9970 international blvd cincinnati, oh 45246-4898 phone: (513
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PROPRIETARYAviation Repair and Overhaul
ISO 9001-2000 & AS 9100:2004 Rev B Registered
Aviation Repair & Overhaul
FAA Certificate CL1R064KEASA Certificate 145.4358CAAC Certificate F00100499Thai Certificate 330/2547
9970 International Blvd Cincinnati, OH 45246-4898
Phone: (513) 870-6780 Fax: (513) 870-6784Email: [email protected]
PROPRIETARYAviation Repair and Overhaul
Goal
To Be The Preferred Repair & Overhaul Facility for Engine Components
OUR VALUED
CUSTOMER
PROPRIETARYAviation Repair and Overhaul
Why CTL?
Cost Competitive
On-Wing Support
OUR VALUED
CUSTOMER
Tooling Development
Repair Development
Aggressive Turn Times
OEM Synergies for R&O
Solutions
Highest Quality
Tailored Customer Service
PROPRIETARYAviation Repair and Overhaul
About CTL
•Established 1946
•Modern State-of-the-Art Facilities
•24/7 Operation
•260 Experienced Associates
•FAA Licensed A&P Mechanics
•Strategic Location
•Advanced Technologies
•Privately Held / Non-Union
PROPRIETARYAviation Repair and Overhaul
Contact List
• John Irwin
– Vice President, Sales & Marketing
– General Manager, Repair Operations
• Mike Brennan
– Manager, Sales & Engineering
• George Curiel
– Manager, Quality Control
– Chief Inspector
• Cynthia Alford
– Manager, Customer Service
PROPRIETARYAviation Repair and Overhaul
CTL Aerospace Campus
• Located in Northern Cincinnati
• OEM Facility 100,000 SqFt
• Tooling / Equipment Storage 15,000 SqFt
• MRO Facility60,000 SqFt
• Planned Expansion 36,000 SqFt
Headquarters /OEM Facility
MRO Facility
PROPRIETARYAviation Repair and Overhaul
CTL Advanced Capabilities
•Continuous Improvement
•Reverse Engineering
Capabilities
•Integrated Autoclave and Ovens
•Overhead Crane Capacity
•Paint Booths
PROPRIETARYAviation Repair and Overhaul
CTL Advanced Capabilities Continued
•Non-Destructive Testing
•5-Axis Machining and Routing
•Waterjet and Plastic Media
Stripping
•Certified Weld Repairs
•Clean Rooms
PROPRIETARYAviation Repair and Overhaul
Limited Powerplant RatingsIncludes Inspection, Repair, Modification and Testing of Components for the Following Engines:
Limited Powerplant Ratings
•CF34
•CF6
•CFM56
•GE90
•PW4000
•LM Series
PROPRIETARYAviation Repair and Overhaul
CF34 Approved Engine Repairs
CF34 Component Repairs•FWD Fan Case
•AFT Fan Case
•Insulation Blankets
•STG 2 Vane Shroud
•FWD and AFT Spinners
•HPTR Coupling Nut
CF34-3CF34-8CF34-10
PROPRIETARYAviation Repair and Overhaul
CF6 Approved Engine Repairs
CF6-6CF6-50CF6-80A
CF6-80C2CF6-80E1
CF6 Component Repairs•Air/Oil Seal•Liner Segment•Bearing Nut•Platform•Coupling Nuts•Fan Case•Spanner Nuts•Spinner Cone•Vane•Inner Shroud •Fan Frame•Fan Shroud•Stiffener Ring•Vane Shroud•Bearing Retainer•Accessory Gearbox Mounts•Exhaust Nozzle
PROPRIETARYAviation Repair and Overhaul
CFM56 Approved Engine Repairs
CFM56-2CFM56-3CFM56-5A/B/C
CFM56-7B
CFM56 Component Repairs•Bearing Aft Seal
•Air/Oil Seal
•Acoustic Panel
•Fan Case
•Vane
•Spinner Cone
•Bearing Stationary Oil Seal
•Bearing Retainer
•Seal
•Exhaust Nozzle
PROPRIETARYAviation Repair and Overhaul
GE90 Approved Engine Repairs
GE90-94B
GE90-115B
GE90 Component Repairs•FWD Acoustic Panel
•AFT Acoustic Panel
•Rotating Seal
•Stationary Air Oil Seal
•Blade Platform
•FWD Panel
•Bleed Air Panel
PROPRIETARYAviation Repair and Overhaul
PW4000 Approved Engine Repairs
PW4000-94PW4000-100PW4000-112
PW4000 Component Repairs•Fan Exit Case (Inner and Outer)
•Kevlar Fairings
•Acoustic Liners
•Spinner Cones
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM2500 Engine Repairs
LM2500
LM2500 Component Repairs•Stg 1 and 2 Vane Shroud
•Bearing and Spanner Nuts
•Separator Cover
•#3 Seal
•Inlet Seal
•Inlet Duct
•#3 Bearing Oil Seal
•Air/Oil Seal
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM5000 Engine Repairs
LM5000
LM5000 Component Repairs•Air/Oil Seal
•#1 and #3 Stationary A/O Seal
•#3 Bearing Stationary Air Seal
•Air Seal
•Air Collector
•Spinner
•Bearing and Spanner Nuts
•Inner and Outer Shroud
•Stator Cases
PROPRIETARYAviation Repair and Overhaul
Industrial Gas Turbine Engine (Non-FAA)
LM6000 Engine Repairs
LM6000
LM6000 Component Repairs•#3 Stationary Seal
•Air Seal
•Bearing and Spanner Nuts
•IGV Shroud
•Stg 1 & 2 Vane Shroud
•Shrouds
•Stator Cases
•Air Collector
•FWD Carry Seal
•VIVG Mid Case
PROPRIETARYAviation Repair and Overhaul
CFM56-2 /-3 /-5 /-7
Spinner Cone Refurbishment
CF6-50 /-80A /-80C
• Complete Inspection• Advanced Chemical Processing Techniques
•Stripping
•Anodize
•Thermal Coating Repair
•Custom Paint
• Shot Peen Surface Conditioning• Metal & Composite Spinners• Conical, Elliptical & Conelliptical Spinners
PW4000
PROPRIETARYAviation Repair and Overhaul
• Repairs preformed on Metallic, Composite and Hybrid Platforms
• Complete Inspection• Replace Seals and Wear Strips• Recondition• Paint
Fan Blade Platforms(Annulus Fillers)
PROPRIETARYAviation Repair and Overhaul
CFM56 Acoustic Panels
•Approved Repairs on Fwd, Mid & Aft Panels
•Complete Inspection•Facesheet Repair•Stiffener Crack Repair•Replace Missing or DamagedSpacers and Cups
•Repaint
Fwd Panel
AFT Panel
PROPRIETARYAviation Repair and Overhaul
CF6, CFM56, GE90, PW4000
Acoustic Liner Segment Repair
• Complete Inspection• Face Sheet Replacement• Back Pan Replacement• Honeycomb Repair
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 OGV Segment Repair
• Complete Inspection• Injection Repairs• Vane slot boot replacement• Bushing replacement
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 OGV Repair
• Complete Inspection• Airfoil Surface Repairs• Platform Seal Replacement• Platform Crack Repairs• Leading Edge Replacement
PROPRIETARYAviation Repair and Overhaul
CFM56 Air/Oil Seal Refurbishment
• Metallic and Composite Seals • Complete Inspection• Oil Scoop and Cover Replacement• Teflon Replacement• Abradable Replacement • Pressure Testing
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Air/Oil Seal
•Metallic and Composite Seals •Complete Inspection•Oil Scoop and Cover Replacement•Teflon Replacement•Abradable Replacement •Pressure Testing
Before After
PROPRIETARYAviation Repair and Overhaul
Spanner, Bearing & Coupling Nut Overhaul
• Complete Inspection
• Silver Plating
• Torque Test Certification
• Teflon, Vespel, &
Abrabable Replacement
Before
AfterAfter
Before
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Blocker Door Repair
• Facesheet Replacement- Composite Perforated- Wire Mesh
• Backpan Repair
• Honeycomb Repair
• Replace Hardware / Hinges / Wear Plates
• S/B 78-1142 Modification
PROPRIETARYAviation Repair and Overhaul
• Equipment capable of handling large hardware
• Complete Abradable Refurbishment•Pre-Cured Abradables and
Manually Installed Abradables
• Kevlar Containment Shroud Repairs
• Weld Repair of Cases
Fan Case Repair and Refurbishment
PROPRIETARYAviation Repair and Overhaul
CF34 Abradable Replacement
• Complete Inspection• Complete removal and replacement
of Abradable, Rub Strips, and Compounds
• Worldwide On Wing/Engine Shop, repair support.
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Booster Case Overhaul
• Complete Inspection• Thermal Coating Replacement• Surface Treatment• Insert/Dowel Pin Replacement• Corrosion Removal
After
Before
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Booster Assembly
Stage 1 Vane Booster
Stator Vane Segments Stages 1-5
• Disassembly• Inspection• Teflon Replacement • Assembly
PROPRIETARYAviation Repair and Overhaul
Fan Module Overhaul
Typical Repairs :• Full replacement of the Abradable Rub Strip.
• Replacement of the inner and outer Thrust
Reverser Support Rings.
• Thermal coating repair to the Support Rings.
• Thrust Reverser Support Ring seal repair and
replacement.
• Removal, inspection and replacement of all
defective hardware.
• Acoustical liner repair and overhaul.
• OGV Vane inspection, repair and refinishing.
• Complete refinishing of the Anodize coating
and protective treatments on the cases.
Before
After
PROPRIETARYAviation Repair and Overhaul
CF6-80C2 Exhaust Nozzle Repair/Overhaul
• Disassembly• Complete Inspection• Full Section Replacement (Outer Sleeve)• Weld & Cutout Repairs• Hardware, Wear Pad & Seal Replacement• Assembly
PROPRIETARYAviation Repair and Overhaul
LM5000 & LM6000 Air Collectors
LM6000
• Complete Inspection• Sprint Kit retrofit• Weld Repair• Refurb and Paint
PROPRIETARYAviation Repair and Overhaul
On-Wing/On-Site Repair•24/7 Service•World Wide Support•Reduce Maintenance Ground Time•Quick Turn Around Times
•Engines Currently SupportedCF34, CFM56, CF6, GE90
CF6-80C2
Fan Case
CFM56 Abradable Replacement
GE90 Abradable Replacement
PROPRIETARYAviation Repair and Overhaul
FAA Certificate
PROPRIETARYAviation Repair and Overhaul
EASA Certificate
PROPRIETARYAviation Repair and Overhaul
CAAC Certificate
PROPRIETARYAviation Repair and Overhaul
Thai Certificate
PROPRIETARYAviation Repair and Overhaul
ISO 9001:2000 & AS9100:2000 B Registered
PROPRIETARYAviation Repair and Overhaul
HIGHEST QUALITY
ON-WING SUPPORT
AGGRESSIVE TURN TIMES
BROAD RANGE OF CAPABILITIES
Advantage
The
PROFESSIONAL, COURTEOUS, RESPONSIVE CUSTOMER
SERVICE
COST COMPETITIVE
REPAIR DEVELOPMENT