853 - 日本マルコ株式会社｜小型・多芯・光 ... · layout 8533 en2997 esc10 abs power...

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High Temperature Fire Wall ConnectorsEN2997 / ESC Qualifi ed

3

853 Series

Contents

Typical applications .......................................... 6Features & Benefi ts .......................................... 7Product overview .............................................. 8Available confi gurations ................................... 9Contact layouts ................................................ 10

OverviewContacts ........................................................... 44Wiring instructions ........................................... 49Tooling ............................................................. 50Accessories & Protective caps .......................... 51

Contacts & Accessories

Standard version ............................................... 16Scoop proof version ......................................... 24Integrated backshell version ............................ 28 Power & Quadrax version ................................. 33Hermetic version .............................................. 36

Product Ranges 230V connector ............................................... 56Fire resistant seal ............................................. 56Power contacts for PCB ................................... 57Customizable shunted plug ............................. 57Hermetic connector with removable contact .. 58Filtered connector ........................................... 58

Range Extension

Presentation

MIL-DTL-83723 was designed to be a high temperature, high vibration withstanding connector, but had some important drawbacks: - Uncertain bottoming, - No torque specifi cation, - Risk of unlocking under vibration, - No scoop proof versions.

To improve on these drawbacks, EN2997 standard includes: - 360° teeth enable additional backshell positions, - Improved shielding resistance due to shell to shell bottoming, - Additional barriers to leakage. - Self locking mechanism on every plug allows a higher resistance to vibration,

SOURIAU enhanced the standard defi nition with some additional features: - Thermoplastic material achieves a better insulation - Qualifi ed as per EN2997 for both stainless steel and aluminum versions, resistance and a high resistance to standard fi re tests, SOURIAU has one of the widest ranges on the market.

SOURIAU made these improvements to give our customers the best choice for procuring high performance connectors.

Presentation

C O M P L I A N T

See page 9

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© 2014 SOURIAU - SOURIAU is a registratred trademark

Overview853 Series

Typical applications ................................................................................................ 6

Features & Benefi ts ................................................................................................ 7

Product overview .................................................................................................... 8

Available confi gurations ......................................................................................... 9

Contact layouts ....................................................................................................... 10

Contact layouts matrix ............................................................................................ 13

6

853 Series | Overview

Typical applications

Power & Actuation

Fuel Management

Engines

External lighting

Sensors

Landing gear

© F

otol

ia

© S

OU

RIA

U

© S

hutt

erst

ock

© S

OU

RIA

UPi

ctur

e A

ll Ri

ght

s Re

serv

ed

Pict

ure

All

Rig

hts

Rese

rved

7


Features & Benefi ts

FIREWALL

SALT SPRAY

HIGHVIB

EMIRFI

EN2997ESC

High Temperature ConnectorResist up to 260°C (500°F).Flame test per EN 2591.

EMI & Lightning ResistanceProtection of the signal thanks to:. EMI grounding ring. Shell to shell bottoming. 360° rear accessory teeth

Qualifi ed ProductQualifi ed per ASD Cert EN2997 and ESC Standards.MIL-83723 Series III based design, including additional features, to respond to today’s aircraft’s harshest needs.

Upgraded Vibration PerformancesSelf locking coupling mechanism to resist the highest vibration encountered.

Excellent Corrosion Performances Up to 500 hours salt spray.

8


Product overview

Standard versionSee page 16

► Quadrax contacts for high speed ethernet network.► Power contacts for high power current under temperature and vibration contraints.► ABS qualified solution.

Quadrax & Power ContactsSee page 33

► For hermetic interface or space constrained application.► Leak rate < 10-7 atm.cm3/s.► Solder cup & PC Tail contacts.

Hermetic versionSee page 36

► For blind mate connection.► ESC11 qualified.

Scoop ProofSee page 24

► For weight saving solutions.► ESC15 and ESC16 qualified.

Integrated BackshellSee page 28

Heat shrink boot

Clamp collar

EMI braid

Integrated backshell

9


Available confi gurations

* Please consult us. **Only delivered without contact.

T° c

lass

From your need... ... to our solution RoHS REACh

175°C 500HAluminumolive drab cadmium

85333WEN2997WS6

85334WEN2997W6

85330WEN2997WS0

85337WEN2997WS7

-

Yes EN2997WSC* - EN2997WSA* - - Yes Yes

200°C

48HAluminum

nickel

85333REN2997RS6

85334REN2997R6

85330REN2997RS0

85337REN2997RS7

- Yes Yes

Yes EN2997RSC* - EN2997RSA* - - Yes Yes

500H

Aluminumblack

anodized- 85334A 85330A 85337A - Yes Yes

Stainless steel

85333KEN2997S6

85334KEN2997K6

85330KEN2997S0

85337KEN2997S7

- Yes Yes

Yes - -85332YEN2997Y0

85337YEN2997Y7

85331YEN2997Y1 Yes Yes

Yes 85353KSEN2997SC

-85350KSEN2997SA

- - Yes Yes

Yes Yes - -85355KS*EN2997SD*

- - Yes Yes

260°C 500HStainless

steel

85333EEN2997SE6ESC10SE6BACC63CM**

85334EEN2997KE6ESC10KE6

85330EEN2997SE0ESC10KE0 ESC10SE0BACC63CN**

85337EEN2997SE7

- Yes Yes

Yes - -85332YEEN2997YE0ESC10YE2

85337YEEN2997YE7ESC10YE3

85331YEEN2997YE1ESC10YE1

Yes Yes

Yes85346SEESC11SE6ESC16SE7

85346KEESC11KE6

85340SE85340KEESC11SE0ESC11KE0

- - Yes Yes

Yes

8535CES85353ESEN2997SECESC15SE7

8535EES 85354ESEN2997KECESC15KE7

8535AES 85350ESEN2997SEAESC15KE2

- - Yes Yes

Yes Yes 85353KVEN2997SVC*

85354KVEN2997KVCESC15KV7

85350KVEN2997SVA*ESC15KV2*

- - Yes Yes

Yes Yes Yes - -85355KVEN2997SVD*ESC15KV4

- - Yes Yes

Yes Yes - -

8535DES*85355ES*EN2997SED*ESC15KE4*

- - Yes Yes

Yes Yes 85363ESESC16SE7

85364ESESC16KE7

85360ESESC16KE2

- - Yes Yes

Yes Yes Yes -85364KVESC16KV7

ESC16KV2* - - Yes Yes

Yes Yes Yes Yes - -85365KV ESC16KV4

- - Yes Yes

T° c

lass

Salt

spra

ySh

ell m

ater

ial

& p

latin

gIn

tegr

ated

back

shel

lSc

oop

proo

fCl

inch

nut

s

Hig

h vi

brat

ion

Her

met

ic

Plug

with

RFI

scr

eeni

ng ri

ng

Plug

with

out

scr

eeni

ng ri

ng

Squa

re fl

ange

rece

ptac

le

Jam

nut

rece

ptac

le

Sold

er m

ount

rece

ptac

le

10


Contact layouts 8533/8535 Series

10

0605

6#205#20

12

12

12#20

03

3#16

14

04

4#12

07

7#16

12

9#20, 3#16

15

15#20

24

24#20

10

10#16

16

Contact #20

Contact #16

Contact #12

Contact #8 quadrax& Contact #6 power

Contact #4 power

Contact size

Coordinates information: please consult us.

Class 200°C Classes 200°C & 260°C

Hermetic 200°C & 260°C (8533 only)

Fuel tank

Connector type

8533 only (ABS)

8

01*

1#6

98

3#20

03

3#20

02

2#6

08

8#12

14

14#16

31

31#20

18

* Quadrax layout only, #8 Quadrax contact compatible with #6 cavity.

11


22

12

12#12

19

19#16

32

26#20, 6#12 27#20, 12#16

39 55

55#20


28

06

6#6

42

42#16

20

37#20, 2#16

04

4#6

16

16#16

25

19#20, 6#12 24#20, 4#12

28 39 41

41#20

Contact #20

Contact #16

Contact #12


Contact #4 power

Contact size




Fuel tank

Connector type

8533 only (ABS)

24

04

4#4

30

30#16

61

61#20

43*

23#20, 20#16 55#20, 2#12

57*

* Please consult us.

12



Contact #20

Contact #16

Contact #12


Contact #4 power

Contact size




Fuel tank

Connector type

8533 only (ABS)

24

61

61#20

22

55

55#20

14

15

15#20

24

24#20

16

31

31#20

18

20

37#20, 2#16

39 41

41#20

13


Contact layouts (matrix)

√ SOURIAU’s layout

Q SOURIAU’s layout & Layout according to corresponding norm

(1) Only developed for square fl ange receptacle all classes and stainless steel plug (for other confi guration, please consult us)

(2) Quadrax contact only

Shellsize

Layout85

33

EN

2997

ESC

10

AB

S P

ow

er &

Qua

dra

x

8533

herm

etic

EN

2997

he

rmet

ic

8533

spec

. 022

ESC

10he

rmet

ic

8535

ESC

15

8534

8536

ESC

11E

SC16

Number of contacts

#20 #16 #12 #8 #6 #4

08

08-01 √ √ (2) 1

08-03 √ Q Q √ Q √ Q √ Q 3

08-98 √ Q Q √ Q Q √ Q 3

1010-05 √ Q Q √ Q Q √ Q 5

10-06 √ Q √ Q √ Q 6

1212-03 √ Q Q √ Q Q √ Q 3

12-12 √ Q Q √ Q √ Q √ Q 12

14

14-04 √ Q Q √ Q Q √ Q 4

14-07 √ Q Q √ Q Q √ Q 7

14-12 √ Q √ 9 3

14-15 √ Q Q √ Q Q √ Q √ Q 15

1616-10 √ Q Q √ Q Q √ Q 10

16-24 √ Q Q √ Q Q √ Q √ Q 24

18

18-02 √ √ 2

18-08 √ Q Q √ 8

18-14 √ Q Q √ Q 14

18-31 √ Q Q √ Q Q √ Q √ Q 31

20

20-04 √ √ √ 4

20-16 √ Q √ 16

20-25 √ Q √ 19 6

20-28 √ Q √ 24 4

20-39 √ Q Q √ Q √ Q 37 2

20-41 √ Q Q √ Q √ Q √ Q √ Q 41

22

22-12 √ Q Q Q √ 12

22-19 √ Q Q Q √ Q 19

22-32 √ Q √ 26 6

22-39 √ Q √ 27 12

22-55 √ Q Q √ Q Q √ Q √ Q 55

24

24-04 √ √ 4

24-30 √ Q Q √ Q 30

24-43 √ √ 23 20

24-57 √ √ 55 2

24-61 √ Q Q Q √ Q √ Q 61

2828-06 √ √ 6

28-42 √ Q (1) Q √ Q 42

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Product Ranges853 Series

8533 Series - Standard version ............................................................................... 16

8534 Series - Scoop proof version ......................................................................... 24

8535/8536 Series - Integrated backshell version ................................................... 28

8533 Series - Power & Quadrax version ................................................................. 33

8533 Series - Hermetic version ............................................................................... 36

16

8533 Series | Standard Version

Mechanical

• Shell: . aluminum alloy (class R, W and A) . stainless steel (class K and E)

• Plating: . nickel (class R) . olive green cadmium (class W) . black anodized (class A) . passivated (class K and E)

• Grommet and seal: . silicone elastomer

• Insulator: . thermoplastic

• Contact body: . copper alloy

• Contact plating: . gold over nickel

• Contact retention: . size 20: 90 N . size 16: 110 N . size 12: 130 N

• Mating cycles: . 250 mating cycles (class R, W and A) . 500 mating cycles (class K and E)

• Shock: . 300 m/s² (30g) during 3 ms

• Vibration: . random 5 Hz to 2000 Hz at 1G²/Hz (2 x 8 hours)

Electrical

• Dielectric withstanding:

• Contact resistance: . initial contact resistance at ambient temperature as per EN 2997 and EN3155

• Insulation resistance: . 5000 MΩ at 500 Vdc

• Max curent rating per contact:

• Electrical continuity: . 5 mΩ max with RFI shielding . 60 mΩ without RFI shielding

• Shielding: . to 100 MHz at 1 GHz attenuation 65 dB

• Lightning strike (3K & 3E classes): . 15A according D0160, wave 5A

Environmental

• Operating temperature: . class W: -65° to +175°C (-149° to +347°F) . class R, A and K: -65° to +200°C (-149° to +392°F) . class E: -65° to +260°C (-149° to +500°F) . fuel tank long term immersion version specification 22 limited to +105°C max

• Leakage: . as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h

• Salt spray: . 48 hours (class R) . 500 hours (class W, K, E and A)

• Resistance to fluids: . MIL-H 5606 - SKYDROL 500 B4 - LD4 - JP5 - MIL-L 7870A - MIL-L 23699 - MIL- L 7808 - MIL-C 25769 - MIL-A 8243

• Fire resistance: . as per EN 2591-318: 6 min under a 1100°C flame without electrical perturbation, plus 14 min with no flame propagation (ES class)

Fuel resistance

•Standard version: . as per EN2997

• Long term immersion (specification 22): . as per PrEN3645 3 cycles of 96 hours in fuel

Description• Stainless steel screw coupling connector derived from MIL-C-83723 & designed for use in harsh aviation environments: . high vibration resistance . high temperature resistance (up to 260°C) . Fireproof (1100°C)

• Qualifi ed to EN2997 standard and to ESC10 standard

• Large array of crimp contacts, EN3155 and ESC30 qualifi ed: . size 12, 16 & 20 standard contacts . size 12, 16 & 20 thermocouple contacts for temperature measurement

• Fuel immersion version available

Technical features

Altitude Service ISea level 1500 Vrms15 000 m 600 Vrms21 000 m 400 Vrms33 000 m 200 Vrms

Contact size 20 16 12Rating (A) 7.3 13 23

Contact size 20 16 12Resistance mΩ 7.3 3.8 3.5

17


Standards connectors - SOURIAU part numbers

Ordering information

Basic Series 8533 0 R S 14 15 P N -

Shell type: 0: Square flange receptacle 3: Plug with RFI screening ring 4: Plug without RFI screening ring 7: Jam nut receptacleClass: W: 175°C aluminum olive drab cadmium conductive plating R: 200°C aluminum nickel conductive plating A: 200°C aluminum black anodized non conductive plating K: 200°C stainless steel E: 260°C stainless steel

S: With 360° teeth

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28

Contact layout: See page 10

Contact type: P: Pin S: Socket

Orientation: N, 6, 7, 8, 9, Y (see page 20)

Specification: None: Connector supplied with standard contacts L: Connector supplied without contact 08: Connector supplied with large barrel contacts 22: Fuel immersion version 68: Connector supplied with contacts #20 large barrel and standard contact #16

EN2997 Qualified products

Basic Series EN2997 RS0 14 15 M N

Class & Shell type: Plug without RFI shielding ring: W6: 175°C Aluminum olive-green cadmium plating, conductive fi nish R6: 200°C Aluminum nickel conductive plating K6: 200°C Stainless steel KE6: 260°C Stainless steel Plug with RFI shielding ring: WS6: 175°C Aluminum olive-green cadmium, conductive plating RS6: 200°C Aluminum nickel, conductive plating S6: 200°C Stainless steel SE6: 260°C Stainless steel Square fl ange receptacle: WS0: 175°C Aluminum olive-green cadmium, conductive plating RS0: 200°C Aluminum nickel, conductive plating S0: 200°C Stainless steel SE0: 260°C Stainless steel Jam nut receptacle: WS7: 175°C Aluminum olive-green cadmium, conductive plating RS7: 200°C Aluminum nickel, conductive plating S7: 200°C Stainless steel SE7: 260°C Stainless steel

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28


Contact type: M: Male contact A: Connector delivered without male contact C: Connector delivered with male contact #20 large barrel

F: Female contactB: Connector delivered without female contactD: Connector delivered with female contact #20 large barrel


18


ESC10 Qualified products

Basic Series ESC10 KE 0 10 05 P N 0

Shell type: KE: 260°C stainless steel: standard receptacle; plug without RFI screening ring SE: 260°C stainless steel: standard receptacle; plug with RFI screening ringShell type: 0: Square flange receptacle 6: Plug

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28

Contact layout: See page 13 for layouts according to ESC10



Variant identifier: 0: Standard connector delivered without contact

Plug

Dimensions

Shell size 08 10 12 14 16 18 20 22 24 28

A Max 21.30 24.90 29.60 31.24 34.42 37.34 41.91 44.07 47.24 55.24

B Thread1/2"-20UNF 2A

5/8"-24UNEF 2A

3/4"-20UNEF 2A

7/8"-20UNEF 2A

1"-20UNEF 2A

1-1/16"-18UNEF 2A

1-3/16"-18UNEF 2A

1-5/16"-18UNEF 2A

1-7/16"-18UNEF 2A

1-3/4"-18UNEF 2A

30.22 Max

B Thread

3.3/4.83ØA

Note: All dimensions are in millimeters (mm)

Connector weight Mass max. (g) less contact

Shellsize

Square fl ange Jam nut Plug

Stainless steel Aluminum Stainless steel Aluminum Stainless steel Aluminum

08 19 11 32 15 31 1410 28 16 41 21 44 2112 39 27 58 30 57 2614 51 30 68 35 72 3816 62 34 82 46 82 3918 73 36 88 51 95 4320 82 40 100 56 108 4822 90 51 123 69 121 6524 105 58 137 82 134 6728 126 88 191 120 160 103

Mass of crimp contacts

Contact size

Mass (g)

Pin Socket

20 0.24 0.2916 0.53 0.5912 1.15 1.286 3.6 4.84 7.3 8.5

19


Square fl ange receptacle


Shell size 08 10 12 14 16 18 20 22 24 28

A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 46.02

B Max 12.7 15.88 19.05 22.23 25.40 26.97 30.18 33.32 36.53 44.45

C Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93

D 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67

E 3.10/3.30 3.68/3.91

DC

4 holes ØE

ØA

ØB

31.5 max

17.98/18.49 1.32/1.83

Thread: see plug

3.3/4.83

Jam nut receptacle

Shell size 08 10 12 14 16 18 20 22 24

A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67

B Max 19.84 19.84 19.84 19.84 19.84 19.84 19.84 19.84 19.84

C Max 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42

D Max 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81

36 max

Thread: see plug

ØA

BD

ØC

20



Panel cut out

Shell size

8 10 12 14 16 18 20 22 24 28

A min 15.8 18.7 23.4 24.9 28.3 31.1 34.5 37.5 40.6 48

B 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67

C 3.2 3.8

D Min 16.00 19.17 23.92 25.52 28.70 31.87 35.05 38.22 41.40 -

E Min 15.24 18.41 23.16 24.76 27.94 30.99 34.16 37.33 40.51 -

Type 0Square flange receptacle

ØCB

ØA

3.2 Max3.2

Max

X min

Minimun space between square flange or jam nut receptacles

Shell size 8 10 12 14 16 18 20 22 24 28

Y min(norm value)

31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 65.25

X min = Y/2 (connector one) + Y/2 (connector two)

Example of minimum space between a connector size 8 and a connector size 14:X min = 31.70/2 + 41.25/2 = 36.475 mm

Type 7Jam nut receptacle

ØD

1.6 Min3.2 Max

E

Orientation

Front face view of plug

N

A° B°D°

C°

Master Key

Shellsize

Angles N 6 7 8 9 Y

08

A°B°C°D°

105140215265

102132248320

80118230312

35140205275

64155234304

-

10

A°B°C°D°

105140215265

102132248320

80118230312

35140205275

64155234304

25115220270

12 to 28

A°B°C°D°

105140215265

18149192259

92152222342

84152204334

24135199240

98152268338

21



Aluminum shrink boot adapters

Shrink boot adapter (removable) Type 60-1

Shrink boot adapter(non removable) Type 60-2G

A B CD

Shell size A Max B Min C Max D Max E Max F Max G Max

08 15.67 6.35 13.54 21.13 16.69 13.72 17.48

10 18.64 9.02 15.37 21.13 19.66 13.72 20.4

12 21.79 12.47 19.66 21.13 22.81 13.72 23.83

14 24.99 14.35 21.29 21.13 26.01 13.72 27.0

16 28.24 17.53 24.46 21.13 29.26 13.72 31.45

Basic series M85049/ 60-1 W 10

Backshell type: 60-1: Shrink boot adapter 60-2G: Shrink boot adapter

Plating: A: Black anodized N: Nickel W: Olive green cadmium

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28

Backshells

Aluminum plastic collar

Basic series M85049/ 55 - 10 A

Backshell type: 53: Straight plastic collar 54: 45° plastic collar 55: 90° plastic collar

Confi guration (55 type only): -: Standard without self-locking S: Self-locking G: Self locking with grounding lug

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24

Plating: A: Black anodized W: Olive green cadmium

E

F

GShell size A Max B Min C Max D Max E Max F Max G Max

18 30.94 19.53 26.47 21.13 31.57 13.72 33.27

20 34.16 22.71 30.91 21.13 34.8 13.72 36.47

22 37.29 25.88 34.42 21.13 36.65 13.72 39.62

24 40.46 28.80 36.65 21.13 41.10 13.72 42.82

28 50.01 34.77 43.41 25.25 50.01 17.83 52.37

Shell size

AMax

BMax

CD

MaxE

Max

08 15.67 24.23 6.60 31.29 16.68

10 18.64 24.23 9.27 31.29 19.86

12 21.79 24.23 12.73 31.29 23.79

14 24.99 30.58 14.60 31.29 26.67

16 28.24 30.58 17.78 31.29 31.47

Shell size

AMax

BMax

CD

MaxE

Max

18 30.94 30.58 19.79 31.29 35.00

20 34.16 33.27 22.96 37.64 38.10

22 37.29 36.32 26.14 37.64 41.42

24 40.46 39.62 29.06 37.64 44.50

Straight plastic collar Type 53 45° plastic collar Type 54 90° plastic collar Type 55

D

A

C

B

A C

C

E(s

elf l

ocki

ng)

Ground lug(G option)

22



Backnut and cable clamp

Length - mated/unmated connectors with backshells

Backnut - Type 31 or Type 01

+ Square fl ange receptacle+ Plug+ Backnut - Type 31 or Type 01


+ Square fl ange receptacle + Plug+ Elbow cable clamp - Type 51


+ Square fl ange receptacle+ Plug+ Straight cable clamp - Type 52 or Type 02

Shellsize

A BC D

E FType 52 Type 02 Type 52 Type 02

8

62 73

71.8 71.8 82.8 82.8 76.75 87.75

10 73.6 74.65 84.6 85.65 78.45 89.45

12 77 77.8 88 88.8 81.05 92.05

14 77 77.8 88 88.8 82.55 93.55

16 80 81 91 92 86.45 97.45

BacknutType 31 (aluminum)

Type 01 (stainless steel)

Straight cable clampType 52 (aluminum)

Type 02 (stainless steel)

Elbow cable clampType 51 (aluminum)

ØA

ØB

C

D

G

H

E

F

D

Aluminum backshell 852 31 N 14

Backshell type: 31: Backnut 52: Straight cable clamp 51: Elbow cable clamp

Plating: A: Black anodized N: Nickel W: Olive green cadmium

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24

Stainless steel backshell 8527 01 14

Backshell type: 01: Backnut 02: Straight cable clamp

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24

A: Mandatory suffi x for backshell type 02

Shell size A Max B C±0.7 D±0.15 E Max F Max G Max H Max

Torquevalues

Nm08 15.67 6.85

12.85

4 19.25 22.61 20.50 27.96 8.6

10 18.64 9.50 6.85 20.45 25.40 22.00 30.04 11.5

12 21.79 12.90 10.15 24.35 28.60 23.60 34.95 16.1

14 24.99 14.85 11.7 25.85 28.58 25.20 36.47 17.3

16 28.24 18.03 15.5 32.75 31.75 26.80 40.25 17.3

18 30.94 20.04 17.5 36.15 38.10 31.30 43.10 17.3

20 34.16 23.21 20.7 38.75 41.28 32.90 46.27 20.7

22 37.29 26.39 23.9 41.25 43.55 34.50 49.45 20.7

24 40.46 29.30 27 44.35 47.62 36.10 52.62 20.7

Shellsize

A BC D

E FType 52 Type 02 Type 52 Type 02

18

62 73

87 87.35 98 98.35 87.85 98.85

20 89.6 90.8 100.6 101.8 89.4 100.4

22 93.5 93.7 104.5 104.7 91.05 102.05

24 95.9 96.9 106.9 107.9 92.65 103.65

B (unmated)

A (mated)

D (unmated)

C (mated)

F (unmated)

E (mated)

23

Description• Stainless steel screw coupling connector designed for use in aviation engine harsh environments: . high vibration resistant . high temperature resistant (260° C) . fire proof (1100° C)

• Scoop proof design to enable blind mating.

• Qualifi ed to ESC11 standard, and per PrEN4067 standard project.

• Fully interchangeable and intermateable with ESC16 / 8536 connectors (integrated backshell version).

• Large array of crimp contact: . standard size 16 and 20 contacts . thermocouple size 16 and 20 contacts

• Fuel tank version available upon request.

Mechanical

• Shell: . Passivated stainless steel.

• Grommet and seal: . Silicone elastomer.

• Insulator: . Thermoplastic.

• Contact body: . Copper alloy.

• Contact plating: . Gold over nickel.

• Contact retention: . Size 20: 90 N . Size 16: 110 N

• Mating cycles: . 500 mating / unmating operations.

• Vibration & shock: . According to JES290-083: 41 grms (2 x 8 hours)

Electrical


• Insulation Resistance: . 5000 MΩ under 500 Vdc.

• Max current rating per contact:


• Electrical continuity: . 5mΩ with RFI shielding (6SE class).

• Shielding: . to 100 MHz at 1 GHz attenuation 65 dB.

Environmental

• Temperature range: . - 65°C +260°C


• Salt Spray: . 500 hours.

• Fire resistance: . as per EN 2591-318: 6 min under a 1100°C flame without electrical perturbation, plus 14 min with no flame propagation (ES class).


Technical features


Contact size 20 16Rating (A) 7.5 13

8534 Series | Scoop Proof Version


24


Ordering informationSOURIAU part numbers

ESC11 Qualified products

Cross reference list

Basic Series 8534 6SE 14 15 S N

Shell type:0SE: Stainless steel square fl ange receptacle6SE: Stainless steel plug with RFI screening ring6KE: Stainless steel plug without RFI screening ring

Shell size: 14, 16, 18, 20, 22, 24


Contact type:P: Pin A: Connector supplied less pin contactS: Socket B: Connector supplied less socket contact

Orientation: N, 6, 7, 8, 9 (see page 26)

Basic Series ESC11 SE 6 14 15 P N 0

Shell class: KE: 260°C stainless steel: standard receptacle; plug without RFI screening ring SE: 260°C stainless steel: standard receptacle; plug with RFI screening ringShell type:

0: Square fl ange receptacle6: Plug

Shell size: 14, 16, 18, 20, 22, 24


Contact type:P: PinS: Socket


Variant identifi er:0: Delivered without contact

●●●● Shell size and contact layout □ Orientation

PrEN4067 SOURIAU Short description

EN4067SE6●●●●B□ 85346SE●●●●B□ Plug with RFI screening ring for socket contacts, delivered without contact

EN4067SE6●●●●F□ 85346SE●●●●S□ Plug with RFI screening ring for socket contacts, delivered with contacts

EN4067SE6●●●●A□ 85346SE●●●●A□ Plug with RFI screening ring for pin contacts, delivered without contact

EN4067SE6●●●●M□ 85346SE●●●●P□ Plug with RFI screening ring for pin contacts, delivered with contacts

EN4067SE0●●●●B□ 85340SE●●●●B□ Square fl ange receptacle for socket contacts, delivered without contact

EN4067SE0●●●●F□ 85340SE●●●●S□ Square fl ange receptacle for socket contacts, delivered with contacts

EN4067SE0●●●●A□ 85340SE●●●●A□ Square fl ange receptacle for pin contacts, delivered without contact

EN4067SE0●●●●M□ 85340SE●●●●P□ Square fl ange receptacle for pin contacts, delivered with contacts

EN4067KE6●●●●B□ 85346KE●●●●B□ Plug without RFI screening ring for socket contacts, delivered without contact

EN4067KE6●●●●F□ 85346KE●●●●S□ Plug without RFI screening ring for socket contacts, delivered with contacts

EN4067KE6●●●●A□ 85346KE●●●●A□ Plug without RFI screening ring for pin contacts, delivered without contact

EN4067KE6●●●●M□ 85346KE●●●●P□ Plug without RFI screening ring for pin contacts, delivered with contacts

25


Plug


Square Flange Receptacle

Dimensions

Master Key

ØB

ØA

Thre

ad

32.52 Max4.83/3.30

Thre

ad

ØCA B

Master key4.83/3.30

1.83/1.32 18.49/17.98

32.27 Max

Shell size 14 16 18 20 22 24

ThreadClass 2A

0.875-20UNEF 2A

1.000-20UNEF 2A

1.0625-18UNEF 2A

1.1875-18UNEF 2A

1.3125-18UNEF 2A

1.4375-18UNEF 2A

ØA Max 31.24 34.42 37.34 41.91 44.07 47.24

ØB Max 19.43 22.66 25.35 28.52 31.70 34.87

Shell size 14 16 18 20 22 24

A±0.13 28.56 31.75 34.11 36.50 39.67 43.26

B 23.01 24.61 26.97 29.36 31.75 34.92

ThreadClass 2A

0.875-20UNEF 2A

1.000-20UNEF 2A

1.0625-18UNEF 2A

1.1875-18UNEF 2A

1.3125-18UNEF 2A

1.4375-18UNEF 2A

ØC Max 16.89 20.07 22.07 25.25 28.42 31.60

26


Panel Cut Out


Orientation


N

A° B°D°

C°

Master Key

Connector weights

Orientation

Shell size A min B C

14 24.90 23.01

3.20

16 28.30 24.61

18 31.10 26.97

20 34.50 39.36

22 37.50 31.75

24 40.60 34.92 3.80

Shell size Angles N 6 7 8 9

14

A°B°C°D°

95145220255

101168211342

18136208268

26156208276

120161225336

16

A°B°C°D°

95145220255

101168211342

18136208268

- -

18

A°B°C°D°

95145220255

101168211342

- - -

20, 22& 24

A°B°C°D°

95145220255

101168211342

18136208268

26156208276

-

Mass max. (g) less contact

Shellsize

Plug withgrounding spring

Plug withoutgrounding spring

ReceptacleSquare fl ange

14 62 59 40

16 72 67 51

18 82 78 61

20 104 100 79

22 112 108 88

24 124 120 98


Contact size

Mass (g)

Pin Socket

20 0.24 0.29

16 0.53 0.59

Square flange receptacle

ØCB

ØA

3.18 Max3.18

Max

Minimun space between square flange receptacles: see page 20.

27

8535/8536 Series | Integrated Backshell Version

Description• Stainless steel screw coupling connector designed for use in aviation engine harsh environments: - High vibration resistance - High temperature resistance 200°C / 260°C - Fire proof 1100°C

• Integrated backshell for compact and light weight applications, with the possibility to have a full scoop proof connection (8536 Series / ESC16 Series).

• Qualifi ed to ESC15 (8535 Series) and ESC16 (8536 Series) standard, and per the new EN2997 issue.

• Fully interchangeable: - 8535 Series with BACC 63 CM-CN, EN2997 & ESC10 connectors - 8536 Series with ESC11 connectors

• 8535 Series intermateable with BACC 63 CM-CN

• Large array of crimp contacts: (same as for 8533 Series) - Standard size 12, 16 and 20 contacts - Thermocouple size 12, 16 and 20 contacts

Technical featuresMechanical

• Shell: Passivated stainless steel.

• Grommet and seal: Silicone elastomer.

• Insulator: Thermoplastic.

• Contact body: Copper Alloy.

• Contact plating: Gold Over Nickel.

• Contact retention: . Size 20: 90 N . Size 16: 110 N . Size 12: 130 N

• Mating cycles: 500 coupling operation.

• Vibration & shock: . According to JES290-083: 41 grms, 2x 8 hours (ES class) . According to JES290-102: 35 grms, 60 hours (KV class) . According to EN2591: 5Hz to 2000Hz at 1G²/Hz (2x8 hours)

Electrical


• Insulation Resistance: 5000 MΩ at 500 Vdc.

• Max current rating per contact: . Size 20: 7.5 A . Size 16: 13 A . Size 12: 23 A


• Electrical continuity: 5mΩ with RFI shielding.

• Shielding: to 100 MHz at 1 GHz attenuation 65 dB.

Environmental

• Temperature range: - 60°C +260°C

• Leakage as per 2591-312: Method B differential pressure: 100kPa Maximum leakage flow: 16x10-6 m3/h

• Salt Spray: 500 hours.

• Fire resistance as per EN 2591-318: 6 min under a 1100°C flame without electrical perturbation, plus 14 min with no flame propagation (ES class).

• Resistance to fluids: MIL-H 5606 - SKYDROL 500 B4 - LD4 - JP5 - MIL-L 7870A - MIL-L 23699 - MIL- L 7808 - MIL-C 25769 - MIL-A 8243

Altitude ServiceAlt ground 1500 Vrms15 000 m 600 Vrms21 000 m 400 Vrms33 000 m 200 Vrms


28


Ordering informationSOURIAU 8535 part numbers

Basic Series: ESC15 / EN2997 type 8535 3ES 18 14 S N

Class & Shell type: Integrated backshell stainless steel shell with knurl type 1: (see p.30 for knurl description)

AES: 260°C square fl ange receptacle CES: 260°C plug with RFI screening ring DES: 260°C square fl ange receptacle with clinch nut* EES: 260°C plug without RFI screening ring 0KS: 200°C square fl ange receptacle 0KV: 260°C square fl ange receptacle, high vibration 3KS: 200°C plug with RFI screening ring 3KV: 260°C plug with RFI screening ring, high vibration 4KV: 260°C plug without RFI screening ring, high vibration 5KS: 200°C square fl ange receptacle with clinch nut* 5KV: 260°C square fl ange receptacle with clinch nut, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description)

0ES: 260°C square fl ange receptacle 3ES: 260°C plug with RFI screening ring 4ES: 260°C plug without RFI screening ring 5ES: 260°C square fl ange receptacle with clinch nut*

Shell size: See pages 10 to 13

Contact layout: See pages 10 to 13

Contact type: P: Pin S: SocketOrientation: N, 6, 7, 8, 9 (see page 32)Specifi cation: empty: Delivered with contacts L: Delivered without contacts

Note: aluminum version, please consult us.* Please consult us.

Basic Series: ESC16 scoop proof type 8536 3ES 18 14 S N


4KV: 260°C plug without RFI screening ring, high vibration 5KV: 260°C square fl ange receptacle with clinch nut, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description)

0ES: 260°C square fl ange receptacle 3ES: 260°C plug with RFI screening ring 4ES: 260°C plug without RFI screening ring



Contact type: P: Pin S: SocketOrientation: N, 6, 7, 8, 9 (see page 32)Specifi cation: empty: Delivered with contacts L: Delivered without contacts

SOURIAU 8536 part numbers

29


EN2997 Qualifi ed product

Basic Series EN2997 SEA 18 14 F N


KEC: 260°C plug without RFI screening ring KVC: 260°C plug without RFI screening ring, high vibration SC: 200°C plug with RFI screening ring SEC: 260°C plug with RFI screening ring SVC: 260°C plug with RFI screening ring, high vibration* SA: 200°C square fl ange receptacle SEA: 260°C square fl ange receptacle SVA: 260°C square fl ange receptacle, high vibration* SD: 200°C square fl ange receptacle with clinch nut* SED: 260°C square fl ange receptacle with clinch nut* SVD: 260°C square fl ange receptacle with clinch nut, high vibration* Integrated backshell aluminum shell with knurl type 1: (see p.30 for knurl description)

WSC: 175°C olive-green cadmium plug with RFI screening ring, conductive plating* RSC: 200°C nickel plug with RFI screening ring, conductive plating* WSA: 175°C olive-green cadmium square fl ange receptacle, conductive plating* RSA: 200°C nickel square fl ange receptacle, conductive plating*



Contact type: M: Male contact A: Connector delivered without male contact

F: Female contactB: Connector delivered without female contact



ESC15/ESC16 Qualifi ed product

Basic Series ESC15: Integrated backshell ESC16: Integrated backshell, scoop proof version

ESC15 KE2 18 14 S N 0


KV2: 260°C square fl ange receptacle, high vibration* KV4: 260°C square fl ange receptacle with clinch nut, high vibration KV7: 260°C plug without RFI screening ring, high vibration Integrated backshell stainless steel shell with knurl type 2: (see p.30 for knurl description)

KE2: 260°C square fl ange receptacle KE7: 260°C plug without RFI screening ring SE7: 260°C plug with RFI screening ring KE4: 260°C square fl ange receptacle with clinch nut*



Contact type: P: Pin S: SocketOrientation: N, 6, 7, 8, 9 (see page 32)Mandatory variant identifi er: 0: Delivered without contact (class KE & SE only) V: Delivered without contact (class KV only)


30

Straight knurlDiamond knurl

Diamond knurlDiamond knurl


Plug - 8535/ESC15/EN2997 model 8536/ESC16

Dimensions

Front face view

ØA MaxMaster key

41.5

22.12 Max

13

ØB

ØC

44.11

24.61 Max

13

5.25/4.74

ØB

ØC

1.22/1.73

8535/ESC15/EN2997C 8536/ESC16

Tolerance on linear dimensions shall be ±0.25 unless otherwise specifi ed.

Shell size 08 10 12 14 16 18 20 22 24 28

ØA Max 21.30 24.89 29.59 31.24 34.42 37.34 41.91 44.07 47.24 55.24

ØB±0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.47 41.92

ØC±0.1 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60

Note: All dimensions are in millimeters (mm). Knurl design vary according to norm.

Knurl description

Knurl Type 1

Conform to:• EN2997• ESC15/ESC16 High vibration

Knurl Type 2

Conform to:• ESC15/ESC16

31


Square Flange Receptacle - 8535/ESC15/EN2997 model 8536/ESC16

Square Flange Receptacle With Clinch Nut - 8535/ESC15/EN2997 model 8536/ESC16

Master key 1.83/1.32

44.25

13

ØC

ØD

18.49/17.98

Front face view

BA


Master key 1.83/1.32

44.25

13

ØC

ØD

18.49/17.98

Front face view

BA

4 captive nut silver plated

Thread


Shell size 08 10 12 14 16 18 20 22 24 28

A±0.13 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80

B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67

ØC±0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92

ØD±0.1 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60

Shell size 08 10 12 14 16 18 20 22 24 28

A±0.13 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80

B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67

ØC±0.1 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.57 41.92

ØD±0.1 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60Thread

BS1580 Class 3B 0.1120-40UNC 0.1380-32UNC

Note: All dimensions are in millimeters (mm). Knurl design vary according to norm.

32


Orientation

Panel Cut Out (Receptacle Shell Type 0 and 5)

8535/ESC15 / EN2997

8536/ESC16

Shell size A min B C

08 15.80 15.09

3.20

10 18.70 18.2612 23.40 20.6214 24.90 23.0116 28.30 24.6118 31.10 26.9720 34.50 39.3622 37.50 31.7524 40.60 34.92

3.8028 48.00 39.67


N

Master Key

A°B°C°D°

Connector weights

Mass max. (g) less contact

Shell sizeSquare fl ange Plug

Stainless steel Stainless steel

8 25 45

10 40 62

12 48 71

14 60 85

16 70 100

18 81 113

20 89 125

22 101 141

24 110 157

28 135 192


08 & 10

A°B°C°D°

105140215265

102132248320

80118230312

35140205275

64155234304

12 to 28

A°B°C°D°

105140215265

18149192259

92152222342

84152204334

24135199240


08 & 10

A°B°C°D°

95145220255

40112228258

48130242280

85155220325

56126205296

12 to 28

A°B°C°D°

95145220255

101168211342

18138208268

26156208276

120161225336



Contact size

Mass (g)

Pin Socket

20 0.24 0.29

16 0.53 0.59

12 1.15 1.28

Square flange receptacle

ØCB

ØA

3.18 Max

Minimun space between square flange receptacles: see page 20.

33

8533 Series | Power & Quadrax Version

Mechanical

• Shell: . nickel plated aluminum (R class), . passivated stainless steel (E & K classes).

• Grommet and seal: . silicone elastomer.

• Insulator: . thermoplastic.

• Contact body: . copper alloy.

• Contact plating: . gold over nickel.

• Contact retention: . size 4: 200N . size 8: 130N . size 6: 156N

• Endurance: . 500 mating cycles (E & K classes), . 250 mating cycles (R class).

• Vibration & shock: . according to EN 2997.

Electrical


• Insulation resistance: . 5000 MΩ under 500 Vdc.

• Max current rating per contact: Quadrax: 4 size 24 inner contacts in a size 8 outter contact.

• Contact resistance: . Initial < 0.4 mΩ.

• Electrical continuity: . 5mΩ with RFI shielding.

• Shielding: . to 100 MHz at 1 GHz attenuation 65 dB.

Environmental

• Temperature range: . -60°C +200°C R & K classes, . -60°C +260°C E class & #6 contact only.


• Salt spray: . 48 hours (R class), . 500 hours (E & K classes).

• Fire resistance: . as per EN 2591-318: 6 min under a 1100°C flame without electrical perturbation, plus 14 min with no flame propagation (ES class).


Description• The utmost solution to combine high vibrations, high temperatures and high power supply: up to 80 Amps continuous rating at 260°C ambient temperature with a 20% space-savings compared with other solutions.

• Two contact sizes - size 6 and size 4 - as well as the ability to use quadrax contacts in size 6 cavity layouts.

• Standard strain relief backshell or spacer accessory to adapt any specifi c backshell.

• Airbus ABS 1340-1343, 1426-1427, 1452 qualifi ed.

• Grounded insert option for optimized quadrax performance.

• Electro mechanical actuator power supply, alternator, starter applications.

Technical features


Contact size 24 6 4Rating (A) 1 60 80

34



Basic series 8533 0 R S 20 04 P N G L

Shell type: 0: Square flange receptacle 3: Plug with RFI shelding 7: Jam nut receptacle

Shell class: R: Nickel plated aluminum shell (200°C) K: Stainless steel shell (200°C) E: Stainless steel shell (260°C - except layouts 08-01 & 24-04: 200°C)

S: With 360° teeth

Shell size: 08, 18, 20, 24, 28




Insert class: None: Not grounded G: Grounded - for Quadrax applications only

Mandatory suffix for shells sizes 18, 20, 24 & 28 : 109: With contact #4 for cable #6 + sealing boot 115: With contact #4 for cable #8 + sealing boot 125: With quadrax contact + sealing boot (200°c max) 126: With backshell, without contact and sealing boot 136: With contact #6 for cable #6 + sealing boot 138: With contact #6 for cable #8 + sealing boot 143: With contact #6 for cable #10/12 + sealing boot 231: With spacer, without contact and sealing boot (see next page for available layouts) L: Without contact and sealing bootMandatory suffix for layout 08-01 only (200°C, plug with female contact & receptacle with male contact only): 165: With quadrax contact + backshell for heatshrink sleeving L165: Without quadrax contact, with backshell for heatshrink sleeving

35

Strain relief backshell


Thre

ad

C

A B

D

Holesnumber


Layout Material Part numberMass

max (g)A±0.1 B Max C±0.12 D

Holes number

ThreadClass 2B

Couplingtorque N.m±0.5

18-02Aluminum 85338342 40

24.90 29.45 41.78±1.2 31.62 2 1.0625-18 UNEF 4.5Stainless steel 85338343 75

20-04Aluminum 85338250 40

27.72 30.12 41.78±1.2 33.21 4 1.1875-18 UNEF 9Stainless steel 85338281 73

24-04Aluminum 85338223 53

33.71 37.26 48.95 Max 45 4 1.4375-18 UNEF 9

Stainless steel Consult us -

28-06Aluminum 85338245 82

39.7 44.4 41.78 47.49 6 1.7500-18 UNS 10Stainless steel 85338288 146

Spacer

Self locking ring spacer

31.9±1

ØB

ØA

LayoutStainless steel Aluminum

ØA ØB MaxPart number Mass max (g) Part number Mass max (g)

20-04 8533-8388 88 8533-8387

Consult us

1''3/16-18 UNEF 2A 40

24-04 8533-8390 115 8533-8389 1''7/16-18 UNEF 2A 45

28-06 8533-8392 140 8533-8391 1''3/4-18 UNS 53

36

8533 Series | Hermetic Version

Mechanical

• Shell: . Passivated Stainless steel

• Seals: . Silicone elastomer

• Contact: . Ferrous alloy

• Contact plating: . Gold

• Shock: . 300 m/s² (30g) during 3 ms

• Endurance: . 500 mating/unmating operations

• Vibration: . Random 5 Hz to 2000 Hz at 1G²/Hz (2 x 8 hours)

Electrical

• Max current rating per contact:

• Dielectric withstanding voltage:

• Contact resistance at rated current: . Maximum initial contact resistance at ambiant temperature

Environmental

• Operating temperature: . Class Y : -65°C to 200°C . Class YE : -65°C to 260°C cyclic

• Hermeticity: . Leak rate <10-7 atm.cm3/s (helium gas test) • Damp heat: . As per EN 2997 and NFL 54143: 10 cycles of 24h • Salt spray: . 500 hours


• Fuel immersion version: . 105°C max . As per PrEN3645

Description• Screw coupling connector

• EN2997 and ESC10 qualifi ed connector

• High temperature and high vibration resistance

• Glass sealed hermetic: . high hermeticity perfomance . compact low profi le

• Various mounting styles: . compact solder mount receptacle . easy to install square fl ange receptacle . easy to replace jam nut receptacle

• Fully interchangeable with MIL 83723 hermetic connectors

• Special fuel tank versions

• 230V qualifi ed versions where higher voltage is used to reduce cable weight

Technical features


Contact size 20 16 12 6 4Rating (A) 5 10 17 46 60

Contact size 20 16 12 6 4Resistance mΩ 12 8.5 5 2 2

37



EN2997 qualified products

ESC10 qualified products

Basic series 8533 1 Y 10 05 P N -

Shell type: 1: Solder mount receptacle 2: Square flange receptacle 7: Jam nut receptacle

Class:Y: 200°CYE: 260°C

Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22


Contact type:P: Pin

Orientation: N - 6 - 7 - 8 - 9 - T - V - Y (see page 43)

Specification (other specification: see page 42):None: Standard hermetic version (solder cup) - except for layout 20-04112: Standard hermetic version (solder cup) - for layout 20-04 only22: Hermetic fuel tank version (solder cup)600: 230V qualifi ed connector, delivered with contacts (layouts 12-03, 14-04, 14-07 & 20-04 - orientation T & V)

A73: Tin plating on contacts rear side and gold plating on contacts front side

Basic series EN 2997 Y 0 08 03 M N

Class:Y: 200°CYE: 260°C

Shell type: 0: Square flange receptacle1: Solder mount receptable7: Jam nut receptable

Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22


Contact type: M: Pin

Orientation: N - 6 - 7 - 8 - 9 - Y (see page 43)

Basic series ESC 10 YE 1 08 03 P N 0

Class: YE: 260°C

Shell type:1: Solder mount receptacle 2: Square flange receptacle 3: Jam nut receptable

Shell size: 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22


Contact type: P: Pin

Orientation: N - 6 - 7 - 8 - 9 - Y (see page 43)

0: variant identifier

38



Dimensions

ØA

Shell size 8 10 12 14 16 18 20 22 24

ØA Max 18.36 21.59 26.80 27.94 30.99 34.39 37.34 40.64 43.68

ØB Max 14.29 17.46 22.22 23.81 26.99 30.16 33.34 36.51 39.69

ØC Max 12.70 14.27 19.05 20.62 23.80 26.97 30.15 33.32 36.50

Solder mount hermetic receptacle (Class Y & YE)

1.57 max 18.45 max

22.96 max

ØB

ØC

26.5 max

Shell size 8 10 12 14 16 18 20 22 24

A Max 21.06 24.23 29.01 30.61 33.76 36.96 40.11 43.31 46.46

B Max 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81

ØC Max 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42

ØD Max 14.29 17.46 22.22 23.81 26.99 30.16 33.34 36.51 39.69

E Max 3.48 3.76

Tightening torqueof attachement nutTorque in N.m±10%

7 10 12 15 18 22 25 27 29

Jam nut hermetic receptacle (Class Y & YE)

E

ØD

19.52 max26.5 max

ØC

B

A

39



Shell size 8 10 12 14 16 18 20 22 24 28

ØA Min 12.96 14.53 19.30 20.88 24.05 27.23 30.40 33.58 36.75 -

B min 15.8 18.7 23.4 24.9 28.3 31.1 34.5 37.5 40.6 48

C 3.2 3.8

D 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67

E 16.00 19.17 23.92 25.52 28.70 31.87 35.05 38.22 41.40 -

F 15.24 18.41 23.16 24.76 27.94 30.99 34.16 37.33 40.51 -

Panel cut out

Type 1Solder mount receptacle

ØA

Type 2Square flange receptacle

ØCD

ØB

3.18 Max3.18

Max

Type 7Jam nut receptacle

ØE

F

1.57 Min3.18 Max

Dimensions

4 holes EC

D

C D

1.57 max 18.35 max

22.96 max

26.5 max

ØA

ØB

Shell size 8 10 12 14 16 18 20 22 24

Ø A Max 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67

Ø B Max 12.70 14.27 19.05 20.62 23.80 26.97 30.15 33.82 36.50

C Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.36

D 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92

E Max 3.30 3.91

Square fl ange hermetic receptacle (Class Y & YE)

40

Note: for other contact length, please consult us.


Contact variations

Solder Eyelet PCB


Contact variations

Type of contact Specifi cationContact

sizeW Max X Min Y Min Ø Z Max Designation

PCBcontacts

05 20 8.78 4.78 4.50 0.65 PCB contact

118 20 10.88 6.88 6.25 0.65 Long PCB contact

Eyeletcontacts

105 20 6.98 2.98 4.05±0.2 1.25 0 Eyelet contact

Solder cupcontacts

Without specifi cationor specifi cation 22

20-16-12 7.78 2.98 - -Standard Solder cup

contact112 6 9.03 5.13 - -

62 20-16-12 7.78 2.98 - - Solder cup contact tin platedon rear part

-0.15

Type 1: Solder mount receptacle Type 2: Square flange receptacle Type 7: Jam nut receptacle

Y

Ø Z

Ø Z

X

W

Y

Ø Z

Ø Z

X

W

Y

Ø Z

Ø Z

X

W

Contact variations summary

41


Front face view of receptacle

N

A°B°

D°C°

Master Key

Orientation

Shell size

Angles N 6 7 8 9 T V Y

08

A°B°C°D°

105140215265

102132248320

80118230312

35140205275

64155234304

- - -

10

A°B°C°D°

105140215265

102132248320

80118230312

35140205275

64155234304

- -

25115220270

12 & 14

A°B°C°D°

105140215265

18149192259

92152222342

84152204334

24135199240

55145228280

50156218290

98152268338

20

A°B°C°D°

105140215265

18149192259

92152222342

84152204334

24135199240

45160210300

60165235285

98152268338

16, 18, 22 & 24

A°B°C°D°

105140215265

18149192259

92152222342

84152204334

24135199240

- -

98152268338

Orientation

Cross reference list

• • • • Shell size & layout □ Orientation

Connector weights (in grams)

SOURIAU MIL 83723

85332Y • • • • P □ M83723/88Y • • • • □

85337Y • • • • P □ M83723/89Y • • • • □

85331Y • • • • P □ M83723/90Y • • • • □

Shell sizeSquare fl ange

receptacleJam nut

receptacleSolder mount

receptacle

08 18 29 15

10 24 37 21

12 31 50 31

14 40 58 35

16 49 72 46

18 54 79 51

20 62 87 59

22 77 108 73

24 88 122 86

85

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Common Section853 Series

Crimp contacts ....................................................................................................... 44

Thermocouple contacts .......................................................................................... 46

Contact ordering information ................................................................................. 47

#8 Quadrax contacts .............................................................................................. 48

Sealing boots .......................................................................................................... 48

Filler plugs .............................................................................................................. 48

Wiring instruction .................................................................................................... 49

Insertion and extraction tools ................................................................................. 50

Crimping tools ........................................................................................................ 50

Tightening support & tool ...................................................................................... 51

Silicone gaskets ...................................................................................................... 51

Grounding ring replacement kit ............................................................................. 51

Protective caps ....................................................................................................... 52

Dummy receptacle ................................................................................................. 53

Coordinates information ......................................................................................... 53

44

853 Series | Common Section

Signal & power contacts

Contact size

TypePart numbers Code

Admissible wire section

External Øover insulator

Mass g(±15%)

Pin Socket Color bands AWG mm² Min. Max. Pin Socket

20

Standard 8526-1348 8526-1344 900 Red/red 24-20 0.25-0.60 0.85 2.10 0.24 0.29

Small barrel 8525-7256 900 8525-7750 900 Red/green 22-26 0.15-0.40 0.85 2.10 0.24 0.29

Large barrel 8522-2349 A 8520-292 Red/brown 24-18 0.25-1 0.85 2.10 0.24 0.29

16

Standard 8526-1349 8526-1346A 900 Blue/blue 20-16 0.60-1.20 1.20 2.70 0.53 0.59

Small barrel 8526-4175 8526-4176 Blue/brown 24-18 0.25-1 1.20 2.70 0.53 0.59

Large barrel 8522-6179 A 8522-6180B 900 Blue/white 18-14 1-2 1.20 2.70 0.53 0.59

12

Standard 8526-1350 8526-1347A 900 Yellow/yellow 16-12 1.20-3 1.90 4.01 1.15 1.28

Small barrel 8526-5041 8526-5591A 900 Yellow/brown 24-18 0.25-1 1.90 4.01 1.15 1.28

Large barrel 8526-4136 900 8526-4138A 900 Yellow/brown 3-4 1.90 4.01 1.15 1.28

4Small barrel 8533-8202 8533-8171 Blue/green 8-6 9-14 6.71 7.41 7.3 8.5

Standard 8533-8201 8533-8120 Blue/blue 4 22 6.71 7.41 7.3 8.5

Crimp contacts 175°C and 200°C

Introduction• SOURIAU’s fi re wall contacts offer covers a wide range of performances within the scope of high temperatures and high vibrations contraints.

• Each type has been qualifi ed and validated by either major qualifi cation organizations or major aerospace manufacturers: - Size 12, 16 & 20 signal contacts: EN3155 and ESC30 qualifi ed - Size 12, 16 & 20 thermocouple contacts: EN3155 and ESC30 qualifi ed

• SOURIAU also provides any tool or accessory necessary for harnessing (crimping tool, insertion and extraction tool,...) or for test benches (dummy receptacles,...)

45


Contact size




Mass g(±15%)

Pin Socket Color bands AWG mm² Min. Max. Pin Socket

6

Standard 8533-8246 8533-8247 Green/green 6 14 5.30 5.70 3.6 4.8

Small barrel 8533-8272 8533-8273 Green/red 8 9 5.30 5.70 3.6 4.8

Small barrel 8533-8248 8533-8249 Green/brown 10-12 5-3 5.30 5.70 3.6 4.8

Contact size




Mass g(±15%)

Pin Socket Color bands Dot AWG mm² Min. Max. Pin Socket

20

Standard 8533-1000 900 8533-1011 900 Red/red White 24-20 0.25-0.60 0.85 2.10 0.24 0.29

Large barrel 8533-1002 900 8533-1012 900 Red/brown White 24-18 0.25-1 0.85 2.10 0.24 0.29

x2 crimping 8533-1019 900 8533-1018 900 Red/green White 22 0.40 - 1.25 0.24 0.29

16

Standard 8533-1004 900 8533-1005 900 Blue/blue White 20-16 0.60-1.20 1.20 2.70 0.53 0.59

Small barrel 8533-1008 900 8533-1009 900 Blue/brown White 24-18 0.25-1 1.20 2.70 0.53 0.59

Large barrel 8533-1006 900 8533-1007 900 Blue/white White 18-14 1-2 1.20 2.70 0.53 0.59

12Standard 8533-1035 900 8533-1036 900 Yellow/yellow White 14-12 2-3 1.90 4.01 1.15 1.28

Large barrel 8533-1014 900 8533-1015 900 Yellow/brown White 3-4 1.90 4.01 1.15 1.28

Crimp contacts 260°C

Crimp contacts 200°C and 260°C

46


Thermocouple contacts (-65°C to +260°C)

Chromel - Pin contacts (non magnetic)

Contact size

Type Part numbersCode

Admissiblewire section


Color bands Dot AWG mm² Min. Max.

20Standard

8522-875 Red/red Yellow/white22-20 0.40-0.60 0.85 2.10

8522-875 A Brown/orange/green

Large barrel 8522-3761 Yellow/yellow 22-18 0.38-0.93 0.85 2.10

16 Standard8522-881 Green/brown/violet Yellow 20-16 0.60-1.34 1.20 2.70

8522-402 Blue/blue Yellow 20-16 0.60-1.34 1.20 2.70

Chromel - Socket contacts (non magnetic)

Contact size

Type Part numbersCode

Admissiblewire section



20Standard

8522-877 900 Red/red Yellow/white22-20 0.40-0.60 0.85 2.10

8522-877 A900 Brown/yellow/brown Yellow

Large barrel 8522-3770 Yellow/yellow 22-18 0.38-0.93 0.85 2.10

16Standard

8522-883 900 Green/red/red Yellow20-16 0.60-1.34 1.20 2.70

8522-403 900 Blue/blue Yellow

Small barrel 8526-5571 A900 Blue/red Yellow 24-18 0.25-1 1.20 2.70

Alumel - Pin contacts (magnetic)

Contact size

Type Part numbersCode Admissible

wire sectionExternal Ø

over insulator


20Standard

8522-876 Red/red Black/white22-20 0.40-0.60 0.85 2.10

8522-876 A Brown/orange/yellow Black

Large barrel 8522-3760 Black/black 22-18 0.38-0.93 0.85 2.10

16 Standard8522-882 Green/brown/blue Black 20-16 0.60-1.34 1.20 2.70

8522-401 Blue/blue Black 20-16 0.60-1.34 1.20 2.70

Alumel - Socket contacts (magnetic)

Contact size

Type Part numbersCode Admissible

wire sectionExternal Ø

over insulator


20Standard

8522-878 900 Red/red Black/white22-20 0.40-0.60 0.85 2.10

8522-878A 900 Brown/yellow/black

Large barrel 8522-3771 Black/black 22-18 0.38-0.93 0.85 2.10

16Standard

8522-884 900 Green/red/brown Black20-16 0.60-1.34 1.20 2.70

8522-404 900 Blue/blue Black

Small barrel 8526-5576A 900 Blue/red Black 24-18 0.25-1 1.20 2.70

47



Contact ordering informationEN3155

Note: Color bands according to ISO8843.

ESC30

Basic Series ESC30 P 20 NA

Contact type: P: 260°C male contact S: 260°C female contact

Contact size: 20, 16, 12

Contact material : NA: Nickel aluminum NC: Nickel chromium BC: Copper alloy

Basic Series EN3155 004 M 20 18

Contact style (see table beside): 004: 260°C standard male 005: 260°C standard female 018: 200°C standard male 019: 200°C standard female 044: 260°C double crimping male 045: 260°C double crimping female

054: Thermocouple Ni Al male (alumel)055: Thermocouple Ni Al female (alumel)056: Thermocouple Ni Cr male (chromel)057: Thermocouple Ni Cr female (chromel)

Contact type: M: Male F: FemaleContact size: 20, 16, 12& Barrel size: 22, 20, 18, 16, 14, 12see table beside for allowed values according to contact styles

Barrel Size

22 20 18 16 14 12

Contact Size

20

018019044045

004005018019054055056057

004005018019054055056057

16

004005018019054055056057

004005018019054055056057

004005018019

12 018019

004005018019

48


Filler plugsThese fi ller plugs are installed at the rear of unwired contacts to maintain connector sealing.

Contact size

Part numbers Colors

20 8522-389A red

16 8522-390A blue

12 8522-391A yellow

6 Please, consult us

4 8533-8253 blue

Direction of introductionin grommet Filler

plugUnwired contact+


According to Airbus Standard.Crimp contacts are unsealed. Sealing boots are available. All contacts delivered without boot.

#8 Quadrax contacts

Contact type Part numbers Impedance Release T° Max

PC tail L= 4.45 mm Pin ETH1-1137A 100Ω Rear 200°C

PC tail L= 6.35 mm Pin ETH1-1123A 100Ω Front 200°C

CrimpPin ETH1-1126A 100Ω Rear 200°C

Socket ETH1-1127A 100Ω Rear 200°C

45°

Sealing boots

Contact size

Cable AWG Cable materialSOURIAU

Part NumbersA Max

4

4 Aluminum 8533-8164 17

6 to 8 Aluminum 8533-8191 17

4 Copper 8599-4591 9

6 to 8 Copper 8533-8163 9

6

6 Aluminum & Copper 8533-8296 24

8 Aluminum & Copper 8533-8236 24

10 to 12 Aluminum & Copper 8533-8287 24

Quad ABS0973 / 0974 Copper 8533-8236 24

A

ABS 0992 for power & quadrax contacts - Class 260°C

49


Wiring instructionCable preparation and wire stripping

L = length of wire stripping

L

Conductor insulation

Barrel

Inspection holeWire

0.5 to 0.8 mm

Insertion of wire in contact barrel

When inserting the stripped wire into the contact barrel check that no strands are left outside and that the wire is visible through the wireinspection hole in the barrel.

Important:- Slide any accessories over wire strands before carrying out the following operations.- Contacts are inserted and extracted from the rear of the connector.

Insertion of the contacts

1 - Engage the crimp cable / contact asembly into thelongitudinal slot of the plastic tool (colored tip).Slide the tool down the cable until the tip of the tool abuts the contact retention shoulder.

1

2

3

Extraction of the contacts

1 - Engage the appropriate cable into the longitudinal slot of the tool with the white tip towards connector.

1

2

3

2 - Slide the tool down towards the contact. Insert the tool in the insulator until it abuts the contact shoulder.

3 - Holding the tool-contact and cable assembly together, remove them simultaneously.

2 - Introduce the contact into the required contact cavity in the insulator, pushing tool axialy, until the contact snaps into position in clip.

3 - Withdraw the tool from rear. Check that contact is fi rmlylocked by pulling wire gently.When connector is fully loaded, check the position of contact tips. They should all be in the same plane.Note: For larger sizes of cable which are stiff enough, manual insertion without tool ispreferable.

SizeContact 20 16 12

Barrel 20 18 16 14 28 12

Stripped lengthof cable mm±0.5 4.5 6.8

50


Insertion and extraction toolsInsertion and extraction of wired contacts

Extraction of unwired contacts

Extraction tool

Plastic extraction tool for #6 and 4

Plastic insertion and extraction tool for #20, 16 and 12

Metallic extraction tool

Contact size Part numbers Material Color

20 M81969/14-11 Plastic white / red

16 M81969/14-03 Plastic white / blue

12 M81969/14-04 Plastic white / yellow

6M81969/14-06 Plastic red

8660-197 Metallic -

4M81969/14-07 Plastic blue

8533-8175 Metallic -

Contact size Part numbers

20 8522-56

16 8522-57

12 8522-58

Crimping tools

Contact sizeWires Part numbers

mm² AWG Crimping pliers Locator Die set

20

0.93 188365 (M22520/1-01)

or8476-01 (M22520/1-01)

8365-02 (M22520/1-02)or

8476-02 (M22520/1-02)

-

0.60 20

0.38 22

0.21 24

16

1.91 14

8365 (M22520/1-01) 8365-02 (M22520/1-02)

1.34 16

0.93 18

0.60 20

0.38 22

123.18 12

8365 (M22520/1-01) 8365-02 (M22520/1-02)1.91 14

6

14 6 M22520/23-01 8530-2036 (for male contact)8530-2037 (for female contact) M22520/23-02

9 8 M22520/23-01 8530-2036 (for male contact)8530-2037 (for female contact) M22520/23-02

5-3 10-12 M22520/23-01 8530-2036 (for male contact)8530-2037 (for female contact) WA23-112DA (23-02)

49-14 8-6 M22520/23-01 8533-8141 (23-11) M22520/23-02

22 4 M22520/23-01 8533-8141 (23-11) M22520/23-04

Contact sizePart numbers

Crimping pliers Locator

QuadraxInner contact M22520/2-01 K709

Outer contact M22520/5-01 M22520/5-45

51


Backshell tightening tool

8498-03

Backshell tightening plier,part number: 8498-03Square jaws (order 2 jaws),part number: 8500-1015

Tightening support

34 50.3

310±0.5

Orientation N, 6 & 9

Orientation 7, 8 & Y

Aluminum version, part number: 8533-1150 (consult us)Stainless steel version, part number: 8533-1151

Silicone gaskets

Shellsize

Gasket for square fl ange receptacle O’ring for jam nut recep. 200°C Class O’ring for jam nut recep. 260°C Class

Part number Material Part number Material Part number Material

08 85251431 Fluoro silicone 8530455 Silicone 85227654 Silicone THT








Grounding ring replacement kitPlease see SOURIAU Technical Bulletin BT210. Contact us.

52


Protective caps

Receptacle stainless steel cap

C Type

134 Max

Ø3.2 Max

N Type Basic Series 8533 KE 3 C 14

Class: KE: 260°C

Stainless steel cap for receptable

Type: C: With chain N: Without chain

Shell size (For other size, please consult us):

12, 14, 16, 20

Plug & receptacle aluminum cap with chain

Basic Series 83723 21 R 14

Cap type:21: Cap for receptacle22: Cap for plug

Plating (Not developed for each plating, please consult us):

R: NickelW: Olive green cadmiumA: Black anodized

Shell size (Not developed for each size please consult us)

Cap for plugCap for receptacle

127±6

Ø3.8 Max

Ø3.8 Max


53


Coordinates informationPlease consult us.

Dummy receptacle stainless steel version

19.3/20.32

1.45 Max

ØC

B

A

Basic Series 8533 KE 5 10

Class: KE: 260°C

5: Dummy receptacle

Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28

Shell size 08 10 12 14 16 18 20 22 24 28

A Max 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 50.93

B 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67

Ø C Max 3.30 3.91

Modelling receptacle aluminum version

19.35/19.85

33.0 Max

B M

ax

A M

ax

Shell size 08 12 16 22 24 28

A Max 24.90 32.79 38.51 49.63 52.81 59.18

B Max 21.03 28.96 33.76 43.31 48.06 54.48

Basic Series 8533 V7 R 08 N

V: Modelling jam nut receptacle

R: 200°C aluminum conductive plating

Shell size: 08, 12, 16, 22, 24, 28

Orientation: N, 6, 7, 8, 9, Y

Note: Dummy receptacle without keying.


85

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IES


Range Extension853 Series

230V connector ...................................................................................................... 56

Fire resistant seal .................................................................................................... 56

Power contacts for PCB .......................................................................................... 57

Customizable shunted plug .................................................................................... 57

Hermetic connector with removable contacts ........................................................ 58

Filtered connector .................................................................................................. 58

56

853 Series

230V Connector230V Connector

The use of higher voltage to reduce cable weight has lead to the development of double voltage in un-pressurized connectors.

Robust design and materials: . ensuring that in un-pressurized areas no partial discharge will weaken the connector. . each production batch is tested to ensure performance to this high level.

No possible mismatch: . specific T and V clocking to avoid mating with a non 230V qualified counterpart.

Flexible offering: . available in standard watertight as well as in hermetic connectors. . available in composite and stainless steel shells.

See «8533 Series 230V Connector» product news on www.souriau.com

Fire Resistant SealFire Resistant Seal

Secured cable routing thanks to a fire stop design. Ideal for engine & APU (Auxiliary Power Unit) for aircrafts applications.

Fire resistant: . Ceramic insulator to enable 1100°C during 20 min.

High temperature: . Perfect resistance at up to 260°C. . Adapted to power cable.

Excellent vibration withstanding: . Avoid cable movement under vibrations.

Space saving compare to bulkhead connectors:

Product range extension

Bulkhead connector Fire resistant sealPanelPanel PanelPanel

57

Power Contacts for PCBPower Contacts for PCB

Firewall connector for power supply, adapted to PCB solutions.

Safe & Quick Avoid soldering of contacts: . No heat applied: no risk of damaging the connector. . Quicker fit in the equipment.

Robust: . True mechanical link between PCB and contacts: no additional double flange needed. Power contacts are attached directly to the board with screws for an optimized connection. . Available in size 6 contact (Ø4.6mm) & size 4 contact (Ø5.74mm).

Compact: . Tapped contacts for direct and small sized connections, especially compared to standard lugs.

See «EN2997 Series Power Contacts for PCB» product news on www.souriau.com

CustomizableCustomizableShunted PlugShunted Plug

Acting like a "car key", this device is modeling a code sequence that the engine calculator reads to authorize the starting.

Coding: . Coding is done with contacts. . Some are bi-stable contacts: to open or close a circuit.

SOURIAU advantage: . Our technology provides excellent contacts retention, preventing any unexpected code change during operation.

Range: . This product is based on MIL-STD-389999 Series III derivate or EN2997 derivate. . Aluminum or stainless steel materials are available.

Accessories: . This connector can be delivered with a rear cap that protects the coding.


853 Series

58

853 Series


Filtered ConnectorFiltered Connector

Protection of sensitive electronic componentsinside the equipment against any EMI or lightninginterference as well as protection of signal integrity.

Signal Integrity principles - EMI/RFI Filter: . Protection of sensitive electronic components inside equipment. . Signal integrity (incoming data noise free / prevents noise exiting the equipement).

Space/weight/time saving: . Less electronics inside the equipment. . Filtered receptacles are generally standard length.

Excellent performance/reliability adapted to Mil-aero environments: . Insertion loss (attenuation) to -80dB at critical frequencies. . Filter ideally positioned at system entry point. . Tested as per MIL-STD-220.

A complete solution: Optional TVS functionality, Hermetic version available, 100 % ITAR free solution if required.

Hermetic Connector with Hermetic Connector with Removable ContactsRemovable Contacts

Extension of the fuel immersion range.

High hermeticity performance: . Glass to metal sealing: leakage of less than 10-9 atm.cm3/s.

Removable crimp contacts: . A technology combining crimp contacts with glass beads . RoHS: no lead used. . Long lifetime: superior to solder cup contacts in kerosene immersion. . Easy MRO: contact replacement.

Long term fuel immersion materials: . Performances guaranteed for minimum 90,000 hours in fuel immersion.

Wide Availability: . EN3646 (Airbus Qualified Products). . EN2997, EN3645, MIL-DTL-38999. See «MIL-DTL-38999, EN3646, EN2997 Fuel Tank

Connector» product news on www.souriau.com

Your local contact

Our contribution to environmental protection:This catalog is printed on PEFC certifi ed paperAdvancement of sustainablewood cultivation. www.pefc.org

[email protected]

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