a break through fluid technology in acidizing sandstone

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  • 8/9/2019 A Break Through Fluid Technology in Acidizing Sandstone

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    Copyright 2006, Society of Petroleum Engineers

    This paper was prepared for presentation at the 2006 SPE International Symposium andExhibition on Formation Damage Control held in Lafayette, LA, 15–17 February 2006.

    This paper was selected for presentation by an SPE Program Committee following review ofinformation contained in a proposal submitted by the author(s). Contents of the paper, aspresented, have not been reviewed by the Society of Petroleum Engineers and are subject tocorrection by the author(s). The material, as presented, does not necessarily reflect anyposition of the Society of Petroleum Engineers, its officers, or members. Papers presented atSPE meetings are subject to publication review by Editorial Committees of the Society ofPetroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paperfor commercial purposes without the written consent of the Society of Petroleum Engineers isprohibited. Permission to reproduce in print is restricted to a proposal of not more than 300words; illustrations may not be copied. The proposal must contain conspicuousacknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.

    Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.

    AbstractChallenges in sandstone acidizing still exist, although great

    improvements have been made in the last decade. Factors that

    contribute to these challenges include: multiple types of co-existing formation damage; uncertain rock mineralogy;

    multiple fluids and pumping stages; complex chemical

    reactions between fluids and formation minerals; and fast

    reaction kinetics at elevated temperatures. Others are:

    inadequate zonal coverage; limited live acid penetration; rockdeconsolidation due to acid-rock interactions; acid emulsion

    and sludge tendencies; corrosion; and health, safety, and

    environmental (HSE) concerns. These factors contribute to thelow success rate of sandstone acidizing treatments especially

    in acid-sensitive, and clay- and carbonate-rich sandstone

    formations at high temperatures.

    In this paper, we review some current practices used to

    address these challenges in the industry and present a newmulti-pronged approach that would improve the success rate

    of sandstone acidizing treatments. The system requires the use

    of a geochemical simulator to “design for success” byselecting the safest fluid for the formation and for optimizing

    the fluid volumes and injection rates, and a breakthrough fluid

    that uses novel chemistry to simplify treatments and minimize

    the risk of acid-induced formation damage.

    Batch reaction studies indicate that the new fluid reacts

    more slowly with aluminosilicates than conventional mineralacids, thus preventing secondary and tertiary precipitates. Core

    flow tests demonstrate that the new fluid prevents the near-

    wellbore deconsolidation problems generally experienced withHF-based systems in high-temperature sandstone acidizing

    treatments. These laboratory results were corroborated with

    field core samples and geochemical simulations, especially

    with high-clay and high-carbonate sandstone formations.

    Extensive laboratory tests also demonstrate that the fluidresults in less emulsion and sludge tendencies; lower corrosion

    rate to tubulars and equipment; better HSE footprint due to its

    almost neutral pH; and better tolerance to damage andformation uncertainties.

    IntroductionTraditionally, hydrofluoric (HF) acid-based systems have beenfound to be effective in dissolving aluminosilicates in

    sandstone formations. Depending on the rock mineralogy and

    treatment temperatures, various formulations have been used

    in the industry with mixed results; sometimes leading to rapiddecline in post-treatment production. These formulations are

    usually composed of hydrochloric acid (HCl) and HF at

    various concentrations, ranging from low strength to high

    strength to retarded. Examples of these HCl:HF formulationsinclude: 6:1.5, 9:1, and 12:3 systems. In retarded systems, HC

    is replaced with an organic acid like acetic acid.

    The relatively poor results of conventional systems may be

    attributed to several reasons. First, there is a high risk of

    secondary and tertiary precipitation in the zones that are notadequately covered by the preflush due to inadequate fluid

    volumes due to poor job designs, and inefficient placement in

    the zones of interest. Second, the main treatment fluid mayend up in the most permeable zones, leaving the less

     permeable zones either under-stimulated or unstimulated

    Third, the treatment fluids could deconsolidate acid-sensitive

    rock in the near-wellbore area and subsequently lead to the

     production of formation fines. Additionally, these treatmentare operationally very complex and time-consuming due to

    multiple fluids and stages. These issues are exacerbated a

    higher bottomhole temperatures due to the accelerated reactionkinetics and corrosion inhibition difficulties at elevated

    temperatures.

    A number of existing high-temperature sandstone

    acidizing systems were reviewed and a new system developed

    to improve the success rate of these treatments. Extensive

    laboratory tests were performed, and results reported in this paper, to validate the effectiveness of the system.

    Conventional Sandstone Acidizing Systems 

    A typical sandstone acidizing job that is required to treat a100-ft production interval would require pumping up to four

    different fluids in five treatment stages and twenty-five or

    more different pumping steps, depending on the type of

    diversion technique used; a recipe for operational problemsand high risk of failure.

    In conventional treatments, acid-compatible brine (e.g.

     NH4Cl) is pumped as a preparatory flush (Brine Preflush) to

    help remove and dilute acid incompatible species (e.g., K + orCa2+). The function of the HCl Preflush is to remove as much

    of the calcites as possible, prior to injection of the HF-based

    acid. The function of the main treatment fluid, which is

    usually HF-based, is to dissolve the clays and fines that may

    SPE 98314

     A Breakthrough Fluid Technology in Stimulation of Sandstone ReservoirsF.E. Tuedor, SPE, Z. Xiao, SPE, M.J. Fuller, SPE, D. Fu, SPE, G. Salamat, SPE, S.N. Davies, SPE, and B. Lecerf, SPE,Schlumberger  

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    2 SPE 98314

     be plugging the pore spaces and impairing production. The

    overflush or postflush displaces the spent acid and reaction

     products away from the critical matrix and maintains a low pHin order to minimize prevent secondary precipitation.

    Generally, due to uncertainties in the mineralogy of the

    rock and damage, and unpredictable fluid placement, the

    correct volume of the HCl Preflush may not be available to

    dissolve the calcites in the matrix. This could lead to theformation of an insoluble calcium fluoride (CaF2) precipitate

    as shown in Equation (1) and thus secondary damage to theformation. Other damaging products of the reaction between

    the HF-based fluids and the minerals, 1 include hydrated silica

    from the secondary reaction of HF in Equation (2) and

    aluminum leaching in Equation (3), and ferric chloride inEquation (4).

    2HF + CaCO3   CaF 2 + CO2 + H 2O…………………………(1) 

    2SiF 6 -2 + 16H 2O + Al 4Si4O10(OH)8   

    6HF + 3AlF 2 +

    +10OH -1

    + Al +3

    + 6 SiO2.2H 2O..…….…………(2)

    12H + + Al 4Si4O10(OH)8    

    4Al +3  + 2 H 2O + 4 SiO2.2H 2O………………..………………(3) 

    6H +

    + Fe2O3     2FeCl 3  + 3H 2O……………………………(4) 

    In addition to the potentially damaging precipitates fromthe reaction products, it is generally understood that it can be

    extremely difficult, expensive, and sometimes impossible, to

    achieve the desired corrosion protection time withconventional systems at bottomhole temperatures above

    310oF. In some cases, very high corrosion inhibitor loadings

    may be required to protect well tubulars made out of high

    chrome steel. Lastly, high strength HF-based systems couldsometimes deconsolidate or deform high clay content rocks. 

    High Temperature SystemsSeveral approaches have been used to address hightemperature sandstone acidizing challenges in the past2. These

    involve the use of both HF and non-HF systems. The HF-

     based systems include retarded acids like organic acid:HF, andaluminum chloride (AlCl3):HF systems3  to slow down the

    reaction kinetics. The non-HF systems include the use of a

     phosphonic acid-based system  to reduce the risk of insoluble precipitates from HF-based reactions and reduce the HSE

    hazards of these treatments.4,5 

    Whilst these methods address the issue of secondary andtertiary precipitation, there is no single system that addresses

    all the above-listed factors that contribute to the poor success

    rate of high-temperature sandstone acidizing treatments. The

    risk of inadequate volumes of preflush leading to CaF2 

     precipitation still exists in some cases, while problems ofshallow acid penetration due to the aggressive nature of the

    HF-based systems, and inadequate damage removal and hence

    low skin reduction, still persists. Additionally, highconcentrations of corrosion inhibitors are usually required to

     protect well tubulars at very high temperatures at a high cost,

    with a potentially negative effect on the performance of other

    acidizing additives and the formation. Furthermore, emulsion

    and sludge problems still result from the incompatibilities

     between certain formation fluids and the conventional acid

    systems.An alternative approach uses chelating agents as the main

    treatment fluid. Frenier 6 and Ali7 have both demonstrated tha

    formulations based on the hydroxyethlaminocarboxylic acid

    (HACA) family of chelants could be used to effectively

    stimulate both carbonates and sandstone formations at hightemperatures. These systems, however, require multiple stages

    and are more effective in high-carbonate and low-clay contenformations. 

    The New Sandstone Acidizing SystemThe new sandstone acidizing system is based on a newlydeveloped chelating agent that is very tolerant of high content

    of both carbonates and aluminosilicates, and iron- and zeolite

     bearing minerals. It is designed to effectively treat hightemperature sandstone formations. It is particularly useful in

    treating multi-layered production intervals that may have

    uncertain rock and damage mineralogies between the layers.

    The new system is pumped as a single fluid compared tocurrent systems that require several stages of preflush, main

    fluid, and overflush. Other high-temperature sandstone

    acidizing challenges addressed by the new system arecorrosion of the tubulars due to exposure to acidic fluids due

    to its mild pH; and emulsion and sludge formation. This

    system addresses the fluid-related shortcomings, and reducesthe risk, of conventional multi-stage systems.

    The new system, which has been very effective in

    stimulating Berea sandstone and field cores at high

    temperatures up to 375oF, shows reaction kinetics that are

    retarded compared to inorganic acid:HF systems. This breakthrough technology has the benefits of:

    • Increased production and success rate of sandstoneacidizing treatments

    • Reduced risk of secondary and tertiary precipitation

    • Reduced well and surface equipment repair costs due tocorrosion damage

    • Operational simplicity

    • Better HSE footprint on location 

    • Improved image of the industry 

    In addition to minimizing the treatment risk and simplifying

    the solution using a novel chemistry, it is essential to properlydivert the fluids using effective placement techniques. The

    new system is compatible with commonly used mechanica

    and chemical diversion techniques including foam and

    viscoelastic surfactants. The treatments may be bullheaded or pumped through coiled tubing.

    Job Design and Fluid Volume Optimization. This done with

    the aid of a powerful geochemical simulator that determinesthe optimum formulation of the fluid based on its ability to

    remove identified formation damage, reduce skin, and

    minimize the risk of secondary precipitation. The simulatoralso optimizes treatment volumes and pumprates to ensure

    sufficient volumes of fluid are pumped to achieve the desired

    skin reduction results. Additionally, the simulator enables the

    user to compare various fluid systems and pumping schedules

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    SPE 98314 3

    (for example, volumes, rates of injection, shut-in times), and

    to run sensitivity analysis various job design parameters until

    an optimal design is achieved.The rock mineralogy that is used to calibrate the simulator

    is obtained from X-Ray powder Diffraction (XRD) analysis of

    field core samples or from Elemental Capture Spectroscopy

    logs. The computed minerals and mineral groups from these

    measurements include total clay, total quartz-feldspar-mica,total carbonate, total salt, total pyrite, total siderite, total coal,

    and total anhydrite.8 Details of the geochemical simulator have been previously

     published and presented.1, 9

    ExperimentalBatch Reaction Tests.  These tests were performed using

    several minerals with properties shown on Table 1. The

    minerals were crushed in a plastic bag, and then ground to a

    fine powder using a mortar and pestle. Selected samples were

    subjected to XRD analysis. The fluid/mineral ratio was 9/1 byweight. Slurry reactor tests consisted of 70 g of powered test

    material and 600 g of solvent. The effluents were filteredthrough a 0.2-filter before dilution with DI water and analysis

    using inductively coupled plasma spectrometer (ICP) for the

    ions in solution.

    Coreflood Tests. These tests were conducted using the newsystem on both Berea sandstone and field core samples. Table2  shows the Berea core mineralogical composition that was

    obtained from the XRD analysis. Berea Core. In order to compare the new system and other

    acids in homogeneous stimulation of formation, 2” sectional

     pressure differential data were monitored along the 6” longcore plugs. The permeability figures corresponding to these

    sections are defined as k 1, k 2, and k 3 and the total permeability

    is k t. The test conditions and procedures for this test aresummarized on Table 3. 

     Damaged Field Cores. Field core A was damaged by finesas described in Table 4, using a procedure that was previously

     presented.10 The damaged core was then treated by flowing 15

     pore volumes of the new system at 210oF. 

    Field Core B that had original permeability 21mD, was

    artificially damaged by a drilling fluid containing 20ppb drill

    solids (ground core) at 250oF and 100psi overbalance. The

    filter cake on the damaged core was then scratched off and acore flow test conducted.

    Field Core C was treated with three different fluids

    respectively, i.e., HF system 1, HF system 2, and the new

    system. High Temperature Case. The above-stated procedures

    were also applied to a core sample from a field with a

     bottomhole temperature of 300oF.

    Geochemical Simulation.  Batch reaction data was

    accumulated in the geochemical simulator and, based on the

    core flow tests, the specific surface area of various mineralswas calibrated to perform further geochemical simulation of

    the fluid under various formation conditions. A sensitivityanalysis was then performed using various rock and treatment

     parameters, which included fluid formulation, mineralogy,

    temperature, pump rate, and fluid volume.

    Corrosion Tests. Comparative corrosion tests were run

     between conventional sandstone acidizing systems and the

    new system using standard fluid compatibility and emulsiontesting procedures.

    Emulsion Test. A heavy crude oil sample from the field was

    tested with both HF system 1 and the new system to see their

    emulsion tendencies at 185o

    F.

    Results and Discussion Batch Reaction Tests. Three acid systems reaction results

    with kaolinite/calcite (65g/5g) mixture at 212oF are shown inFigures 1 and 2. As the acids spent, both HF-based systems

     precipitated CaF2  while the new system  showed increasingCa2+ concentration because of its slower dissolution rate andgreater Ca2+ chelation capacity. At 212

    oF, the reaction rate of

    the new system with kaolinite in the mineral mixture is about

    25% that of HF system 1. Additionally, the new systemshowed much less silica precipitation tendency than HF

    System 1. 

    Coreflood Tests with Berea Core. In order to compare the

    new system and other acids in homogeneous stimulation of

    formation, 2” sectional pressure differential data were

    monitored along the 6” long core plugs. The permeabilitiescorresponding to these sections are defined as k 1, k 2,  and k 

    and the total permeability is k t.As shown in Figure 3, for the same total stimulation ratio

    of k t/k 0 = 1.5, HF systems 1 and 2 had the most stimulation

    effect on the first 2” section; resulting in lower stimulation

    ratio in section 2 and additional damage in section 3. The newsystem on the other hand, showed a more homogeneous

    stimulation of all three sections. Figure 4  shows that HFsystem 1 disintegrated the rock, while the rock sample that

    was treated with the new system maintained its integrity.

    Coreflood Tests with Damaged Field Core.

    Field Core A.  The final permeability was higher than

    original permeability without fines migration damage, as

    shown in Figure 5.Field Core B. The results are shown in Figure 6. The mud

    damage was completely removed after treating with the new

    system and the final permeability was even higher than theoriginal undamaged permeability.

    Field Core C.  Figure 7 summarizes the test results. The

    cores treated by HF systems 1 and 2 were further damaged

    instead of being stimulated (only 30% and 80% of the origina permeability regained respectively). The new system, on the

    other hand, resulted in 110% regained permeability. High Temperature Case. Figure 8  shows that at a high

    temperature of 300oF, the new system was effective a

    removing damage in rocks that had carbonate content of 30%

    and 12%.

    Geochemical Simulation. The geochemical simulator

    software was used to estimate the skin reduction of the fluidon this formation over a range of temperatures.

    Case 1: A  plot of the skin reduction (as a percentage of the

    initial skin value) against temperature is shown on Figure 9

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    Subsequent experiments were also conducted using the HF

    system 1, and two other systems used in the industry. The

    results show that the new system consistently outperformsother commercial acidizing systems at temperatures above

    200ºF.Case 2:  The impact of fluid placement on the treatment

    results was also simulated. Figure 10  shows that a properly

    executed HF system 2 treatment on this formation would need100 gal/ft of acid preflush. Assuming only 30 gal/ft of the

     preflush was effectively placed, the simulator demonstratesthat the skin would increase, instead of decrease, due to the

    generation of CaF2  from the reaction between HF and the

    undissolved CaCO3. On the contrary, the new system, which is

    very tolerant of high amounts of carbonates, showedimpressive skin reduction regardless of the preflush volume.

    Corrosion Test. The new system showed extremely low

    corrosion rates on a variety of metal samples through the

    temperature range of interest (200-375ºF), as shown on Figure11. The low corrosion rates, which were visibly below the

    acceptable corrosion rate of 0.05 lb/ft2, were achieved with alow loading (1% w/w) of A272 corrosion inhibitor. The

    system was also able to protect a 25CRW125 steel against

    corrosion at test conditions of up to 375ºF, as shown onFigure 12. This was achieved without the aid of a corrosion

    inhibitor in the system. This is not feasible with mostcommercial acid systems.

    Emulsion Test. The results of the emulsion tests using the

    new system and a field crude sample are summarized onTable 5. The results show that whereas it took about 120

    minutes for the new system to completely separate from theoil/acid mixture, only 75% separation was achieved with the

    HF system 1after 240 minutes.

    Scanning Electron Microscopy (SEM). SEM images that

    clearly show the ability of the new system to remove claydamage have previously been presented.7 

    Conclusions(1) Laboratory tests have shown that the new system is an

    effective chelant-based formulation for matrix stimulation

    of challenging sandstone reservoirs with BHST between200-300ºF

    (2) Field core tests have demonstrated that the system can be

    effective in treating formations that have medium to highclay and/or calcite content.

    (3) Geochemical simulations show that the new system isable to decrease skin in all the simulated cases. Its ability

    to react with both carbonates and clays results in a largeskin reduction, though it dissolves less clay than most

    high-strength HF-based systems.

    (4) The new system requires little or no corrosion inhibition

    due to the near-neutral pH of the fluid. This also makes it

    safer to handle, resulting in a lesser HSE footprint onlocation.

    (5) The new sandstone acidizing system is compatible with

    many formation fluids, resulting in less emulsion andsludge problems.

    (6) The new sandstone acidizing system, when combined

    with the geochemical simulator, addresses three success

    factors for sandstone acidizing treatments; “design for

    success”, simplify the solution, and reduce the treatmentrisk.

    AcknowledgementThe authors acknowledge the support and permission of

    Schlumberger management for the writing and publication othis paper. Special thanks to Dawn Alamia and theSchlumberger North America client support laboratory for the

    testing and the analytical data produced for this project.

    Nomenclature HF system 1 = 9:1 HCl: HF system

     HF system 2 = Organic acid: HF system

     HF system 3 = Boric acid-based system

    References1. Hartmann, R.I. et al .: “Acid Sensitive Aluminosilicates

    Dissolution Kinetics and Fluid Selection for Matrix StimulationTreatments,” paper SPE 82267 presented at the 2003 SPE

    European Formation Damage Conference. The Hague, The Netherlands.

    2. Rae, P. and Di Lullo, G.: “Matrix Acid Stimulation: A Review o

    the State-Of-The-Art”, paper SPE 82260, presented at the 2003SPE European Formation Damage Conference. The Hague, The

     Netherlands.3. Gdanski, R.D.: “AlCl3 Retards HF Acid for More Effective

    Stimulation,” OGJ (1985) 110-1154. Martin, A.N.: “Stimulating Sandstone Formations with non-HF

    Treatment Systems,” paper SPE 90774 prepared for presentationat the 2004 SPE Annual Technical Conference and Exhibition

    Houston, September 26 - 29

    5. O’Driscoll, K., et al.: “A Review of Matrix Acidizing Sandstonesin Western Siberia, Russia,” paper SPE 94790 at the 2005 SPE

    European Formation Damage Conference. The Hague, The Netherlands.

    6. Frenier,W., et al.: “Hot Oil and Gas wells Can Be StimulatedWithout Acids,” paper SPE 86522 presented at the 2004 SPEInternational Symposium and Exhibition. Lafayette, Feb. 18 –20.

    7. Ali, S.A., et al .: “Stimulation of High-Temperature SandstoneFormations from West Africa with Chelating Agent-Based

    Fluids”, paper SPE 93805, presented at the 2005 SPE

    European Formation Damage Conference. The Hague, The

     Netherlands.

    8. Grau, J. A., et al .: “A geological model for gamma-rayspectroscopy logging measurements,” Nuclear Geophysics

    (1989) Vol. 3, No. 4, p. 351–359.9. Ziauddin, M., et al .: “The Use of a Virtual Chemistry Laboratory

    for the Design of Matrix Stimulation Treatments in the HeldrunField,” paper SPE 78314 presented at the 2002 SPE EuropeanPetroleum Conference. Aberdeen, Scotland

    10. Devine, C.S., Ali, S.A., and Kalfayan, L.J.: “Method for PropeHF Treatment Selection, ”  Journal of Canadian PetroleumTechnology (July 2003)54-61.

    Metric Conversion Factors°F (°F . 32)/1.8 = °C

    in. 2.54* E + 00 = cm

    lbm 4.535 924 E . 01 = kg psi 6.894 757 E + 00 = kPa

    *Conversion factor is exact.

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    SPE 98314 5

    TABLE 1 – MINERAL PROPERTIES FOR BATCH REACTION TESTS

    TABLE 2 – MINERALOGY OF BEREA CORE SAMPLE

    Mineral Composition (wt%)

    Illite 2

    Kaolinite 2

     Ankerite 0

    K-Feldspar 21

     Albite 4

    Quartz 70

    TABLE 3 – TEST CONDITIONS AND PROCEDURES FOR BEREA CORE SAMPLE

    Mineral Formula MW Structure Si/Al Ratio

     Analcime Na2O.Al2O3.4SiO2.2H2O 343 Molecular sieve 2

    Kaolinite Al2Si2O5(OH)4 258 Layered 1

    Chlorite (Mg(Fe))5 Al2Si3O10(OH)8 556 Layered 2

    Illite (K,H)Al2(Si,Al)4O10(OH)2 Varies Layered 1-2

     Albite NaAlSi3O8 278 Chains of 4 member rings 3

    Montmorillonite Ca0.17 Al2.3Si3.7O10(OH)2  257 Layered 2

    Muscovite KAl3Si3O10(OH)2 398 Layered 1

    Test Parameters HF System 1 HF System 2 New System

    Core Size (inch) 1” diameter 6” long 1” diameter 6” long 1” diameter 6” long

    Flow Rate (cc/min) 5.0 5.0 5.0

    Confining/Back Pressure (psi) 2500/1000 2500/1000 2500/1000

    Temperature (oF) 210 250 210 and 250

    Flow Sequence

    Initial Permeability

    Preflush

    Main Treatment

    Postflush

    Final Permeability

    5%NH4Cl

    15%HCl (15PV)

    HF System 1 to k/k0=1.5

    5%NH4Cl (15PV)

    5%NH4Cl

    5%NH4Cl

    15%HAc (15PV)

    HF System 2 to k/k0=1.5

    5%NH4Cl (15PV)

    5%NH4Cl

    5%NH4Cl

    New System to k/k0=1.5

    5%NH4Cl

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    TABLE 4 – TEST CONDITIONS AND PROCEDURES FOR FIELD CORE SAMPLES

    TABLE 5 – EMULSION TEST RESULTS

    Test A B C

    Core Size (D/L, inch) 1”/6” 1”/3” 1”/4.5”

    Flow Rate (cc/min) 1.5 1.0 2.0

    Confining/Back Pressure (psi) 2500/1000 2500/1000 2500/1000

    Temperature (oF) 210 250 260

    Mineralogy

    Quartz

    Feldspar

    Carbonate

    Clays

    62

    8

    11

    19

    83

    1

    1

    15

    60

    10

    10

    20

    Flow Sequence

    Damage

    Initial Permeability

    Treatment

    Final Permeability

    -10cc/min to fines damage

    -5%NH4Cl

    -New System (15PV)

    -5%NH4Cl

    -16hrs mud damage

    -5%NH4Cl

    -New System (30PV)

    -5%NH4Cl

    -As received

    -5%NH4Cl

    -New System (30PV)

    -5%NH4Cl

    Percentage of Separation (%)

    Time (min) HF System 1 New System

    0 64 79

    30 65 80

    60 67 82

    90 69 85

    120 71 88

    150 72 91

    180 74 94

    240 77 100

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    SPE 98314 7

    0

    2000

    4000

    6000

    8000

    10000

    12000

    14000

    16000

    15 30 60 120 240Time (min)

       A   l   C  o  n  c  e  n   t  r  a   t   i  o  n   (  p  p  m   )

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

       S   i   C  o  n  c  e  n   t  r  a   t   i  o  n   (  p  p  m   )

       A   l  -   O   l   d   C   h  e   l  a  n   t   (  p  p  m   )

     Al-HF System 1 Al-New System Si-HF System 1

    Si-New System Al-Old Chelant Si-Old Chelant

     

    Figure 1 - ICP analysis of solution during slurry reaction of the new system showing kaolinite dissolution at212

    oF

    0

    2000

    4000

    6000

    8000

    10000

    12000

    14000

    16000

    18000

    20000

    15 30 60 120 240Time (min)

       A   l  a  n   d   C  a

       C  o  n  c  e  n   t  r  a   t   i  o  n   (  p  p  m   )

    0

    200

    400

    600

    800

    1000

    1200

    1400

       S   i   C  o  n  c  e  n   t  r  a   t   i  o  n   (  p  p  m   )

     Al-HF System 1 Ca-HF System 1 Al-New System

    Ca-New System Si-HF System 1 Si-New System

     

    Figure 2 - ICP analysis of solution during slurry reaction of the new system showing clay/calcite dissolution

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    Figure 3 – Comparison of the stimulation ratios of 2 different systems shows homogeneous dissolution by thenew system 

    Figure 4 – Photo showing rock deconsolidation with HF system 1 on the left compared to the sample on the rightthat maintained its integrity with the new system. 

    0

    1

    2

    3

    4

    5

    6

    7

    8

    New System HF System 1 New System HF System 1

    210 degF 250 degF

       S   t   i  m  u   l  a   t   i  o  n  r  a   t   i  o

    Total k1/k0 k2/k0 k3/k0

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    0

    10

    20

    30

    40

    50

    60

    Untreated Core Fines MigrationDamage

    Treated with NewSystem

       P  e  r  m  e  a   b   i   l   i   t  y   (  m   D   )

     Figure 5 – Field core (A) showing damage removal by the new system 

    0

    5

    10

    15

    20

    25

    Untreated Core Damaged Core Treated with New

    System

       P  e  r  m  e  a   b   i   l   i   t  y   (  m   D   )

     

    Figure 6 – Field core (B) showing drilling mud damage removal by the new system 

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    10 SPE 98314

     

    Figure 7 – Comparison of damage removal by three systems on three core samples showing the effectiveness ofthe new system 

    Figure 8 - Summary of linear coreflood test results of high and medium carbonate-content rock samples at 300oF

    showing effectiveness of the new system at high temperatures.

    20 

    40 

    60 

    80 

    100 

    120 

    10PV  Acetic Acid +20PV HF System 2 +20 PV NH4Cl 

    Core Sample A  Core Sample B  Core Sample C 

    30 PV New S ystem 

       R  e  g  a   i  n  e   d   P  e  r  m  e  a   b

       i   l   i   t  y

    10PV Acetic Acid +20PV HF System 3 +20 PV NH4Cl 

    0.01

    1.1

    4

    0.67

    0

    1

    2

    3

    4

    5

       P  e  r  m  e  a   b   i   l   i   t  y   (  m   d   )

    k(initial)

    k(final)

    New System New System

    30%

    acid-soluble

    12%

    acid-soluble

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    Figure 9 – Geochemical simulator output showing the ability of the new system to achieve a high reduction inskin even at temperatures of up to 350

    oF whereas other systems’ performance tend to decline at temperatures

    above 200oF. 

    Figure 10 – Geochemical simulator output showing the negative impact of pumping inadequate volumes ofpreflush with HF System 2. The new system does not need any acid preflush. 

    -25

    0

    25

    50

    200 250 300 350Temperature (°F)

       S   k   i  n   R  e   d  u  c   t   i  o  n   (   %   )

    HF System 3

    HF System 2

    HF System 1

    New System

     

    - 30 

    - 20 

    - 10 

    10 

    20 

    30 

    0  50  100  150 

    Volume (gal/ft) 

       S   k   i  n   R  e   d  u  c   t   i  o  n   (   %   )

    HF System 2 

    New System 

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    Figure 11 – Corrosion tests results showing the effectiveness of the new system at temperatures up to 375oF

    0.01 

    0.02 

    0.03 

    0.04 

    0.05 

    0%

    Corrosion

    Inhibitor

       C  o  r  r  o  s   i  o

      n   R  a   t  e   (   l   b   /   f   t   2   )

    Acceptable Corrosion Rate = 0 05cceptable Corrosion Rate = 0 05

    0.5%

    Corrosion

    Inhibitor

    1%

    Corrosion

    Inhibitor

    Figure 12 – Corrosion tests results showing the new system is able to protect 25CRW125 steel for up to 12 hoursat a temperature of 375

    oF without the aid of a corrosion inhibitor. A low concentration of inhibitor is required to

    achieve a longer protection time. 

    0

    0.005

    0.01

    0.015

    0.02

    0.025

    0.03

    0.035

    0.04

    225 275 325 375

    Temperature (degF)

       C  o  r  r  o  s  r   i  o  n   R  a   t  e   (   l   b   /   f

       t   2   )

    13 Cr N80 HS80