a global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998...

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A global leader in the automation industry

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Page 1: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

A global leader in the automation industry

Page 2: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

• ruhlamat German Headquarters

Company structure

History

Main products

• ruhlamat China General introduction

Basic information

Fact sheet

Turnover/Sales

Organization

Personnel

About customers

Customer list

• ruhlamat China Products & Applications

Agenda

Page 3: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

ruhlamat Germany

1963 department automation of „Uhrenwerke Ruhla“Watchworks over 4 decades of Automation

1991 formation of ruhlamat by Elektro Mack Group in Marksuhl

1996 new assembly hall, no. 2, turn over approx. 11.5 mio € & 100 employees

1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China Suzhou (RCS)

1999 ISO 9001:2000 cerification

2000 ruhlamat North America Ltd. (Ontario, Canada) established

2005 assembly hall no. 3, turn over 25,0 Mio € & 150 employees

2006 Karl Mack is manager of the year (Thuringia)

2007 Karl Mack becomes President, Thomas Mack becomes CEO

2008 new office building, no. 3 (togehter 6.900qm) assembly area approx. 18.100 qm

2009 biggest single order (> 6 mio €) in history of ruhlamat

Page 4: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Automatisierungstechnik GmbH

West & East Germany

Page 5: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Core Competance

ruhlamat HQ is engaged in the field of automation engineering.

Our divisions are:

SMART CARD AND

PASSPORT PROCESSING SOLUTIONS

ASSEMBLY PROCESS ENGINEERING

ORIGINAL EQUIPMENT MANUFACTURING

Page 6: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Smart card processing solutions

Contactless chip

loading tower

Contact chiploading tower

Offset correction

Drop on demandColour printing

Laser engraving

MLI laser engraving

CLI laser engraving

Optical inspection

Page 7: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Passport processing solutions

RFID chip reading

Mechanical numbering

Laser perforation

Dust extraction unit

RFID encoding power

Labelling station

Page 8: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Assembly Process Engineering

SENSOR PRODUCTION

Page 9: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

SENSOR PRODUCTION

Assembly Process Engineering

Page 10: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Original Equipment Manufacturer

• Project & Project Management

• Development & Design

• Construction & Process Management

• Manufacturing & Assembly

• Service & Training

We work in close collaboration with our OEM customers technical and commercial solutions for quality and timely availability of standard components, modules and machines and offer services for the following areas:

Page 11: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Service

North America Ltd. Automatisierungstechnik GmbH Middle East F.Z.C. Automation Technologies

(Suzhou) Co. Ltd.

SERVICEPARTNER

IN CHINA

SERVICEPARTNER

IN JAPANSERVICEPARTNER

IN INDIA

SERVICEPARTNER

RUSSIAN FEDERATION

Page 12: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

1998 Foundation of ruhlamat Suzhou subsidiary in China

2004 1st overseas cooperation with European automotive supplier. Continued

cooperation to date total turnover 8.8 million €

2007 ruhlamat becomes Asian key supplier from China for Inergy

2008 With strong partnership with ruhlamat HQ a very successful localization

and delivery of DS-S3 sensor production line to Bosch China

2010 Strengthen HQ relationship with MS600 series production in China

2010 Sales 100 million RMB turnover, 165 employees, 7500 square meter factory

2011 Build up internal manufacture workshop for machine parts

2011 Promoted to Inergy Global Supplier, begin to provide to North America

2011 Attain the biggest single project 30 million RMB

About ruhlamat China

Page 13: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

• Project Management

– 5 Project managers

• R & D for customized automation

– 40 Mechanical engineers

– 26 Electrical engineers

– Mechanical design system

• 2D/3D design

• AutoCAD, Inventor, design software

– Electric design system

• PLC & IPC control system

• E-plan 5.0 design software

• Standardization team

– 3 Engineers

Core Competance in Automation

Page 14: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

• Assembly

– 30 Mechanical workers

– 25 Electrical workers

• Quality Control

– 6 Staff for quality control

– Quality system

• ISO9000 certified since 2005

• VDA6.4 certified since 2008

• Service

– 5 Service technicians

– Service Contracts

• Fast response time

• Technical phone and staff support

• Detailed service records

Core Competance in Automation - Continued

Page 15: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Products & Application

Automation Domestic 55%

Automation Export 30%Standard products 15%

Page 16: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

TO (mil) ¥8.3 ¥11.3 ¥18.0 ¥30.0 ¥45.0 ¥70.0 ¥80.0 ¥100.0 ¥120.0 ¥156.0 ¥202.8

Staff # 32 40 50 80 100 120 130 160 188 207 227

0

50

100

150

200

250

¥0.0

¥50.0

¥100.0

¥150.0

¥200.0

¥250.0

RCS Turnover (TO) RMB / Staff - 2003 – 2013

Page 17: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

ruhlamat China’s core customers

Page 18: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Speed Sensor Plastic Fuel Tank

Brake Caliper

Tem. & Pressure

Sensor

TCM

Engine Cooling System

Tension Pulley

Seat & Accessories

Turbo Charger

Head-lamp

Fog Light

Steering Pump

IACV

Latch

Throttle Valve

Light Modulator

Accelerator-pedal Module

Lock ActuatorEPSc Window Motor

Clutch Cover

Page 19: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Other

Industry

Projects

Page 20: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Collaboration with ruhlamat headquarters

MS-620 Disconnecting Punch

1 of 2 MS Chip card

Stations produced at

RCS for our

Headquarters in

Germany

Page 21: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Collaboration with ruhlamat headquarters

MS-620 Module Testing

2nd of 2 MS Chip

card Stations

produced at RCS for

our Headquarters in

Germany

Page 22: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

ruhlamat China Standard Products

• ruhlamat China is

expanding our line of

Standard Products.

The XYZ Standard

Station is one of our

newest additions with

excellent adaptability

to customers needs.

Page 23: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China
Page 24: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

• Vario profile system and its connecting elements are specifically designed for

mechanical engineering

• All profile and connecting elements are compatible with known profile system

according to European standard.

Profile Vario system

Page 25: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Honeywell

Product: Turbo Charger Line

Location: Shanghai

Page 26: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Continental

Product: Actuator lean automation line

Location: Wuhu

Page 27: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: BOSCH (UAES)

Product: ECU temperature & pressure sensor indexing table

Location: Shanghai

Page 28: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Inergy

Product: Fuel tank Cutting and Welding Indexing Table

Location: Korea

Page 29: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Valeo

Product: Fog Light Assembly & Test Station In-line Pallet Style

Location: Belgium

Page 30: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Valeo

Product: Fully Automated Door Lock Line with Robot

Location: Slovakia

Page 31: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Valeo

Product: Round Table Fog Light Assembly & Test Station

Location: Belgium

Page 32: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: GKN

Product: VL Steering Component Assembly Unit

Location: Shanghai

Page 33: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Elringklinger

Product: Heat Insertion of Threaded Nut

Location: Changchun

Page 34: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

Customer: Inergy India

Product: Fuel tank Cutting and Welding Line

Location: India

Page 35: A global leader in the automation industryruhlamat.in/sites/default/files/ruhlamat_china...1998 ruhlamat Automation Technologies Co. Ltd. (Suzhou, China) established. ruhlamat China

A global leader in the automation industry