a group company minster bulletin 182a · bulletin 182a minster ® contract ... bodine motor lube...
TRANSCRIPT
TECHNOLOGICALLY ADVANCED TO PROVIDEGREATER FLEXIBILITY AND INCREASED PRODUCTION
Product Upgrades
BULLETIN 182A
MINSTER®
CONTRACT PRESS UPGRADES &AFTERMARKET OFFERINGS
MINSTER®
A Group Company
CONTRACT PRESS UPGRADES
CONTENTSOption Page
Stroke Per Minute (SPM) Increase Options (E2, P2 & P2H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Press Stroke Change Options (E2, P2 & P2H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Alternative Slide Motion (ASM) Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7E2 Counterbalance Spherical Washer Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E2 Flywheel Brake Facing Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E2 Double Geared Center Driveshaft Bearing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10E2H Counterbalance Piston Rod Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11E2H Center Driveshaft Bearing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12E2H Connection Pin Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13E2H Connection Oil Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14P2 Motorized Slide Adjust Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15P2 Shutheight Indicator Lock Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16P2 Counterbalance Breather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17P2H High Energy Drive Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18P2H Slide Adjust Lock Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19P2H Slide Adjust Assist Airbag Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20P2H Counterbalance Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21P2H Slide Contamination Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22P2H Seal Retainer Wiper Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23P2H Conversion to Flywheel Spherical Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24P2H Heat Exchanger Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25P2H Large Clutch Valve Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26OBI / OBS Slide Counterbalance Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Slide Knockout Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Conversion to Variable Frequency Drive (VFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Spin-On Filter Conversion Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Bodine Motor Lube Unit Replacement Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Internal Locking Assemblies (For Solid Drive Pinions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Hydraulic Tie Rod Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Hydraulic Tie Rod Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Monitor Flow Lubrication Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Flywheel Brake Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Minster Rotary Union for Hydraulic Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Air Rotary Union Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Flywheel Bearing Re-Grease Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Clutch Sleeve Anti-Fretting Mounting Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Replaceable Brake Key Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Air Clutch / Brake Facing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42MC Clutch / Brake Spring Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Tandem Air Valve Clutch Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Automatic Shutheight Adjustment for Slide or Bolster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Electronic Digital Shutheight Readout Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Detachable Slide Adjust Motor Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Shutheight Indicator Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Piston Accumulator Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Sliding Control Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Oil Sump Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Piston and Connection Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Safety Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Die Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Vibration Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Aluminum Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Adjustable Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Preventive Maintenance Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Press Remanufacturing and Component Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
003
003Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
E2, P2 & P2H Press Speed Ups
These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,
some requests require an engineering study to create an accurate quote.
Benefits:
• Increases Production & Press Flexibility.
• Improves Value of Existing Presses.
Press Lines:
• E2, P2 and P2H
Package Includes:*
• New Main Data Plate
• Motor Sheave and Belts
• Larger Press Motor
• New Flywheel
• New Main Gears and Pinions
• Larger or Re-Positioned Counterweights
• Conversion to Hydraulic Clutch
• Different Press Mounts
• Flywheel Energy Curve* Required parts will vary.
Description
Increase press strokes per minute (SPM). Seereference maximum SPM vs. stroke lengthscharts below.
300 Ton 400 Ton 600 Ton 800-1200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 4-5” 140 4-8” 120 4-9” 100 12” 70 6-8” 120 9-10” 100 10” 90 13-16” 60 9-10” 100 11” 90 11-12” 80 17-20” 50 11-12” 80 12” 80 13-14” 70 20-24” 40 13-14” 70 13-14” 70 15-16” 60 15-16” 60 15-16” 60 17-18 50 19-20” 40
E2 Presses: Information Based on Standard Single Geared E2’s and Does Not Include FlywheelDriven or Double Geared E2’s.
60 Ton 100 Ton 150 Ton 200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 1” 600 1” 500 1” 450 1” 400 1.5” 500 1.5” 450 1.5” 400 1.5” 350 2” 400 2” 400 2” 350 2” 300 2.5” 375 2.5” 350 2.5” 300 2.5” 275 3” 350 3” 300 3” 250 3” 250 4” 300 4” 250 4” 225 4” 225 5” 200 5” 200 5” 200 6” 180
P2 Flywheel Presses
004
004Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
E2, P2 & P2H Press Speed Ups
These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,
some requests require an engineering study to create an accurate quote.
Benefits:
• Increases Production & Press Flexibility.
• Improves Value of Existing Presses.
Press Lines:
• E2, P2 and P2H
Package Includes:*
• New Main Data Plate
• Motor Sheave and Belts
• Larger Press Motor
• New Flywheel
• New Main Gears and Pinions
• Larger or Re-Positioned Counterweights
• Conversion to Hydraulic Clutch
• Different Press Mounts
• Flywheel Energy Curve* Required parts will vary.
Description
Increase press strokes per minute (SPM). Seereference maximum SPM vs. stroke lengthscharts below.
100 Ton 150 Ton 200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 3” 150 4” 150 4” 150 4” 150 5” 150 5” 150 5” 150 6” 120 6” 120 6” 120 7” 120 8” 120
P2 Geared Presses:
P2H-63 FW P2H-100 FW P2H-160 FW P2H-160 Geared Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM .79” 600 .98” 550 1.18” 400 3.94” 150 .98” 550 1.18” 500 1.57” 400 5.91” 150 1.18” 500 1.57” 450 1.97” 350 7.88” 120 1.57” 450 1.97” 400 2.95” 300 1.97” 400 2.56” 350 3.94” 250 2.56” 350 2.95” 300 4.92” 200 2.95” 300 3.94” 275 5.91” 200
P2H Press: These Maximum SPM’s Are Based on Standard Stroke Presses, Not AdjustableStroke Presses.
005
005Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
006
006Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
E2, P2 & P2H Press Stroke Change
These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,
some requests require an engineering study to create an accurate quote.
Maximum press stroke lengths are dependent upon crown size and the desired maximum pressstrokes per minute (SPM). Never change stroke without checking with Minster first.
When requesting a change in stroke, please let Minster know if there is a specific shutheight desired.Minster can quote the appropriate parts to increase press shutheight. Standard shut height is
measured from the press bed to the slide in the stroke down, adjustment up position.
Benefits:
• Increases Production & Press Flexibility.
• Improves Value of Existing Presses.
Press Lines:
• E2, P2 and P2H
Packages May Require Some or All,But Not Limited to the FollowingItems:
• New Crankshaft
• New Connection Assemblies
• New Counterbalance Parts
• Counterbalance Surge Tank
• Larger Clutch
• Larger Press Motor
• New Main Data Plate
• New Shutheight Tags
• Larger or Re-Positioned Counterweights
• Different Press Mounts
• Tonnage Curve
• Flywheel Energy Curve
Description
Change press stroke length to meet yourneeds. This change may require a decreasein SPM or allow an increase in press strokeper minute (SPM) depending on length ofchange.
E2 Presses Tonnage Max. Stroke 300-400 16” 600 20” 800-1200 24”
P2H Presses Tonnage Max. Stroke 63 2.95” 100 3.94” 160 7.88”
P2 Presses Tonnage Max. Stroke 60 4” 100-150 6” 200 8”
007
007Product Upgrades
CONTRACT PRESS UPGRADES
Alternative Slide Motion (ASM)Drive Package
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Benefits:
• Increases SPM Without Changing SlideStroke, Draw or Hit Speed.
• Improves Drawing Capabilities.
Press Lines:
• E2 and E2H
Package Includes:
• Main Gear Supports and Bushings
• New Main Gears
• Crank Torque Arms
• Gear Links and Bushings
• O-Rings and Hardware
• Additional Parts May Be RequiredDepending on the Age of the Press.
Description
This package provides Alternative SlideMotion (ASM) through the use of a linkmechanism to allow the slide to move fasterin the non-productive portions of the strokeand provides constant slide velocity duringthe productive portion of the stroke.
008
008Product Upgrades
CONTRACT PRESS UPGRADES
E2 Counterbalance Spherical Washer PackageDescription(Part No. 810-1441)
This package allows the piston rod to centeritself regardless of slide counterbalancebracket position.
Piston Rod
Insert
Spherical Washer
Benefits:
• Reduces Rod Temperature and CylinderPacking Wear.
• Increases Bushing Life.
Package Includes:
• Spherical Washer
• Insert and Hardware
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
009
009
CONTRACT PRESS UPGRADES
E2 Flywheel Brake Facing Upgrade
Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package replaces the previous style fly -wheel brake facing with an updated unit witha larger facing for increased brake facing life.
Benefit:
• Reduced Costs As a Result of LessMaintenance and Fewer Brake FacingChanges.
Package Includes:
• Brake Pistons and Rings
• Facing Back Plate and Hardware
• Large Brake Facing
• Mounting Bracket
• Valves and Fittings (As Needed)
• Pneumatic Diagram
• Installation Instructions
010
010Product Upgrades
CONTRACT PRESS UPGRADES
E2H Double Geared Center DriveshaftBearing Upgrade
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package adds center bearings to thedriveshaft next to the flywheel on doublegeared E2’s. Requires sending driveshaftassembly to Minster to remachine thebearing housing and driveshaft.
Benefits:
• Reduce Load on All Driveshaft BearingsExtending Life.
• Improve Backlash on Pinion For More EvenWear and Extended Life.
Package Includes:
• Bearings
• Retainer and Spacer
• Necessary Mounting and Fittings
CONTRACT PRESS UPGRADES
E2H Counterbalance Piston Rod Upgrade
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package replaces the oldcounterbalance piston rods with the newstyle rods and slide mounting blocks.
Benefit:
• The Captured Nut Cannot Work Loose. TheSpherical Washer Prevents Any Side ThrustFrom the Slide From Being Transferred to thePiston Rod. The Piston Nut Capture BlockAlso Catches and Drains Any CounterbalanceLube Oil That May Get Past the Cylinder Seals.
Package Includes:
• Piston Rods
• Spherical Washers
• Capture Blocks
• Piston Rod Nut and Washer
•Mounting Hardware
011
011Product Upgrades
012
012Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
E2H Center Driveshaft Bearing Upgrade
Benefit:
• Longer Lasting Bearing Means LessDowntime.
Package Includes:
• Bearing
• Bearing Housing
• Retainer
• All Necessary Mounting Hardware andFittings
Description(Part No. 810-2097)
This package upgrades the center driveshaftbearing to a heavier duty wide design.
013
013Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 810-2127)
This package adds retainers to the ends ofthe connection pins to eliminate connectionpin movement.
CONTRACT PRESS UPGRADES
Connection Pin Upgrade Package
Benefits:
• Prevents Pin From Working Loose inHigh Snap-Thru or High VibrationApplications.
• Reduces Excessive Wear.
• Increased Bushing and Pin Life.Press Lines:
• E2H and PM4
Package Includes:
• Connection Pins
• Retainers
• Keys
• Mounting Hardware
014
014Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Connection Oil Deflectors
Benefits:
• Decreases Oil Splash Around Wrist Pins.
Package Includes:
• Oil Deflectors For Both Sides of Both WristPins.
• Mounting Hardware.
Description(Part No. 810-2162, 810-2163, 810-2164)
Adds flexible oil deflectors on connectionnear connection pin.
Press Lines:
• E2H and PM4
Oil Deflector
015
015
CONTRACT PRESS UPGRADES
P2 Motorized Slide Adjust Package
Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package adds a powered slide adjustand brake to an existing P2 slide. Optionaldigital readout is also available with thispackage.
Benefits:
• Faster Die Changes That RequireShutheight Adjustment.
• Possible Auto Shutheight AdjustmentWith PMC Integration.
• Elimination of Auxiliary Equipment ForAdjustments.
• Push Button AdjustmentFor Easy Operation.
Package Includes:
• Motor With Electric Brake
• Brackets and Mounting
• Wormshaft Extension
• Limit Switch and Control
Motor w/BrakeBrackets
Gearbox
CONTRACT PRESS UPGRADES
P2 Shutheight Indicator Lock Package
Description(Ref. Part No. 810-0226)
This package eliminates shutheight indicatordrift from a set position due to vibration,shock, and snap thru loading of theproduction operation.
Benefit:
• Decreases Maintenance Cost of Having toReplace Damaged Indicators.
Package Includes:
• New Shutheight Indicator
• New Shutheight Indicator Cover
• An Anti-Rotation Clamp
• Shutheight Locking Sleeve
• Necessary Mounting Hardware
• Instructions For Installation
016
016Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2 Counterbalance Breather Package
Description(Part No. 1170-840)
This package uses a knitted plastic mesh ballto help reduce oil mist from escapingthrough press counterbalance cylinders.
Benefits:
• Cleaner and Safer Work Environment.
• Reduces Oil Mist That May Be EscapingThrough Press Counterbalance Cylinders.
Package Includes:
• New Counterbalance Cylinder Top Plate
• Breather Assembly
• Installation Information
017
017Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2H High Energy Drive PackageDescription
This package adds an auxiliary flywheel tothe existing drive.
Benefit:
• The Additional Energy Allows the Pressto Perform Low End, Low SpeedOperations Without Stalling Concerns.
Package Includes:
• Mounting Plate
• Auxiliary Sheave and Belt
• Auxiliary Flywheel
• Adjustment Studs and Hardware
018
018Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2H Slide Adjustment Lock Package
Benefits:
• Hydraulically-Clamped Slide ShutheightAdjustment Gears Will Prevent SlideAdjustment Drift.
• Increased Life of Slide ShutheightAdjustment Gears.
• Improved Reliability of Slide AdjustmentOperation.
• Reduced Maintenance and Downtime.
Package Includes:
• Steel Slide Adjustment Drive Gears
• Slide Adjustment Shaft With ImprovedBushing Design
• Slide Adjustment Stop
• Hydraulic Lock-Down Cylinders
• All Necessary Mounting Hardware andHand-Held Pipe Bender
Description(Part No. 810-0338)
This package provides hydraulic cylinders toclamp the steel slide shut-height adjustmentgears. This removes the gear backlash. Thenew components are designed to handlehigh shock loads and a new stop is designedto prevent jams at the maximum andminimum shut-height limits.
019
019Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
020
020Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2H Slide Adjust Assist Airbag Package
Benefits:
• Reduces Wear on Slide Adjust Motor andGears.
• Reduces Plant Air ConsumptionRequirements.
Package Includes:
• Airbags
• Upright and Slide Mounting Brackets
• Solenoid and Transducer
• Air Plumbing Parts Required For Installation
• Installation Information
Description(Part No. 810-0377)
This package adds airbags to the slide toassist with slide adjustments. This isespecially useful with heavier dies.
021
021Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 810-0398)
This package adds crown mountedcounterbalance cylinders to the slide forpresses running dies with weights outsidethe original press scope.
Benefit:
• Reduces Clutch Slippage With LargerDies.
Package Includes:
• Cylinder Assemblies
• Air Tanks
• Mounting Brackets
• All Required Fittings and Air Lines
CONTRACT PRESS UPGRADES
P2H Counterbalance Package
022
022Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2H Slide Contamination Package
Benefits:
• Increases Seal and Filter Life.
• Protects Sensitive Moving Slide Parts.
• Reduces Untimely Downtime Due toContaminants in the Slide HydraulicSystem.
Package Includes:
• Flexible Slide Piston Covers
• Piston Flange and Seal Housing
• Slide Guide Covers
• Slide Guide Housing
• Seals and Mounting Equipment
Description(Part No. 810-1556)
This package provides parts to cover andprotect the slide piston and slide guide postsfrom harmful contaminants like die lube andflakes that can be produced in the partforming process
023
023Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Benefits:
• Extends the Life of the Seals.
• Minimizes the Amount of VacuumNeeded.
• Better Oil Control
Package Includes:
• Piston Seal Housings
• O-Rings
• Wiper Rings
• Oil Seals
• Orifices
• Mounting Hardware
CONTRACT PRESS UPGRADES
P2H Seal Retainer Wiper UpgradeDescription
This package adds a wiper ring above theseal to better control the oil before it reachesthe seal.
024
024Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
P2H Conversion to Flywheel Spherical Bearings
Benefits:
• Prevents False Brinelling.
• Improves Bearing Life.
• Simplifies Installation.
Package Includes:
• Flywheel Bearings.
• Bearing and Cone Spacers.
• Retainers and Seals.
• Misc. Mounting and Lubrication Hardware.
Description(Part No. 810-2247)
This package replaces crankshaft flywheelcylindrical bearings with spherical rollerbearings. Flywheel re-work may be requiredfor propoer lubrication. This packageincorporates the flywheel regrease package.
Press Lines:
• P2H(May not be available for some models.)
CONTRACT PRESS UPGRADES
P2H Heat Exchanger Package
Benefits:
• Improves Part Quality.
~ The Slide Guiding System Effectiveness isIncreased Due to the Desired Oil PressureBeing Maintained in the Slide GuideHousings as a Result of Consistent OilViscosity.
• Improves Part Consistency By BetterMaintaining Bottom Dead CenterRepeatability.
~ Shutheight Stability is Increased as aResult of Reduced Thermal Growth.
• Increases Efficiency of PressLubrication System and ReducesLubrication Faults.
~ Consistent Operating TemperatureResults in Consistent Oil Viscosity,Which Improves Oil Flow andPressure Consistency.
Package Includes:
• Heat Exchanger
• Motor, Pump and Oil Filter
• Water Control Valve
• Thermalprobe and Thermometer
• Level Switch
• Omron Temperature Controller
• Installation Information
• All Necessary Plumbing, Brackets andMounting Hardware to Add This Unit to thePress.
Description(Part No. 810-0251)
This package incorporates a heat exchangerinto the press sump in order to maintain aconsistent press oil temperature. This resultsin a consistent oil viscosity and increasedthermal stability.
025
025Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
026
026Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 810-1336)
This package replaces smaller clutch valves(250-1099 & 250-9013) with a new manifoldassembly with larger clutch valves, new styleaccumulator and rotary union to reducestopping time.
CONTRACT PRESS UPGRADES
P2H Clutch Valve Upgrade
Benefits:
• Reduced Press Stopping Time.• Improved Die Protection.
Package Includes:
• Manifold Assembly w/ Clutch Valves
• Accumulator w/ Brackets
• Rotary Union
• Pressure Switches
• Miscellaneous Mounting and LubricationHardware
027
027Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package adds a pneumaticcounterbalance cylinder to existing OBI andOBS slides.
CONTRACT PRESS UPGRADES
OBS / OBI Slide Counterbalance Package
Benefits:
• Counteracts Die Weight in the Upswingof the Stroke For Improved PressStability.
• Allows For Easier ShutheightAdjustment.
Package Includes:
• Counterbalance Cylinder
• Reservoir Tank
• Pressure Switch and Valve
• Tubing, Fittings and Hardware
028
028Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Slide Knock Out Package
Benefits:
• Fully Adjustable Knock Out Bar to Assistin the Removal of Parts, Slugs and OffFall From the Die Without the Use ofSecondary Equipment.
Press Lines:
• OBI and OBS
Package Includes:
• Knock Out Bar
• Knock Out Bracket and Rod
• Springs and Hardware
Description
This package adds a knock out bar to theexisting slide without the need for extensivemachining and rework.
029
029Product Upgrades
CONTRACT PRESS UPGRADES
Conversion To Variable Frequency Drive
Description
Conversion of press main drive motor to a pressrated, inverter-duty motor with a VFD control.
Benefits:
VFD Controller:
• Provides Higher Performance Throughout theFull Speed Range.
• Reduces Operating Costs By Maintaining AnElectrical Power Factor of Up To 18% HigherThan Eddy Current Motors.
• Provides Tighter Speed/Torque Control.
• Includes An EMI (Electromagnetic Interference)Filter To Prevent Disturbances of OtherElectronic Equipment Within Your Plant.
• VFD Control Replacement Parts and Support isReadily Available 24/7/365.
• 12-Month Warranty as a Standard on the VFDControl.
• 24-Month Extended Warranty if the Control isInstalled By a Certified Minster Technician.
Press Rated, Inverter Duty Drive Motor:
• 10:1 Torque Speed Ratio. Motor SuppliesConstant Torque From 10% to 100% of FullSpeed.
• Provides Longer Life Than a Standard AC Motorin VFD Applications.
• 1 Shielded Motor Cable Included, IncreasesMotor Bearing Life By Reducing Electrical NoiseEmissions and Their Negative Effects.
• 36-Month Warranty That is Backed By Minsterand More Than 1000 World Wide Service Outlets.
• Significantly Quieter Than an Eddy CurrentMotor.
Press Lines:
• Available For All Minster Presses
Package Includes:
• Press Rated Inverter Duty MotorEquipped With An EMI Filter.
• Variable Frequency Control in WallMountable, NEMA 12 Enclosure.
• Motor Mounting Parts and LayoutDrawing For MountingModifications.
• 50 Feet of Shielded Motor Cable.
• Installation and VFD SetupInformation.
• Options Which Can Be Included:
~ Installation and VFDCommissioning By CertifiedMinster Service Technicians.
~ New Main Contactor.
~ Remote Fwd/Rev Selector Switch.
~ Remote Speed Control.
~ Remote Speed & Load Meters.
Description(Package No. 1232-059)
This package replaces the cartridge typefilters utilized on Trabon lubrication systemswith an easy replacement, 10 micron spin-onfilter.
Benefits:
• Reduced Lubrication SystemMaintenance as a Result Of:
~ Filtering the Oil Prior to it's Entering thePump.
~ Automatically Top Stops the Press in theEvent of a Clogged Filter.
~ Built-In Clogged Filter Indicator LightSystem.
~ Easily Replaceable Spin-On Type Filter.
Press Lines:
• DAC, DAS, E2 and P2
Package Includes:
• Filter Base and Mounting Bracket
• 10-Micron Spin-On Type Filter Canister
• Vacuum Switch
• Vacuum Gauge
• Clogged Filter Indicator Light
• Installation Bulletin TB2423
(Customer is responsible for specific plumbing andmounting hardware and installation.)
CONTRACT PRESS UPGRADES
Converting To a Spin-On Filter Design
Updated Spin-On Filtering System
Original Trabon Filtering System
030
030Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
031
031Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Bodine Motor Lube Unit Replacement Package
Benefits:
• Readily Available Spare Pump and MotorParts.
• Three to Five Times Better Oil FiltrationThan the Older Disc Design.
• Removal of Oil Contaminant Via theDisposable Spin-On Filter.
Press Lines:
• E2, P2, P1, G1, S1, S2 and OBI
Package Includes:
The lubrication unit is assembled on a steelplate that the customer mounts to the press.This unit includes:
• Lube Motor and Pump
• Spin-On, 25 Micron Filter
• Electrical Installation Information
• Heater and Thermal Relay
• Flow Switch and Static Switch
• Plastic Oil Reservoir for OBI's
Description(Part No. 810-0197 for 1.88 GPH or Part No. 810-0790for 4.66 GPH Lube System)
This package replaces press lubricationsystems that utilize obsolete Bodinefractional drive lube motors, which includesthose with either a 10:1, 36:1 or 72:1 ratio.These motors are no longer supported by themanufacturer. Enhancements included withthis replacement package include a spin-ontype filtering system, blocked line detection,and a larger lube motor.
• Protection Against Blocked OilLines.~ A flow switch will shut down thepress in the event of lost oil flow.Note: this switch cannot detectbroken oil lines.
032
032Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Package No. 1262-749)
This package allows the original “keyed’ drivepinions to be converted to utilize an internallocking assembly.
Benefits:
• Eliminates the Key and the High StressPoints Keyways Create.
• Reduces the Possibility of Damage toOther Keys and Keyways Should anOverload Condition Occur.
• Allows For Easier and Quicker Gear TrainTiming and Setting of Backlash ByEliminating the Need to Fit New Keys.
Press Lines:
• E2, DAC and DAS
Package Includes:
• Internal Locking Assemblies
• Drawing For Customer to Re-MachinePinions or Pinions Can be Re-Machined byNidec Minster Corporation.
CONTRACT PRESS UPGRADES
Internal Locking Assemblies (For Solid Drive Pinions)
KEYWAY LEFT OPEN
SOLID PINION REWORKED TO USEINTERNAL LOCKING ASSEMBLY
033
033Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Hydraulic Tie Rod Package
Benefits:
• Allows For Faster Clamping andUnclamping of the Press Since There isNo Waiting For the Tie Rods to EitherHeat Up or Cool Down.
• Reduces Downtime.
Press Lines:
• E2 and P2
Package Includes:
• Tie Rods and Nuts
• Tie Rod Spacers
• Tie Rod Pistons
• Seals and Shims
• Pump, Fittings and Hoses
• Installation Hardware
• Installation Instructions
Description(Part No. 810-0953)
Hydraulic tie rods provide an alternative tothe standard tie rod and nut assembly.
034
034Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 1232-338 for E2's and 6120-246 for P2's)
This package provides an air over oil pumpassembly that can be used to replaceexisting hand pumps. The pump assemblyuses the flywheel brake air supply as asource of air to power the unit.
Benefits:
• Reduces Unplanned Maintenance TimeRequired to Release a Press Slide Stuckon the Bottom of the Stroke.
• Allows Maintenance to Quickly RelieveTie Rod Tension Without Delays ofLocating a Pump and Fittings.
Press Lines:
• All Presses With Hydraulic Tie Rods
Package Includes:
• Air Over Oil Hydraulic Pump
• Hose to Connect the Pump to the ExistingManifold Block
• Hardware for Mounting Pump/ReservoirUnit
• Fittings for Connection to All Four (4)Hydraulic Tie Rods
• Hose Assemblies From Manifold to Tie Rodsif Existing Cannot Be Re-Used
• Installation Information
CONTRACT PRESS UPGRADES
Hydraulic Tie Rod Pump Package
035
035Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
MonitorFlow® Lubrication Package
Benefits:
• The System Automatically Top Stops thePress Operation in the Event of a Loss ofLubrication at One or More of theMonitored Points to Prevent Damage ofCrucial Bushings and Bearings.
Press Lines:
• E2, P2 and DAC
Package Includes:
• Flow Switches and Orifices
• Fittings and Tubing
• Electronic Monitoring Device or PLC Module* Depending on press vintage, additional parts maybe required such as an oil tank or oil control guards
Description
This package allows constant monitoring oflubrication points on the driveshaft andother critical components.
036
036Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Flywheel Brake Packages
Benefits:
• Quicker Access To the Press After Shutdown.
• Safer For Maintenance Personnel Servicing the Press.
Press Lines:
• OPTH, DASH, DAC, E2, P2 and OBI
Package Includes:
• Mounting Bracket
• Brake Unit and Facings
• Activation Valve and Pressure Switch
• All Necessary Lines and Fittings
• Installation Instructions
DASH FLYWHEEL BRAKE
DAC FLYWHEEL BRAKE
OBI FLYWHEEL BRAKE
Description(Part No. 810-0383)
This package adds a pneumatic operatedbrake unit to stop the Flywheel after thepress has shut down.
037
037Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
The Minster Rotary Union (MRU) is designedto transfer fluid up to 10,000 psi into rotatingmachinery at speeds of up to 1,500 rpm. TheMRU was designed with hydrodynamic oilfilm type bearing and high pressure seal
arrangement in place of the failure proneface seals and roller bearings utilized intypical rotary unions. The MRU has been thestandard for all for Minster hydraulic clutchessince 1998.
CONTRACT PRESS UPGRADES
Minster Rotary Union For Hydraulic Clutches
Benefits:
• 3 to 5 Times the Life of Typical RotaryUnions Due To:~ Elimination of High Pressure Face Seals.~ Elimination of Rolling Element Bearings.
• Ability To Withstand High VibrationEnvironments.
• Units Can Be Rebuilt.
• Alternative and Custom Designs AreAvailable.
Press Lines:
• Any Minster Press With a Hydraulic Clutch.
Package Includes:
• Rotary Union
• High Pressure Hose
• Drain Hose
• All Necessary Plumbing and MountingHardware.
Fluid-Film Bearing& High-Pressure Seal
Low Pressure Drain Port
RotatingShaft
Aluminum Alloy HousingHigh PressureSupply Post
038
038Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Ref. Part No. 810-0343)
The new air rotary union package replacesthe old slower speed leather seal style rotaryair union.
Benefits:
• Applicable to Higher Press Speeds.
• Better Part Availability.
• Ease of Maintenance
Press Lines:
• Any Minster Press With an Air Clutch
Package Includes:
• Rotary Union
• Distributor Spindle, Seal and Adapter
• All Necessary Plumbing and MountingHardware
• Installation Instructions
CONTRACT PRESS UPGRADES
Air Rotary Union Package
039
039Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 810-0104)
This package provides an easily accessiblemethod of replenishing the grease for theflywheel bearings. It also includes newflywheel bearings and bearing spacers thatare assembled to tight tolerances. Note, theflywheel typically requires rework toincorporate this new package. * This package is standard with all Spherical BearingUpgrades.
CONTRACT PRESS UPGRADES
Flywheel Bearing Re-Grease Package
Benefits:
• Increases Flywheel Bearing Life By AnAverage of 250% Over Non Re-GreaseInstallations.
~ Re-Greasing the Bearings Allows Them ToRun Cooler and More Efficient, ResultingIn Prolonged Life.
~ Modified Bearing Installation TolerancesOptimize Bearing Life.
• Reduced Maintenance Costs.
• Reduced Unplanned Downtime.
Press Lines:
• ECH, EC, PM3, PM2, P2H, DASH, DAC, DAS,OPTH, SASH and TR2
Package Includes:
• Flywheel Bearings
• Bearing Spacers and Retainers
• Bearing Oil Seals
• O-Rings
• Fittings and Hoses Required For Installation
• Drawings and Instructions For RequiredFlywheel Modifications
040
040Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Clutch Sleeve Anti-Fretting Mounting Package
Benefits:
• Reduces Risk Of Extended and Unplanned Downtime Due ToCrankshaft Failure.
~ By Reducing Crankshaft Fretting, theCrankshaft Life is Significantly Increased.
• Reduces Potential Maintenance Costs.
Press Lines:
• ECH, EC, PM3, PM2, P2H, DASH, DACH,OPTH, and SASH
Package Includes:
• New Clutch Sleeve
• Shaft Locking Assembly
• Oil Seal and O-Ring
• Installation Information
Description(Part No. 810-1015)
This package replaces the existing clutchsleeve with a new clutch sleeve that isdesigned to incorporate an internal shaftlocking device. This device virtuallyeliminates any fretting that may occurbetween the clutch sleeve and thecrankshaft.
041
041Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Replaceable Brake Key Linings
Description
This package adds new, more durable brakekeys with replaceable linings to existingMinster Clutch/Brake Units.
Benefits:
• Reduces Damage To the Brake DiscAnchor Slot and the Brake Key IncurredDuring Normal Operation and SingleStroke Applications.
Press Lines:
• All Presses Utilizing the Minster MC, EFHCand MHC Clutch/Brake Units.
Package Includes:
• New Brake Keys
• Brake Anchor Key Pads
• All Necessary Mounting Hardware
BRAKE DISC
BRAKE KEY
BRAKE ANCHOR KEY PAD
042
042Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Air Clutch/Brake Unit Facing Upgrade
Description
This kit updates your existing clutch/brakewith new, more aggressive facings.
Benefits:
• Increased Brake Friction For BetterReaction Time.
• Provides Increased Protection OfPress and Dies.
Press Lines:
• All Presses Utilizing Minster AirClutch/Brake Units.
Package Includes:
• New Brake Facings
• Mounting Hardware
• Steel Brake Disk
043
043Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
MC Clutch/Brake Unit Spring Package
Description
This package adds four brake springs to yourexisting 12-spring MC Clutch/Brake Unit.
Benefits:
• Increased Brake Torque For ReducedBrake Activation Time. (Increased BrakeTorque Reduces Clutch Torque.)
Press Lines:
• All Presses Utilizing the Minster MCClutch/Brake Unit.
Package Includes:
• Pressure Plate*
• Cylinder Plate*
• New Brake Studs
• New Brake Springs
• Steel Brake Disk
*Original Parts Can Be Reworked To Accept FourMore Springs
044
044Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Tandem Air Valve Clutch Package
Description
This upgrade replaces the current clutchvalve with a tandem air clutch valve.
Benefits:
• Minster Tandem Air Clutch Valves AreConnected in a Parallel Circuit to AllowQuick De-activation of the Clutch in theEvent That One of the Valves Should FailMechanically. Available With EitherMechanical or Electronic ValveMonitoring.
Press Lines:
• All Air Clutch & Brakes Utilizing ¾ & 1¼Clutch Valves.
Package Includes:
• New Dual Air Clutch Valve
• Connector Cables
• Mechanical Reset (If Applicable)
• All Necessary Hoses, Fittings and Tubing
045
045Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Automatic Shutheight Adjustment forSlide or Bolster
Benefits:
• Allows For Accurate Adjustment andGauging of Shutheight Using the Slideor Bolster From Your Control Pedestaland/or Touch Screen.
• Can Be Set to Automatically Adjust to aPre-determined Set Point.
Press Lines:
• Most Minster Presses With Slide or BolsterHeight Adjustment and ProductionManagement Control (PMC).
Package Includes:
• Encoder With Mounting Bracket
• Drive Coupling or Pulleys
• All Necessary Mounting Hardware
• Control Programming for Readout
Description(Part No. 810-1218)
This package allows for automaticshutheight adjustment using the slide orbolster, from your control pedestal and/ortouch screen.
046
046Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Electronic Digital Shutheight ReadoutPackage
Benefits:
• Electronic Readout Can Be PlacedAnywhere on the Press For ImprovedLine of Sight of Operator WhileAdjusting Press Shutheight.
• Can Be Retrofit to Older Presses ThatHave No Shutheight Indicators.
• Replaces Obsolete Mechanical Counters.
• The Readout Can Be Integrated Into theControl With Certain Version of theMinster Production ManagementControl (PMC).
Press Lines:
• Most Minster Presses.
Package Includes:
• Encoder With Mounting Bracket
• Drive Coupling or Pulley
• Digital Readout and Mounting Bracket
• All Necessary Mounting Hardware
Description(Part No. 810-1918)
This package provides an electronic digitalshutheight readout to replace themechanical shutheight indicator.
ENCODER
MOUNTING BRACKET
DIGITAL SHUTHEIGHTREADOUT & BRACKET
047
047Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description(Part No. 810-1856 or 810-1866)
Detachable motorized adjustment motor tobe used to adjust the press shutheight fordie setting. Fastens into a bracket mountedon the press slide yet can be removed foruse on other presses after set up is complete.
Benefits:
• Reduced Die Set Up Time By Using ThisDetachable Air Powered ShutheightAdjustment Motor to Adjust PressShutheight.
• Easier to Use Than Manual SlideAdjustment Wrenches.
Press Lines:
• P2, DAC and DAS
Package Includes:
• Air Motor
• Air Motor Anti-Rotation Bracket
• Adjust Socket
• Air Hose
• Quick Disconnect Coupling
• Installation Information
CONTRACT PRESS UPGRADES
Detachable Slide Adjust Motor Package
048
048Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Shutheight Indicator Package
Benefits:
• Allows For Accurate Gauging ofShutheight During Die Setting orAdjustment Without Special Tools orGauges.
Press Lines:
• All Minster Presses With Slide Height Adjust.
Package Includes:
• English or Metric Indicator
• Indicator Housing and Cover
• All Necessary Gearing and Hardware
Description
This package adds a visible shutheightindicator to the press slide.
049
049Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Piston Accumulator Package
Description(Part No. 1262-1259)
This package replaces the bladder typehydraulic accumulator with a modernnitrogen charged piston accumulator.
Benefits:
• Improved Availability of Parts.
• Easier Maintenance.
• Constant System Pressure During Inchand Single Stroking Operations.
Press Lines:
• EC, ECH, OPTH, DASH, SASH, P2H and TR2
Package Includes:
• Piston Type Accumulator
• Mounting Bracket and Hardware
• All Necessary Hoses and Fittings
050
050Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Slide Control Pendant
Benefits:
• Places Control of the Press and AncillaryEquipment in the Hand of the Operatorand Allows Flexibility During Start-upand Coil Changes.
Press Lines:
• E2, E2H and P2H
Package Includes:
• Control Box
• Track and Cable Tray
• All Necessary Wiring and Connections
Description
This package adds a control pendant to thefront or/and rear of an existing press. Thependant can be mounted on the bed orhung from the crown. (Bed Version Shown)
CONTRACT PRESS UPGRADES
Oil Sump Heaters
Benefits:
• Will Maintain Proper Oil OperatingTemperature While the Press is NotCycling, Which is Especially Critical inCooler Climates.
• Allows For Faster Press Start-Up.
Press Lines:
• All Minster Press Lines With Proper SumpCapacity.
Package Includes:
• Immersion Heaters
• Preset Thermostat
• Oil Reservoir Cover(s)
• Installation Hardware
• Installation Instructions
Description(Part No. 810-0562)
Heaters are provided to put in the reservoirto heat the oil before it is distributedthroughout the press. The heaters areregulated to maintain the proper oiltemperature and are activated when thepress is NOT cycling.
051
051Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
052
052Product Upgrades
CONTRACT PRESS UPGRADES
Piston and Connection Heaters
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Benefits:
• Helps to Limit Loss of Shutheight Due toThermal Elongation of the Connections andPistons After the Press Has Been Running.
• Can Be Used to Maintain the ConnectionTemperature Whenever the Press Has BeenShut Down For Short Periods of Time.
Press Lines:
• Most Minster Press Lines
Package Includes:
• (2) Cartridge-Type Heaters Per Connectionor Piston.
• Electrical Control Box
• Connection Remachine Print
• Wiring Diagram
Description(Part No. 1218-193)
When a press is initially started, it will beginto warm the structure. Until the connectionsand/or pistons reach a stable operatingtemperature, the shutheight may vary. Bypreheating the connections and/or pistonsto operating temperature, any changes inshutheight can be minimized.
CONTRACT PRESS UPGRADES
Safety Railing
Benefits:
• Can Be Customized to Fit Customer’sNeeds.
• Lockout Devices Can Tie Into CurrentPress Control.
Package Includes:
• Safety Railing
• Caged Ladder
• Safety Lockout Devices
• Mounting Equipment
• Installation Instructions
Description(Part No. 810-2145)
Add crown safety railing with caged ladderaccess. Lockout devices can be added toensure press cannot run while personnel areworking on the crown.
053
053Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
054
054Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Die Door Assembly
Benefits:
• Die Doors Provide a No-bypass SafetyBarrier and Assist in Containment of DieLubricant.
• Die Doors Meet OSHAC Requirements.
~ NOT INTENDED AS A PROJECTILE BARRIER~
Press Lines:
• P2, E2, PM2, PM3 and P2H
Package Includes:
• Doors and Track
• Counter Weights
• Safety Switches and Hardware
Description
This package adds front or/and rear diedoors on an existing press.
Description
This package will provide vibration isolatorsfor each corner of the press.
Benefits:
• Reduces Transmitted Shock andVibration.
• Provides an Adjustment Means toPrecisely Level, Align and ProperlySupport Your Press.
• Can Provide the Same Level of Isolationas Air Mounts but Without the Same Riskof Damage or Leakage.
Press Lines:
• All Presses
Package Includes:
• Isolator Assemblies
• Leveling Screws
CONTRACT PRESS UPGRADES
Vibration Isolators
055
055Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Aluminum Die Safety Blocks
Benefits:
• Strong For Static Loads and LightweightFor Handling.
• Can Be Supplied For a Large Range ofShutheights.
• Meets OSHAC Regulations.
Press Lines:
• All Minster Presses
Package Includes:
• Safety Block(s)
• Interlocking Plug and Receptacle
• Optional Safety Block Holder Available
Description
This package is for adding die safety blockswith repetitive shutheights. Each block has apredetermined static load rating and is madeto a specific length.
056
056Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
This package simplifies using die safetyblocks with frequent shutheight variations.Each block has a predetermined adjustablerange and specific load rating.
Benefits:
• Reduces Die Set Up Time.
• Versatile For a Variety of Shutheights.
• Adjustable Height Feature to Eliminatethe Need For Wedges.
• Meets OSHA Regulations.
Press Lines:
• All Presses
Package Includes:
• Height Adjustable Safety Block
• Interlocking Plug and Receptacle
• Optional Safety Block Holder Available
CONTRACT PRESS UPGRADES
Adjustable Die Safety Block Package
057
057Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Call Minster today for exclusive details:
(419) 628-6000or e-mail:
058
058Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
CONTRACT PRESS UPGRADES
Preventive Maintenance Programs
Benefits:
• Service rate discounts of 5% to 10%.
• Repair parts discounts of 5% to 10%.
• One day of operator training for up tothree people per year in Minster’sCustomer Education Center at no charge.
• Increased productivity and equipmentreliability.
• Reduced unplanned down time as mostrepairs can be planned and scheduled inadvance.
• OEM Certified Inspection reports &Maintenance records.
• One-year warranty on Service workperformed & Parts replaced.
• Availability of original equipment printsin DXF file format.
• Increased die life as a result of moreclosely maintained equipmenttolerances.
• Extended equipment life as a result ofmaking necessary adjustments beforemore extensive wear occurs.
Press Lines:
• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment
Package Includes:
• Customized Package to Suit EveryCustomer’s Needs
Description
Custom Care PM is a preventivemaintenance program. The Program beginswith a press line audit to determine yourequipment’s current condition which isrequired for predictive analysis.
This program also includes semi-annual 100-point preventative maintenance checks.
Minor maintenance is performed which mayinclude changing the machine’s oil filters andoil if available, replacing lube lines andmaking adjustments as necessary.
059059
Product Upgrades
For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000
Description
Minster’s Services Division can modify andenhance your equipment to better meetyour current requirements. You make thechoice whether to refurbish, rebuild orremanufacture your equipment.
Minster can handle your project from start tofinish including: tear down, transport,upgrade, modify and install.
Minster’s years of experience and skill havebeen applied to non-Minster equipment foryears. Think Minster for all you press roomequipment needs.
Benefits:
• Minimizes Damage By Having MinsterDo the Tear Down, Removal andInstallation.
• Rebuild to Suit Your UniqueRequirements. Whether You’re FacedWith Budget or Time Constraints, or ForAny Other Reason, We Will Quote theScope of Work That Makes Sense For You.
• Incorporates Newer Technology andUpgrades.
CONTRACT PRESS UPGRADES
Press Remanufacturing & Component Rebuild
Press Lines:
• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment
500PP415
240 WEST FIFTH STREET • MINSTER, OHIO 45865-0120 U.S.A. • PHONE: (419) 628-2331 • FAX: 419-628-3517
www.minster.com
Minster Has Sales and Service Offices Located Throughout the WorldContact Minster Direct For The Name of Your Global Representative
A Century of Heritage Pressed Into a Lifetime of Quality
Nidec Shimpo, Kyoto, JapanTelephone: +81-75-958-3606
Nidec Minster S. de R. L.Querétaro, MexicoTelephone: (52) 442-253-1671
Minster China, Ningbo, ChinaTelephone: +86 574 8630-8020
MINSTER®
A Group Company
Before You Invest in New Material Forming Technology, You're Invited toVisit Our Manufacturing, Training, Research, Parts and Service Facilities toSee How “Minster Quality” is Built Into All of Our Products and Services.
Minster GmbH,Halblech, Germany, Telephone: (49) 8368 9134 0
Nidec Minster, Minster,OH, Telephone: +1(419) 628-2331