a comprenhensive range of products at your service

VALVES PIPES FITTINGS FORGINGS

FLANGES COMPACT FLANGES CUSTOM SOLUTIONS

INNOVATIVE VALVE & PIPING SOLUTIONS • INNOVATIVE VALVE & PIPING SOLUTIONS • INNOVATIVE VALVE & PIPING SOLUTIONS • INNOVATIVE VALVE & PIPING SOLUTIONS

A COMPRENHENSIVE RANGE OF PRODUCTS AT YOUR SERVICE

SUBSEA &SPECIAL PIECESVALVES

PRODUCTION TRADING

GENERAL SERVICES

GROUP

PRESENTATION

TEST RANGE

QUALITY ASSURANCE

PACKAGE

PROJECT MANAGEMENT

...

PIPING & FITTINGS




Forge & Foundry

1 manufacturing site in Belgium

Coyard : AngersSaccap : Blois

Smfo : Saumur

GROUP COMPANIES

ICARUSProductionpool

supportForge/Foundry

SACCAP

COYARD

SMFO

2 manufacturing sites in France

Icarus : Herstal

Pipe & fitting supplier(full package)Subsea & special pieces manufacturer

Valve manufacturer specialized in the marine & energy sectors

Valve manufacturer dedicated mainly to the oil & gas sector

Forge & Foundry

Employees:

Engineers: Quality:Workshop:

Employees:


Employees:


Employees:

Quality:Workshop:Admin & Fin:

Total surface: 34,500 m²Total surface: 8,300 m²




86

8919

66

6439

106

9871

28

4222

2011 2012 2013

38,2

46,9 44,9

2014 2015

34,8 32,9

2011 2012 2013 2014 2015

18,5

15,4

19,5 18,2 18,5

23,3

2011 2012 2013 2014 2015

4,4 4,75,2

6,3

4,9

2011 2012 2013 2014 2015

13,215,0

13,8 14,1 14,9

4 partners in production




PRODUCT SPECIFICATIONS

Product range

VALVES

Applications Oil & Gas - Navy - Military - Nuclear - Cryogenic - Oxygen Service - ...

Specific Features3-Way Ball - Welded Design - Wafer Swing Check - Bellow sealed - ...Actuated as per request

Material

TOP QUALITY MATERIAL SOURCING – EUROPEAN ORIGINASTM – PED – NORSOK M630 – CUSTOMER SPECIFICATION

Main: Carbon Steel ( with cladding ) / Stainless Steel / Duplex / Nickel AlloysOthers: Cupro Aluminium / Titanium / ...

CLASS150

CLASS300

CLASS 600

CLASS900

CLASS1500

CLASS2500

API 6A 3,000

API 6A5,000

API 6A10,000

ON/OFF BALL VALVES

Floating Ball & DBB ½"- 10" ½"- 8" ½"- 6" ½"- 2" ½"- 1" -

Trunnion Ball & DBB ½"- 24" ½"- 16" ½ "- 12" 1 13/16'' - 7 1/16''

THROUGH CONDUIT GATE

Slab gate2"- 24" 1"- 24" 1"- 24" 1 13/16'' - 7 1/16''Double expanding gate

DUO CHECK

Dual plate Check 2"- 30" 2"- 24" 1 13/16'' - 7 1/16''

CASTING

Gate

2" - 24"

2" - 18" 2" - 14"

2" - 10" 2" - 8" -Globe2" - 14" 2" - 10"

Check (Swing)

FORGINGS

Gate

½" - 2" 1 13/16'' - 4 1/16''Globe

Check (Swing, Piston and Ball)




VALVES BALL VALVES & DBB

Design

According to: API 6A (PSL3G) API 6D Customer specifications Fire Safe as per API 607 / ISO 10497 FET as per ISO 15848-1 / -2

Type Trunnion Mounted or Floating

Sizes from ½” to 24”

Pressure Ratings ANSI : 150 to 2500 – API : 3,000 to 10,000

MaterialCarbon Steel / Carbon Steel + weld overlay (stainless steel, Nickel alloy) / Stainless Steel / Duplex Steel / Aluminum Bronze / High Nickel Alloys / Titanium ...Forged construction

SeatsMetal to metal (HVOF TCC, HVOF CrCC) / Soft seat (PTFE, RPTFE, PEEK, DEVLON® ...)Single piston effect/ Double piston effect

End ConnectionsAll connections available (including custom made arrangement)to:Flanged / Hub ends / Wafer / Buttweld / Solid lug / …

TESTED

FIRE SAFECOMPLIANTCOMPLIANT

FUGITIVE EMISSION

RELIABILITYRELIABILITY

CYCLE TESTED

DESIGNDESIGN

CRYOGENIC

AVAILABLEGAS TESTEDGAS TESTED

ZERO-LEAKAGE




Double Block & Bleed Valve12’’ / 16’’/ 24’’ 1500# Carbon Steel – 24’’ 1500

Project: Zakum

Trunnion Mounted Ball Valve12’’ 1500# Carbon Steel

Client: Subsea 7

Trunnion Mounted Ball Valve20’’ 1500# Carbon Steel

Client: Total Qatar

Double Block & Bleed Valve8’’ 1500# ASTM A105N + INCO 625

Project: USSC - Client: NPCC / Technip

DESIGN APPROVED BY ISO 15848-1 CLASS A CO3

More than 800 Double Block & Bleed valveFrom 1” to 2” cl-300 & cl-2500In solid Ni-Alloy 625Project: NASR - Client: NPCC

API 6D BALL VALVES & DBBs

Double Block & Bleed valve½’’ 2500# F51

Client: Norsk Hydro

Double Block & Bleed valve

Globe / Needle / Ball valve

Double Block & Bleed valve

with injection quill

DBBs for instrumentation, injection,...

Ball valves & DBBs also in big sizes




Ball valve with stem extension (for insulation)2’’ 300# F321 (-46°C to 160°C)Project : Martin Linge – Client: Frames / Total

SPECIAL DESIGN BALL VALVES & DBBs

Double 3 ways valve2’’ 4500# Carbon SteelClient: Hydro

Cryogenic ball valve8’’ 2500# 316Project: Burlington Algeria

Trunnion Mounted Ball Valve2’’ 1/16 to 3’’ 1/8 API 5,000 Inconel 625 or CS/SS

Client: HHI for RasGas (Barzan project)

Trunnion Mounted Ball Valve1’’ 13/16 API 10,000 Gr60KClient: GASCO (NGI mixed case project)

API 6A BALL VALVES & DBBs

Trunnion Mounted Ball Valve1’’ 13/16 to 2’’ 1/16 API 10,000 Gr60KClient: TOTAL E&P Indonesia (South Mahakam phase 3)

Trunnion Mounted Ball Valve¾’’ BallClient: TECHNIP France for TOTAL (Martin Linge project)

55x Double Block & Bleed Valve2’’ API 10,000 in A182 F55




Sizes from 2” to 24”


MaterialCarbon Steel / Stainless Steel / Duplex Steel / Aluminum Bronze / High Nickel Alloys / Titanium ...Forged or cast construction

Seats Metal to metal (BARE, STELLITE®, ULTIMET®, HVOF TCC) / Soft seat (PTFE, RPTFE, HNBR, VITON®, ...)

End Connections Wafer / Solid lug / Flanged / Buttweld / Hub ends

VALVES DUO CHECK

Dual plate wafer check

Flanged Wafer

Hub ends Buttweld

Solid Lug

Design

According to: API 594 API 6D API 6 FD Customer specifications API & ISO Fire Safe certifications

TESTED

FIRE SAFEDESIGN

SOLID LUGGAS TESTEDGAS TESTED

ZERO-LEAKAGE

DESIGN

RETAINERLESSDESIGNDESIGN

CRYOGENIC

AVAILABLE




Some references

Inhouse production Castings and forgings coming from our own forge / foundry or

from other top quality european suppliers Inhouse machinery, assembly & testing ( hydro / gas ... ) Low/high pressure gas tested according to API598 & ISO5208 Inhouse quality controls : MPE / DPE / Visual / Dimensional ...

BODY STRENGTH APPRAISAL

PLATE TO BODY SEATING AREA TIGHTNESS VERIFICATION

CUSTOMER END USER PROJECT DESTINATION DESCRIPTION

Remontowa Total E&P Martin Linge Norway 2"-10" 150#-600# 316, Duplex (150+ pcs)

Yamgaz SNC JSC Yamal LNG Yamal LNG Russia 3"-30" 150#-900# LF2, 316 (140+ pcs)

Eni Saipem Petrobras Golfinho Brazil 12" 2500# F55 with small std LF2, 316

Total ABK Total E&P Pre-Khuff U.A.E. 2"-6" 2500# Inconel 625 Hub ends

ENTREPOSE-TMSI JSC Yamal LNG Yamal Russia 16" 150# CF8M

Solberg & Andersen Statoil Statfjord B Platform North Sea 6" 150# F55

Nigerdock Total E&P Ofon 2 Nigeria 2"-6" 150# LF2

Total E&P Congo Total E&P Libondo Congo 2"-8" 150#/2500# Alu Bronze, LF2, F316 several orders

Polymetal Trading Ltd Polymetal LTD. Amursk POX HUB Plant Russia 2"-6" 150#-300# F53, Inconel 625 for Oxygen service

Subsea 7 Exxon Mobil Erha North Phase 2 Nigeria 2"-12" 1500#/2500# LF2

Denholm Valve Care Unknown Unknown UK 18" 150# F51

Akersolutions through SVS Nexen Petroleum UK Ltd Buzzard field development project North Sea 3" 1500# F44

Saipem Total E&P GirRI Project Angola 3" 2500# F316

Total E&P RUSSIA Total E&P Kharyaga Phase 3 Project Russia 2"-6" 150#/2500# LF2

MMHE Exxon Mobil CO Telok A/B Malaysia 2" 900#/2500# F51

FEA Analysis CFD Analysis

PRESSURE DROP & FLOW COEFFICIENT DETERMINATION




902,5

1345

550

[36x] 41,5

1257,3BCD

[30x] Vis allen M24 x 30Couple : 500 Nm +/- 40 NmA souder ou repousser de la matière pour sécuriser la visAPRES TEST !

[4x] M12 x 55Torque : 50 Nm +/- 5 Nm

Key screw [4x] Vis allen M8x8A souder ou repousser de la matière pour sécuriser la visAPRES TEST !

SOFT SEATO-ring

D

A

A1 04/11/15 GEMO PGA First issue

Rev Date Do Check Objet

TILTING CHECK VALVE 42" #150ASSEMBLY

Material.:TITANIUM

Traitement:/

Material family:/

Weight:1653 kg

General roughness:

3,2

X<= 6 0.16<X<= 30 0.2

30<X<=120 0.3120<X<=400 0.5

400<X<=1000 0.8X>1000 1.2

General tolerances for form and position: ISO 2768-KIMPORTANT: This drawing is the property of ICARUS sa. It should not be copied, duplicated or

disclosed (in part or full) to an outside party without written consent from ICARUS sa.

Customer:SAAS

V27030 Revision:A1

Quantity:1 FAB07558

Part N°: V27008_TC_42_150_CLOSED (A.0) 1 / 24

A

B COUPE Z_AXES-Z_AXES

A(1)

B(0,75)

902,5

1345

550

[36x] 41,5

1257,3BCD


[4x] M12 x 55Torque : 50 Nm +/- 5 Nm


SOFT SEATO-ring

D

A




Material.:TITANIUM

Traitement:/

Material family:/

Weight:1653 kg

General roughness:

3,2

X<= 6 0.16<X<= 30 0.2

30<X<=120 0.3120<X<=400 0.5

400<X<=1000 0.8X>1000 1.2



Customer:SAAS

V27030 Revision:A1

Quantity:1 FAB07558


A


A(1)

B(0,75)

902,5

1345

550

[36x] 41,5

1257,3BCD


[4x] M12 x 55Torque : 50 Nm +/- 5 Nm


SOFT SEATO-ring

D

A




Material.:TITANIUM

Traitement:/

Material family:/

Weight:1653 kg

General roughness:

3,2

X<= 6 0.16<X<= 30 0.2

30<X<=120 0.3120<X<=400 0.5

400<X<=1000 0.8X>1000 1.2



Customer:SAAS

V27030 Revision:A1

Quantity:1 FAB07558


A


A(1)

B(0,75)

VALVES REFERENCE : WAFER TILTING CHECK

42”

Specifications

Project details

Non slam type With counterweights With rotational damping system Custom face to face Machined from forged material

Project: Kårstø Gas processing facilities End user: Statoil Scope:

- 1 check valve 42’’ 150Lbs RF in Titanium B381 F2 - 3 check valves 24’’ 150Lbs RF in Super Duplex A182 F55

A125

/01/

16G

EMO

PGA

Firs

t iss

ue

Rev

Date

DoCh

eck

Obj

et

TILT

ING

CHE

CK V

ALVE

24"

#15

0

ASSE

MBL

Y

Mat

eria

l.:

SUPE

R DU

PLEX

Trai

tem

ent:

Mat

eria

l fam

ily:

Wei

ght:

904

kg

Gen

eral

roug

hnes

s:

3,2

X<= 6

0.1

6<X<

= 30

0.2

30<X

<=12

0

0.3

120<

X<=4

00

0.5

400<

X<=1

000

0.8

X>10

00

1.2

Gene

ral to

leran

ces f

or fo

rm an

d pos

ition:

ISO

2768

-K

IMPO

RTAN

T: T

his dr

awing

is th

e pro

perty

of IC

ARUS

sa. It

shou

ld no

t be c

opied

, dup

licate

d or

disclo

sed (

in pa

rt or

full)

to an

outsi

de pa

rty w

ithou

t writt

en co

nsen

t from

ICAR

US sa

.

Cust

omer

:

SAAS

V270

30Re

visio

n:

A1

Qua

ntity

:3

FAB0

7559

Part

N°:

V270

30_T

C_24

_150

_CLO

SED

(A.0

)1

/ 22

B

CO

UPE

B-B

B




Material.:SUPER DUPLEX

Traitement:

Material family: Weight:904 kg

General roughness:

3,2

X<= 6 0.16<X<= 30 0.2

30<X<=120 0.3120<X<=400 0.5

400<X<=1000 0.8X>1000 1.2



Customer:SAAS

V27030 Revision:A1

Quantity:3 FAB07559


B

COUPE B-B

B

24”WITH POLYMER-BASED PROTECTIVE COATING ON WETTED SURFACE

FORGED SUPERDUPLEX

FORGED TITANIUM




VALVES REFERENCE : INLINE PISTON CHECK

Design

CC

A

A

E

E

R70

80,

5

(34

,06)

45°

90°

68,5

10,

2

8

140,4±0,05

25,4±0,03

14,03±0,257,4±1

103,4 0-0,05

110°

110,2°

(95,28)

(50,96)

55+0

,5 0

5,4

BCD 30

(62

)

[4x] 12Débouchant

0,02

A

16-0,

1-0,

2

60+0

,2 0

R73

4±0,1

32,6

0,1

48,6

0,1

57,8

+0,2

0

0,02

A

72,5

f8-0,

03-0,

08(

)

[2x] 0,5x45

A2 27/09/16 AUGA AUGA Second Issue


ROD GUIDANCEAxial Check Valve

I-Z-02F-G-D-R1-X-AR-CAX-SD8-XX-MXK-00

Material.:A479 S316

Traitement:/

Material family:/

Weight:1,27 kg

General roughness:

1,6

X<= 6 0.16<X<= 30 0.2

30<X<=120 0.3120<X<=400 0.5

400<X<=1000 0.8X>1000 1.2



Customer:-

V27504 Revision:A2

Quantity:1 FAB08584

Part N°: V27504_FAB08584_BOMBE (A.2) 2 / 9

ECHELLE 1COUPE C-C

COUPE A-A

COUPE E-E

PRESSURE DROP & FLOW COEFFICIENT DETERMINATION

Inline Piston Check 2” 1500#Material: Carbon steelDestination: United Kingdom




Item ND / DN RATING/CLASSE ØO A ØB n ØC BCD G ØD F E

1 6in 300 Ø150 +1/-0 403 +/-2 Ø 215,9 +/-1 12 Ø 22 Ø 269,9 Ø320 +/-1,6 36,5 +/- 1,5 2

Sizes from 2” to 24”


MaterialCarbon Steel / Stainless Steel / Duplex Steel / Aluminum Bronze / High Nickel Alloys / Titanium ...Forged or cast construction

Seats Metal seated – Soft seated – Metal & Primary soft seated

End Connections Flanged / Buttweld / Hub ends

Testing Low/high pressure gas tested according to API598 & ISO5208

VALVES THROUGH CONDUIT GATE VALVE

CUSTOMER END USER PROJECT DESTINATION DESCRIPTION

Emerson Total E&P Norge AS Martin Linge North Sea (NCS) 10” & 2” #1500 T.C. D.E. Gate CS / F51

HSP ConocoPhilips Judy/Joanne Fields North Sea (UKCS) 2” #300 T.C. Gate Slab Gate (Cryogenic service) CS / 316

Denholm Valvecare BP Azerbaijan Shah Deniz Baku 3” #300 T.C. D.E. Gate CS / 316

Denholm Valvecare Shell U.K. Kittiwake platform North Sea (UKCS) 8” 10000 PSI T.C. Slab Gate (compact flanged) AISI 4130

MECI Total Gabon PG2 Electric plant Gabon 6” #300 T.C. D.E. Gate A216 WCB / 316

AVS BP Shah Deniz Caspian Sea 12” #300 T.C. D.E. Gate Flanged RF LF2 / 316 + Stellite® 6

AVS BP Shah Deniz Caspian Sea 14” #600 T.C. D.E. Gate Flanged RF 316 / 316 + Stellite® 6

Some referencesCUSTOMER END USER PROJECT DESTINATION DESCRIPTION

Through Conduit Gate 8” 2500#Hubbed ends Duplex

Client: PetrofacDBB SLAB GATE 20” 600#

Client: Score AS

Through Conduit Double expanding Gate valves 10” 1500# A350 LF2 / A479 S31803

Client: Emerson




We are at your disposal for:

Studies undertaken according to your requirement, thanks to in-house developed calculation tools and Computer Aided Engineering: - Finite Element Analysis (FEA) - Computational Fluid Dynamics (CFD)

Design and production of: - Special fittings, machined from forgings - Flanges and compact flanges, conforming to standards (resp. ASME/API and

NORSOK) or special

SUBSEA & SPECIAL PIECES PRODUCTS & SERVICES

Our technical support at your service

DETAILED CALCULATION NOTES

FEA ANALYSIS

Out of standard compact flanges: Welding neck and swivel flanges 11” 2500#Material: ASTM A694 F65 + A625 weld overlayCustomer: SAIPEM - Project: USAN for TOTAL

Spool including a special reducing compact flange and a hub end2” 2500# (including assembly)Material: ASTM A694 F65Customer: TECHNIP - Project: PAZFLOR for TOTAL

Swivel compact flanges to match NORSOK L-005: 24” 2500# (including hydrotest)

Material: ASTM A694 F65Customer: ACERGY - SUBSEA 7 - Project: BLOCK 17

Out of standard compact flanges: Welding neck orifice flange and matching swivel flanges 2” & 6” 7500psiMaterial: ASTM A182 F51Customer: TECHNIP NORGE - Project: EDRADOUR for TOTAL

Special flanges to match ASME/API

FATIGUE LIFE ASSESSMENT

STRUCTURAL STRENGHT APPRAISAL THROUGH FEA INCLUDING HYDRO TEST

OF THE ASSEMBLY

0

100

200

300

400

500

600

700

0 50 100 150 200 250 300 350 400 450

Pres

sure

(bar

g)

Time (s)

V22221 : Hydrotest record




Swivel flanges to match ASME B16.5: 10” 2500#Material: ASTM A694 F60Customer: SAIPEM TUNISIAProject: MAAMOURA FIELD DEVELOPMENT for ENI

Tapable flange to match ASME B16.5: 12” & 24” 900#Material: ASTM A694 F65 + A625 weld overlayCustomer: TOTAL AustralProject: VEGA PLEYADE

Spool assembly 20”x2” (900#) including swivel & welding neck flanges, long weld neck self reinforced & 2” DBB ball valveMaterial: ASTM A694 F65 + A625 weld overlayCustomer: ACERGY - SUBSEA 7 - Project: EGP3B

Special Double Tee for Pipe in Pipe Line: 8”x2”x3/4” Material: ASTM A694 F65 + A625 weld overlayCustomer: TECHNIP Project: BLOCK 15 for TOTAL

Custom-made branch fittings: Long Weld Neck Self Reinforced (LWNSR)Material: ASTM A694 F65Customer: ACERGY - SUBSEA7 Project: BLOCK 17/18 for TOTAL

Swivel flanges to match API6A/API17D: 1 13/16” – 4 1/16” – 11” – 13 5/8” API 5K & API 10KMaterial: ASTM A694 F65 + A625 weld overlayCustomer: SUBSEA 7 - Project: CLOV for TOTAL

Pulling heads: To fit a given connection (Hub, flange, compact flange…)Material: AISI 4130/4140Customer: TECHNIPProject: MISCELLANEOUS

Piggable Wye and flanges 22”x18” (including assembly)Material: ASTM A694 F65Customer: ACERGY - SUBSEA 7Project: EGP3B for CHEVRON

Special flanges to match ASME/API

Custom made fittings

CALCULATION NOTES ACCORDING TO ASME B31.3

INCLUDING PULLING TEST

INCLUDING HYDRO TEST OF THE ASSEMBLY




SERVICES OVERVIEW

Services provided

Quality assurance / Quality control Contract review Proven project management Following standards and specifications required by each project ITP management Third-party inspection Expediting Certificate management ...

The entire range of supplied products is supported by an offer of complete services

Quality assurance

ISO

900

1 / I

SO 1

4001

/ O

HSA

S 18

001

HAF

604

PED

2014

/ 68

/UE

API 6

A

ACH

ILLE

QUA

LIFI

CATI

ON

API 6

D

EXXO

NM

OBI

L FR

ANCE

Supply of complete package

Standard or special valves Piping & fittings Special parts from Engineering (flanges, forgings, etc.)

We are able to provide you a complete package of products for your project

Details of certifications by site available on demand




Test rangeNon-destructive tests■ Magnetic particle examination■ Dye Penetrant test■ PMI■ Feritscope®■ Hardness■ Ultrasonic test■ X-ray■ Pig gauge trial

Dimensional analysisSpecific measurement tools

■ FARO 3D measuring arm ■ Wenzel 3D measuring table■ Someco Dynascan profile projector■ Coating thickness measurement tool■ Ultrasonic thickness measurement

Additional tests on demand

Pressure testsTest capacities ■ Hydraulic up to 1200 bars■ Pneumatic up to 6 bars■ High pressure gas up to 1000 bars (dedicated bunkers)

Specific service or environment

■ Fugitive emission test (helium)■ Cryogenic test■ Fire test

Simulation of extreme conditions

a comprenhensive range of products at your service

Documents