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A combined experimental- numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18 th , 2010

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Page 1: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

A combined experimental-numerical technique for determining mixed mode

strain energy release ratesSonya A Brown & Liyong Tong

October 18th, 2010

Page 2: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Aim

Page 3: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Single Step 2D Virtual Crack Closure Technique

Hypothesis

( )( )

2 2 2

1 1 1

2

2I u l

II u l

T I II

G F u u a

G F u u aG G G

= − − ∆

= − − ∆

= +

October 18th, 2010

Page 4: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Global Mesh 0.095731 0.044128 0.139858

Local Mesh 0.095606 0.044095 0.139700

4 Element Case 0.097716 0.044249 0.141965

Initial FEA Validation

October 18th, 2010

Page 5: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Experimentation

Material: Cycom 970/T300 prepreg

Test Machine: Instron 3366

Microscope: Wild‐Heerbrugg Wild M8 (at 9x magnification)

Camera: Canon PowerShot S40 (4.0 MP)

October 18th, 2010

Page 6: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Image Analysis and Linearisation

October 18th, 2010

Page 7: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Applying Test Measurements to Local FEA

u1u (mm) u2u (mm) u1l (mm) u2l (mm) F1 (N) F2 (N)

0.73240 1.5653 0.73460 1.5606 9.7605 ‐8.2623

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

0.097078 0.053638 0.150716October 18th, 2010

Page 8: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Global FEA

u1u (mm) u2u (mm) u1l (mm) u2l (mm) F1 (N) F2 (N)

0.64144 1.4837 0.64334 1.4790 8.7134 ‐8.1778

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

0.095823 0.041344 0.137167October 18th, 2010

Page 9: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Theoretical Comparison (Small Deflection)

sincos

x i

y i

F PF P

θθ

==

1

1

11 2

y

x

y x

Q F

N FtM F a F s

= −

= −

= − + +

2

2

22 2

y

x

y x

Q F

N FtM F a F s

=

=

= + +

Page 10: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

0.097033 0.021825 0.118858

Theoretical Comparison (Small Deflection)

Page 11: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Results

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Experimental‐Numerical 0.097078 0.053638 0.150716

Global FEA 0.095823 0.041344 0.137167

Theoretical (small deflection) 0.097033 0.021825 0.118858

A04 ‐ P/w = 1.75529 N/mm ‐ θi = 1.63093°

A04 ‐ P/w = 1.63426 N/mm ‐ θi = 1.67254°

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Experimental‐Numerical 0.085239 0.045605 0.130844

Global FEA 0.083638 0.037478 0.121116

Theoretical (small deflection) 0.084126 0.018932 0.103058

Page 12: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Results

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Experimental‐Numerical 0.213534 0.004027 0.217561

Global FEA 0.186029 ‐0.000489 0.185541

Theoretical (small deflection) 0.184508 0.000002 0.184508

A01 ‐ P/w = 2.01443 N/mm ‐ θi = 1.01041°

A02 ‐ P/w = 2.00106 N/mm ‐ θi = 0.95742°

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Experimental‐Numerical 0.292177 ‐0.000252 0.291924

Global FEA 0.282558 0.007734 0.290292

Theoretical (small deflection) 0.272251 0.001316 0.273566

Page 13: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Results

GI (N.mm/mm2) GII (N.mm/mm2) GT (N.mm/mm2)

Experimental‐Numerical 0.141235 0.017671 0.158906

Global FEA 0.105614 0.030016 0.135630

Theoretical (small deflection) 0.105625 0.013064 0.118689

A03 ‐ P/w = 1.66108 N/mm ‐ θi = 1.72973°

Page 14: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Current Limitations and Considerations

• Available experimental displacement data is limited by pixel size‐ High quality camera equipment (e.g. 12 MP+) or laser measurement

apparatus could improve the accuracy

• Manual image analysis‐ Automated Digital Image Correlation software could increase the speed and

accuracy of the analysis

• Differences between ideal modelling and experimentation‐ Further consideration of boundary conditions, initial position, material

properties, etc. in the global finite element model

• Load values of the photos for image analysis‐ To gain the strain energy release rate of the initial crack propagation for any

given specimen, a photo at zero load and a photo just prior to the initial crack propagation would be required

Page 15: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Continuing Research

• Further verification of results via more specimens

• Additional verification of the process using UDCBs loaded at varying angles

• Consideration of the formulation for the simple 4 element case

• Completing theoretical derivations based on beam theory for large deflections and results comparison

Page 16: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

Acknowledgements

Prof Liyong Tong and Dr Quantian Luo

October 18th, 2010

Page 17: A combined experimental- numerical technique for ... 4/4-… · numerical technique for determining mixed mode strain energy release rates Sonya A Brown & Liyong Tong October 18th,

October 18th, 2010

Questions?