a global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998...
TRANSCRIPT
A global leader in the automation industry
• ruhlamat German Headquarters
Company structure
History
Main products
• ruhlamat China General introduction
Basic information
Fact sheet
Turnover/Sales
Organization
Personnel
About customers
Customer list
• ruhlamat China Products & Applications
Agenda
ruhlamat Germany
1963 department automation of „Uhrenwerke Ruhla“Watchworks over 4 decades of Automation
1991 formation of ruhlamat by Elektro Mack Group in Marksuhl
1996 new assembly hall, no. 2, turn over approx. 11.5 mio € & 100 employees
1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China Suzhou (RCS)
1999 ISO 9001:2000 cerification
2000 ruhlamat North America Ltd. (Ontario, Canada) established
2005 assembly hall no. 3, turn over 25,0 Mio € & 150 employees
2006 Karl Mack is manager of the year (Thuringia)
2007 Karl Mack becomes President, Thomas Mack becomes CEO
2008 new office building, no. 3 (togehter 6.900qm) assembly area approx. 18.100 qm
2009 biggest single order (> 6 mio €) in history of ruhlamat
Automatisierungstechnik GmbH
West & East Germany
Core Competance
ruhlamat HQ is engaged in the field of automation engineering.
Our divisions are:
SMART CARD AND
PASSPORT PROCESSING SOLUTIONS
ASSEMBLY PROCESS ENGINEERING
ORIGINAL EQUIPMENT MANUFACTURING
Smart card processing solutions
Contactless chip
loading tower
Contact chiploading tower
Offset correction
Drop on demandColour printing
Laser engraving
MLI laser engraving
CLI laser engraving
Optical inspection
Passport processing solutions
RFID chip reading
Mechanical numbering
Laser perforation
Dust extraction unit
RFID encoding power
Labelling station
Assembly Process Engineering
SENSOR PRODUCTION
SENSOR PRODUCTION
Assembly Process Engineering
Original Equipment Manufacturer
• Project & Project Management
• Development & Design
• Construction & Process Management
• Manufacturing & Assembly
• Service & Training
We work in close collaboration with our OEM customers technical and commercial solutions for quality and timely availability of standard components, modules and machines and offer services for the following areas:
Service
North America Ltd. Automatisierungstechnik GmbH Middle East F.Z.C. Automation Technologies
(Suzhou) Co. Ltd.
SERVICEPARTNER
IN CHINA
SERVICEPARTNER
IN JAPANSERVICEPARTNER
IN INDIA
SERVICEPARTNER
RUSSIAN FEDERATION
1998 Foundation of ruhlamat Suzhou subsidiary in China
2004 1st overseas cooperation with European automotive supplier. Continued
cooperation to date total turnover 8.8 million €
2007 ruhlamat becomes Asian key supplier from China for Inergy
2008 With strong partnership with ruhlamat HQ a very successful localization
and delivery of DS-S3 sensor production line to Bosch China
2010 Strengthen HQ relationship with MS600 series production in China
2010 Sales 100 million RMB turnover, 165 employees, 7500 square meter factory
2011 Build up internal manufacture workshop for machine parts
2011 Promoted to Inergy Global Supplier, begin to provide to North America
2011 Attain the biggest single project 30 million RMB
About ruhlamat China
• Project Management
– 5 Project managers
• R & D for customized automation
– 40 Mechanical engineers
– 26 Electrical engineers
– Mechanical design system
• 2D/3D design
• AutoCAD, Inventor, design software
– Electric design system
• PLC & IPC control system
• E-plan 5.0 design software
• Standardization team
– 3 Engineers
Core Competance in Automation
• Assembly
– 30 Mechanical workers
– 25 Electrical workers
• Quality Control
– 6 Staff for quality control
– Quality system
• ISO9000 certified since 2005
• VDA6.4 certified since 2008
• Service
– 5 Service technicians
– Service Contracts
• Fast response time
• Technical phone and staff support
• Detailed service records
Core Competance in Automation - Continued
Products & Application
Automation Domestic 55%
Automation Export 30%Standard products 15%
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
TO (mil) ¥8.3 ¥11.3 ¥18.0 ¥30.0 ¥45.0 ¥70.0 ¥80.0 ¥100.0 ¥120.0 ¥156.0 ¥202.8
Staff # 32 40 50 80 100 120 130 160 188 207 227
0
50
100
150
200
250
¥0.0
¥50.0
¥100.0
¥150.0
¥200.0
¥250.0
RCS Turnover (TO) RMB / Staff - 2003 – 2013
ruhlamat China’s core customers
Speed Sensor Plastic Fuel Tank
Brake Caliper
Tem. & Pressure
Sensor
TCM
Engine Cooling System
Tension Pulley
Seat & Accessories
Turbo Charger
Head-lamp
Fog Light
Steering Pump
IACV
Latch
Throttle Valve
Light Modulator
Accelerator-pedal Module
Lock ActuatorEPSc Window Motor
Clutch Cover
Other
Industry
Projects
Collaboration with ruhlamat headquarters
MS-620 Disconnecting Punch
1 of 2 MS Chip card
Stations produced at
RCS for our
Headquarters in
Germany
Collaboration with ruhlamat headquarters
MS-620 Module Testing
2nd of 2 MS Chip
card Stations
produced at RCS for
our Headquarters in
Germany
ruhlamat China Standard Products
• ruhlamat China is
expanding our line of
Standard Products.
The XYZ Standard
Station is one of our
newest additions with
excellent adaptability
to customers needs.
• Vario profile system and its connecting elements are specifically designed for
mechanical engineering
• All profile and connecting elements are compatible with known profile system
according to European standard.
Profile Vario system
Customer: Honeywell
Product: Turbo Charger Line
Location: Shanghai
Customer: Continental
Product: Actuator lean automation line
Location: Wuhu
Customer: BOSCH (UAES)
Product: ECU temperature & pressure sensor indexing table
Location: Shanghai
Customer: Inergy
Product: Fuel tank Cutting and Welding Indexing Table
Location: Korea
Customer: Valeo
Product: Fog Light Assembly & Test Station In-line Pallet Style
Location: Belgium
Customer: Valeo
Product: Fully Automated Door Lock Line with Robot
Location: Slovakia
Customer: Valeo
Product: Round Table Fog Light Assembly & Test Station
Location: Belgium
Customer: GKN
Product: VL Steering Component Assembly Unit
Location: Shanghai
Customer: Elringklinger
Product: Heat Insertion of Threaded Nut
Location: Changchun
Customer: Inergy India
Product: Fuel tank Cutting and Welding Line
Location: India
A global leader in the automation industry