ALLEY CAT AIR CLEANER FOR BOLT 9529 

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THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.

This indication alerts you to the fact that ignoring the contents described herein may negatively affect product per-formance and functionality or damage the product itself or the product to which it is being attached.

ENSURE THAT THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT:

1 Alley Cat Cover 1 Air Lock Ring 1 Backing Plate 1 Velocity Ring 1 Spider Bracket 1 Mounting Kit containing: 1 Air Filter Adapter 1 Inlet Flow Plate 1 Support Bracket 1 M6 X 1.0 X 30MM Socket Head Cap Screws 1 M6 Flat Washer 2 M5 X 0.8 X 14MM Socket Head Cap Screws 2 M5 Split Lock Washers 1 1/2” Elbow Hose Fitting 1 Hardware Kit containing: 5 #8-32 X 3/8” Flat Socket Cap Screws 1 #8-32 X 5/16” Button Socket Cap Screw 1 #8 Flat Washer 3 1/4”-20 X 3/4” Socket Head Cap Screws 3 1/4”-20 X 1/2” Socket Head Cap Screws 2 Vacuum Caps—Black Rubber 1 Tube Retainer Plate 1 Main Filter Element 1 Round Filter Element

1 Alley Cat Cover Hardware Kit containing: 1 Double-Ended Stud 1 Ratchet Ring 1 Tri Bar 3 Foam Blocks 1 Installation Instructions

YOU WILL ALSO NEED: Phillips screwdriver, set of metric hex wrenches, set of metric sockets and ratchet, set of metric combination wrenches, model-specific service manual

These installation instructions contain important information. Ensure that the end user receives this copy and is aware of its importance for future use.

THE END USER’S SAFETY DEPENDS UPON PROPER INSTALLATION OF THIS PRODUCT. IF A STEP IN THESE INSTRUCTIONS IS NOT WITHIN YOUR CAPABILITIES OR YOU DO NOT HAVE THE CORRECT TOOLS, HAVE YOUR DEALER PERFORM THE PROCEDURE. IMPROPER INSTALLATION OF THIS PRODUCT COULD RESULT IN DEATH OR SERIOUS INJURY.

ACCIDENTAL VEHICLE START-UP COULD CAUSE DEATH OR SERIOUS INJURY, REMOVE THE MAIN FUSE BEFORE PROCEEDING.

9529-13MC-0715

Thank You For Choosing Küryakyn!

Protect yourself and others from potential injury and property damage or loss. Pay close attention to all instructions, warnings, cautions, and notices regarding the installation, use, and care of this product.

SOME PARTS INCLUDED IN THIS KIT ARE NOT USED. ONLY INSTALL THE PARTS REFERRED TO IN THE FOLLOWING STEPS.

THIS PRODUCT IS NOT LEGAL FOR SALE OR USE ON POLLUTION CONTROLLED VEHICLES.

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STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn IGN OFF. Allow the engine and exhaust system to cool. Remove the main fuse.

STEP 2 Refer to PIC 1 through 3. Remove existing air cleaner cover, filter element, and backing plate; save the three screws shown in PIC 3.

STEP 3 Refer to PIC 4. Disconnect the breather hose from the backside of the backing plate. Ensure the spring clip remains on the hose; it will be reused. Set the backing plate aside, it will not be reused.

STEP 4 Refer to PIC 4. Remove the lower screw from the timing chain tension-er housing. Set the screw aside; it will not be reused.

STEP 5 Refer to PIC 4. Remove the front Phillips head screw from the under-side of the throttle body. Set the screw aside; it will not be reused.

STEP 6 Locate the included Mounting Bracket. Secure the Mounting Bracket to the underside of the throttle body with an included M5 X 0.8 X 14MM Socket Head Cap Screw and M5 Split Lock Washer. Leave the Screw finger tight for now.

NOTE: Remove one Phillips head screw at a time to prevent dislodging the plate and O-ring it secures.

STEP 7 Remove the rear screw from the underside of the throttle body. Refer to PIC 5. Pivot the Mounting Bracket in until the holes align; secure the Bracket with the other M5 Screw and Lock Washer. Leave the Screw snug for now.

STEP 8 Align the Mounting Bracket slot with the hole in the timing chain ten-sioner housing; thread the included M6 Socket Head Cap Screw through the slot and into the tensioner housing. Leave the Screw snug for now.

Avoid damage to the motorcycle. Protect painted surfaces with a soft cloth or blanket.

PIC 2

REMOVE SCREWS

REMOVE FILTER ELEMENT

PIC 1

REMOVE SCREWS

PIC 3

REMOVE AND SAVE THESE THREE SCREWS

BACKING PLATE

REMOVE SCREW

THROTTLE BODY

REMOVE THE FRONT SCREW FIRST

REMOVE THE LOWER SCREW FROM TIMING CHAIN TENSIONER HOUSING

PIC 4

BREATHER HOSE

PIC 5

MOUNTING BRACKET

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STEP 9 Tighten the two M5 Screws from STEP 6 and 7. Do NOT over tighten the screws. Tighten the M6 Screw from STEP 8.

STEP 10 Refer to PIC 6. Thread the included 1/2” Elbow Hose Fitting into the included Air Cleaner Adapter. Ensure the Fitting points inward when installed.

STEP 11 Refer to PIC 6. Install the included Rubber Inlet Flow Plate in the Adapter as shown.

STEP 12 Hold the Adapter assembly up to the throttle body; attach the breather hose to the Elbow Fitting and secure it with the hose clip.

STEP 13 Position the Adapter so that the Rubber Plate interlocks with the flange on the throttle body.

STEP 14 Refer to PIC 7. Secure the Adapter to the throt-tle body with the three OEM screws removed in

STEP 2. Leave the screws loose until all three have been started, then tighten.

STEP 15 Refer to PIC 8. Locate the Backing Plate in the kit. install the included black rubber Vacuum Caps over the nipples on the Backing Plate. Attach the Cap Retainer Plate with the supplied #8-32 Button Socket Cap Screw and #8 Flat Washer. Tighten se-curely. The dropped center of the Cap Retainer Plate goes towards the Backing Plate.

NOTE: Some parts are shown being assembled off the bike for clarity; assem-ble parts on the bike by following the STEPS below.

STEP 16 Refer to PIC 9. Insert the three included 1/4-20 x 1/2” Socket Head Cap Screws through the mounting holes from the front of the Backing Plate.

Place the Air Lock Ring (shown in PIC 8) over these from the back side. The Air Lock Ring will act as a gasket between the Backing Plate and the Air Filter Adapter, no extra gasket will be needed. Attach the Backing Plate assembly to the Air Filter Adapter with the three Screws; tighten the Screws securely.

PIC 6

ELBOW FITTING POINTS INWARD

INSTALL RUBBER INLET FLOW PLATE IN BACKSIDE OF ADAPTER. ENSURE PLATE FULLY SEATS IN RECESS

PIC 9

BACK PLATE INSTALLED

ATTACH THE BREATHER HOSE TO THE FITTING

SECURE THE ADAPTER TO THE THROT-TLE BODY WITH THE THREE OEM SCREWS

PIC 7

PIC 8

CAP RETAINER PLATE

VACUUM CAPS

BACKSIDE OF BACKING PLATE

AIR LOCK RING

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STEP 17 Locate the Velocity Plate in the kit. Position the Velocity Plate on the Backing Plate so that the slots align as shown in PIC 10.

STEP 18 Refer to PIC 11. Locate and align the Spider Bracket with the slots in the Backing Plate and Velocity Plate. Attach it to the Backing Plate with the supplied #8-32 X 3/8” Flat Socket Cap Screws.

STEP 19 Locate the Air Filter Element in the kit. Rotate the Air Filter until it aligns with the Spider Bracket hex stud.

STEP 20 Locate the included Double-Ended Stud in the kit. Insert the longer end of the Stud through the outside of the Alley Cat Cover as shown in PIC 12.

STEP 21 Place a drop of blue thread locker on the longer end of the Double-Ended Stud. Place the Alley Cat Cover over the Filter and secure to the Spider Bracket with the Stud. Torque to 36-60 in/lbs. The Stud may need to be loosened a bit to line up the flats on the Stud with the dowels on the Cover as shown in PIC 13.

STEP 22 Align the indents in the Nylon Ratchet with the dowels on the Cover as shown in PIC 13.

STEP 23 Refer to PIC 14. Place a drop of blue thread locker on the exposed threads of the Stud; thread the Tri-Bar fastener onto the Stud. There are teeth on the Ratchet Ring that engage

the Tri-Bar teeth. The Tri-Bar only needs to be finger tight! DO NOT over tighten it!

STEP 24 Ensure the tightness of all related fasteners, check for hose clearance and check throttle for correct operation, making sure it returns properly, before starting the bike. Reinstall the main fuse.

PIC 12

LONG END OF STUD

PIC 11

SPIDER BRACKET

HEX STUD

PIC 10

VELOCITY PLATE

ALIGN SLOTS

PIC 13

LINE UP FLATS ON STUD WITH DOWELS ON COVER THEN NOTCHES ON RATCHET WILL LINE UP WITH DOWELS

PIC 14

It is the end user’s responsibility to ensure that all fasteners (including pre-assembled) are tightened before operation of the motorcycle. Kuryakyn will not provide warranty coverage on products or components lost or damaged due to improper installation or lack of maintenance. Periodic inspection and maintenance are required on all fasteners.

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The installation of this air cleaner kit requires the installation of a Kuryakyn Wild Things Fuel Injection Controller

(p/n 9218, available at kuryakyn.com) to adjust the air/fuel mixture. Failure to do so may cause severe damage to the engine.

Follow K&N recommendations for proper use and cleaning of the air filter element.

K&N Filter Care Kit (p/n 85 available at kuryakyn.com)

BEFORE RIDING, ENSURE THAT THE INSTALLATION OF THIS PRODUCT DOES NOT INTERFERE WITH THE PROPER OPERATION OF THE MOTORCYCLE.