress Tool

Measure

3Savepos. XPress

4 Retract tool and measure the diameterof the workpiece

5 Enter diameter in X

Workpiece dimension: ZX

6 Press

The values are saved. The measurementis completed.

2 Select spindle function

741 2 3

8 95 6

0

and SpindlePress

Max. spindle speed rev/min

Limit for m/min

Orientation/Stop pos.

rev/min

rev/min

500.000

0.000

0.000

Save traversed position

The control notes the position.

Precondition: the tool to be measured is selected.

Apply the same principle to Z.


LF

°

G code

i

i

Setup

Select tool

1

and

2

4

Call tool list

Tool

Select tool

Press Select

The desired tool is selected

Press

6

Length X

123

Length Z RadiusNumber

1

2

3

4

mm

Traverse workpiece zero

and Preset

Select axis X 45.917

Z 28.367

Enter referencevalue

741

02 3

8 95 6

Press

mm

Set workpiece zero

Pos.

Alternat.

3 Set tool point direction

Change-over to

127.830

142.620

260.450 24.880

24.330

24.580

0.500

0.400

0.200

Pos.

1 2

B2

T 3Reference point, top

F 0.120 mm/revS 180 m/minPos. Reference pointX0 60.000 absZ0 -60.000 absB1 4.000 incT1 3.000 inc

1 15.000 ° 2 15.000 °R1 0.500R2 0.000R3 0.000R4 0.500D 0.000 incU 0.100 inkBS 3.000 incN 2 P 10.000 inc

G

-

C

o

d

e

Modify cycle in G Code


Select the desired NC block1

2 Press

3 Make changes and press

Accept to confirm

Insert cycle in G Code


Select the desired NC block where thecycle is to be inserted

1

2 Select the cycle:

3 Set the parameter and press

Accept to confirm

Support

E_GROOV(3,0.12,95,180,96,1,0,30,90,-60,90,4,3,0,15,15,0.5,0,0,0.5,0.1,2,10,3,1,5.608,3,0,1)E_GROOV(3,0.12,95,180,96,1,0,38,85,90,-80,90,6,6,30.579,16,16,16,0.5,0,0,-0.5,0,1,30,3,2,8.073,1.23,0,0)

LF

LF

B1

U

D

31

Z

X

Tips & Tricks

32

0 PART_3

END

1 Stock removal T1P

2 Stock removal PART 13 T13 Stock removal PART 13 T24 Undercut G DIN T35 Groove T36 Groove7 Longit. thread T48 End of program

END

P -80z

xø-60 -40 -20 0

0

40

80

END

P -40z

xø-20 0

20

40

60

80

0

END

P

Z1 W

R

V

Grundmenü

Change screen view

1 Toggle between EASYSTEP andprogram graphics (program overview)

2 Toggle between programming graphicsand help display (input screenform)

PMILL_TEIL_15

Handwheels Universal control stick

Start cyclewith NC Start

X 83.148

Z

Call help display with


X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min

0.240

172.50% 50% 100%

Alternat. Accept

T 3F 0.120 mm/revS 180 rev/min

Position

Reference point for dimensioning

Paral. Z axisX0 70.000 absZ0 0.000 absX1 40.000 absZ1 -30.000 abs

D 2.000 incUX 0.000 incUZ 0.100 inc

0-10-20-30

40

50

60

70

Z

XØ

Longit. ThreadCYCLE

PART_3

X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min

0.240

172.50% 50% 100%

X 83.148

Z

Alternat.

P

END

GrooveSTOCK REMOVAL

PART_3

X 83.148

Z 2.098

TFS0%

Alternat.

P

END

mm

mm

mm

mm

GrooveSTOCK REMOVAL

PART_3

TFS0%

P

0

X 83.148

Z

0

0

Undercut thread DINCYCLE

PART_3

TFS0%

Alternat.

X 83.148

ZP

0

Stock removalCONTOUR

PART13

TFS0%

Alternat.

0

X 83.148

ZStraight

CONTOURPART_3

TFS0%

0

DeleteElement


PART_3

TFS0%

0

Z

XØ

Z

XØ

Z

XØ

Z

XØ

Z

XØ

StopTurn WT

Noncut Sync.Point

SingleCycle Accept

T 4P 1.000 mm/revS 400 rev/minLINEAR

ExternalX0 40.000 absZ0 -17.000 absZ1 -39.000 abs

W 15.000 incR 0.000 incK 1.100 inc 29.000 ºAS 8E 0.240 incU 0.000 incV 2.000 incQ 0.000 º

-40 -20

0

20

40

60

80

0

Infeed depth of cut const.

B1

1 2

U

D

B2

T1

-80.0 -78.0 -76.0 -74.0 -72.0

-30 -20 -10 0

-80 -60 -40 -20 0

-20 200

0

Graphic TeachIn

Directory

X-

X+

Z- Z+

Press

5

Accept

Press

to acceptcycle inprogram

EASYSTEPOff

i

i

Operating Concept

Extended softkey menu

Manual mode

Preset Tool Spindle Offset

4

Single-cycle machining

MANUAL: conventional feed forward for face, longitudinal and taper turning

in the input screenform

STRAIGHTTAPERCIRCLE

CYCLE

STOCK REMOVAL

CONTOUR

Set cycle parameters

For single cycle machining in program:

Finished program

EASYSTEPPART_3

X 83.148

Z 2.098

T 1FS

120%mm/rev

115%Rev/min 172.5

0% 50% 100%

EASYSTEPeditor

New EASYSTEPoff

Specialfunction

Stepsearch

Singlestep

G code

P

END

0 PART_3

1 Stock removal T1



4 Undercut G DIN T3

5 Groove T3

6 Groove

7 Longit. thread T4

8 End of program

mm

mm

0

This publication was produced using Designer 6.0

The reproduction, transmission or use of this document or its contentsis not permitted without express written authority. Offenders will beliable for damages. All rights, including rights created by patent grantor registration of a utility model or design, are reserved.

© Siemens AG 1998. All rights reserved.

Other functions not described in this documentation might be executablein the control. This does not, however, represent an obligation to supplysuch functions with a new control or when servicing.

We have checked that contents of this publication correspond to thehardware and software described. Deviations cannot be ruled out, however. The data in this publication is checked regularly, and anynecessary corrections included in subsequent editions. We are gratefulfor any suggestions for improvement we receive.

Subject to change without prior notice.

Order No.: 6FC5298-4AD40-0BP0Printed in the Federal Republic of Germany

EASYSTEP programming

0.240

33

AcceptDo not press

Suggestions/Corrections

To:SIEMENS AGA&D MC V5P.O. Box 3180D–91050 Erlangen(Fax +49 9131/98–1145)

From:

NameCompany/Dept. address

Street

ZIP Town/City

Telephone/Telefax:

Suggestions and/or corrections

SINUMERIK 810D/840DManualTurn Short GuideOrder No.: 6FC5298-4AD40-0BP0Edition: 09.98

34




• Simulation before machining • Simulation during machining• Zoom in/Zoom out



• Create new program (example)• Insert new step• Open existing program

Page 6

Page 7

Page 8

Page 9

Page 20

Page 21

Page 22Page 23

Page 24Page 25

Page 32

Page 26

Page 27


• Changeover to G Code• Insert G code block in program• Insert cycle in G code• Modify cycle in G code

Page 30

Page 31





Page 12

Page 13

Page 14

Page 15

Page 16

Page 18Page 19

Page 17

Page 10Page 11

• Select the program for machining• Correct program• Select search in program• Start program in single steps

Page 28

Page 29

SINUMERIK

Short Guide 09.98

ManualTurn

Published by Siemens AGAutomation and DrivesMotion Control SystemsP.O. Box 3180, D–91050 Erlangen

© Siemens AG 1998 All Rights ReservedSubject to change without prior notice

Siemens AktiengesellschaftOrder No.: 6FC5298-2AD40-0BP0Printed in the Federal Republic of Germany GWE-570093101824

T 1F R.TR.

END

Halt: M0/M1 active

GraphicEASYSTEP

PART_3

X 83.148Z 2.098

120%mm/min

mm

mm

0.000

0.000

Retraction

Retraction

Test runfeedrate

T 1FS

EASYSTEPPART_3

X 83.148Z 2.098

120%mm/rev

mm

mm

115%Rev/min

0.240

172.5

EASYSTEPeditor

New EASYSTOff

P

END

0 PART_3

1 Stock removal T1



4 Undercut G DIN T3

5 Groove T3

6 Groove

7 Longit. thread T4

8 End of program

GrooveSTOCK REMOVAL

PART_3

X 83.148

Z 2.098

P

END

B1

1 2

U

D

B2

T1

T 1FS

120%mm/rev

115%Rev/min

0.240

172.5

Alternat. Accept

TReference point, top

F 0.300 mm/minS 160 rev/minPos. Reference pointX0 60.000 absZ0 -60.000 absB1 4.000 incT1 3.000 inc

1 15.000 ° 2 15.000 °R1 0.500R2 0.000R3 0.000R4 0.500D 0.000 incU 0.100 incBS 3.000 incN 2 P 10.000 inc

50% 100%

0mm

mm

0%

840d manual turn

Documents

contour modecall

circle modecall

manual modecall

straight modecall

stock removal modecall

conical modecall

cnc modecall

cycle modecall th