Inspection Number 3905228

Make CATERPILLAR Serial Number TWR01206

Model 930G Equipment Family WHEEL-TYPE LOADER

Customer Email michael.sifuentes@holtcat.com Completed On 6/11/2020 9:20:44 AM

SMU 8575 Hours Inspector Michael Sifuentes

Coordinates 0, 0, 0 PDF Generated On 6/11/2020

Technician

924G SLEP Inspection CAT DefenseTA2 0 5 88 15

Prepare Machine Inspection

1.1 Check with customer for operator complaints NORMAL

1.2 Prepare the machine for the inspection NORMAL

1.3 Perform safety/preparatory inspection NORMAL

1.4 Download machine fault codes NORMAL

1.5 Check Product Link N/A

1.6 Observe engine exhaust colors MONITOR

White smoke

1.7 Listen for unusual noises (hydraulic pumps, engine, transmission, and axles) NORMAL

Lower Level Inspection

2.1 Tires and rims NORMAL

General Info & Comments

General info/Comments

1.5.1 Is Machine equipped with PL?1.5.2 Is PL activated?1.5.3 Is PL functioning properly?

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2.2 Final drives and wheel spindles N/A

2.3 Front and rear differentials NORMAL

2.4 Front, center, and rear drive shafts NORMAL

2.5 Center support bearing NORMAL

2.6 Torque converter, transmission and transfer gear box compartment NORMAL

2.7 Hydraulic pump compartment NORMAL

2.8 Upper and lower hitch pins/bores NORMAL

2.9 Main machine frame NORMAL

Middle Level Inspection

3.1 Steps and handrails NORMAL

3.2 Work light/hazard lights NORMAL

3.3 Cab mounts NORMAL

3.4 Steering control valve, steering neutralizer valve, brake valve, and HMU NORMAL

3.5 Implement control valve NORMAL

3.6 Radiator, oil cooler, condenser, and aftercooler NORMAL

3.7 Oil cooler and condenser lines NORMAL

3.8 Hood and platform MONITOR

3.9 Battery and battery cables NORMAL

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3.10 Fenders N/A

3.11 Lower radiator and oil cooler hoses NORMAL

3.12 Engine oil pan MONITOR

Front of oil pan minor leak

Upper Level Inspection

4.1 Cab exterior MONITOR

Drilled in ROPS

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4.2 Cab interior MONITOR

Arm rest damagedSteering wheel minor damagePrevious customer decalsMissing OEM and AEM books

4.3 Pre-cleaner and air cleaner NORMAL

4.4 Upper radiator, air inlet, oil cooler, and aftercooler lines NORMAL

4.5 Radiator cap NORMAL

4.6 Water pump NORMAL

4.7 Fuel lines and fuel pump NORMAL

4.8 Exhaust manifold NORMAL

4.9 Turbocharger NORMAL

4.10 Cylinder head and valve cover NORMAL

4.11 Belts, pulleys, compressor clutch, and fan motor NORMAL

4.12 Cooling fan, fan guard, and shroud NORMAL

4.13 Engine wiring harness NORMAL

4.14 Engine mounts NORMAL

Implement/Attachment Inspection

5.1 Lift cylinder NORMAL

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5.2 Area where lift arm attaches to frame NORMAL

5.3 Tilt cylinder NORMAL

5.4 Area where tilt lever attaches to lift arm NORMAL

5.5 Bucket linkage NORMAL

5.6 Bucket wear plates NORMAL

5.7 Bucket side cutters NORMAL

5.8 Bucket edges, tips, and adapters NORMAL

Site Conditions

6.1 Ambient Temperature NORMAL

6.2 Altitude NORMAL

6.3 Haul Road Grade NORMAL

6.4 Haul Road Condition NORMAL

6.5 Humidity NORMAL

6.6 Air Quality NORMAL

6.7 Underfoot Condition NORMAL

6.8 Machine Utilization NORMAL

6.9 Equipment Role NORMAL

6.10 Working Material NORMAL

6.11 Maintenance Practices NORMAL

6.12 Primary Industries NORMAL

Cooling System

7.1 Radiator Pressure Relief (Radiator Cap) NORMAL

7.2 Test Engine Coolant NORMAL

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7.3 Check Belt Tension NORMAL

7.4 Engine Coolant Temperature NORMAL

7.5 Radiator Temperature Drop N/A

Fuel System

8.1 Engine Speed - Check NORMAL

8.2 Fuel System Pressure - Test N/A

Lubrication System

9.1 Engine Oil Pressure - Test NORMAL

Basic Engine

10.1 Cylinder Cutout Test N/A

10.2 Engine Crankcase Pressure (Blowby) Test NORMAL

Air Inlet and Exhaust System

11.1 Torque Converter Stall Test (from T&A Power Train System) NORMAL

11.2 Exhaust Temperature - Test (Measure at Each Cylinder) NORMAL

Hydraulic Performance Checks

7.2.1 Check Freezing Point of Engine Coolant -15 F

7.2.2 Test Engine Coolant Conditioner Pass Pass/Fail

7.5.1 Upper Tank Temperature N/a F

7.5.2 Lower Tank Temperature N/a F

8.1.1 No Load High Idle 2416 RPM

8.1.2 No Load Low Idle 830 RPM

8.2.1 Fuel pressure at Low Idle N/a RPM

8.2.2 Fuel Pressure at High Idle N/a RPM

9.1.1 Oil Pressure at Low Idle 41psi RPM

9.1.2 Oil Pressure at High Idle 53psi RPM

11.1.1 Torque Converter Oil Temperature 180 F

11.1.2 Boost Pressure (Adjusted Boost Pressure from TMI) N/a RPM

11.1.3 Engine Speed (from T&A Power Train System) 2300 RPM

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12.1 Implement Cycle Time - Check NORMAL

12.2 Lift & Tilt Cylinder Drift - Check NORMAL

Brake Performance Checks

13.1 Brake Accumulator - Test (Test from OMM) NORMAL

13.2 Service Brake Holding Ability Test (Test from OMM) NORMAL

13.3 Parking Brake Holding Ability Test (Test from OMM) NORMAL

Steering Performance Checks

14.1 Command Control Steering Steering Time - Check NORMAL

14.2 HMU Steering Time - Check N/A

Hydraulic System

15.1 Implement Double Stall Test N/A

12.1.1 Lift Raise 11.80 RPM

12.1.2 Lift Lower 3.85 RPM

12.1.3 Float 3.70 RPM

12.1.4 Tilt Back 9.63 RPM

12.1.5 Dump 3.0 RPM

12.2.1 Oil Temperature 140 F

12.2.2 Lift Cylinder 2.5mm RPM

12.2.3 Tilt Cylinder 2mm RPM

14.1.1 Left Steering Time (High Idle) 2.20 RPM

14.1.2 Right Steering Time (High Idle) 2.20 RPM

14.1.3 Left Steering Time (Low Idle) 2.75 RPM

14.1.4 Right Steering Time (Low Idle) 2.70 RPM

14.1.5 Left/Right Time Difference (Max) N/a RPM

14.2.1 Left Steering Time (High Idle) N/a RPM

14.2.2 Right Steering Time (High Idle) N/a RPM

14.2.3 Left Steering Time (Low Idle) N/a RPM

14.2.4 Right Steering Time (Low Idle) N/a RPM

14.2.5 Left/Right Time Difference (Max) N/a RPM

15.1.1 Torque Converter Oil Temperature N/a F

15.1.2 Boost Pressure (Adjusted Boost Pressure from TMI) N/a RPM

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15.2 Implement Piston Pump Margin Pressure (Float) NORMAL

15.3 Pilot Pressure to the Main Control Valve - Check NORMAL

15.4 Load Sensing Signal Relief Valve - Test and Adjust NORMAL

15.5 Pilot Oil Accumulator (Dead Engine Lower) - Test NORMAL

15.6 Ride Control Accumulator - Test N/A

Braking System

16.1 Service Brake System Pressure - Test NORMAL

16.2 Service Brake Wear Indicator N/A

Hydraulic Fan System

17.1 Hydraulic Fan (If Equipped) NORMAL

Steering System

18.1 Piston Pump (Steering) High Pressure Stall - Test NORMAL

15.1.3 Engine Speed (from T&A Hydraulic System) N/a RPM

15.5.1 Oil Temperature N/a F

15.5.2 Accumulator Pressure (High Idle) 420psi RPM

15.5.3 Accumulator Pressure (Dead Engine Lower) 125psi RPM

15.6.1 Oil Temperature N/a F

15.6.2 Charge Pressure (at Ambient Temperature) N/a RPM

16.1.1 Rear Service Brake Pressure (Brake On) 820psi RPM

16.1.2 Front Service Brake Pressure (Brake On) 810psi RPM

16.2.1 Right Front Indicator Depth N/a Inches

16.2.2 Left Front Indicator Depth N/a Inches

16.2.3 Right Rear Indicator Depth N/a Inches

16.2.4 Left Rear Indicator Depth N/a Inches

17.1.1 Max Fan Speed 1610 RPM

17.1.2 Min Fan Speed 600 RPM

17.1.3 Margin Pressure (Low Idle) N/a RPM

17.1.4 High Pressure Cut-Off (High Idle) N/a RPM

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18.2 Piston Pump (Steering) Margin Pressure - Test NORMAL

18.3 Piston Pump (Steering) Low Pressure Standby - Test NORMAL

18.4 HMU Relief Valve (Pump Backup) - Test N/A

18.5 HMU Steering Cylinder Crossover Relief Valve - Test N/A

18.6 Command Control Steering Pilot System Pressure - Test N/A

18.7 Command Control Steering Pilot Valve Supply Pressure - Test N/A

18.8 Steering Neutralizer Valve - Check N/A

Power Train System

18.2.1 Steering Pump Pressure 540psi RPM

18.2.2 Steering Metering Pump Signal Pressure 170psi RPM

18.2.3 Margin Pressure 370psi RPM

18.6.1 Left Steering Pilot Pressure (Min) N/a RPM

18.6.2 Right Steering Pilot Pressure (Min) N/a RPM

18.8.1 Right Side Gap (Engine Frame to Non-Engine Frame) N/a Inches

18.8.2 Left Side Gap (Engine Frame to Non-Engine Frame) N/a Inches

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19.1 Tire Pressure NORMAL

19.2 Calibrate Fill Time for the Transmission Clutch NORMAL

19.3 Test for the Transmission Clutch Pressure NORMAL

19.4 Torque Converter Inlet Pressure (High Idle) NORMAL

19.5 Torque Converter Outlet Pressure (Torque Converter Stall) NORMAL

19.6 Transmission Lubrication Pressure (High Idle) NORMAL

19.7 Transmission Oil Pump Pressure (High Idle) NORMAL

19.1.1 Front Left Tire Pressure19.1.2 Front Right Tire Pressure19.1.3 Rear Left Tire Pressure19.1.4 Rear Right Tire Pressure

19.3.1 Clutch 1 Pressure (Reverse in Any Speed) 325psi RPM

19.3.2 Clutch 2 Pressure (Forward in Any Speed) 325psi RPM

19.3.3 Clutch 3 Pressure (Neutral) 340psi RPM

19.3.4 Clutch 4 Pressure (Forward or Reverse/Third Speed) 340psi RPM

19.3.5 Clutch 5 Pressure (Second Speed/Forward or Reverse) N/A RPM

19.3.6 Clutch 6 Pressure (First Speed/Forward or Reverse) N/A RPM

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Electrical System

20.1 Battery Voltage NORMAL

20.2 Inspect Battery Cables NORMAL

20.3 Starter Draw Test NORMAL

SOS Samples

21.1 Engine Oil Sample

21.2 Engine Coolant Sample (Level II)

21.3 Hydraulic Oil Sample

21.4 Differential & Final Drive Oil Samples (Inboard Final Drives)

21.5 Differential & Final Drive Oil Samples (Outboard Final Drives)

21.6 Transmission/Torque Converter Oil Sample

20.1.1 Engine Stopped20.1.2 Low Idle20.1.3 High Idle

21.4.1 Front Differential & Final Drive Oil Sample21.4.2 Rear Differential & Final Drive Oil Sample

21.5.1 Front Differential Oil Sample21.5.2 Rear Differential Oil Sample21.5.3 Left Front Final Drive Oil Sample21.5.4 Right Front Final Drive Oil Sample21.5.5 Left Rear Final Drive Oil Sample21.5.6 Right Rear Final Drive Oil Sample

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