a durable fibre cement & steel - gelec - a member … · · 2014-11-13temperature (bs 7346:...

A DURABLE FIBRE CEMENT & STEEL

COMPOSITE BUILDING MATERIAL

As one of the leading suppliers of fire protectionproducts and systems world wide, Intumex AsiaaPacific are acutely aware of the importance of

product quality and consistency. These factors are criticalfor all fire protection products and systems as peopleslives may depend on them.

First produced in 1934, DURASTEEL® became part of ourproduct range in 1980. As one of the world leaders andspecialists in passive fire protection, Intumex Asia Pacifichave been instrumental in protecting life, theenvironment and financial investment, and as such offerssystems that are technically advanced and value-engineered to meet today s market needs.

We have used our specialist technical and engineering skillsto develop fire and blast protection for some of the worldsmost valuable industries. These include major projects fornuclear power plants, gas terminals, offshore productionplatforms, chemical processing plants and refineries.DURASTEEL® passive fire and explosion resistant systemscombine to fortify and protect vulnerable and hazardousareas to minimise the possibility of major disaster.

We, as a company, do not just manufacture products,rather we provide a comprehensive service to achieve thebest solution to specific fire or blast protection problems.

We can offer advice at the design stage, provideconstruction detailing and where necessary, specialproject orientated product and system testing which willenable the manufacture of custom built solutions, tailoredto your needs.

Our commitment to quality and to continual product andsystem research, development and testing enable you tospecify DURASTEEL® systems with confidence.

All Intumex products, therefore, are manufactured underaccredited EN ISO 9000 quality assurance procedures,and our products and systems are extensively tested toall relevant national standards for fire and impactresistance, and acoustic and thermal insulation.

The information in this document isissued in good faith. Intumex AsiaPacific can accept no responsibility foromissions or errors in content orinterpretation. Intumex Asia Pacifichas a policy of continuous improve-ment and reserves the right to changespecifications, designs and productsat any time without prior notice. Localauthorities must be consulted forcompliance with local building fireregulations.

© 2004 Intumex Asia Pacific

1

ContentsFFeatures/Advantages of Durastteelfi®

Typical Applications Page 4

General Technical Data Page 5

System Applications

Durastteelfi® For CommmerceHigh-Rise Office Block Page 6~7Retail Mall Page 8~9Airport Page 10~11

Durasteelfi® Forr Power GeneraationNuclear Power Station Page 12~13Fossil Fuel Power Station With FGD Plant Page 14~15Fossil Fuel Power Station With CCGT Plant Page 16~17

Durasteelfi® For IndustryyManufacturing & Warehouse Complex Page 18~19

Durasteelfi® HydrocarrbonsOffshore Oil/Gas Production Platform Page 20~21Petrochemical Plant Page 22~23

Durasteelfi® Forr TransportationUnderground Rail System Page 24~25

Introducing Durrasteelfi® Partitions & WallsFeatures / General / Overview Page 26~27

Types of ApplicationLow Radiation Fire Wall Page 28Insulated Fire Wall Page 29~30Fireblast™ Wall 1~32Fire Barriers, Spandrel Panels etc Page 33Valve Protection Enclosures Page 33

Introducing Durasteelfi® DuctingFeatures / Types of Application / Fire Rating Performance Page 34Specification for Fire Resistant Ductwork & Plenums Page 35~37

Design ConsiderationsProvision of Natural & Mechanical Basement Smoke Vents Page 38~39Enclosed Basement Car Parks 0~41Non-domestic Kitchen Extract Ducting Page 42~43Smoke Extract Ducting For A Typical Commercial Building Page 44~45Dual Purpose Ventilation/Smoke Extract Ducting Page 46~47Pressurisation Ductwork Page 48~49Transformer Electrical Room Inlet Page 50~51& Extract Ducting For A Sub-surface Chamber

Types of ApplicationDuraduct SMT System Page 52~53Duraduct SMT Insulated System Page 54~55Duraduct LT System Page 56~57Vertical Ducts Page 58

Construction DetailsVariations Allowing Adaptability In Construction Page 59Self-Supporting / Suspended Plenum Ceiling Page 60Installation of Ancillary Items Page 61

Introducing Durashaft Vertical DuctingFeatures / Types of Application / Fire Rating Performance Page 62

Construction Details Page 63

Introducing Durasteelfi® E&M Services ProtectionGeneral Page 64

Types of ApplicationVulnerable Services Enclosures Page 65Horizontal Barrier In Service Shaft Page 65Cable Tunnel Cross Barrier Page 66Smoke Extract Ducting System Page 66Cross Barrier In Cable Tunnel Page 66Modular Cable Corridor Including Cross Barriers / Escape Corridor Page 67Cable Trunking System Including Splitters & Access Panels Page 67

2

Contents CONTINUED FROM PREVIOUS PAGE

Introducing Durasteelfi® Ceilings & PlenumsFeatures / General Page 68~69

Types of ApplicationSelf-Supporting Membrane Ceiling With Supalux® Page 70Suspended Plenum Ceiling Page 70Self-Supporting Double Layer Membrane Ceiling Page 71

Construction Details Page 72

Introducing Durasteelfi® DoorsFeatures / General Page 73Product Selector By Market Sector Page 74Product Selector By Application Page 75

RangeBespoke Doorsets Page 76Durafire DD 120/240 Page 76~77Durafire DD 240 Slider Page 78~79Durafire DD 120 & 240 Shutter Page 80~81Durasecure DD 3/4/5 Page 82Durasecure DD Trap Page 83

OptionsVision Panels / Louvre Panels Page 84Handing Terminology Page 85

Frame & Fixing Details Page 86

Finish Options Page 87

Introducing Durasteelfi® Blast Dooorr/RangeDurablast DBD Page 88~89

Properties Page 90~91

Project References Page 92~94

Approval of Codes & Standards Page 95

Working With Durasteelfi®Quality Assurance / On-site Quality Control Page 95Composition & Manufacture Page 95Health & Safety / Handing & Storage Page 96Maintenance & Cleaning / General / Working / Decorating Page 96

3

Features/Advantagesof Durastteeelfi®

Strong.

Impact resistant.

Moisture resistant.

Maintenance free.

Requires no foundations.

Space saving.

Engineered for fast track construction.

Flexible installation.

Offers up to 6 hours fire protection.

Lightweight.

Employs only dry trade installationmethods.

Relocatable and suitable for retro-installation.

Proven 40-year design life.

Tested to Hose Stream ASTM E119 to5-bar pressure.

Tested to DIN 4102 to 4000J hardbody impact after fire test.

Ducting available in 1, 2, 3 or 4-sidedconfigurations with internal or externalflanges, with up to 4 hours fireresistance.

Non-combustibility with zero spread offlame.

Non-toxic.

Man made mineral fibre free.

Modular or kit form construction.

Loadbearing and non loadbearingconstructions.

Resistant to the most onerous firecurves, e.g. Hydrocarbon, Jet fire etc.

Ventilation ducts:

Smoke extract ducts

Kitchen extract ducts

Cable protection ducts

Service ducts

Walls:

Partitions

Service shafts

Lift enclosures

Cavity barriers

Ceilings:

Plenum chambers

Loadbearing ceilings

Membrane ceilings

Suspended ceilings

Lift or service shaft cappings

Industrials:

Valve box enclosures

Switch gear enclosures

Doors

Escape tunnels

Storage systems

Hatch covers

Fuel pipe protection

4

Durasteel® is a compositepanel of fibre reinforcedcement mechanicallybonded to punched steelsheets on both surfaces.It is classified as non-combustible in accor-dance with many nationaland international stan-dards and is h igh lyresistant to moisture evenwhen saturated. It willnot absorb combustiblefluids and its fire resistantqualities are exceptional.

Durastee l ® i s h igh lyimpac t and b l as tresistant, which enablesit to withstand prolongedexposure to fire of thecellulosic, hydrocarbon orjet fire types. It can alsowithstand hose-streamactions and, because ofits very low moistureabsorption, it can be usedexternally and is notsuscep t i b l e t o t hedamage often caused bymoisture during the earlystages of delivery andinstallation of the system,or by sprinkler actuation.

Durasteel® is a fit andforget system, whichrequires virtually nomaintenance.

Typical Applications

5

General Technical DataTHICKNESS TYPE Durasteel® 6.0mm Durasteel® 9.5mm

SIZES 2500mm x 1200mm / 2400mm x 1200mm 2500mm x 1200mm / 2400mm x 1200mm

NOMINAL BOARD WEIGHTS AT AMBIENT CONDITIONS 16.8 kg/m2 21.0 kg/m2

THICKNESS TOLERANCE +1.5 to -0.0 mm +1.0 to -1.0 mm

LENGTH TOLERANCE +2.0 to -2.0 mm +2.0 to -2.0 mm

WIDTH TOLERANCE +2.0 to -2.0 mm +2.0 to -2.0 mm

FLEXURAL STRENGTH (BS EN 12467:2000) 109 Mpa 84 Mpa

FLEXURAL MODULUS (BS EN 12467:2000) 55 Gpa 40 Gpa

IMPACT STRENGTH (BS 5669: Part 1 / 1500mm drop) No failure No failure

IMPACT RESISTANCE (Projectile) 2793 J 2793 J

EFFECT OF 4000J HARD BODY IMPACT TEST PassAFTER FIRE TEST DIN 4120: Part 3

BENDING STRENGTH (BS 5669: Part 1: 1989) >189.5 N/mm2 >189.5 N/mm2

NATURAL MOISTURE CONTENT BY WEIGHT 6% 6%

MOSITURE ABSORPTION (Weight from NORMAL MOISTURE CONTENT) 6~7% 6~7%

MOISTURE MOVEMENT (35~85% RH) (BS EN 318: 2002) ≤ 0.2% ≤ 0.2%

MOISTURE MOVEMENT (65% RH to saturated) (BS EN 318: 2002) ≤ 0.2% ≤ 0.2%

WATERTIGHTNESS (BS 4624: 1981) Pass Pass

FIRE RESISTANCE AFTER 24 HOURS WATER IMMERSION Satisfactory(BS 476:Part 24: 1987)

THERMAL CONDUCTIVITY AT 20OC (ASTM C518: 1991) 0.129 W/mOK

COEFFICIENT OF THERMAL EXPANSION (BS 1902: 1990) 15 x 10-6 k-1

MAXIMUM CONTINUOUS OPERATING 350OC 350OCTEMPERATURE (BS 7346: Part 2: 1990)

RADIANT HEAT REDUCTION THROUGH PANEL 9.30-2.53 (2948.0-802.0 Btu/ft hoF) 9.30-2.53 (2948.0-802.0 Btu/ft hoF)

SOUND REDUCTION INDEX 28.0 dB 29.7 dB

NON-COMBUSTIBLE (BS 476: Part 4: 1970) Yes Yes

MATERIAL OF LIMITED COMBUSTIBILITY Yes Yes

BUILDING REGULATIONS CLASSIFICATION Class 0 Class 0

SPREAD OF FLAME (BS 476: Part 7: 1987) Class 1 Class 1

BBA (British Board of Agrément) CERTIFICATION NUMBER 93/2929 93/2929

AIRFLOW Equivalent to Sheet Metal Ducting.

SHEET FINISHES Galvanised mild steel or stainless steel.

SYSTEMS FINISHES Galvanised steel or primed steelwork (special finished available upon request).

DOORS FINISHES Galvanised steel or primed steelwork (special finished available upon request).

High-Rise Office BlockDurasteel® is the first choice pro-active fire protection for animpressively wide range ofstructures, including high-riseoffices and hotels, airports, retailparks, leisure complexes, publicbuildings and governmentinstitutions.

APPLICATIONS

A. Lift motor room:Electrical equipment protection

B. Stairwell pressurised ducting

C. Fresh air inlet/ducting system

D. Smoke extract riser (Durashaft)

E. Stairwell enclosures

F. Hazardous materials enclosure

G. Fire resisting compartment wall

H. Smoke/Purgingextraction ducting

I. Plenum ceiling smoke chamber

J. Reversible inlet/extract systemfor fresh air/smoke

K. Service riser (Durashaft)

L. Duct splitter

M. Liftshaft fire protection

N. Access panel

O. Kitchen extract ducting

P. Enclosure to dry riser

Q. Protection to cables andfuel pipelines

R. Smoke extract ducting

Other Durasteel® applications maybe suitable in high-rise officeblocks; e.g. fire doors, fuel storageand boiler room enclosures,ceilings above liftshafts, ceilings tofan rooms, lift door transompanels, curtain wall fire breaks andpenetration seals.

6

System ApplicationsDurasteelfi® For Commmeerrce

7

System ApplicationsDurasteeelfi® Foorr Commeerce

Retail MallEnsure your safety when you shopand relax in a shopping mall. Thefire within the atrium is ventedthrough roof vents.

The fire beneath the walkway isvented through ducting whilewithin shop units it can be ventedto the rear using forced extraction.These ducting systems can beachieved using Durasteel® board.

APPLICATIONS

A. Lift motor room:Electrical equipment protection

B. Service Riser

C. Liftshaft protection

D. Pressurised fresh air inlet/smoke extract ducting(Duraduct)

E. Dry riser enclosure

F. Fan mounting within Duraduct

G. Smoke extract ducting

H. Smoke extract ducting towalkways within atrium

I. Enclosure to createescalator pit

J. Fire resisting enclosure

K. Fire compartment walls

L. Fire door

M. Penetration seals

N. Escalator protection

O. Fire resisting ceiling

Other Durasteel® applications maybe suitable in retail malls; e.g.cable trunking and curtain wall firebreaks.

8


9

Syysttemm ApplicationsDurasteeelfi® Foorr Commeerce

AirportFor every airport operator, oneitem within their mission statementis to provide for the higheststandard of safety in civil aviationand airport operation. Durasteel®’srange of systems for airport isproven to meet or exceed the mostrigorous global statutory andlegislative requirements.

APPLICATIONS

A. Valve actuator enclosure tofuel pipeline

B. Liftshaft fire protection

C. Automatic flap door tobaggage conveyor

D. Penetration seals

E. Smoke extract ducting

F. Fire resisting enclosure

G. Trap doors

H. Fire door

I. Baggage conveyor enclosure

J. Pressurised fresh air inlet/smoke extract duct (Durashaft)

K. Passenger bridge protection

L. Plenum ceiling smoke chamber

M. Curtain walling fire break

N. Removable hatch cover

O. Smoke extract main duct

P. Heat shields to passenger cars

Other Durasteel® applications maybe suitable in airports; e.g. ductsplitters, riser shafts, transformerenclosures etc.

10


11

System ApplicationsDurasteeelfi® Foorr Commeerce

In an industry where the concernfor environmental protection.coupled with increasing demandfor electrical power, bringsconstant technology developmentin both conventional and newapproaches to energy supply, onlya system such as Durasteel® hasthe flexibility to match the need forinnovative solutions.

APPLICATIONS

A. Penetration seals around steelpipes requiring flexible seals

B. Horizontal barrier inservice shaft

C. Fire wall with fire resistingdoors: Up to 4 hours

Nuclear Power StationD. Penetration seals around

cables into control rooms

E. Cable tunnel cross barriershowing the fire wall, fire doorand various seals

F. Smoke extractducting system

G. Radiation seals to steam pipes

H. Seismic gap sealingbetween buildings

I. Cable tunnel splitter wallwith cross barriers

Other Durasteel® applications maybe suitable in nuclear powerstations; e.g. ceilings, trap doors,sliding doors, cable trunking,transformer bay walls, personnelscreens, staircase/lift enclosuresand switchgear protection.

12

System ApplicationsDurasteelfi® Forr PPowerr Geneeraattioon

13

System ApplicationsDurastteelfi® FFor Poowerr Geneerration

In today’s world, reliable sources ofelectrical power are taken forgranted in many countries. As inall industrial settings, the risk offire is ever present.

Durasteel® systems allow the riskof fire to be mitigated to a largedegree, ensuring compartmen-tation continual functionality ofpower generation and thusuninterrupted power supply to bealmost guaranteed in the un-fortunate event should a fire occur.

APPLICATIONS

A. Smoke extract ducting system

B. Fire doors

C. Fire wall

D. Penetration seals undercontrol room

E. Cross barrier in cable tunnel

F. Modular cable corridorincluding cross barriers

G. Cable trunking systemincluding splitters andaccess panels

Other Durasteel® applications thatmay be suitable in FGD fossil fuelpower stations; e.g. ceilings, trapdoors, sliding doors, transformerbay walls, staircase/lift enclosuresand switchgear protection.

Fossil Fuel Power Station WithFlue Gas Desulphurisation Plant (FGD)

14


15

System ApplicationsDurastteelfi® FFor Poowerr Geneerration

Durasteel® is non-combustible, willwithstand prolong hydrocarbon orjet fire, it resists hose-stream fire-fighting, is impact and moistureresistant, and does not emit smokeand toxic gases. Durasteel®’sproperties have been applied to ourunique Fire Blast Systems,developed specifically for thehydrocarbons industries towithstand the effects of up to 2 barexplosion.

APPLICATIONS

A. Personnel screen

B. Fire screen/enclosure

C. External fire screenaround transformers

D. Fire door

E. Penetration seals

F. Cross barrier in cable tunnel

Fossil Fuel Power Station WithCombined Circulation Gas Turbine Plant (CCGT)

Other Durasteel® applications may be suitable in CCGT fossil power stations;e.g. ceilings, trap doors, sliding doors, transformer bay walls, staircase/liftenclosures and switchgear protection.

16


17

System ApplicationsDurasteell® FFoorr PPoowweerr GGeenneerraattiioonn

The need for effective protection ofpersonnel, plant, stores andproperty in industry and militaryinstallations is vital. Durasteel® isproven to contain fire withincompartments of a production areaor storage facility, thus allowingevacua t i on o f pe r sonne l ,minimising disruption of processesand preventing the destruction ofvaluable products.

APPLICATIONS

A. Smoke extract ducting

B. Fire resistant wall

C. Penetration seals

D. Large compartment fire wall

E. Fire doors

F. Storage cabinet

G. Automatic sliding door

H. Drying ovens/spray booth

I. Transformer screen

J. Fire and blast resistant wall

K. Stairwell enclosure

L. High-bay fire wall

M. Ceiling

N. Fresh air ducting system

O. Escape corridor

P. Enclosure

Q. Cable trunking

R. Engine test cell

Other Durasteel® applications maybe suitable in manufacturing andwarehouse complexes such asriser shafts (Duraduct).

Manufacturing &Warehouse Complex

18

System ApplicationsDurasteelfi® For Industrry

19

System ApplicationsDuraasteeelfi® For Industtry

Durasteel®’s light weight andstrength combine with itsresistance to hydrocarbon fire,blast, impact, jet fire, water andcorrosion to make Durasteel®

systems the ideal choice for fireprotection on offshore productionplatforms and in potentiallyhazardous land-based environments.

APPLICATIONS

A. Blast and fire protection toTSR and control room

B. Penetration seals

C. Flare tip heat shield

D. Fire screen

E. Egg boxes

F. Fire wall

G. Fire door

H. Blast and fire protectionto pumps

I. Helideck protection

J. Galley area protection

K. Internal accommodation door

L. Stairwell enclosure

M. Exhaust ventilation ducting

N. Blast and fire protection toemergency electricity generator

O. Blast and fire protection toembarkation points/escapegenerator

P. Blast and fire protection tofire water pump and ring main

Q. Blast and fire protection toEmergency Shutdown Valve(ESV) system includingactuator and cabling

Other Durasteel® applications maybe suitable in offshore oil/gasproduction platforms; e.g. fire andblast control cables PA system andcabling.

Offshore Oil/GasProduction Platform

20

System ApplicationsDurasteelfi® Hydroocarrbons

21

System ApplicationsDurastteeelfi® Hydrroocarrbons

Petrochemical PlantIntumex Asia Pacific have usedtheir specialist technical andengineering skills to develop fireand blast protection for some ofthe world’s most vulnerableindustries, petrochemical plant isjust one of them. Durasteel®

passive fire resistant systems andfire blast explosion resistantsystems combine to fortify andprotect vulnerable and hazardousareas to minimise the possibility ofa major disaster.

APPLICATIONS

A. Jetty and quayside protection

B. Valve actuator enclosure

C. Equipment separation

D. Fire screen/enclosureprotecting personnel fromhazardous areas

E. Stairwell enclosure

F. Protection of fuel pipesfrom fire underneath(e.g. vehicle fire)

G. Escape corridor

H. Transformer enclosure

I. Fire and blast resistant wall

22

System ApplicationsDurasteelfi® Hydroocarrbons

23

System ApplicationsDurastteeelfi® Hydrroocarrbons

Durasteel® is lightweight, robustand ideally suited to the externalenvironment of all trackside,station and rolling stock fireprotection requirements in roadand tunnels.

APPLICATIONS

A. Pressurised riser shaft(Durashaft)

B. Liftshaft protection

C. Plenum ceiling

D. Hoardings

E. Transformer screen

F. Fire door

G. Stairwell enclosure

H. Enclosure

I. Plenum ceiling

J. Service protection

K. Rolling stock protection

Underground Rail System

Other Durasteel® applications may be suitable in underground rail syste; e.g.penetration seals, trap doors, fire wall, equipment room enclosure, cableducting and civil defence blast barrier.

24

System ApplicationsDurasteelfi® Forr TrraansporrtatioonInfrastructure

25

System ApplicationsDurasteeelfi® FFor Trransporrtaation

Infrastructure

26

IntroducingDurasteeelfi® Paarrttitions & WWallsFeatures

Up to 6-hour fire resistance.

Impact resistant.

Unaffected by water.

Non-combustible.

No smoke or toxic gas in a fire.

Slim, space-saving profile.

Lightweight, no foundations.

Easily relocatable.

Hose-stream resistant.

Mechanical or seismicvibration resistant.

Suitable for retro-installation.

Low sound transmission.

Fast track buildability.

ABOVE: Durasteel® undergoing 3.1Barhigh pressure hose stream test, inaccordance with ASTM E119requirements.

GeneralIntumex Durasteel® walls and partitions can be designed and installed in various layout andframing options to meet a multitude of needs. In today’s construction markets the need forsystems which can perform multifunction roles, whilst capable of allowing for fast track andcost effective installation are of prime importance.

The Intumex Durasteel® partition and wall system can easily fulfil all of these roles.Durasteel® walls have resistance to extreme impact, both before, during and after exposureto fire. This ensures that under use, they suffer no damage from the ravages of every dayexposure within warehouse situations for instance, under fire conditions they protect andmaintain compartmentation, after a fire they ensure a building remains secure until remedialwork can be undertaken.

As a real example of the effectiveness of the Durasteel® walls, see the above photographs,one the right, before the fire, on the left, after the fire. The Durasteel® wall separating thetwo sections of this factory performed exactly as designed, the morning following this fire,the bottling plant on the unexposed face of the wall was operating as usual, thus minimisingthe effects of the fire as much as possible.

Intumex Durasteel® walls are swiftly installed; on most occasions they have no requirementfor foundations or other special construction works. Installation is a “dry” trade thus thereis no dislocation of other trades working in the same areas, therefore allowing faster projectcompletion.

Durasteel® walls can offer both integrity only or integrity and insulation. Walls can bedesigned for supreme blast resistance and to meet most of the generally recognised firecurves, Cellulosic, Hydrocarbon, Jet Fire etc.

Intumex Durasteel® walls combine extremely high levels of fire resistance with impact andwater resistance to similar high performance levels. They are proven to withstand the mostdemanding environments, temperature extremes and hostile elements, they resist highthermal shock, such as high pressure firemen’s hoses.

Durasteel® walls and partitions can be used in applications such as separation of hazardousareas, shielding for valve actuators, protection of escape routes and tunnels, construction ofrefuge areas, compartmentation within buildings and storage areas for hazardous goods orprotection of equipment.

27

IntroducingDurrasteelfi® Parttittioons & WWalls

Durasteel® wall under-going 4000Jimpact resistance test following a fire testin accordance with DIN 4102: Part 3requirements. The top right picture showsa concrete block wall undergoing similartesting.

Where a cold smoke seal is required, the boards must be bedded on Intumex fire ratedsilicone or Intumex Acrylic Intumescent mastic. For demountable wall systems, to ensuresealants do not act as adhesives, a cold smoke seal composed of a 2mm thick strip ofIntumex PL Intumescent strip can be applied. For the integrity only systems, the Durasteel®

walls have been tested with the framework on both the exposed and unexposed faces, tofire, in order to show that the frame can be exposed without detriment to the fireperformance of the system.

The framing for the Durasteel® wall systems must be securely fixed back to a substrate thathas an equal or better fire performance than the designed wall. All fixings must be non-combustible, and must be those listed in the approval documents e.g. the correct type andgrade of Teks screws must be used, not cheaper equivalents. The expansion bolts fixing theframing to substrates should be of all steel fabrication and not of aluminium or plastic.

OverviewThe general arrangement of the proposedpartition system constructed fromDurasteel® is shown on the followingpages.

When considering the design of walls, it isessential to consider the section size ofthe steel framing in conjunction withthe wind loading factors, expansionallowance, together with the height andspan of the wall, to ensure that underboth fire and ambient conditions, the wallwill provide the necessary designperformance.

The basic framing system comprises oflightweight steel sections, with a nominal3mm thickness, dependant on the otherdesign factors etc. All framing is eitherbolted, screwed or welded into position,again this would be dependant onlocation, performance parameters anddesign requirements.

28

Durasteelfi® Paarrttitions & WWallsTypes of ApplicationLow Radiation Fire WallLow radiation fire wall for construction where a high degree of stability and integrity arerequired, where insulation as measured upon the unexposed surface of the wall is notcritical, but where heat radiation from exposed to unexposed face could be of importance.Intumex Durasteel® low heat radiation walls offer a reasonably lightweight construction,which is very narrow across its thickness.

Used in conjunction with the Intumex Durasteel® pallet racking fire barrier system, This walloffers increased warehousing space and allows for racking to be placed practically againstthe Durasteel® wall itself.

RADIATION CHARACTERISTICS

TemperatureFurnace 100mm

Period temperature from face

1 hour 945OC 115OC

2 hours 1049OC 136OC



OverviewSingle layer Durasteel® fire walls can beconstructed using framing of either steelchannels, Tee sections or back to backangle sections as shown in the two detailshere.

The type of framing system and thedimensions of the steel sections willdepend on the performance requirementsof the wall in terms of wind load, fireperformance, impact resistance etc. Inmost instances, Durasteel® walls are of abespoke design. Please consult IntumexAsia Pacific for specific design details tosuit your project.

29

Durasteelfi® Parttittioons & WWallsTypes of Application

Insulated Fire WallInsulated fire wall for construction where a high degree of stability, integrity and insulationare required during a fire. Durasteel® insulated fire walls are designed to prevent thepassage of heat from a fully developed fire on the exposed face. The maximum permittedtemperature allowable on the surface of the unexposed face is 140OC as a meantemperature overall the surface, or a maximum temperature of 180OC at any one pointoverall the surface.

Please note this is different to the above low radiation walls where the temperature ismeasured 100mm away from the face as detailed on opposite page.

Insulated wall constructions should be used in areas where the following may occur:

Escaping personnel or fire fighters may have bodily contact with the wall surface.

If used as a wall lining to any escape route, for instance as an access tunnel withina factory.

If there are any volatile chemicals or materials stored within the vicinity of the firewall and which may ignite at low temperatures.

There is a need to improve compartmentation beyond simple integrity.

Continued on next page

30

Durasteelfi® Paarrttitions & WWallsTypes of ApplicationInsulated Fire Wall Continued from previous page

There are a number of methods ofconstructing insulated wall systems,three of which are depicted here. The firstsystem consists simply of a steel frame,Durasteel® boards either side and amineral wool infill. The second is similarbut includes the addition of a Durasteel®

cover fillet over the steel framing whichimproves the insulation by reducing heatconduction across the frame. The third onthe right using multiple layers ofDurasteelfi .

Each option has its own benefits. The typeof system, thickness of Durasteel®, type,thickness and density of the mineral wool,cover strips or not are all dependent onthe fire and physical performancerequired from the system. Please consultIntumex Asia Pacific for specific details tomatch your project requirements.

COMPONENTS

Steel head and track framing.

Mineral wool, thickness, density andlayers dependant on fire performancerequirements.

Vertical steel framing positioned atnominal 1200mm centres. Note thatcentres and dimensions of framing canalter depending on physicalperformance requirements.

Intumex Durasteel® boards, 6mm or9.5mm depending on performancerequirements.

Steel angles joining vertical tohorizontal framing members. Jointscan often be welded, depending onperformance requirements anddimensions of structure.

31


FFireblast™ WallDesigned specifically to protect personnel and equipment from theeffects of explosion, fire, impact, and the effects of smoke and fumes inhazardous environments, such as offshore platforms, petrochemicalinstallations, chemical plants, military establishments, civil defenceworks and hazardous process plants.

Additional features of Fireblast™ fire and blast resistant walls:

Blast resistant, tested from 0.3 to 2 bar pressure.

Resistant to hydrocarbon fires, tested to H120.

Impact resistant to 4000J after 180 minute fire test.

Jet fire resistant (J60).

High energy absorption.

Purpose developed software produces individual designs inminutes.

Hose stream resistant to a 5 Bar high pressure hose. Inaccordance with DIN 4102 Parts 2 and 3 requirements. Fireblast is a structure made of rigid

steel sub frame with Durasteel® fixed toboth sides. One of this systems majoradvantages is its eminent suitability forretro-installation, especially in confinedspaces, making Fireblast™ ideallyplaced for the improvement of safety onexisting structures, as well as on newinstallations. This Durasteel® systemcombines light weight with exceptionalstrength, energy absorption anddurability.

Unlike many fire and blast resistantmaterials, Durasteel® is non combustibleand will withstand an explosion followedby a prolonged fire and still be unaffectedby hose stream fire fighting. Its integrityremains unimpaired, ensuring continuedprotection against fire, impact andmoisture as well as preventing the escapeof smoke and toxic gases.

Durasteel® systems are tested up toH120 fire rating, and the systems can bedesigned to suit specific projectperformance requirements.


32

Durasteelfi® Paarrttitions & WWallsTypes of ApplicationFireblast™ Wall Continued from previous page

All Fireblast™ walls are individually tailored to suit specific project performancerequirements, please consult Intumex Asia Pacific for specification and construction details.

FIRE RATING PERFORMANCE

TYPE BUILDING & CONSTRUCTION OFFSHORE CONSTRUCTIONS

Single-skin Constructions 1-hour, 2-hour or 4-hour fire integrity AO, HO

A60, A120 -Double-skin Constructions 1-hour, 1.5 hours, 2-hour, 3-hour, 4-hour or Ratings for standard fire tests.

6-hour fire resistance H60 and H120 -Ratings for hydrocarbon fire tests..

Intumex Durasteel has designed and installed many purpose-built fire walls, which provide Specials performance characteristics beyond fire resistance. All structures can be independently

assessed to ensure the required performance is achieved.

CONSTRUCTION DETAILS

PRIMARY FIRE ACOUSTICSPECIFIC APPLICATIONS PERFORMANCE PERFORMANCE PERFORMANCE

REQUIREMENT (minutes) Rw (dB)

Public and service corridors 120 (integrity) 30

Warehousing 240 (integrity) 32

Industrial buildings Impact resistance 240/60 42

Mass transit systems 240/120 47

Manufacturing facilities 240/240 52

Other areas subject to abnormally rough use

Off-shore facilities 120 minutes hydrocarbon fire 42

Petro-chemical industry Blast resistance 120 minutes hydrocarbon fire 47

Gas processing plant 60 minutes jetfire 52

Other areas subject to projectile or explosion risk

NOTE: Fire performance figures denote integrity and insulation performance respectively.Acoustic performance figures established by direct testing or by assessment.

For details of specifications and installation details, please consult your local Durasteel®

distributor or your local Intumex Asia Pacific office.

33


Fire Barriers, Spandrel Panels etcSmoke kills more people in fires thanheat, flames or structural collapse. It istherefore recognised that occupant safetyin a fire can be greatly improved byproviding an efficient smoke extractionsystem. Part of an engineered smokecontrol system may involve the provisionof smoke reservoirs, the use of smokechannelling screens and smoke curtains.

Testing Standards for Smoke ControlEquipment Smoke curtains and screensshall meet the requirements of BS 7346:Part 3: 1990, which requires the screen towithstand a fire temperature of 600OC +/-20OC for a minimum of 30 minutes. TheDurasteel system has been tested to thecriteria of BS 476: Part 22, with its muchhigher exposure temperaturerequirements and it provided aperformance in excess of 240 minutes.

Durasteel® barriers can also be used inposition as Horizontal Wings at thehead of fire walls, providing a barrierwhich makes it exceptionally difficult forfire to breach a roof and thus leap overthe top of the fire resistant wall system.

Durasteel® panels can also be used withinSpandrel panel systems, positioned at theend of floor slabs in order to prevent firebridging gaps between floor slabs andcurtain wall systems.

For details of these applications, pleaseconsult Intumex Asia Pacific.

Valve Protection EnclosuresThe ability to isolate storage areas or to direct highly combustible fuels away from a heatsource through a series of protected valves is paramount in the event of fire.

When subjected to high temperatures, the plastic parts of a valve can easily be renderedinoperative, resulting in the valve’s inability to divert or arrest flow.

Intumex Durasteel® can offer different methods ofprotection for valves, dependent on therequirement. In certain circumstances, it may besufficient to protect the valve with a fire resistantshielding. In other cases, a more substantial formof protection may be required. In thesecircumstances, the valve can be fully enclosedwithin a Durasteel® valve actuator box. Theseboxes have been designed to ensure the valvetemperature cannot rise by more than 30OC in 15minutes, or 30OC in 30 minutes, depending on thetype of Durasteel® protection applied.

This level of integrity and insulation applies even when the actuator boxes are exposed totemperatures in excess of 1100OC, the test temperature selected to simulate the conditionsof a hydrocarbon spillage fire. 30OC was calculated as the maximum permissible increasedue to the extremely high ambient temperature experienced in the Middle East. Withtemperatures rising regularly above 40OC in Abu Dhabi for instance, the tested temperaturerise of the actuator has to be kept extremely low.

34

IntroducingDurasteeelfi® DucttingFeatures

Fire resistant from either side.

Impact resistant.

Moisture resistant.

Space-saving.

Complete system.

Excellent structural strengthand integrity.

Suitable for internaland external locations.

Maintenance-free.

Can be prefabricated.

Low leakage.

Suitable for Class C pressuredifferential of -750 Pa and +3,500 Pa.

No dampers needed.

Protects services and maintainsfire integrity of compartment wallsand floors through which it passes.

Fast track construction methods.

Types of ApplicationSmoke exclusion.

Smoke extraction.

Fresh air ventilation.

Kitchen extraction.

Protection of building services.

Pressurisation and purging.

Fire Rating PerformanceUp to 4-hour stability and integrityfrom either side.

GeneralMaking the right choice of fire resistant ductwork is a minefield when legislativeconsiderations have to be borne in mind, a decision that is further complicated when eventhe phrase “fire resistance” and “fire rated” can have totally different meanings and aresometimes used as performance indicators.

“Fire resistance” can be thought to imply that the duct performance includes all threeparameters, Stability, Integrity and Insulation, whilst fire rated has no particularlydefinitive meaning and is often confused with fire resistance which has significantimplications within the British Standards. This lack of clear definition alone creates adilemma for designers who have to make a choice from sales literature that covers manydifferent product types and performances.

BS 476 : Part 24: 1987

When interpreting BS 476: Part 24, the standard that relates directly to the performance offire ducts, specifiers and designers also have to decide whether Type A (Fire outside only)or Type B (Fire inside and outside) is required. The selection of Type A or Type B will dependon the location of the duct and the type of fire risk in that particular area. It is vital that theymake the right choice as Type A ducts which are for resistance to fire outside only willrequire a much lower performance capability than the more onerous demands required fromType B ducts.

The versatility of the Durasteel® range for ductwork means that customers can specify eitherType A or Type B ducts and be safe in the knowledge that they have chosen a system whichfully conforms to the performance requirements of BS 476: Part 24.

BS 5588 : Part 9

Durasteel® ducts comply with the method 3 construction in accordance with BS 5588: Part9 The ductwork itself forms a protected shaft. The fire resistance may be achieved by theductwork material itself, or through the application of a protective material. Durasteel® isself protective and requires no other form of lagging or protection.

35

IntroducingDurrasteelfi® Ducting

Specification for Fire Resistant Ductwork & PlenumsThe fire resistant ductwork shall be fabricated from Durasteel® or equivalentsheets comprising a composite laminated board with circular perforations.Monolithic boards shall not be accepted. The fire resistant ductwork / plenumshall be either site or factory fabricated from fire resisting composite sheetmaterial comprising of a fibre cement core mechanically bonded to outer skins of0.5mm thick galvanised sheet steel.

The steel shall be punched to create circular perforations of nominal 5.5mmdiameter on nominal 17.5mm grid pitch, the steel being bent inwards to formtines which provide a mechanical key between the core and the steel sheets.The core and outer skins shall be pressed together to form a composite whichprovides strength in the sheet through tines embedded in the core. Thickness ofthe composite material shall be described as 6.0 or 9.5mm thick depending onstructural performance required.

The fire rated ductwork shall have up to 240 minutes fire resistance, tested to BS476 Part 24 (tested internally and externally) and further assessed by a UKASaccredited laboratory.

Smoke extract ductwork which passes from one fire compartment to another shallhave up to 240 minutes fire integrity, tested to BS 476 Part 24 Type B (testedinternally and externally). Also to be proven by independent certification that theresulting cross sectional area of the duct at the end of the test shall havemaintained at least 75% of it s original cross section.

Pressurisation ductwork to escape stairways shall have up to 240 minutes fireintegrity, tested to BS 476: Part 24 Type A (tested externally).

Where fire resistant plenums are specified they shall have up to 240 minutes fireintegrity, tested to BS 476: Part 22 (tested internally and externally) and shallinclude all support systems and fixings.

Penetration seals around fire resistant ductwork shall be compliant with BS 476:Part 24 (i.e. they shall be installed as tested / assessed). Intumex Fire Seals shallbe used, as is current practice for sealing around Durasteel® systems.

All necessary supports, joining strips, flanges and other accessories required forthe complete installation of the fire resistant ductwork / plenum systems shall besupplied by the same manufacturer as the Duct / Plenum fabricator.

Independently tested fire resistant sealed access hatches shall be provided in thefire resistant ductwork / plenums to allow access for cleaning and maintenance ofequipment such as fire dampers.


36

IntroducingDurasteeelfi® DucttingSpecification for Fire Resistant Ductwork & Plenums Continued from previous page

In addition to BS 476: Part 24 fire test requirements, the composite material usedin fire rated ductwork and plenum constructions shall have proven its suitabilityfor use, endorsed by independent certification (test or assessment), to the meetthe following performance parameters:

MECHANICAL TYPICAL VALUES TEST STANDARD

Flexural strength 84MPa 9.5mm Durasteel® ambient BS EN 12467:2000

Flexural Modulus 40GPa 9.5mm Durasteel® ambient BS EN 12467:2000

Impact strength No failure 1500mm drop BS 5669: Part 1:1989 Clause 21.4

MOISTURE TYPICAL VALUES TEST STANDARD

Absorption Weight from normal moisture content 6~7%

Movement from 35% RH to 85% RH ≤ 0.02% BS EN 318: 2002

Movement from 65% RH to saturated ≤ 0.02% BS EN 318: 2002

Watertightness Pass BS 4624: 1981

THERMAL TYPICAL VALUES TEST STANDARD

Thermal conductivity at 20OC 0.129W/mOK 9.5mm Durasteel® ambient ASTM C518: 1991

Coefficient of thermal expansion 15 x 10-6 K-1 BS 1902: 1990

Maximum continuous operating temperature 350OC BS 7346: Part 2: 1990

FIRE TYPICAL VALUES TEST STANDARD

Effect of 4000J hard body impact test Pass DIN 4102: Part 3after the test

Non Combustibility Pass BS 476: Part 4: 1970

Effect of hose stream to 3.1 Bar Pass ASTM E119

Fire resistance after 24 hours Satisfactory BS 476: Part 24: 1987water immersion

Surface spread of flame Class 1 BS 476: Part 7: 1987

Building regulations classification Class O As defined in Approved Document B

Maximum tested fire resistance 360 minutes Various

Continued on opposite page

37

IntroducingDurrasteelfi® Ducting

Continued from opposite page Specification for Fire Resistant Ductwork & PlenumsMany boards that have good fire properties and claim to be moisture resistant areoften rendered ineffective if they become soaked, perhaps by a leaking flange,condensation absorption, sprinkler actuation or services or building leakage. Thistest is vital to prove that the material will not explode as it goes through thermalshock as the hot gasses are drawn through the duct. If explosive delaminationoccurs, the systems fire resisting properties and ability to remove products ofcombustion are effectively lost.

Impact resistance is vital to support both the life expectancy of the system andresist damage during the build and delivery of the system. Unexpected siteconditions/delays often mean that ductwork sections will be stored on site incramped conditions where damage could occur, resulting in programme delays

Resistance to projectiles proves that during the operational life of the systemobjects that may be disturbed and/or thrown against the duct/plenum will notcause damage, hence preventing expensive maintenance and possible closure

Vibration resistance testing is required because many of the ductwork systemsmay be located in non-accessible areas of the building or surrounded by otherservices which may prevent effective maintenance of the installed system duringit’s life. Operators will not want to carry out expensive out of hours inspections tothe systems to check for cracking or pressure loss which could be caused byvibration action / air pressure extremes incident from passing trains etc.

Non-combustibility and minimal smoke toxicity are vital characteristics of all thematerials used throughout buildings, but are of especial importance for systemsoperating in underground rail stations for instance.

Acoustic properties may be of vital importance where ducts pass through publicareas and helps stop drumming and airborne sound transfer

Leakage tests provide assurances as to the systems ability to retain its specifiedoperating pressure throughout its lifetime.

Airflow resistance test provide designers with information to allow fan sizing.

Strength testing will verify the materials Walk on strength , the materials strengthwhen wet and the resistance to delamination of the outer steel skins.

There are a number of differing Durasteel® duct systems, all designed and fullytested so as to be able to offer a variety of systems and solutions suiting a widerange of construction needs and performance requirements. These are described inbrief in the following pages. For specific performance requirements and installationdetails, please consult your local Intumex Asia Pacific office.

38

Durasteelfi® DucttingDesign ConsideerraattionsProvision of Natural & Mechanical Basement Smoke VentsSmoke and heat tends to escape frombasement areas via stairways and liftshafts. This makes escape, fire fightingand search and rescue more difficult.

Venting of basement areas reduces thisproblem and also provides the fireservices with the means to allow coolerair into the the basement which facilitatesaccess and smoke clearance.

A large modern building with a basementgreater than 200m2 in area and/or morethan 3 metres below ground level isunlikely to be catered for by naturalventilation alone. Basements of this sizeserved by mechanical smoke extractsystems must also be sprinklered.

NATURAL SMOKE VENTS

Where practicable each basementspace should have one or moresmoke vents.

Smoke vents should be situated athigh level, evenly distributed aroundthe building perimeter, discharging toatmosphere.

Places of special fire hazard shouldhave separate vents.

Vent terminations may have non-combustible break-out covers grilles orlouvres. Vents must not obstruct meansof escape.

The combined cross-sectional area ofall the smoke vents must not be lessthan 1/40th of the floor area of thestorey that they serve.

Vent ducts or shafts shouldbe constructed of non-combustible fireresisting materials.

Where natural smoke vent shafts fromdifferent compartments of the samebasement storey, or from differentbasement storeys, are adjacent toeach other. They should be separatedby non-combustible fire resistingconstruction.

MECHANICAL SMOKE VENTS

The air extraction system should give atleast 10 air changes per hour.

The air extraction system should berated at 300OC for 1 hour minimum. Thefan is to be located in a 1-hourminimum fire compartment if the fanroom is located within the building.

The duct system must activateautomatically, either by activation ofthe sprinkler system or by an automaticfire detection system.

Where the ductwork passes throughfire resistant walls or floors the systemmust have been tested to BS 476: Part24: 1987.

The system must retain 75% of itscross sectional area to be suitable foruse of smoke extraction purposes.Ref: BS 476: Part 24

A sprinklered system shouldbe fitted to the basement storey(s)where a mechanical smoke extractsystem fulfils the main extractrequirements.

The protected shaft encloses theductwork.

The air extraction system should giveat least 10 air changes per hour.

Penetration sealing at compartmentwalls and floors is to be as used in firetesting of the duct system.Ref: BS 476: Part 24

The duct system identified withinthe protected shaft, plant room andbasement area may be upgraded withinsulating material over escape routes

or adjacent to potential fire hazards,to provide full fire insulation to BS 476:Part 24.

39

Durasteelfi® DuctingDesign Considerations

Provision of Natural & Mechanical Basement Smoke Vents

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

REPLACEMENT AIR

When mechanical smoke extraction is used the replacement airis usually provided by dedicated ducting not shown here.

NOTE

The smoke extract header duct runs around the basement athigh level often branching off in many directions. For clarity onlyone branch is shown here.

For details of system please refer to Types of Application.

40

Durasteelfi® DucttingDesign ConsiderationsEnclosed Basement Car Parks (Mechanical Ventilation of Car Park)A commercial development may havemultiple level sub-surface or enclosedparking. This will require a mechanicalducting system to extract car exhaustfumes during normal usage via low level‘dropper’ ducts and for the systems fan toincrease its extract volume in fireconditions to exhaust smoke from thehigh level collector ducting .

As an alternative to high level ‘collectorducting’, plenum ceilings may save spaceand avoid the costs of expensive civilsconstruction, see Plenum Ceiling page70. Resistance to impact and moisture isbeneficial for these vulnerable locations.

COMPONENTS

The air extraction system should berated at 300OC for 1 hour minimum. Thefan is to be located in a 1-hourminimum fire compartment if the fanroom is located within the building.Ref: BS 5588: Part 9 (6.4.2)

The protected shaft encloses theductwork.Ref: BS 5588: Part 9 (6.2.3)

Penetration sealing at compartmentwalls and floors is to be as used in firetesting of the duct system.Ref: BS 476: Part 24Ref: BS 5588: Part 9 (6.4.9)

The duct system used within theprotected shaft, plant room andbasement car park areas may beupgraded with insulating material overescape routes or adjacent to firehazards, to provide full fire insulation toBS 476: Part 24.Ref: BS 5588: Part 9 (6.4.3)Ref: BS 5588: Part 9 (6.5.2)

Low level dropper ducts and highlevel header duct .

DESIGN PARAMETERS

Fire dampers should not be provided inextract ducting serving car parks.Ref: BS 5588: Part 9 (6.3.4.2)

All system components are to have aminimum melting point of 800OC. Noaluminium or fibre glass components.

The system should provide 6 airchanges per hour in normal operation.10 air changes in fire conditions andbe separated from any otherventilation system (other than anysystem providing normal ventilation tocar park).

Where the ductwork passes throughfire resistant walls or floors the systemmust have been tested to BS 476:Part 24: 1987.Ref: BS 5588: Part 9 (6.2.5.1)

The system should provide smokevents 50% at high level and 50% atlow level.

The system is to be designed to run intwo parts, extracting 50% each part,being able to run together orseparately.

Each part to have an independentpower supply which would operate inthe event of a failure of the main powersupply.

The system must retain 75% of itscross sectional area to be suitable forsmoke extraction purposes.Ref: BS 476: Part 24

41


Enclosed Basement Car Parks (Mechanical Ventilation of Car Park)

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

BS 5588: Part 9: 1999.

REPLACEMENT AIR

The replacement air is usually drawn down the entry ramp ormay be provided by dedicated ducting.

NOTE

The high level collector ducting runs around the car parktogether with its dropper ducts, it branches off in manydirections. For clarity only one branch is shown here.

The fire load for car parks is well defined and not particularlyhigh. Where a car park is well ventilated, there is a lowprobability of fire spread from one storey to another. Because ofthis, car parks are not normally expected to be fitted withsprinklers.


42

Durasteelfi® DucttingDesign ConsiderationsNon-domestic Kitchen Extract DuctingThe most likely cause of fire within thekitchen of any commercial developmentis the overheating of oils and fats used infrying. This may be caused by the failureof temperature monitoring equipmentallowing the heated fuel to reach ignitiontemperatures.

Poor housekeeping, lack of maintenanceand careless working procedurestogether with the kitchen’s design layoutadd further to the risk of fire.

The fire resisting ductwork serving thekitchen must be able to safely conveypolluted air from the kitchen toatmosphere and also prevent an internalfire from spreading to othercompartments. It must also haveresistance against external fire in anothercompartment as this might otherwisedeposits such as grease within the duct.In order for the kitchen extract system tofunction correctly, it is essential thatprovision is made for replacement air (notshown on adjacent drawing here).

COMPONENTS

The air extraction system should berated at 300OC for 1 hour minimum.The fan is to be located in a 1-hourminimum fire compartment if the fanroom is located within the building.Ref: BS 5588: Part 9 (6.4.2)

The protected shaft providescompartmentation between the ductand other areas of the building. Otherducts located in close proximity to thekitchen extract duct within the shaftmay require consideration for cross-over fires with regard to the ductinsulation requirements.Ref: BS 5588: Part 9 (6.2.3)

Access panels are fitted every threemetres for cleaning purposes and atbend.Ref: BS 5588: Part 9 (6.4.6.1)

The kitchen exhaust system is ofteninstalled uninsulated within theprotected shaft (without an insulatingouter covering). It may be upgraded toinsulated over escape routes, withinplant rooms or adjacent to potential firehazards.Ref: BS 5588: Part 9 (6.4.3)Ref: BS 5588: Part 9 (6.5.2)

Penetration sealing at compartmentwalls or floors should be as used in firetesting of the duct system.Ref: BS 476: Part 24Ref: BS 5588: Part 9 (6.4.9)

DESIGN PARAMETERS

Fire dampers should not be provided inextract ducting serving non-domestickitchens.Ref: BS 5588: Part 9 (6.3.4.2)

Horizontal runs of ductwork should belimited to prevent grease build-up.Ref: HVCA DW171 (14.9)

A grease trap/sump is to be installed at90O bends for draining purposes.Ref: HVCA DW171 (14.19)

Most kitchen extract ducts are locatedwithin a protected shaft. Where theduct exits this shaft and crosses otherrisk areas. Care must be taken thatthe duct is protected from external fireto prevent ignition of grease inside theduct. Fire insulation of the duct in riskareas should meet the additionalrequirements described for kitchenextract ducts.Ref: BS 476: Part 24 (Duct Type Aadditional requirements for kitchenextract ducts)

The duct must also provide duct Type Bfire resistance to BS 476: Part 24 inline with the kitchen compartmentrating for extraction of smoke from akitchen fire.Ref: BS 476: Part 24 (Duct Type B)

Ductwork carrying polluted air musthave separate and independentextraction with no re-circulation.Ref: BS 5588: Part 9 (6.4.6.1)Ref: BS 5588: Part 9 (6.5.6.2)

43


Non-domestic Kitchen Extract Ducting

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

BS 5588: Part 9: 1999.

HVCA DW171: 1999.

NOTE

DW171 (HVCA Guide for Kitchen Ventilation Systems)recommends that ductwork systems extracting from non-domestic kitchens are regularly cleaned. A fire suppressionsystem may be required by the Building Regulations but is notshown here.

For details of system please refer to Types of Application. Priorto installation it is advisable to confirm the duct’s insulationrequirements throughout its route with the relevant authority.

44

Durasteelfi® DucttingDesign ConsiderationsSmoke Extract Ducting For A Typical Commercial BuildingA typical commercial development willhave multiple levels/compartmentsrequiring smoke extraction.

Provision of smoke extract ducting assiststhe safe evacuation of the buildingoccupants whilst providing visibility in thefire compartment to aid the fire servicesin fighting the fire.

The main public area on each floor willvisually be designed as an individual firecompartment. The use of fireresisting/smoke extraction ductingsystems within this compartment ensuresthat effective smoke extraction is carriedout. When fire is detected, motorisedsmoke/fire dampers are operated by thebuilding’’s fire control managementsystem. On the non-fire floors thesedampers are closed but remain openwithin the fire zone to enable smokeextraction from the area.

Additional supply air systems (not shownhere) provide air into the non-fire zones toaid escape and to repel smoke. Supply airducting is closed off within the fire zone.The use of smoke extraction ductingsystems, together with the building’s firecontrol management system, gives thefire services flexibility in fighting the fire.

COMPONENTS

The air extraction system should berated at 300OC for 1 hour minimum.The fan is to be located in a 1-hourminimum fire compartment if the fanroom is located within the building.


Penetration sealing at compartmentwalls and floors is to be as used in firetesting of the duct system.Ref: BS 476: Part 24

Motorised smoke/fire damper controlled by the building’s fire controlmanagement system.

The duct system used within theprotected shaft, plant room andbasement car park areas may beupgraded with insulating material overescape routes or adjacent to firehazards, to provide full fire insulation toBS 476: Part 24.

Steel run-out ducting is used forextracting smoke. Connected to grillesand feeding smoke and hot gases intothe main smoke extract ducting.Ref: BS 476: Part 24

DESIGN PARAMETERS

Must be capable of extracting smokeand partly combusted gases from thebuilding and discharging them toatmosphere.

Where the ductwork passes throughfire resistant walls or floors the systemmust have been tested to BS 476:Part 24: 1987.


GENERAL COMMENT

In line ancillary equipment such asattenuators, volume control dampers etcmust be fire resistant to the samestandard as the fire resisting ductwork.These items are normally encased in fireresistant materials and suspended ondrop rods installed to the same loadingrequirements used for the fire resistingductwork.

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

NOTE

Supply air ductwork is not shown here.

A sprinkler system may be required by the Building Regulationsbut is also not shown here.


45


Smoke Extract Ducting For A Typical Commercial Building

46

Durasteelfi® DucttingDesign ConsiderationsDual Purpose Ventilation/Smoke Extract DuctingDual purpose systems are designed toprovide conditioned air into the buildingduring normal operation and to extractsmoke in the case of fire.

The conditioned air may require theducting to be thermally lagged tomaintain its temperature. It is vital thatthis lagging is made of a non-combustiblenon-toxic material due to its role as asmoke extract ducting.

These types of dual purpose systemsmay be a more economical solution whencompared to providing dedicated smokeextract systems.

In a fire, the building’’s fire controlmanagement system operates to reversethe fans and separates the duct from itsconditioning function via change overdampers.

The fan’s extract volume increases to pullthe smoke from the fire compartment.

COMPONENTS

The air extraction system should berated at 300OC for 1 hour minimum.The fan is to be located in a 1-hourminimum fire compartment if the fanroom is located within the building. Thechange over dampers switch thesystem from supply to extract.


Penetration sealing at compartmentwalls or floors is to be as used in firetesting of the duct system.Ref: BS 476: Part 24

Motorised smoke/fire damper operated via the building’s fire controlmanagement system.

The supply/extract system may beupgraded with insulating material over escape routes or adjacent to firehazards, providing full fire insulation toBS 476: Part 24 (Duct Type B).

Steel run-out ducting systems areused for extracting smoke. Connectedto grilles and feeding smoke and hotgases into the main smoke extractducting.

DESIGN PARAMETERS

Must be capable of extracting smokeand partly combusted gases throughthe building and discharging them toatmosphere.

Where the ductwork passes throughfire resistant walls or floors the systemmust have been tested to BS 476:Part 24: 1987.


Ancillary equipment such asattenuators volume control dampersetc must be fire resistant to the samestandard as the fire resisting ductwork.These items are normally encased infire resistant materials and suspendedon drop rods installed to the sameloading requirements used for the fireresisting ductwork.

Care should be taken when selectingany thermal lagging that may berequired for dual purposeventilation/smoke extract ducting, withregard to combustibility.

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

NOTE

Supply air ductwork is not shown here.

A sprinkler system may be required by the Building Regulationsbut is also not shown here.


47


Dual Purpose Ventilation/Smoke Extract Ducting

48

Durasteelfi® DucttingDesign ConsiderationsPressurisation DuctworkMost types of commercial developments willrequire the provision of escape stairwaysand corridors and may require fire fightingshafts. To ensure the supply of fresh air tothese vital areas during fire, pressurisationductwork may be installed within theprotected space or inside protected shaftsrouted through the building.

Where the ductwork runs through a firecompartment, fire resistant ductworkshould be used. The pressurised airinhibits the penetration of smoke into theprotected areas providing safe havensfor evacuation or for fire fighting access.

Fire dampers should not be used inpressurisation systems.

COMPONENTS

The pressure differential equipment i.e.fan, motor an control gear should behoused:

a) in an enclosure with a fire resistance ofnot less than 60 minutes, preferably ina plant room separated from other planton or near the ground level and close tothe air supply intakes; or

b) at the roof level if the fire resistanceseparation between the plant roomand the building below is not less than60 minutes within 5 metres measuredhorizontally of any part of the pressuredifferential system equipment orenclosure.

Access doors to the enclosure shouldhave a fire resistance of not less than60 minutes and be self-closing.

Note: Where the pressure differentialsystem protects a fire fighting shaft thelevel of fire resistance should beincreased to 120 minutes.

COMPONENTS

Smoke control dampers .

The protected shaft encloses theductwork.Ref: BS 5588: Part 9 (6.2.3)

Penetration seals at compartmentwalls or floors are to be as installed asused in fire testing of the duct system.Ref: BS 476: Part 24Ref: BS 5588: Part 9 (6.4.9)

Supply ducting .

Supply ducting that penetrates a fireresisting compartment should beprotected using the methods given inBS 5588: Part 9: 1999.Ref: BS 5588: Part 4 (11.1)Ref: BS 5588: Part 9 (6.2)

Steel ducting may be used forsupplying air to the lobbies (forexample).

Fire fighting lift .

DESIGN PARAMETERS

Fire dampers should not be used inpressurisation ductwork.Ref: BS 5588: Part 4 (11.1)

The system must have been tested asDuct Type A to BS 476: Part 24: 1987.Ref: BS 5588: Part 9 (6.2.5)

Air intake positions are where possibleto be located on or near ground level.They should not be located near topotential fire hazards or in closeproximity to basement smoke ventdischarge points.Ref: BS 5588: Part 4 (11.1)

If located at roof level air intake mustbe taken from two sources located toface in different directions. Each inletmust be capable of providing the full airrequirements of the system. Each inletshould be protected by anindependently operated smoke controldamper in such a way that if onedamper closes due to smokecontamination, the other inlet willcontinue to supply the air requirementsfor the system.Ref: BS 5588: Part 4 (11.1)

REFERENCE DOCUMENTS

BS 476: Part 24: 1987.

BS 5588: Part 4: 1998.

BS 5588: Part 9: 1999.

49


Pressurisation Ductwork

Transformer Electrical Room Inlet & Extract Ducting For A Sub-surface ChamberA typical major office or retaildevelopment will have transformer andelectrical rooms to provide additionalpower requirements and to ensure controlof emergency apparatus. If these arelocated sub-surface and cannot benaturally vented they will requiremechanical smoke extraction.

This graphic identifies the use ofDurasteel® ducting systems and otherDurasteel® applications that arecommonly specified to provide thenecessary fire and blast protection.Intumex Asia Pacific is able to provide aone stop shop solution for transformer/electrical room fire protection.

COMPONENTS

Fire Resistant Ducting &

Durasteel® natural ventilation andmechanical ducting systems are theperfect solution to be supply andexhaust venting of transformer andswitchgear rooms due to the material sproven performance in resistingextremes of pressure.

Transformers may explode upon failureand the extreme pressure build-upfrom its explosion is contained by thechamber itself and is vented out toatmosphere via the chamber sductwork. This extreme of pressure cancause the collapse of sheet steel ductsystems resulting in a failure to extractand contain toxic smoke.

Emergency generators need a steadysupply of fresh air to ensure operationin fire conditions; Durasteel® supplyductwork remains intact following theblast and provides this essentialventilation.

50

Durasteelfi® DucttingDesign Considerations

Penetration Seals

The fire sealing penetration sea aroundthe ductwork should be installed astested to BS 476: Part 24, in the case ofDurasteel® systems this is withDurastop Original. This sealant isextensively tested and is used in powerstation applications in countries aroundthe world. Often, Durastop Original isused together with Durasteel® sheet toseal openings around building servicesin fire compartment walls and floors.These panels may be demountable forfuture access.

Blast/Fire Resisting Ceilings

The chamber may require theinsulation of a Durasteel® blast ceilingto improve the performance of existingstructures. This blast barrier preventsdebris from an exploding transformerpenetrating occupied areas above.Each barrier is purposely designed tosuit the individual location.

Demountable Fire Barriers

Fully demountable Durasteel® barriersallow for access to the chamber toreplace equipment. Alternatively,loadbearing floor panels or trap doorslocated in the floor above the chambermay be used. Fire resistance periods of60 to 240 minutes integrity andinsulation are available.

Cable Enclosures

Cables entering/leaving the chambermay be protected in Durasteel®

demountable enclosures. These maybe installed in stages to suit thebuilding programme. The supportsystem can be designed to carry theweight of ladder racks, cable trays etc.Cables may be separated by theinstallation of Durasteel® splitters.

Steel Doors

Fitting a Durafire door to the chambercompletes the compartmentation.These steel doors provide security tothe chamber especially in remotelocations. Louvres providing airflow tothe chamber can be fitted to the doorleaf where specified. These may bedampered to shut down in fireconditions. Overhead or side panelscan be fitted together withdemountable transoms to allow thecomplete assembly to be removed forremoval of equipment.

Man sized access hatches with gasstruts are available to individual designand floor mounted plant room accessdoors for equipment removal can besupplied.

51


NOTE

For details of system please refer to Types of Application onpage 52~58. For further information regarding Durrasteelfi®

Doors please refer to page 73~87.

A fire compression system may be required by the BuildingRegulations but is not shown on drawing here.

Most transformer chambers are naturally vented via acombination of civils construction and Durasteel®

shafts/bulkheads .

Natural systems have no complicated components to fail duringthe vital period of time when smoke must be extracted from thebuilding. Additionally, the risk of damage to components by anypotential blast is removed.

Transformer Electrical Room Inlet & Extract Ducting For A Sub-surface Chamber

52

Durasteelfi® DucttingTypes of ApplicationDuraduct SMT System

This system is constructed by thefabrication of a steel frame, which isencased in a single layer of Durasteel®.The Durasteel® thickness will be either9.5mm for fire resistance periods of up to240 minutes, or 6mm for fire resistanceperiods up to 120 minutes in terms of thestability and integrity criterion of BS 467:Part 24: 1987.

This system can be adapted to providethe insulation criteria by the inclusion ofvarying thickness and/or density ofmineral wool. Please consult Intumex AsiaPacific for details.

The dimensions of the steel anglesforming the flanges will be determined bythe fire resistance, the dimensions of theduct itself, and the air pressure withinthe duct.

Where boards are joined in positionswhere flanges are not appropriate, or forthe construction of small dimension ductswhere flanges are not a necessity, a steelflat bar, minimum 100mm x 3mm can beused to form the join.

The Durasteel® material is fixed to theframe using self-drilling screws atnominal 200 mm centres, bedded onto abead of Intumex Fire Resistant AcrylicMastic. For use in wet areas, the use ofIntumex Fire Resistant Silicone Mastic isrecommended.

A Durasteel® SMT duct system canincorporate all the elements one wouldusually wish to see in a standard ductsystem. These are shown in the drawingon opposite page and components asfollows.

Access panels to facilitate cleaningthe interior of the duct, or to allowmaintenance access to dampers etc.

Simple joining of sections using eithersteel angle flanges or the proprietyflanges shown in Durasteel® LTsections.

Hanger support system. Standardhanger components can be used, theonly criteria being that for supportsystems not insulated against fire,specific stress levels should not beexceeded. Please consult Intumex AsiaPacific for assistance with the designof hangers systems.

Interior of the duct can be of eitherplain Durasteel® sheet, which in itselfhas a friction resistance no different tothat of standard galvanised steel, orcan be lined, as in Durasteel® LTsystem, with a galvanised sheet toprovide a easy clean surface ideal forkitchen extract or clean room ductsystems.

Air grills etc can easily be incorporatedwithin the system.

All joints easily sealed using IntumexSealants to ensure maximum air flowcharacteristics and leakage rates arewell within the requirements of DW144.

Angled corners or the constructionof transformation sections to ensuresmooth air flow with minimalturbulence within the duct.

A full system with superb impactresistance and other mechanicalproperties.

53

Durasteelfi® DuctingTypes of Application

Duraduct SMT System

54

Durasteelfi® DucttingTypes of ApplicationDuraduct SMT Insulated System

The construction of the Duraduct SMTinsulated system is similar to theDuraduct SMT system, with the additionof an external covering of mineral wool.This over cladding can perform a numberof functions, two of which are:

Where used as an air conditioningsystem, provides insulation to preventcondensation.

Under fire conditions, ensures thesystem meets the insulation criteriaappropriate to BS 476: Part 24: 1987.

The steel support system will varydepending on the fire resistance andthe size and weight of the ductwork.No additional fire protection to thesupport system is required if thecorrect design is used. Please consultIntumex Asia Pacific for details.

Any duct system tested, has a specificdesign of penetration seal, this istested as part of the duct system andin all instances, the installation of thepenetration seal forms part of theductwork installation. Please consultIntumex Asia Pacific for details.

Durasteel® duct with high impact andmechanical resistance.

Internal steel angle framing sections,dimensions dependant on the size andfire resistance of the duct.

Flange system, steel angles orDuraduct LT propriety flange system.

Mineral wool, thickness and densitydependent on the fire resistance andoperating condition performancerequirements.

Mineral wool fixing system, type offixings depend on whether insulationhas to function under ambientconditions only, or fire AND ambientconditions.

55


Duraduct SMT Insulated System

NOTE

Mineral wool cover fillets andcollars have been omitted forclarity. If used as a kitchenextract duct, an internal steelliner is recommended for ease ofcleaning.

56

Durasteelfi® DucttingTypes of ApplicationDuraduct LT System

Duraduct LT is a fast track andeconomical Durasteel based fire resistingductwork solution which combinesairflow and easy cleaning characteristicsof standard galvanised steel ductworkwith the armour plated comfort of FIT &FORGET Durasteel®. Duraduct LT is a triedand tested ductwork solution suitable fornatural or mechanical ventilation, smokevents, pressurisation ductwork andkitchen extract ducts.

The Duraduct system can offer up to 240minutes fire resistance in terms of bothintegrity and insulation criteria of BS 476:Part 24: 1987, depending on the systemcomponents.

Duraduct consists of a duct constructedusing 6mm Durasteel® boards withfinishing trim angles. The system isinstalled using a propriety flange system.The inside is lined with a galvanised steelsheet. The total system thickness isapproximately 7.5mm.

Detail below depicts proprietary flangesystem for Duraduct LT system.Durasteel® slips into flange and fixed intoposition. Flanges joined by caps andbolts.

Section showing section end flange ingreater detail is as on the left.

Note that for angled sections, jointsshould be backed using steel plate, foldedto correct angle, minimum 50mmoverlap.

The following system detail shows proprietryflanges at each opening of the duct,ready for connection to adjacentsections, with external trimmingangles to ensure neatfinish and airtightconstruction.

57


Duraduct LT SystemWhen constructing wide ducts, it may be necessary to provide stiffeners to ensure aminimum of 75% of the cross sectional area is maintained under fire conditions. This is ofparticular importance for smoke extraction systems. Please consult Intumex Asia Pacific forprecise construction details.

58

Durasteelfi® DucttingTypes of ApplicationVertical Ducts

Both Duraduct SMT and Duraduct LTsystems for all fire performancerequirements can be installed in a verticalorientation.

Support for ver-ticalducts can be atfloor slab levels, offor large ductsand/or long dis-tances betweenslabs, supportbrackets can becantilevered fromthe vertical struc-ture of the buildingas detailed here.

Detail right depicting cantilevered supportframing.

Detail below depictingsupport from floorslab.

Dimensions and typeof support framingdepend on thefire resistance per-formance, the sizeand weight of theductwork being sup-ported, minimum un-protected supportsystem stress levels.

Please consult yourlocal Intumex AsiaPacific office fordesign details.

59

Durasteelfi® DuctingConstruction DetailsVariations Allowing Adaptability In Construction

Ducting may be constructed in 2, 3 or 4-sided versions. This versatility can save space,programme time and material cost when applicable. Care must be taken if the buildingstructure is intended to maintain pressure as part of the ductwork system. In addition, anystructure to which the Durasteel® system is affixed must have a fire resistance at least equalto that of the duct system itself.

2-sided application using structuresoffit as other two sides.

Single sided application using centralhanger support.

Single sided application no hangersupport.

4-sided application using drop rods andcradle angle support.

3-sided application using structuresoffit as 4th side.

4-sided large duct, with stiffeners toensure cross section of duct ismaintained.

60

Durasteelfi® DucttingConstruction DetailsSingle membranes installed across shortspans can form plenum chambers or offerprotection to other services. Larger spansare installed on a support systemcomprising of steel drop rods . Flexiblejoints are available to span buildingmovement lines.

Self-SupportingPlenum CeilingThe suspended plenum ceiling detailedon the right is self-supporting. Thestructure must have a fire performanceat least equal to the plenum itself, theDurasteelfi sheets will be either 6mmor 9.5mm dependant on fire performancerequirements. The perimeter angle isbolted to the structure using noncombustible expansion bolts at nominal600mm centres, the framing section dimension depend on the span of theplenum and the operating pressure it isto withstand.

SuspendedPlenum CeilingFor wide spans, it may be moreeconomical to use a ceiling plenum withhanger supports rather than increasesteel section dimensions beyond practicallimits. The steel section sizes can beminimised using this method, providedthe hanger support system is adequateand does not exceed permitted stresslevels for unprotected sections. Pleaseconsult Intumex Asia Pacific for details.The Durasteelfi is fixed to theframework in the normal fashion.

61

Durasteelfi® DuctingConstruction Details

Installation of Ancillary ItemsAll types of typical ductwork ancillary items can be installed within Durasteel® ductworksystems without impairing the fire performance of the systems.

All types of damper systems can be usedwhere appropriate, with provision for accessto these items for maintenance purposes.Details on the right show installation ofdampers within Duraduct systems.

Details below show how items such as VCU, Silencers etc can be housed within theDurasteel® ductwork systems. For specific construction details, please consult your localIntumex Asia Pacific office.

62

IntroducingDurashaft Vertical DuctingFeatures

Maximises lettable floor area.

Requires up to 40% less floor spacethan conventional multi-serviceriser systems.

Eliminates the need forinternal thin-gauge steel ducting.

Fire resistant inside andoutside the duct.

Splitters replace independent ducts.

Very early installation.

No protruding fixings on internal face.

Complete fire and smoke sealat every floor.

Pressure resistance:+/- 2 kPa Classes A, B or C to DW 144*.

Prefabrication of complete sectionswhere appropriate.

Direct fixing of serviceseliminates secondary supports.

Excellent acoustic insulation.

Dampers and fans can be incorporated.

Fast construction method.

*DW144: Specification for sheet metalducting published by the Heating &Ventilating Contractors Association.

Fire Rating Performance4-hour integrity and stability with1 or 2-hour insulation (either side).

Types of ApplicationDurashaft is a revolutionary pressurized shaft system developed for today’s high-risebuildings. It eliminates the need for internal steel ducting, releasing more usable floor areaand is robust enough to withstand the construction environment, enabling it to be installedearly in the building programme.

Durashaft is a vertical duct construction, which can run through the entire height of abuilding uninterrupted.

An example of Duraduct construction is as below, see drawings on the opposite page.

9.5 mm thick Durasteel® sheet with outer plasterboard lining.

Durashaft is a fully tested construction, capable of withstanding high differential pressures(+/- 2kPa) and spanning up to 4000mm story heights (floor to floor).

The precise configuration for each project is designed as a bespoke system, considering allperformance requirements such as applied pressures, leakage parameters and crosssectional area.

If required, the design can incorporate additional sub assemblies such as side inlets, accessand inspection panels, fire dampers and fans.

Durashaft is assembled on site from component parts, consisting of the inner Durasteel skinproviding a tough impact resistant inner liner, an external exoskeleton framing

especially designed to meet project performance parameters, and an external gypsum linerproviding enhanced acoustic and insulation performances. The whole is fixed at each

floor slab level by means of steel brackets.

63

Durashaft Vertical DuctingConstruction Details

A

B

64

IntroducingDurasteeelfi® E&M Servvices Prrootecttion

GeneralEssential electric cables and lines require reliable fire protection: firstly to ensuremaintenance of cable function and secondly to prevent fire transmission in the event of acable fire.

The possible increased fire risk from inflammable liquids or gases in pipes in the presenceof a building fire can be effectively reduced by means of a fire resisting encasement.

PVC or other combustible drainage and water supply pipe work and flues which passthrough separating elements of construction may also need fire resisting encasements tomaintain the integrity of the fire resisting element of construction.

Where electrical and mechanical services such as cables and pipes pass through high riskareas, they often require protection against fire attack. Enclosures formed by Durasteel®

form two functions.

1) They ensure that compartmentation is maintained should there be any risk of degradationof services leading to openings within the structure.

2) They can provide protection to ensure critical services continue to maintain their functionunder fire conditions.

Durasteel® services enclosures offer benefits as follows:

Easily retro fitted around existing cables and services.

Sufficiently strong enough to directly support cable trays without risk of cracking orbreaking of the boards.

The Durasteel® outer board has inherent EMC shielding capabilities, making it ideal forcommunication, Power and IT networks.

Splitters can easily be incorporated to allow separation of high and low voltage power andcommunication cables, splitters aid maintaining compartmentation.

Can be installed in phases.

Easily demountable in sections if so designed.

Withstands extremes of air pressures.

Suitable for installation in road and rail tunnels.

Resistant to vibration.

Tamper proof designs available making these systems eminently suitable for use in areasprone to vandalism, e.g. prisons etc.

Suitable for enclosures protecting gas or oil pies.

65

Durasteelfi® E&M Services PProtectionTypes of Application

VulnerableServices Enclosures

Independent support system wherepreferred, this support is not alwaysnecessary, the system can bedesigned such that the enclosureutilises existing support mechanisms.Please consult Intumex Asia Pacificfor details.

Durasteel® services enclosure. Anumber of differing systems andcombinations of materials arepossible, offering design possibilitiesto meet almost all eventualities andperformance characteristics.

Services support system. Not alwaysrequired. In certain instanced,dependent on the particular servicetype and the performancerequirements, the Durasteel®

enclosure is sufficiently robust as tobe able to support the services withinitself.

Building services. Steel, plastic,copper piping systems, or otherbuilding services systems.

Mineral wool required only wheninsulation criteria to be fulfilled. Pleaseconsult Intumex Asia Pacific for details.

Horizontal BarrierIn Service Shaft

Durasteel® systems can be used to createthe forth wall to enclose servicesshafts, providing a system of robustness,high performance in both normal andfire conditions.

Intumex penetration seal systems can beused to ensure maintenance ofcompartmentation where services exitthe protected shafts.

66

Durasteelfi® E&M Servvices PrrootecttionTypes of ApplicationCable TunnelCross BarrierDurasteel® cable barrier systems can bedesigned to incorporate hatches anddoors, or to be demountable allowingaccess to the interior.

Intumex Asia Pacific manufacture a fullrange of penetration seal systems whichcan be used to ensure maintenance ofcompartmentation where services passthrough barriers.

Smoke ExtractDucting SystemWithin cable transit tunnels, Durasteel®

systems can be used to providetransverse barriers, inclusive of accessdoorways and penetration sealingsystems, this prevent fire travelling alongthe cable ways. The Durasteel® barrierscan also be constructed so as to separatetunnels into two or more distinctcompartments, thus further reducing therisk of losing important services to fire.

Cross BarrierIn Cable TunnelAs can be seen from the detail opposite,the Intumex Durasteel® servicesprotection system, combined with theIntumex Fire Stopping and penetrationseal systems, offer the end user a widerange of design possibilities.

No matter what services may need topenetrate the structure or the Durasteel®

systems, Intumex penetration sealsystems are able to providecomprehensive, high performance,cost effective and reliable fire stopping.

Modular CableCorridor Including

Cross Barriers /Escape Corridor

Intumex Durasteel® systems can bedesigned for use as modular units, as inthe example to the left, a cable corridorwithin a power station complex or aPetro-chemical facility etc.

Similar design characteristics can beutilised for the construction of enclosuresfor some of the following :

Spray booths.

Emergency shut downequipment enclosures.

Personnel control room enclosures.

Civil defence blast resistant structures.

Escape corridors,in offshore installations.

Cable Trunking System Including Splitters & Access PanelsIntumex Durasteel® services protection enclosures can be usedin either horizontal or vertical orientation.

Vertical systems can be designed to span between floor slabswith little or no requirement for intermediate fixing points orbracing, depending on design and performance requirements.Please consult Intumex Asia Pacific for design details.

All Intumex Durasteel® services enclosure system are capable ofoffering in excess of 240 minutes integrity AND insulationcharacteristics, in accordance with the relevant criteria ofBS 476: Parts 20-24.

Durasteel® system have also been widely tested to a multitude ofdiffering national and international standards for a wide range ofdifferent performance requirements. If the design has to meetspecific requirements, there is no doubt Intumex Durasteel® canprovide an approved system design to meet almost anyperformance needs.

67

Durasteelfi® E&M Services PProtectionTypes of Application

68

IntroducingDurasteeelfi® Ceilings & PleenummsFeatures

Moisture resistance.

Impact resistance.

“Walk on” strength.

Fire resistance up to 4 hoursincluding insulation.

Superior spanning capability.

Pressure resistance.

Demountable.

Loadbearing systems availablefor up to 15 kN/m2.

Hose stream resistant.

GeneralIntumex Durasteel® ceilings can be formed to fulfil a multitude of functions. Horizontalconstructions can be used not only as traditional suspended and membrane ceilingconstructions, but can also be used as plenums, single sided enclosures to cables andservices. Intumex Durasteel® ceilings can be designed as load bearing structures, and evenstandard Durasteel® ceilings can be used as trafficable constructions.

Durasteel® horizontal barriers have been fully tested to the requirements of BS 476: Parts21 and 22: 1987. These barriers can withstand fire exposure from above, below or aboveAND below, dependent on the design and performance requirements.

The overall system design will depend on the performance characteristics, but typicallywould consist of Durasteel® panels, fixed to one of both sides of a steel supportingframework, with or without the cavity filled with rock wool.

Durasteel® loadbearing ceilings can beconstructed from simple readily availablelocal materials. The fire performance ofsuch systems can offer includes up to240 minutes integrity and insulation, aswell as loadbearing capacity, regardlessof whether fire exposure is from aboveor below.

Depending on the loadbearingrequirement, it may be necessary toinclude additional, protected, steelsupport sections beneath the ceilingconstruction.

Depending on the insulation performancerequirements, it may or may not benecessary to include additional coverfillets over the steel sections to retard theconduction of heat through the ceilingconstruction.

The detail below shows the constructionwith two cover fillets either side of thesupport framing. The number and overallthickness of the fillets is dependant on theinsulation performance required.

69

IntroducingDurrasteelfi® Ceilings & Pleenums

70

Durasteelfi® Ceilings & PleenummsTypes of ApplicationSelf-SupportingMembrane CeilingWith Supaluxfi®

Intumex Durasteel® can be combined withIntumex Supalux® boards to provide acost effective system, offering the samerobustness and trafficable construction asthe standard Durasteel® construction, butwith the one side clad with Supalux® toprovide a more aesthetic appearance.

Durasteel® membrane ceilings can offerup to 240 minutes integrity andinsulation.

SuspendedPlenum CeilingDurasteel® suspended ceiling con-structions can be used to act as Plenumchambers. Durasteel® is capable ofwithstanding very high positive andnegative pressures. Durasteel® systemsfully comply with the air leakage ratesof DW144.

Durasteel® ceiling systems can coverextremely large spans, especially whereinternal hanger support systems areincorporated into the design. Pleaseconsult Intumex Asia Pacific for furtherdetails. Also see page 60.

71

Durasteelfi® Ceilings & PleenumsTypes of Application

Self-SupportingDouble Layer

Membrane Ceiling

Similarly, double layer membrane ceilingsystems can be constructed to coverlarge expanses with the introduction ofadditional hanger support systems.Inclusion of these additional supports canoften allow a reduction in the dimensionsof the support frame members, offering alighter weight and more cost effectivesystem.

72

Durasteelfi® Ceilings & PleenummsConstruction DetailsThe below details depict methods of constructing membrane ceiling systems withoutrecourse to additional hanger support members. The section shape, type and dimension ofthe steel support structure is dependent on the span, the overall weight of the ceilingconstruction, the required performance in terms of fire and under normal operatingconditions. E.g. loadbearing capacity. Please consult Intumex Asia Pacific for details.

Durasteel® ceiling constructions can beused to create one, two or three sidedenclosures. These can be used asplenums, services enclosures or toprovide compartmentation.

Construction details will differ fromproject to project and are dependant on anumber of factors, please consult IntumexAsia Pacific for details. Also see page 60.

73

InttroducingDurrasteelfi® Dooors

FeaturesAvailable as an integral part ofDurasteel® fire protection system oras individual items.

Range covers applicationin all types of construction.

Non-standard designs manufacturedto special order.

Complete range of finishesto suit every application.

Extensive range of door furniture.

Fire ratings of up to 4 hours.

Supported by Intumex Asia Pacific’sCAD facility providing cost-effectivebespoke solutions.

Maintenance free.

GeneralIntumex Durasteel® have long recognised that all barrier, ceiling and duct systems requireat some point a means of access into the system, for means of maintenance, cleaning,installation of additional services etc. For this reason Intumex Durasteel® have designed andproduce a comprehensive range of doors and hatches to suit every type of blast and fireresistant construction, suitable for commercial, light industrial and heavy industrialapplications.

The Company has advanced its expertise in the manufacture of bespoke doorsets throughinnovative design and modern production methods, ensuring a commitment to meetexacting demands of clients, specifiers and contractors.

Intumex Durasteel® can now manufacture and supply complete door systems to meetspecific performance requirements, in terms of fire and blast resistance, hygiene, impact,acoustic and security criterion.

The above show just a few of the configurations available from Durasteel® , including singleand double leaf doorsets, single and double leaf sliding doorset, odd shapes to fit oddopenings etc.

Clockwise from the left figure:Single leaf, double leaf with over

panel, double leaf slider, single leafslider, single leaf with barrier, singleleaf cathedral and double leaf slider.

Cine

ma/

Thea

tres

Reta

il un

its/s

hops

Shop

ping

cen

tres

Offic

es/O

ffice

blo

cks

Spor

t com

plex

es

Spor

ts s

tadi

ums/

grou

nds

Hote

ls

Scho

ols

Colle

ges/

Univ

ersi

ties

Airp

orts

Unde

rgro

und

stat

ions

Tunn

els

Polic

e st

atio

ns

Railw

ays

Food

pro

cess

ing

Stor

age

units

Phar

mac

eutic

al

Tele

com

Wat

er a

utho

ritie

s

Pow

er s

tatio

ns

Pow

er tr

ansm

issi

on

Petro

chem

ical

pro

duct

ion

Petro

chem

ical

exp

lora

tion

MOD

Tunn

els

Pris

ons

74

IntroducingDurasteeelfi® DooorrsProduct Selector By Market Sector

COMMERCIAL LIGHT INDUSTRIAL HEAVY INDUSTRIAL SPECIAL APPLICATIONS

PRODUCT TYPE

Durafire DD 120

Durafire DD 240

Durafire DD 240 Slider

Durafire DD 240 Trap

Durafire DD 120 Shutter


Durasecure DD 3

Durasecure DD 4

Durasecure DD 5

Durasecure DD Trap

Durablast DBD

See an example on opposite page.

75

IntroducingDurrasteelfi® Dooors

Product Selector By Application

FIRE RESISTANCE (Minutes) SECURITY DOORS BLAST RESISTANT

Single & Twin Single & Twin LPS 1175Integrity only Integrity & Insulation

PRODUCT TYPE 60 90 120 240 60 90 120 240 3 4 5 Between 0.1 to 1.52 bar

Durafire DD 120

Durafire DD 240


Durafire DD 240 Trap



Durasecure DD 3

Durasecure DD 4

Durasecure DD 5

Durasecure DD Trap Enhanced

Durablast DBD --------------------

An Example of Market Sector (Airport)

AREA APPLICATION PERFORMANCE REQUIREMENTS PRODUCT

Baggage handling Conveyors penetrating fire rated Fire

conveyors compartment walls and floors. Impact Durafire DD Shutter Fail safe operation

Doors to offices and other adjoining rooms FireCheck in desks off the main hall will require a fire performance Impact Durafire SD range

equal to the compartment wall. Aesthetics

FireBaggage handling Doors from inside storage area to Durability Durafire DDand storage areas outside the building. Impact Durasecure DD

Security

Departure/ Fire Durafire SD

Arrival halls Doors to public facilities and transfer areas. Acoustic Durasound SD Aesthetics

Please note that this brochure does not cover all of the above door types. For further information, please consult Intumex Asia Pacific.

76

Bespoke DoorsetsWithin the DD range of door systems there is no such thing asa standard size door. All doorsets are tailor made to suit eachindividual application based around one of our standard doorspecifications.

Intumex Durasteel® can provide specialist door solutions tomeet the quality and performance requirements of almost anyapplication. Whether a blast door for a chemical plant, a firedoor for a cathedral or an acoustic door for a theatre,Durasteelfi doors can provide a solution.

Durafire DD 120/240Intumex Asia Pacific has conducted awide range of fire resistance tests on avariety of sizes and configurations ofhinged steel doorsets. The independentcertification of these products ensuresthat the doorset will prevent the spread offire from one compartment to another,reducing loss of property and ensuringsafe emergency escape for personnel.The Durafire DD range of hinged productsare certified to BS 476: Part 22: 1987 forup to 240 minutes integrity and to SOLASand IMO standards.

The range covers single and double leafconstructions for internal and externaluses. The unique design of the DurafireDD products enables great flexibility inmanufacture, allowing almost any shapeof size to be produced.

Durasteelfi® DooorrsRange

STANDARD SPECIFICATION

Overall thickness: 28mmLEAF Material: 9.5mm thick Durasteel® sheet

Jointing construction: Mitred and welded

Overall frame width: 60mm (FR7 and FR11)Material: 60mm x 60mm x 6mm thick angle section

FRAME Jointing: Mitred and welded joints or cleated constructionsType and configuration: Single rebate or 3-sided frameThreshold plate: 70mm x 10mm thick MS plate (FR15)

FINISH Frame and leaf: Standard shop-applied zinc based primer,ready for site painting (P3).

Leaf fitted with 3-way shootbolt mechanism,handle set and rose plates. 2 no. hook and

IRONMONGERY ride hinges and central hinge keep per leaf.Passive leaf on double leaf doorset is fitted witheither face fixed tower bolts top and bottom or2-way shootbolts.

CERTIFICATION BS 476: Part 22: 1987

77

Durasteeelfi® DooorsRange

Durafire DD 120/240

MEASUREMENTS

DIMENSIONAL REF. SINGLE LEAF EXAMPLE DOUBLE LEAF EXAMPLEDETAILS DOORSET CALCULATION DOORSET CALCULATION

Structural opening width A A 900mm A 1800mm

Structural opening height B B 2100mm B 2100mm

Overall frame width C (A - 8mm) = C 892mm (A - 8mm) = C 1792mm

Overall frame height D (B - 6mm) = D 2094mm (B - 6mm) = C 2094mm

Door leaf width E (A - 25mm) = E 875mm (A - 30mm)/2 = E 885mm

Door leaf height F (B - 35mm) = F 2065mm (B - 35mm) = F 2065mm

NOTE: For maximum leaf sizes and configurations, please refer to page 8 : Handing Terrminology. Calculations based on standardspecification.

78

Durasteelfi® DooorrsRangeDurafire DD 240 Slider

The Durafire DD 240 Slider has itsprincipal application as movable sectionsof a Durasteelfi fire protection system.The Durafire DD 240 Sliders are certifiedto BS 476: Part 22: 1987 for up to 240minutes integrity and are ideally suited tomedium and heavy duty industrialsituations in power generation andindustrial buildings.

One of the main benefits of these slidingdoors is that they can be produced tomuch larger dimensions thanconventional hinged doorsets, offeringaccess to large plant and machinery etc,whilst retaining the specified fireperformance of the compartment wall.These doorsets can be designed toincorporate a wicket door for personnelaccess. The unique design of the DurafireDD 240 Slider enables manufacture of avariety of configurations for bothhorizontal and vertical sliding in singleand double leaf constructions.




Overall frame width: 80mmFRAME Material: 80mm x 40mm x 80mm x 6mm thick zed section

Jointing: Mitred and welded jointsThreshold plate: Not as standard


Heavy duty mild steel track and rollers recessedIRONMONGERY handle and bottom guide roller. Standard weight

counterbalance system and thermo-fusible link.


The Durafire DD 240 Slider door range is supplied with a counterbalance system to ensurea controlled closure. If required, fusible links and electro-magnetic devices can beincorporated in the design to provide fail-safe operation. Automated operation can also bedesigned into the system to provide remote setting and re-setting. For details on specificoperating requirements, refer to Intumex’’s Technical and Design Support ServicesDepartment.

79



MEASUREMENTS

DIMENSIONAL DETAILS REF. SINGLE LEAF DOORSET EXAMPLE CALCULATION

Structural opening width A A 920mm

Structural opening height B B 2100mm

Door leaf width C (A + 340mm) = C 1260mm

Door leaf leading edge height D (B + 212mm) = D 2312mm

Door leaf trailing edge height E (C/30mm) + D = E 2354mm

Frame leading edge height F (B + 272mm) = F 2372mm

Frame trailing edge height G (H/30mm) + F = G 2451mm

Frame length H (2 x A) + 536mm = H 2376mm

NOTE: For maximum leaf sizes and configurations, please refer to page 8 : Handing Terminology. Calculations based on standardspecification.

80

Durasteelfi® DooorrsRangeDurafire DD 240 Trap

The unique design of the Durafire DD 240Trap enables flexibility in manufactureallowing almost any shape or size to beproduced. A range of configurations withsingle and multiple leaf constructions areavailable. The Durafire DD 240 Trap iscertified to BS 476: Part 22: 1987 for upto 240 minutes integrity.

The Durafire DD 240 Trap can be suppliedwith standard ironmongery but theflexibility in design and manufactureallows for a range of options. Gas strutscan be provided where controlled closureis required. Doors can also be designed towithstand light traffic loads and with aflush face and pivot hinge to avoid triphazards.




Overall frame width: 60mm (FR7)FRAME Material: 60mm x 60mm x 6mm thick angle section

Jointing: Mitred and welded jointsType and configuration: Single rebate or 4-sided frame


IRONMONGERY 2 no. hook and ride hinges per leaf and recessedpull handle.


MEASUREMENTS



Structural opening length B B 1000mm

Overall frame width C (A - 8mm) = C 892mm

Overall frame length D (B - 8mm) = D 992mm

Door leaf width E (A - 25mm) = E 875mm

Door leaf length F (B - 26mm) = F 974mm

NOTE: For maximum leaf sizes, configurations and options please refer to Intumex AsiaPacific. Calculations based on standard specification.

81



Overall thickness: 12mm (DD 120) and 28mm (DD 240)LEAF Material: 9.5mm thick Durasteel® sheet


Overall frame width: 80mmMaterial: 45mm x 80mm x 45mm x 6mm thick zed section

FRAME or 25mm x 15mm x 3mm thick angle sectionJointing: Mitred and welded jointsType and configuration: 3-sided frame with trailing edge flame trap


IRONMONGERY Standard weight counterbalance system,heavy duty mild steel track.


Durafire DD 120 & 240 Shutter

The Durafire DD 120 and 240 Shuttersare ideal for incorporation into industrialfire protection systems, particularlywhere conveyor belts penetratecompartment walls. The design of theDurafire DD 240 shutter allows themanufacture of a variety of con-figurations, both dropping and rising toclose, dependent on the application.

All shutters are supplied with acounterbalance system to ensure acontrolled closure. If required, fusiblelinks and electro-magnetic devices canbe incorporated in the design to providefail-safe operation. Automated operationcan also be designed into the system toprovide remote setting and re-setting.

MEASUREMENTS




Door leaf width C (A + 92mm) = C 1012mm

Door leaf height D (B + 96mm) = D 996mm

Frame height E (B + D + 92mm) = E 1988mm

Frame width F (A + 178mm) = F 1098mm


82

Durasteelfi® DooorrsRangeDurasecure DD 3/4/5

The Durasecure DD range from Intumexprovides the highest performance of steelsecurity doors currently available in themarket today. As well as providingoutstanding resistance to intruder attack,these doorsets also provide a fireperformance of 120 minutes integrity.

Depending on client requirements,Intumex can offer solutions tested andcertified to Loss prevention CouncilStandard LPC 1175 Grade 3 (DurasecureDD 3), Grade 4 (Durasecure DD4) andGrade 5 (Durasecure DD 5).


Overall thickness: 28mm

LEAF Material: 9.5mm thick Durasteel® sheetCore material: Security steelJointing construction: Mitred and welded

Overall frame width: 75mm (FR9 and FR13)Material: 75mm x 50mm x 6mm thick channel section

FRAME Jointing: Mitred and welded jointsType and configuration: Single rebate or 3-sided frameThreshold plate: 70mm x 10mm thick MS plate (FR15)


Leaf fitted with 3-way shootbolt mechanism with

IRONMONGERY security deadbolt A1, handle set and rose plate.3 no. hook and ride hinges and 1 no. hinge keepper leaf. Lock fitted with security cover plates.

CERTIFICATION LPCB 1175 GD3/4/5

MEASUREMENTS




Overall frame width C (A - 8mm) = C 892mm

Overall frame height D (B - 6mm) = D 2094mm

Door leaf width E (A - 113mm) = E 787mm

Door leaf height F (B - 79mm) = F 2021mm


83


Durasecure DD Trap

The Durasecure DD Trap door is theproduct of Intumex s relationshipand commitment to specific clientdevelopment to meet a uniqueperformance specification for securityand fire rated trap doors.

Incorporating a heavy duty leaf witha 3-way shoot bolt mechanism and pinhinge, the doorset offers and enhancedlevel of security to British Telecom teststandards. The trap doors and designedto withstand medium traffic loads and canbe set up to provide assisted opening forpanic escape situations.


Overall thickness: 45mmLEAF Material: 10mm thick security plate


Overall frame width: 185mmMaterial: 50mm x 130mm x 50mm x 6mm thick zed section or

FRAME 35mm x 90mm x 39mm x 6mm thick channel sectionJointing: Mitred and welded jointsType and configuration: Single rebate or 4-sided frame

FINISH Frame and leaf: Hot dip galvanised.

IRONMONGERY Leaf fitted with 3-way shootbolt mechanism, removable handle. Special pin hinge, 2 no. gas struts.

CERTIFICATION British Telecom Standard PerformanceEnhanced Level

MEASUREMENTS



Structural opening length B B 610mm

Overall leaf width C (A + 220mm) = C 830mm

Overall leaf length D (B + 248mm) = D 858mm

Overall frame width E (A + 326mm) = E 936mm

Overall frame length F (B + 326mm) = F 936mm


84

Durasteelfi® DooorrsOptionsVision PanelsThe vision panel details are applicable to the Durafire DD range. The vision panel detailsshown below are Intumex Asia Pacific’s standard range. For vision panel shapes and sizesoutside this range please refer to Intumex Asia Pacific.

Louvre PanelsThe louvre panel details shown below are Intumex Asia Pacific’s standard range. For louvrepanel shapes and sizes outside this range please refer to Intumex Asia Pacific.

85

Durasteeelfi® DooorsOptions

Handing TerminologyThe importance of understanding doorsethandings can never be understated.

The direction of the swing and theposition of the hinges identify the handingof a doorset.

For example, when the door leaf openstoward the operator and the hinges arevisible on the left-hand side, the doorsetis deemed to be left hand hung.

Left hand hung

Right hand hung

HANDINGS & CONFIGURATIONS:Single Leaf Durafire DD 120/240 Doorsets

DESCRIPTION REF.DOOR LEAF HANDING MAX. LEAF SIZE

Left hand hung Right hand hung Width Height

DD 120 latched,single acting, LSASD 1100 3000

single leaf doorset

DD 240 latched,single acting, LSASD 1500 4000

single leaf doorset

HANDINGS & CONFIGURATIONS:Double Leaf Durafire DD 120/240 Doorsets



DD 120 latched,single acting, LSADD 1100 3000

double leaf doorset

DD 240 latched,single acting, LSADD 1500 4000

double leaf doorset

HANDINGS & CONFIGURATIONS:Single Leaf Durafire DD 240 Slider



DD 240 sliderunlatched, single ULSD 5000 5000sliding doorset

86

Durasteelfi DoorsFrame & Fixing DetailsThe frame options shown on this pageare based on industry standards.Specification profiles can be developedon request. These are:

The fixing details shown on this page areon typical backgrounds such as concreteblock. For fixing details into alternativeapertures, constructions and materials,please refer to Intumex Asia Pacific.

As standard, the frame is fabricated as a3-sided construction, with a head, hingejamb and lock jamb. Threshold plates arenot standard but can be easily beincorporated within the construction uponrequest. The threshold can be formedfrom a flat or rebated steel or aluminiumplate or with a fourth side of the frame.

JAMBDETAILS

HEADDETAILS

CILLDETAILS

87

Durasteeelfi® DooorsFinish Options

Each of the product types within the DDrange have a standard finish detailed inthe product specification.

This FINISH OPTIONS TABLE gives a listof alternative standard finishes availablefor the range.

The table on this page gives details of IntumexAsia Pacific standard ironmongery options which arebased on the most commonly used functions.However, the flexibility in Intumex Asia Pacific’smanufacturing plant allows for almost anyironmongery set to be fitted.

Intumex Asia Pacific work closely with specialistironmongery distributors and manufacturers toensure the correct specification, whether theironmongery is supplied by Intumex Asia Pacific orby the client.

For further details on ironmongery including closers,locks, handle sets, panic functions, hold opendevices, door stops, kick plates, smoke and weatherseals, hinges, suited and master keyed cylinders,please contact Intumex Asia Pacific.

IRONMONGERY OPTIONS

SET TYPE SIDE DESCRIPTION

DD - A1Face side Key retracts deadbolt, lever retracts shootboltFar side No operation

DD - A2Face side Key retracts deadbolt, lever retracts shootboltFar side No operation

DD - B1Face side Key retracts deadbolt, lever retracts shootboltFar side Key retracts deadbolt, lever retracts shootbolt

DD - B2Face side Key retracts deadbolt, lever retracts shootboltFar side Key retracts deadbolt, lever retracts shootbolt

DD - EFace side Key retracts deadbolt, lever retracts shootboltFar side Thumbturn retracts deadbolt, handle retracts shootbolt

DD - GFace side Key releases handle, handle retracts shootboltFar side Panic bar retracts shootbolt

DD - LFace side Lever retracts shootboltFar side Lever retracts shootbolt

DD - TFace side No operationFar side Panic bar retracts shootbolt

DD - UFace side Lever retracts shootboltFar side Panic bar retracts shootbolt

Escu

tche

on p

late

Rose

pla

te

Doub

le c

ylind

er w

ith th

umbt

urn

Doub

le c

ylin

der k

ey o

pera

ted

Half

cylin

der k

ey o

pera

ted

Unio

n m

ortic

e de

adbo

lt

Chub

b m

ortic

e de

adbo

lt

Circ

ular

cyl

inde

r

Leo

lock

able

han

dle

set

Leve

r han

dle

Pani

c ba

r

Mor

tice

3-w

ay s

hoot

bolt

FINISH OPTIONS TABLE

REF. FINISH DESCRIPTION

P2 Grey zinc based primer.

P3 Blue zinc based primer.

P4 Two pack polyurethane: RAL/BS colours.

P5 Brushed stainless steel.

P7 Hot dip galvanised: Frame only.

P8 Shot blast and zinc spray.

88

IntroducingDurasteeelfi® Blaastt DooorDurablast DBD

Durablast DBD range of blast doorsetshave been developed by Intumex toprotect against situations such as fire,explosion, hazardous emissions andterrorist activity. These products havebeen designed to withstand blastpressures up to 1.52 Bar with a fireperformance of 240 minutes. Theseproducts have been developed withquality and performance in mind.Intumex’’s design, combining specialistenergy absorbing, durable materials andyears of experience, ensures that theDurablast DBD systems can withstandexplosions, yet still remain unaffected byprolonged periods of fire. Additionally, asthe system maintains its integrity, itcontinues to offer protection againstimpact and moisture.

The Durablast DBD range has been independently tested at the Building ResearchEstablishment at Cardington specifically for the offshore market. However, these productscan also be used in a diverse range of industrial and commercial applications, includingpower generation, chemical and paint plants, control room, protection defenceestablishments and anti-terrorist installations.


Overall thickness: 28mm or 50mmLEAF Material: 9.5mm thick Durasteel® sheet


Overall frame width: 70mm (FR9 and FR13)Material: 75mm x 50mm x 6mm thick channel section

FRAME Jointing: Mitred and welded jointsType and configuration: Single rebate or 3-sided frameThreshold plate: 70mm x 10mm thick MS plate (FR15)


Leaf fitted with 3-way shootbolt mechanism,handle set and rose plates. 2 no. hook and

IRONMONGERY ride hinges and central hinge keep per leaf.Passive leaf on a double leaf doorset is fittedwith either face fixed tower bolts top and bottomor 2-way shootbolts.

CERTIFICATION Independent blast test at BRE CardingtonTCR 112/95.

MEASUREMENTS

DIMENSIONAL REF. SINGLE LEAF EXAMPLE DOUBLE LEAF EXAMPLEDETAILS DOORSET CALCULATION DOORSET CALCULATION

Structural opening width A A 900mm A 1800mm

Structural opening height B B 2100mm B 2100mm

Overall frame width C (A - 8mm) = C 892mm (A - 8mm) = C 1792mm

Overall frame height D (B - 6mm) = D 2094mm (B - 6mm) = C 2094mm

Door leaf width E (A - 113mm) = E 787mm (A - 120mm)/2 = E 840mm

Door leaf height F (B - 79mm) = F 2021mm (B - 79mm) = F 2021mm

NOTE: For maximum leaf sizes and blast ratings, please refer to tables on page 90 & 91. Calculations based on standard specification.See drawings on opposite page.

89

Durasteelfi® Blastt DoorRangeDurablast DBD

90

Durasteelfi®Blast DoorPropertiesThe tables on this and opposite pagesshow the allowable blast pressures thatthe single and double leaf doors cansafely withstand. The pressure is relatedto the leaf size, leaf construction and thedirection of the blast i.e. away fromframe and into frame .

TABLE 1A/1B

120-minute fire resistant single leaf blastdoor with a blast capability up to 0.38 Baraway from frame and up to 0.73 Barinto frame according to leaf size.

TABLE 2A/2B

240-minute fire resistant single leaf blastdoor with a blast capability up to 0.38 Baraway from frame and up to 0.72 Barinto frame according to leaf size.

Requirements for leaf sizes and capacityoutside the perimeters given here shouldbe referred back to Intumex Asia Pacific.

TABLE 1A: Durablast DBD B1 Single Leaf Doorset

PRESSURE (BAR) AWAY FROM FRAME

LEAF HEIGHT LEAF WIDTH (m)(m) 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1

2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25

2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23

2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19

2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15

2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13

2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11

2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10

TABLE 1B: Durablast DBD B1 Single Leaf Doorset

PRESSURE (BAR) INTO FRAME


2.05 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.1 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.2 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.3 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.4 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.5 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44

2.6 0.73 0.67 0.62 0.58 0.55 0.51 0.49 0.46 0.44




2.05 0.38 0.35 0.33 0.31 0.30 0.28 0.27 0.26 0.25

2.1 0.34 0.32 0.30 0.28 0.27 0.26 0.24 0.23 0.23

2.2 0.29 0.27 0.25 0.23 0.22 0.21 0.20 0.19 0.19

2.3 0.24 0.22 0.21 0.20 0.19 0.18 0.17 0.16 0.15

2.4 0.21 0.19 0.18 0.17 0.16 0.15 0.14 0.14 0.13

2.5 0.18 0.17 0.15 0.15 0.14 0.13 0.12 0.12 0.11

2.6 0.15 0.14 0.13 0.12 0.12 0.11 0.10 0.10 0.10




2.05 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.1 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.2 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.3 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.4 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.5 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

2.6 0.72 0.67 0.62 0.58 0.54 0.51 0.48 0.46 0.43

91

Durasteelfi®Blast DoorProperties

TABLE 3A/3B

240-minute H60 rated single leaf blastdoors with a blast capacity up to 0.7 baraway from frame and up to 1.52 Barinto frame according to leaf size.

TABLE 4A/4B

240-minute H60 rated double leaf blastdoors with a blast capacity up to 0.53 Baraway from frame and up to 0.53 Barinto frame according to leaf size.

Requirements for leaf sizes and capacityoutside the perimeters given here shouldbe referred back to Intumex Asia Pacific.




2.05 0.70 0.65 0.61 0.57 0.54 0.51 0.48 0.46 0.44

2.1 0.68 0.63 0.59 0.55 0.52 0.49 0.47 0.45 0.43

2.2 0.65 0.60 0.56 0.53 0.50 0.47 0.45 0.43 0.41

2.3 0.62 0.57 0.54 0.50 0.47 0.45 0.43 0.41 0.39

2.4 0.59 0.55 0.51 0.48 0.45 0.43 0.41 0.39 0.37

2.5 0.57 0.53 0.49 0.46 0.43 0.41 0.39 0.37 0.35

2.6 0.55 0.51 0.47 0.44 0.42 0.39 0.37 0.35 0.34




2.05 1.52 1.40 1.30 1.22 1.14 1.07 1.01 0.96 0.90

2.1 1.52 1.40 1.30 1.22 1.13 1.06 1.00 0.94 0.88

2.2 1.48 1.36 1.25 1.16 1.09 1.02 0.95 0.90 0.85

2.3 1.14 1.30 1.20 1.12 1.04 0.98 0.92 0.86 0.82

2.4 1.36 1.25 1.16 1.07 1.00 0.94 0.88 0.83 0.79

2.5 1.31 1.20 1.11 1.03 0.96 0.90 0.85 0.80 0.76

2.6 1.26 1.16 1.07 1.00 0.93 0.87 0.82 0.77 0.73

TABLE 4A: Durablast DBD B4 Double Leaf Doorset



2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33

2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32

2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29

2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26

2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24

2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22

2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20

TABLE 4B: Durablast DBD B4 Double Leaf Doorset



2.05 0.53 0.49 0.46 0.43 0.40 0.38 0.36 0.35 0.33

2.1 0.50 0.47 0.43 0.41 0.38 0.36 0.35 0.33 0.32

2.2 0.46 0.42 0.39 0.37 0.35 0.33 0.31 0.30 0.29

2.3 0.42 0.39 0.36 0.34 0.32 0.30 0.29 0.27 0.26

2.4 0.38 0.35 0.33 0.31 0.29 0.28 0.26 0.25 0.24

2.5 0.35 0.33 0.30 0.28 0.27 0.25 0.24 0.23 0.22

2.6 0.32 0.30 0.28 0.26 0.25 0.23 0.22 0.21 0.20

92

Project ReferencesDurasteel® fibre cement and steel composite board is well known for its high impactperformance and has been extensively used in many noteworthy projects over the countriesin Asia Pacific and Europe, such as the following:

PROJECTS APPLICATIONS YEAR

K.C.R.C. EastRail extension, HONG KONG Smoke extraction duct, access doors, plenum ceiling, 2004services enclosure

Wanchai Police Headquarters (phase 3), LT duct for smoke extraction, plenum ceiling, services enclosure, 2004HONG KONG town gas pipe enclosure, bulkhead for fire shutters, smoke barrier

M.T.R.C. Stations Improvement, HONG KONG Smoke extraction ducts, fire doors, 1997~2004kiosk fire separation, services enclosure

School Improvement Programme Services enclosure, fire barrier, ventilation ducts 1995~2004(phase 1, 2, 3 & 4), HONG KONG

Sub-stations for H.K. Electric Company, HONG KONG Services enclosure, ventilation duct 1992~2004

Government Housing Developments, HONG KONG Ventilation ducts, services enclosure 1990~2004

Hong Kong University extension, HONG KONG Loadbearing floor, services enclosure, ventilation ducts 1990~2004

Sub-stations for China Light & Power Ltd., HONG KONG Cable trench cover, services enclosure 1990~2004

H.K. Chinese Women s Club College, HONG KONG Loadbearing ceiling 2003

K.C.R.C. WestRail stations and tunnels, Smoke extraction duct, access doors, floor hatches, 2003HONG KONG plenum ceiling, services enclosure, demountable fire barrier

Kwai Chung Cargo Terminals, HONG KONG Smoke vents, services enclosure, fire doors, 1990~2003fire barrier, bulkhead for fire shutters

Charter House, HONG KONG Smoke extraction duct, services enclosure, 2002access doors with architectural finishes

M.R.T.C. North East Line, SINGAPORE Ventilation and smoke extract duct, demountable fire barrier, 2002access floor hatch

M.T.R.C. Tseung Kwan O extension Smoke extraction duct, access doors and hatches, 2002(stations and tunnels), HONG KONG services enclosure, town gas pipe enclosure

Olympic Station Commercial & Residential Smoke vents, access hatches, services enclosure, 2000~2002Development (phase 1, 2 & 3), HONG KONG smoke barrier, bulkhead for fire shutters

New World First Depot, HONG KONG Smoke extraction duct, services enclosure 2000

The University of Science & Technology, HONG KONG Services enclosure, fire doors, ventilation duct 1992~2000

Harbour Plaza Resort City, Smoke extraction ducts, smoke vents, services enclosure, 1999HONG KONG plenum ceiling, bulkhead for fire shutters

London Underground: Jubilee Line extension, U.K. Fire rated and non-fire rated ventilation ductwork 1993~1999

Cheung Kong Center, HONG KONG Smoke extraction duct, smoke vents, services enclosure, 1998smoke barrier, lift shaft duct

International Finance Centre One, HONG KONG Smoke extraction, smoke barrier, services enclosure 1998

Louis Vuitton at Canton Road, HONG KONG Loadbearing floor 1998

93

Project ReferencesPROJECTS APPLICATIONS YEAR

Lantau Airport Railway (stations and tunnels) Smoke extraction duct, fire doors, smoke barrier, 1996~1998HONG KONG services enclosure, plenum ceiling

Cathay Pacific Catering Services, HONG KONG Smoke extraction duct, services enclosure, fire door 1997

Hong Kong International Airport, HONG KONG Sliding fire door, smoke extraction duct, services enclosure 1997

HSBC Building, HONG KONG Loadbearing floor, services enclosure 1997

North District Hospital, HONG KONG Services enclosure, town gas pipe enclosure 1997

Royal Ascot Commercial & Residential Smoke vents, services enclosure, loadbearing floor 1997Development, HONG KONG

Tuas Bay tunnel, SINGAPORE Joint cover 1997

Western Harbour crossing, HONG KONG Smoke extraction duct, movement joints 1997

Labrador sub-station, SINGAPORE Floor opening 1996~1997

Australia Shopping Centre, AUSTRALIA Ducting system 1996

Comcentre, SINGAPORE 2 hours plenum ceiling 1996

Hollywood Plaza, HONG KONG Smoke vents, fire doors 1996

Hunghom Freight extension, HONG KONG Smoke extraction duct, plenum ceiling 1996

Kwinana Power Station (coal), AUSTRALIA Smoke barriers, fire doors 1996

Nestle Dairy Farm Factory, HONG KONG Smoke extraction duct, services enclosure 1996

Sydney harbour tunnel, AUSTRALIA Expansion joint protection, fire doors 1996

Telepark, SINGAPORE 2 hours plenum ceiling 1996

United Christian Hospital, HONG KONG Services enclosure, ventilation ducts 1996

Woodlands sub-station, SINGAPORE Trench cover 1996

Tampines Mall, SINGAPORE 2 hours plenum ceiling 1995~1996

Temasek Polytechnic, SINGAPORE 2 hours enclosure 1995~1996

Republic Plaza, SINGAPORE 2 hours trafficable ceiling 1994~1996

Senoko Power Station, SINGAPORE Fire barrier 1994~1996

Suntec City (phases 3, 4 & 5), SINGAPORE 2 hours trafficable ceiling 1993~1996

Nethersole Hospital, HONG KONG Plenum ceiling, services enclosure 1995

AIA Tower, SINGAPORE 2 hours enclosure 1994

AutoPlaza, HONG KONG Loadbearing floor 1994

New Century Hotel & Plaza, HONG KONG Smoke extraction duct, smoke vents, smoke barrier, 1994services enclosure, plenum ceiling, fire doors


94

Project References Continued from previous page

PROJECTS APPLICATIONS YEAR

Times Square, HONG KONG Services enclosure, bulkhead for fire shutters 1994

Black Point Power Station, HONG KONG Ventilation ducts, fire doors, services enclosure 1993

Boy Scout Headquarters, HONG KONG Smoke vents, services enclosure 1993

Corporation Place, SINGAPORE 4 hours ceiling 1993

International Finance Centre Two, HONG KONG Smoke barrier, insulated fire doors, ventilation ducts, 1993services enclosure

Lane Crawford Place, SINGAPORE 2 hours pipe enclosure 1993

Tate s Cairn Tunnel, HONG KONG Cable enclosure, plenum cable 1993

British Rail: Waterloo International Rail Terminal, U.K. Ductwork 1992

Channel Tunnel, U.K. Cable enclosure 1992

City Bank Headquarters & Plaza, HONG KONG Smoke vents, fire doors, services enclosure 1992

London Underground: Bow Road Station, U.K. Fire doors 1992

Route 5 road tunnel, HONG KONG Cable trunking enclosure 1992

M.R.T.C., SINGAPORE Smoke extract duct, plenum ceiling, fire barrier, 1989~1992access floor hatch, fire door

M.T.R., HONG KONG Cable enclosure, plenum ceiling, duct, fire wall, 1988~1992plant room enclosure

Bank of China, HONG KONG Services enclosure, ventilation ducts 1991

Dragon Centre, HONG KONG Smoke extraction duct, smoke vents, fire doors, 1991services enclosure, plenum ceiling

London Underground: New Angel Station, U.K. Cable enclosures and separation, stairway protection 1991

Miramar Hotel, HONG KONG Smoke vents, services enclosure 1991

Peninsula Hotel extension, HONG KONG Smoke extraction duct, smoke vents, fire doors, services enclosure 1991

British Rail: St. Pauls Thames Link, U.K. Smoke ventilation ductwork 1990

Gatwick Airport, U.K. Ventilation and smoke extract duct 1990

Pacific Place Two, HONG KONG Smoke vents, smoke barrier, ventilation ducts, services enclosure, 1990bulkhead for fire shutters, drencher bulkhead

Shing Mun Tunnel, HONG KONG Cable enclosure 1989

Stanstead Airport, U.K. Smoke extract duct, fire barrier, fire door 1989

Sydney Harbour tunnel, AUSTRALIA Protection to joints 1989

The 2nd Cross Harbour tunnel, HONG KONG Fire door, cable protection, service enclosure 1989

HSBC Headquarters, HONG KONG Smoke extraction duct, services enclosure 1985

95

Working With Durasteelfi®Quality AssuranceIntumex Asia Pacific has always beencommitted to the highest standardsof quality. Our Durasteel® boardmanufacturing and production systemsoperate under a rigorous qualitymanagement system, independentlycertified as complying with BS ENISO 9000. This provides specifiers,contractors and end users with anindependent assurance of our continuousquality control of production.

On-site Quality ControlIntumex Asia Pacific will provide a fulltechnical back up to the (sub) contractorboth on and off site. This will includeassistance in the form of providing writtenconfirmation of construction details,together with drawings where required.Please note however that this refers onlyto specific detail drawings and does notrelate to the provision of the shopdrawings unless otherwise agreed.

Intumex Asia Pacific will visit site on afrequency to be agreed betweenourselves, the (sub) contractor and themain contractor to ensure that installationis proceeding in accordance with ourrecommendations.

Composition &ManufactureDurasteel® is a composite panel of fibrereinforced cement, mechanically bondedto punched steel sheets on both faces.Durasteel® is non combustible and isclassified as a Class O material.


Approval of Codes & StandardsDurasteel® systems have also been tested to manyinternational standards below and many other nationalstandards:

AS 1530: Various parts AUSTRALIA

CAN 4-S114-M80 CANADA

China Fire Rules & Regulations 1984 P.R. CHINA

Arreté du 30 Juin 1983 FRANCE

Arreté du 21 Avril 1983 FRANCE

DIN 4102: Various parts GERMANY

DIN 52104 GERMANY

PA III 4.596 GERMANY

BS 476: Various parts U.K.

ASTM E 119 U.S.A.

ASTM E 136 U.S.A.

Approvals for Durasteel® systems have been given by the followingorganisations:

Hong Kong Fire Services Department HONG KONG

EdF (Electricité de France) FRANCE

Det Norske Veritas NORWAY

Lloyds Register U.K. (Worldwide)

Building Research Establishment U.K.

Loss Prevention Council U.K.

UL (Underwriters Laboratories) U.S.A.

FM (Factory Mutual) U.S.A.

ABS (American Bureau of Shipping) U.S.A.

96

Working With Durasteeelfi® Continued from previous page

Health & SafetyNo special precautions are necessary inhandling or working boards. When usingpower saws or sanders in a confinedspace, dust extraction equipment isrecommended to control dust levels.

Durasteel® will support its own weight andalso can be used in load bearingsituations; please consult Intumex AsiaPacific Technical Services Department foradvice. Installers must ensure that theywork from adequate and safe platformswhere necessary.

Health and Safety data sheets areavailable.

Handling & StorageCarry boards on edge, and do not drop ontheir corners or on to trestles. All productsshould be stored under cover on a flatbase, clear of the ground. If stored in theopen, the stack should be fully protectedfrom the weather. If stored on racks ordunnage, boards should be fullysupported across their width at not morethan 1m centres.

Maintenance &CleaningBoards do not normally require anymaintenance in use. Durasteel® boardswill not crack or deteriorate with normalusage, as it is the most rugged boardproduct available within the passive fireprotection market. Durasteel® boards canbe degreased with a mild solvent shouldpainting or plastering be required (seeDecorating).

GeneralCare should be taken to prevent injuryfrom sharp edges and corners. Do notleave boards lying about on site, onscaffolding or in high traffic areas, whererisk of damage or injury is increased, andprevent any misuse which could result inpersonal injury or damage to boards. Inthe event of injury, obtain propertreatment. The materials and thepackaging used for distribution do notincorporate any substances considered tobe hazardous to health.

WorkingCUTTING & SAWING

Use a jig saw with a coarse blade.Diamond dusted blades are available insome countries and will assist inprolonging the life of the blades. Ingeneral, cutting with a jigsaw is onlysuitable for small cuts, e.g. scribingaround services etc.

For long cuts, a jigsaw blade can be used,but has limitations on its effectiveness,short life span of jigsaw blades is an issueand straightness of cuts. For many longcuts, use a grinder or a guillotine ifavailable. Note that when cutting boardswith a grinder, the edges are extremelysharp and thus extra care should be takento avoid cutting of hands etc. See belowfor details on dressing of edges.

Always wear suitable eye and handprotection. Ideally, masks should be wornto prevent inhalation of dust.

DRILLING

Use a hand drill or high speed power drill(not the percussion type); bits should haveHSS tips and should be suitable for drillingsteel and/or fibre cement. Always wearsuitable eye and hand protection. Ideally,masks should be worn to preventinhalation of dust.

GeneralEDGE TREATMENT

A file or grinder can be used to removesharp or burred edges due to cutting ofthe sheets. Care should be taken not toremove large areas of the galvanisedcoating as this could possibly lead tocorrosion of the steel. When cut, edges donot need to be coated in order to provideadditional protection as galvanic reactionwill prevent corrosion of edges. However,this does depend on the location of thesystem and its exposure to inclementconditions. Please consult Intumex AsiaPacific if in any doubt. Always wearsuitable eye and hand protection. Ideally,masks should be worn to preventinhalation of dust.

DecoratingPLASTERING

If a skim finish is desired, it will benecessary to apply a grid of expandedmetal lathing to provide a key for plasteror sand and cement render. Pleaseconsult Intumex Asia Pacific for specificrecommendations.

PAINTING & DECORATING

Any conventional paint can be used.Alkali resistant primers are not necessary.Water based paints (with a watered downfirst coat) or oil based paints can beapplied to all products using proprietaryprimer/top coat systems as recommendedby paint manufacturers. Durasteel® shouldbe de-greased with a solvent basedcleaning agent. All paints should becompatible with application to:

1) the galvanised steel facing, and

2) the core material has a high alkalicontent.

At all times the recommendations of thepaint manufacturer should be followed.

GuaranteeWe, Intumex Asia Pacific, would confirmthat the specifications contained in ourtechnical publications cover the range ofproducts marketed by Intumex AsiaPacific, and we guarantee that supplies ofthese products will conform to thespecifications and standards set down inour literature.

We also confirm that all the products aremanufactured under accredited BS ENISO 9000 quality assurance procedures.We certify that all supplies will have beeninspected and tested at the factory oforigin and unless otherwise stated, willconform in all respects with thespecifications in our literature andconstruction manuals.

We would also confirm that productsmarketed by Intumex Asia Pacific havebeen subject to fire tests in accordancewith the relevant parts various nationalstandards by independent testlaboratories and that the resultant testdata has been submitted to relevantauthorities for appraisal and approval.

We would confirm we would have nohesitation in confirming the lifeexpectancy of Intumex Asia Pacificproducts for at least 40 years, assumingthe installation of these products iscarried out in full compliance with therecommendations provided by IntumexAsia Pacific, and that if installation is tooccur or the products installed in an areawhich could be considered as outsidenormal operating conditions, thesuitability of the products is checked withIntumex Asia Pacific before installationcommences.

Your local supplier

March 2004

Your local supplier

Room 1011, C.C. Wu Building302-308 Hennessy RoadWanchaiTel: +852 2895 0265Fax: +852 2576 0216

Unit 1, 175 Briens RoadNorthmead, NSW 2152Tel: +61 (2) 9630 4922Fax: +61 (2) 9630 0258

10 Science Park Road#03-14 The AlphaSingapore Science Park IISingapore 117684Tel: +65 6292 7888Fax: +65 6294 2576

Intumex Asia Pacific

HONG KONGRoom 1011, C.C. Wu Building302-308 Hennessy RoadWanchaiTel: +852 2895 0265Fax: +852 2576 0216

AUSTRALIAUnit 1, 175 Briens RoadNorthmead, NSW 2152Tel: +61 (2) 9630 4922Fax: +61 (2) 9630 0258

SINGAPORE10 Science Park Road#03-14 The AlphaSingapore Science Park IISingapore 117684Tel: +65 6292 7888Fax: +65 6294 2576

Email: [email protected]

www.intumex-ap.com

a durable fibre cement & steel - gelec - a member … · · 2014-11-13temperature (bs 7346:...

Documents