a group company minster bulletin 182a · bulletin 182a minster ® contract ... bodine motor lube...

59
TECHNOLOGICALLY ADVANCED TO PROVIDE GREATER FLEXIBILITY AND INCREASED PRODUCTION Product Upgrades BULLETIN 182A MINSTER® CONTRACT PRESS UPGRADES & AFTERMARKET OFFERINGS MINSTER® A Group Company

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Page 1: A Group Company MINSTER BULLETIN 182A · BULLETIN 182A MINSTER ® CONTRACT ... Bodine Motor Lube Unit Replacement Package ... 37 Air Rotary Union

TECHNOLOGICALLY ADVANCED TO PROVIDEGREATER FLEXIBILITY AND INCREASED PRODUCTION

Product Upgrades

BULLETIN 182A

MINSTER®

CONTRACT PRESS UPGRADES &AFTERMARKET OFFERINGS

MINSTER®

A Group Company

Page 2: A Group Company MINSTER BULLETIN 182A · BULLETIN 182A MINSTER ® CONTRACT ... Bodine Motor Lube Unit Replacement Package ... 37 Air Rotary Union

CONTRACT PRESS UPGRADES

CONTENTSOption Page

Stroke Per Minute (SPM) Increase Options (E2, P2 & P2H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Press Stroke Change Options (E2, P2 & P2H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Alternative Slide Motion (ASM) Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7E2 Counterbalance Spherical Washer Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E2 Flywheel Brake Facing Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E2 Double Geared Center Driveshaft Bearing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10E2H Counterbalance Piston Rod Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11E2H Center Driveshaft Bearing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12E2H Connection Pin Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13E2H Connection Oil Deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14P2 Motorized Slide Adjust Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15P2 Shutheight Indicator Lock Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16P2 Counterbalance Breather Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17P2H High Energy Drive Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18P2H Slide Adjust Lock Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19P2H Slide Adjust Assist Airbag Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20P2H Counterbalance Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21P2H Slide Contamination Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22P2H Seal Retainer Wiper Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23P2H Conversion to Flywheel Spherical Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24P2H Heat Exchanger Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25P2H Large Clutch Valve Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26OBI / OBS Slide Counterbalance Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Slide Knockout Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Conversion to Variable Frequency Drive (VFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Spin-On Filter Conversion Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Bodine Motor Lube Unit Replacement Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Internal Locking Assemblies (For Solid Drive Pinions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Hydraulic Tie Rod Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Hydraulic Tie Rod Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Monitor Flow Lubrication Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Flywheel Brake Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Minster Rotary Union for Hydraulic Clutches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Air Rotary Union Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Flywheel Bearing Re-Grease Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Clutch Sleeve Anti-Fretting Mounting Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Replaceable Brake Key Linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Air Clutch / Brake Facing Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42MC Clutch / Brake Spring Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Tandem Air Valve Clutch Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Automatic Shutheight Adjustment for Slide or Bolster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Electronic Digital Shutheight Readout Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Detachable Slide Adjust Motor Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Shutheight Indicator Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Piston Accumulator Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Sliding Control Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Oil Sump Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Piston and Connection Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Safety Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Die Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Vibration Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Aluminum Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Adjustable Die Safety Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Preventive Maintenance Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Press Remanufacturing and Component Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

003

003Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

E2, P2 & P2H Press Speed Ups

These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,

some requests require an engineering study to create an accurate quote.

Benefits:

• Increases Production & Press Flexibility.

• Improves Value of Existing Presses.

Press Lines:

• E2, P2 and P2H

Package Includes:*

• New Main Data Plate

• Motor Sheave and Belts

• Larger Press Motor

• New Flywheel

• New Main Gears and Pinions

• Larger or Re-Positioned Counterweights

• Conversion to Hydraulic Clutch

• Different Press Mounts

• Flywheel Energy Curve* Required parts will vary.

Description

Increase press strokes per minute (SPM). Seereference maximum SPM vs. stroke lengthscharts below.

300 Ton 400 Ton 600 Ton 800-1200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 4-5” 140 4-8” 120 4-9” 100 12” 70 6-8” 120 9-10” 100 10” 90 13-16” 60 9-10” 100 11” 90 11-12” 80 17-20” 50 11-12” 80 12” 80 13-14” 70 20-24” 40 13-14” 70 13-14” 70 15-16” 60 15-16” 60 15-16” 60 17-18 50 19-20” 40

E2 Presses: Information Based on Standard Single Geared E2’s and Does Not Include FlywheelDriven or Double Geared E2’s.

60 Ton 100 Ton 150 Ton 200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 1” 600 1” 500 1” 450 1” 400 1.5” 500 1.5” 450 1.5” 400 1.5” 350 2” 400 2” 400 2” 350 2” 300 2.5” 375 2.5” 350 2.5” 300 2.5” 275 3” 350 3” 300 3” 250 3” 250 4” 300 4” 250 4” 225 4” 225 5” 200 5” 200 5” 200 6” 180

P2 Flywheel Presses

004

004Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

E2, P2 & P2H Press Speed Ups

These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,

some requests require an engineering study to create an accurate quote.

Benefits:

• Increases Production & Press Flexibility.

• Improves Value of Existing Presses.

Press Lines:

• E2, P2 and P2H

Package Includes:*

• New Main Data Plate

• Motor Sheave and Belts

• Larger Press Motor

• New Flywheel

• New Main Gears and Pinions

• Larger or Re-Positioned Counterweights

• Conversion to Hydraulic Clutch

• Different Press Mounts

• Flywheel Energy Curve* Required parts will vary.

Description

Increase press strokes per minute (SPM). Seereference maximum SPM vs. stroke lengthscharts below.

100 Ton 150 Ton 200 Ton Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM 3” 150 4” 150 4” 150 4” 150 5” 150 5” 150 5” 150 6” 120 6” 120 6” 120 7” 120 8” 120

P2 Geared Presses:

P2H-63 FW P2H-100 FW P2H-160 FW P2H-160 Geared Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM Stroke Max. SPM .79” 600 .98” 550 1.18” 400 3.94” 150 .98” 550 1.18” 500 1.57” 400 5.91” 150 1.18” 500 1.57” 450 1.97” 350 7.88” 120 1.57” 450 1.97” 400 2.95” 300 1.97” 400 2.56” 350 3.94” 250 2.56” 350 2.95” 300 4.92” 200 2.95” 300 3.94” 275 5.91” 200

P2H Press: These Maximum SPM’s Are Based on Standard Stroke Presses, Not AdjustableStroke Presses.

005

005Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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006

006Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

E2, P2 & P2H Press Stroke Change

These charts are only intended to serve as a reference. Please contact Nidec Minster Corporation withyour press serial number to have the maximum press SPM determined. Due to varying press designs,

some requests require an engineering study to create an accurate quote.

Maximum press stroke lengths are dependent upon crown size and the desired maximum pressstrokes per minute (SPM). Never change stroke without checking with Minster first.

When requesting a change in stroke, please let Minster know if there is a specific shutheight desired.Minster can quote the appropriate parts to increase press shutheight. Standard shut height is

measured from the press bed to the slide in the stroke down, adjustment up position.

Benefits:

• Increases Production & Press Flexibility.

• Improves Value of Existing Presses.

Press Lines:

• E2, P2 and P2H

Packages May Require Some or All,But Not Limited to the FollowingItems:

• New Crankshaft

• New Connection Assemblies

• New Counterbalance Parts

• Counterbalance Surge Tank

• Larger Clutch

• Larger Press Motor

• New Main Data Plate

• New Shutheight Tags

• Larger or Re-Positioned Counterweights

• Different Press Mounts

• Tonnage Curve

• Flywheel Energy Curve

Description

Change press stroke length to meet yourneeds. This change may require a decreasein SPM or allow an increase in press strokeper minute (SPM) depending on length ofchange.

E2 Presses Tonnage Max. Stroke 300-400 16” 600 20” 800-1200 24”

P2H Presses Tonnage Max. Stroke 63 2.95” 100 3.94” 160 7.88”

P2 Presses Tonnage Max. Stroke 60 4” 100-150 6” 200 8”

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007

007Product Upgrades

CONTRACT PRESS UPGRADES

Alternative Slide Motion (ASM)Drive Package

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Benefits:

• Increases SPM Without Changing SlideStroke, Draw or Hit Speed.

• Improves Drawing Capabilities.

Press Lines:

• E2 and E2H

Package Includes:

• Main Gear Supports and Bushings

• New Main Gears

• Crank Torque Arms

• Gear Links and Bushings

• O-Rings and Hardware

• Additional Parts May Be RequiredDepending on the Age of the Press.

Description

This package provides Alternative SlideMotion (ASM) through the use of a linkmechanism to allow the slide to move fasterin the non-productive portions of the strokeand provides constant slide velocity duringthe productive portion of the stroke.

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008

008Product Upgrades

CONTRACT PRESS UPGRADES

E2 Counterbalance Spherical Washer PackageDescription(Part No. 810-1441)

This package allows the piston rod to centeritself regardless of slide counterbalancebracket position.

Piston Rod

Insert

Spherical Washer

Benefits:

• Reduces Rod Temperature and CylinderPacking Wear.

• Increases Bushing Life.

Package Includes:

• Spherical Washer

• Insert and Hardware

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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009

009

CONTRACT PRESS UPGRADES

E2 Flywheel Brake Facing Upgrade

Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

This package replaces the previous style fly -wheel brake facing with an updated unit witha larger facing for increased brake facing life.

Benefit:

• Reduced Costs As a Result of LessMaintenance and Fewer Brake FacingChanges.

Package Includes:

• Brake Pistons and Rings

• Facing Back Plate and Hardware

• Large Brake Facing

• Mounting Bracket

• Valves and Fittings (As Needed)

• Pneumatic Diagram

• Installation Instructions

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010

010Product Upgrades

CONTRACT PRESS UPGRADES

E2H Double Geared Center DriveshaftBearing Upgrade

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

This package adds center bearings to thedriveshaft next to the flywheel on doublegeared E2’s. Requires sending driveshaftassembly to Minster to remachine thebearing housing and driveshaft.

Benefits:

• Reduce Load on All Driveshaft BearingsExtending Life.

• Improve Backlash on Pinion For More EvenWear and Extended Life.

Package Includes:

• Bearings

• Retainer and Spacer

• Necessary Mounting and Fittings

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CONTRACT PRESS UPGRADES

E2H Counterbalance Piston Rod Upgrade

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

This package replaces the oldcounterbalance piston rods with the newstyle rods and slide mounting blocks.

Benefit:

• The Captured Nut Cannot Work Loose. TheSpherical Washer Prevents Any Side ThrustFrom the Slide From Being Transferred to thePiston Rod. The Piston Nut Capture BlockAlso Catches and Drains Any CounterbalanceLube Oil That May Get Past the Cylinder Seals.

Package Includes:

• Piston Rods

• Spherical Washers

• Capture Blocks

• Piston Rod Nut and Washer

•Mounting Hardware

011

011Product Upgrades

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012

012Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

E2H Center Driveshaft Bearing Upgrade

Benefit:

• Longer Lasting Bearing Means LessDowntime.

Package Includes:

• Bearing

• Bearing Housing

• Retainer

• All Necessary Mounting Hardware andFittings

Description(Part No. 810-2097)

This package upgrades the center driveshaftbearing to a heavier duty wide design.

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013

013Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 810-2127)

This package adds retainers to the ends ofthe connection pins to eliminate connectionpin movement.

CONTRACT PRESS UPGRADES

Connection Pin Upgrade Package

Benefits:

• Prevents Pin From Working Loose inHigh Snap-Thru or High VibrationApplications.

• Reduces Excessive Wear.

• Increased Bushing and Pin Life.Press Lines:

• E2H and PM4

Package Includes:

• Connection Pins

• Retainers

• Keys

• Mounting Hardware

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014

014Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Connection Oil Deflectors

Benefits:

• Decreases Oil Splash Around Wrist Pins.

Package Includes:

• Oil Deflectors For Both Sides of Both WristPins.

• Mounting Hardware.

Description(Part No. 810-2162, 810-2163, 810-2164)

Adds flexible oil deflectors on connectionnear connection pin.

Press Lines:

• E2H and PM4

Oil Deflector

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015

015

CONTRACT PRESS UPGRADES

P2 Motorized Slide Adjust Package

Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

This package adds a powered slide adjustand brake to an existing P2 slide. Optionaldigital readout is also available with thispackage.

Benefits:

• Faster Die Changes That RequireShutheight Adjustment.

• Possible Auto Shutheight AdjustmentWith PMC Integration.

• Elimination of Auxiliary Equipment ForAdjustments.

• Push Button AdjustmentFor Easy Operation.

Package Includes:

• Motor With Electric Brake

• Brackets and Mounting

• Wormshaft Extension

• Limit Switch and Control

Motor w/BrakeBrackets

Gearbox

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CONTRACT PRESS UPGRADES

P2 Shutheight Indicator Lock Package

Description(Ref. Part No. 810-0226)

This package eliminates shutheight indicatordrift from a set position due to vibration,shock, and snap thru loading of theproduction operation.

Benefit:

• Decreases Maintenance Cost of Having toReplace Damaged Indicators.

Package Includes:

• New Shutheight Indicator

• New Shutheight Indicator Cover

• An Anti-Rotation Clamp

• Shutheight Locking Sleeve

• Necessary Mounting Hardware

• Instructions For Installation

016

016Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

P2 Counterbalance Breather Package

Description(Part No. 1170-840)

This package uses a knitted plastic mesh ballto help reduce oil mist from escapingthrough press counterbalance cylinders.

Benefits:

• Cleaner and Safer Work Environment.

• Reduces Oil Mist That May Be EscapingThrough Press Counterbalance Cylinders.

Package Includes:

• New Counterbalance Cylinder Top Plate

• Breather Assembly

• Installation Information

017

017Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

P2H High Energy Drive PackageDescription

This package adds an auxiliary flywheel tothe existing drive.

Benefit:

• The Additional Energy Allows the Pressto Perform Low End, Low SpeedOperations Without Stalling Concerns.

Package Includes:

• Mounting Plate

• Auxiliary Sheave and Belt

• Auxiliary Flywheel

• Adjustment Studs and Hardware

018

018Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

P2H Slide Adjustment Lock Package

Benefits:

• Hydraulically-Clamped Slide ShutheightAdjustment Gears Will Prevent SlideAdjustment Drift.

• Increased Life of Slide ShutheightAdjustment Gears.

• Improved Reliability of Slide AdjustmentOperation.

• Reduced Maintenance and Downtime.

Package Includes:

• Steel Slide Adjustment Drive Gears

• Slide Adjustment Shaft With ImprovedBushing Design

• Slide Adjustment Stop

• Hydraulic Lock-Down Cylinders

• All Necessary Mounting Hardware andHand-Held Pipe Bender

Description(Part No. 810-0338)

This package provides hydraulic cylinders toclamp the steel slide shut-height adjustmentgears. This removes the gear backlash. Thenew components are designed to handlehigh shock loads and a new stop is designedto prevent jams at the maximum andminimum shut-height limits.

019

019Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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020

020Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

P2H Slide Adjust Assist Airbag Package

Benefits:

• Reduces Wear on Slide Adjust Motor andGears.

• Reduces Plant Air ConsumptionRequirements.

Package Includes:

• Airbags

• Upright and Slide Mounting Brackets

• Solenoid and Transducer

• Air Plumbing Parts Required For Installation

• Installation Information

Description(Part No. 810-0377)

This package adds airbags to the slide toassist with slide adjustments. This isespecially useful with heavier dies.

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021

021Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 810-0398)

This package adds crown mountedcounterbalance cylinders to the slide forpresses running dies with weights outsidethe original press scope.

Benefit:

• Reduces Clutch Slippage With LargerDies.

Package Includes:

• Cylinder Assemblies

• Air Tanks

• Mounting Brackets

• All Required Fittings and Air Lines

CONTRACT PRESS UPGRADES

P2H Counterbalance Package

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022

022Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

P2H Slide Contamination Package

Benefits:

• Increases Seal and Filter Life.

• Protects Sensitive Moving Slide Parts.

• Reduces Untimely Downtime Due toContaminants in the Slide HydraulicSystem.

Package Includes:

• Flexible Slide Piston Covers

• Piston Flange and Seal Housing

• Slide Guide Covers

• Slide Guide Housing

• Seals and Mounting Equipment

Description(Part No. 810-1556)

This package provides parts to cover andprotect the slide piston and slide guide postsfrom harmful contaminants like die lube andflakes that can be produced in the partforming process

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023

023Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Benefits:

• Extends the Life of the Seals.

• Minimizes the Amount of VacuumNeeded.

• Better Oil Control

Package Includes:

• Piston Seal Housings

• O-Rings

• Wiper Rings

• Oil Seals

• Orifices

• Mounting Hardware

CONTRACT PRESS UPGRADES

P2H Seal Retainer Wiper UpgradeDescription

This package adds a wiper ring above theseal to better control the oil before it reachesthe seal.

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024

024Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

P2H Conversion to Flywheel Spherical Bearings

Benefits:

• Prevents False Brinelling.

• Improves Bearing Life.

• Simplifies Installation.

Package Includes:

• Flywheel Bearings.

• Bearing and Cone Spacers.

• Retainers and Seals.

• Misc. Mounting and Lubrication Hardware.

Description(Part No. 810-2247)

This package replaces crankshaft flywheelcylindrical bearings with spherical rollerbearings. Flywheel re-work may be requiredfor propoer lubrication. This packageincorporates the flywheel regrease package.

Press Lines:

• P2H(May not be available for some models.)

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CONTRACT PRESS UPGRADES

P2H Heat Exchanger Package

Benefits:

• Improves Part Quality.

~ The Slide Guiding System Effectiveness isIncreased Due to the Desired Oil PressureBeing Maintained in the Slide GuideHousings as a Result of Consistent OilViscosity.

• Improves Part Consistency By BetterMaintaining Bottom Dead CenterRepeatability.

~ Shutheight Stability is Increased as aResult of Reduced Thermal Growth.

• Increases Efficiency of PressLubrication System and ReducesLubrication Faults.

~ Consistent Operating TemperatureResults in Consistent Oil Viscosity,Which Improves Oil Flow andPressure Consistency.

Package Includes:

• Heat Exchanger

• Motor, Pump and Oil Filter

• Water Control Valve

• Thermalprobe and Thermometer

• Level Switch

• Omron Temperature Controller

• Installation Information

• All Necessary Plumbing, Brackets andMounting Hardware to Add This Unit to thePress.

Description(Part No. 810-0251)

This package incorporates a heat exchangerinto the press sump in order to maintain aconsistent press oil temperature. This resultsin a consistent oil viscosity and increasedthermal stability.

025

025Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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026

026Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 810-1336)

This package replaces smaller clutch valves(250-1099 & 250-9013) with a new manifoldassembly with larger clutch valves, new styleaccumulator and rotary union to reducestopping time.

CONTRACT PRESS UPGRADES

P2H Clutch Valve Upgrade

Benefits:

• Reduced Press Stopping Time.• Improved Die Protection.

Package Includes:

• Manifold Assembly w/ Clutch Valves

• Accumulator w/ Brackets

• Rotary Union

• Pressure Switches

• Miscellaneous Mounting and LubricationHardware

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027

027Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

This package adds a pneumaticcounterbalance cylinder to existing OBI andOBS slides.

CONTRACT PRESS UPGRADES

OBS / OBI Slide Counterbalance Package

Benefits:

• Counteracts Die Weight in the Upswingof the Stroke For Improved PressStability.

• Allows For Easier ShutheightAdjustment.

Package Includes:

• Counterbalance Cylinder

• Reservoir Tank

• Pressure Switch and Valve

• Tubing, Fittings and Hardware

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028

028Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Slide Knock Out Package

Benefits:

• Fully Adjustable Knock Out Bar to Assistin the Removal of Parts, Slugs and OffFall From the Die Without the Use ofSecondary Equipment.

Press Lines:

• OBI and OBS

Package Includes:

• Knock Out Bar

• Knock Out Bracket and Rod

• Springs and Hardware

Description

This package adds a knock out bar to theexisting slide without the need for extensivemachining and rework.

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029

029Product Upgrades

CONTRACT PRESS UPGRADES

Conversion To Variable Frequency Drive

Description

Conversion of press main drive motor to a pressrated, inverter-duty motor with a VFD control.

Benefits:

VFD Controller:

• Provides Higher Performance Throughout theFull Speed Range.

• Reduces Operating Costs By Maintaining AnElectrical Power Factor of Up To 18% HigherThan Eddy Current Motors.

• Provides Tighter Speed/Torque Control.

• Includes An EMI (Electromagnetic Interference)Filter To Prevent Disturbances of OtherElectronic Equipment Within Your Plant.

• VFD Control Replacement Parts and Support isReadily Available 24/7/365.

• 12-Month Warranty as a Standard on the VFDControl.

• 24-Month Extended Warranty if the Control isInstalled By a Certified Minster Technician.

Press Rated, Inverter Duty Drive Motor:

• 10:1 Torque Speed Ratio. Motor SuppliesConstant Torque From 10% to 100% of FullSpeed.

• Provides Longer Life Than a Standard AC Motorin VFD Applications.

• 1 Shielded Motor Cable Included, IncreasesMotor Bearing Life By Reducing Electrical NoiseEmissions and Their Negative Effects.

• 36-Month Warranty That is Backed By Minsterand More Than 1000 World Wide Service Outlets.

• Significantly Quieter Than an Eddy CurrentMotor.

Press Lines:

• Available For All Minster Presses

Package Includes:

• Press Rated Inverter Duty MotorEquipped With An EMI Filter.

• Variable Frequency Control in WallMountable, NEMA 12 Enclosure.

• Motor Mounting Parts and LayoutDrawing For MountingModifications.

• 50 Feet of Shielded Motor Cable.

• Installation and VFD SetupInformation.

• Options Which Can Be Included:

~ Installation and VFDCommissioning By CertifiedMinster Service Technicians.

~ New Main Contactor.

~ Remote Fwd/Rev Selector Switch.

~ Remote Speed Control.

~ Remote Speed & Load Meters.

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Description(Package No. 1232-059)

This package replaces the cartridge typefilters utilized on Trabon lubrication systemswith an easy replacement, 10 micron spin-onfilter.

Benefits:

• Reduced Lubrication SystemMaintenance as a Result Of:

~ Filtering the Oil Prior to it's Entering thePump.

~ Automatically Top Stops the Press in theEvent of a Clogged Filter.

~ Built-In Clogged Filter Indicator LightSystem.

~ Easily Replaceable Spin-On Type Filter.

Press Lines:

• DAC, DAS, E2 and P2

Package Includes:

• Filter Base and Mounting Bracket

• 10-Micron Spin-On Type Filter Canister

• Vacuum Switch

• Vacuum Gauge

• Clogged Filter Indicator Light

• Installation Bulletin TB2423

(Customer is responsible for specific plumbing andmounting hardware and installation.)

CONTRACT PRESS UPGRADES

Converting To a Spin-On Filter Design

Updated Spin-On Filtering System

Original Trabon Filtering System

030

030Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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031

031Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Bodine Motor Lube Unit Replacement Package

Benefits:

• Readily Available Spare Pump and MotorParts.

• Three to Five Times Better Oil FiltrationThan the Older Disc Design.

• Removal of Oil Contaminant Via theDisposable Spin-On Filter.

Press Lines:

• E2, P2, P1, G1, S1, S2 and OBI

Package Includes:

The lubrication unit is assembled on a steelplate that the customer mounts to the press.This unit includes:

• Lube Motor and Pump

• Spin-On, 25 Micron Filter

• Electrical Installation Information

• Heater and Thermal Relay

• Flow Switch and Static Switch

• Plastic Oil Reservoir for OBI's

Description(Part No. 810-0197 for 1.88 GPH or Part No. 810-0790for 4.66 GPH Lube System)

This package replaces press lubricationsystems that utilize obsolete Bodinefractional drive lube motors, which includesthose with either a 10:1, 36:1 or 72:1 ratio.These motors are no longer supported by themanufacturer. Enhancements included withthis replacement package include a spin-ontype filtering system, blocked line detection,and a larger lube motor.

• Protection Against Blocked OilLines.~ A flow switch will shut down thepress in the event of lost oil flow.Note: this switch cannot detectbroken oil lines.

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032

032Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Package No. 1262-749)

This package allows the original “keyed’ drivepinions to be converted to utilize an internallocking assembly.

Benefits:

• Eliminates the Key and the High StressPoints Keyways Create.

• Reduces the Possibility of Damage toOther Keys and Keyways Should anOverload Condition Occur.

• Allows For Easier and Quicker Gear TrainTiming and Setting of Backlash ByEliminating the Need to Fit New Keys.

Press Lines:

• E2, DAC and DAS

Package Includes:

• Internal Locking Assemblies

• Drawing For Customer to Re-MachinePinions or Pinions Can be Re-Machined byNidec Minster Corporation.

CONTRACT PRESS UPGRADES

Internal Locking Assemblies (For Solid Drive Pinions)

KEYWAY LEFT OPEN

SOLID PINION REWORKED TO USEINTERNAL LOCKING ASSEMBLY

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033

033Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Hydraulic Tie Rod Package

Benefits:

• Allows For Faster Clamping andUnclamping of the Press Since There isNo Waiting For the Tie Rods to EitherHeat Up or Cool Down.

• Reduces Downtime.

Press Lines:

• E2 and P2

Package Includes:

• Tie Rods and Nuts

• Tie Rod Spacers

• Tie Rod Pistons

• Seals and Shims

• Pump, Fittings and Hoses

• Installation Hardware

• Installation Instructions

Description(Part No. 810-0953)

Hydraulic tie rods provide an alternative tothe standard tie rod and nut assembly.

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034

034Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 1232-338 for E2's and 6120-246 for P2's)

This package provides an air over oil pumpassembly that can be used to replaceexisting hand pumps. The pump assemblyuses the flywheel brake air supply as asource of air to power the unit.

Benefits:

• Reduces Unplanned Maintenance TimeRequired to Release a Press Slide Stuckon the Bottom of the Stroke.

• Allows Maintenance to Quickly RelieveTie Rod Tension Without Delays ofLocating a Pump and Fittings.

Press Lines:

• All Presses With Hydraulic Tie Rods

Package Includes:

• Air Over Oil Hydraulic Pump

• Hose to Connect the Pump to the ExistingManifold Block

• Hardware for Mounting Pump/ReservoirUnit

• Fittings for Connection to All Four (4)Hydraulic Tie Rods

• Hose Assemblies From Manifold to Tie Rodsif Existing Cannot Be Re-Used

• Installation Information

CONTRACT PRESS UPGRADES

Hydraulic Tie Rod Pump Package

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035

035Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

MonitorFlow® Lubrication Package

Benefits:

• The System Automatically Top Stops thePress Operation in the Event of a Loss ofLubrication at One or More of theMonitored Points to Prevent Damage ofCrucial Bushings and Bearings.

Press Lines:

• E2, P2 and DAC

Package Includes:

• Flow Switches and Orifices

• Fittings and Tubing

• Electronic Monitoring Device or PLC Module* Depending on press vintage, additional parts maybe required such as an oil tank or oil control guards

Description

This package allows constant monitoring oflubrication points on the driveshaft andother critical components.

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036

036Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Flywheel Brake Packages

Benefits:

• Quicker Access To the Press After Shutdown.

• Safer For Maintenance Personnel Servicing the Press.

Press Lines:

• OPTH, DASH, DAC, E2, P2 and OBI

Package Includes:

• Mounting Bracket

• Brake Unit and Facings

• Activation Valve and Pressure Switch

• All Necessary Lines and Fittings

• Installation Instructions

DASH FLYWHEEL BRAKE

DAC FLYWHEEL BRAKE

OBI FLYWHEEL BRAKE

Description(Part No. 810-0383)

This package adds a pneumatic operatedbrake unit to stop the Flywheel after thepress has shut down.

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037

037Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

The Minster Rotary Union (MRU) is designedto transfer fluid up to 10,000 psi into rotatingmachinery at speeds of up to 1,500 rpm. TheMRU was designed with hydrodynamic oilfilm type bearing and high pressure seal

arrangement in place of the failure proneface seals and roller bearings utilized intypical rotary unions. The MRU has been thestandard for all for Minster hydraulic clutchessince 1998.

CONTRACT PRESS UPGRADES

Minster Rotary Union For Hydraulic Clutches

Benefits:

• 3 to 5 Times the Life of Typical RotaryUnions Due To:~ Elimination of High Pressure Face Seals.~ Elimination of Rolling Element Bearings.

• Ability To Withstand High VibrationEnvironments.

• Units Can Be Rebuilt.

• Alternative and Custom Designs AreAvailable.

Press Lines:

• Any Minster Press With a Hydraulic Clutch.

Package Includes:

• Rotary Union

• High Pressure Hose

• Drain Hose

• All Necessary Plumbing and MountingHardware.

Fluid-Film Bearing& High-Pressure Seal

Low Pressure Drain Port

RotatingShaft

Aluminum Alloy HousingHigh PressureSupply Post

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038

038Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Ref. Part No. 810-0343)

The new air rotary union package replacesthe old slower speed leather seal style rotaryair union.

Benefits:

• Applicable to Higher Press Speeds.

• Better Part Availability.

• Ease of Maintenance

Press Lines:

• Any Minster Press With an Air Clutch

Package Includes:

• Rotary Union

• Distributor Spindle, Seal and Adapter

• All Necessary Plumbing and MountingHardware

• Installation Instructions

CONTRACT PRESS UPGRADES

Air Rotary Union Package

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039

039Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 810-0104)

This package provides an easily accessiblemethod of replenishing the grease for theflywheel bearings. It also includes newflywheel bearings and bearing spacers thatare assembled to tight tolerances. Note, theflywheel typically requires rework toincorporate this new package. * This package is standard with all Spherical BearingUpgrades.

CONTRACT PRESS UPGRADES

Flywheel Bearing Re-Grease Package

Benefits:

• Increases Flywheel Bearing Life By AnAverage of 250% Over Non Re-GreaseInstallations.

~ Re-Greasing the Bearings Allows Them ToRun Cooler and More Efficient, ResultingIn Prolonged Life.

~ Modified Bearing Installation TolerancesOptimize Bearing Life.

• Reduced Maintenance Costs.

• Reduced Unplanned Downtime.

Press Lines:

• ECH, EC, PM3, PM2, P2H, DASH, DAC, DAS,OPTH, SASH and TR2

Package Includes:

• Flywheel Bearings

• Bearing Spacers and Retainers

• Bearing Oil Seals

• O-Rings

• Fittings and Hoses Required For Installation

• Drawings and Instructions For RequiredFlywheel Modifications

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040

040Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Clutch Sleeve Anti-Fretting Mounting Package

Benefits:

• Reduces Risk Of Extended and Unplanned Downtime Due ToCrankshaft Failure.

~ By Reducing Crankshaft Fretting, theCrankshaft Life is Significantly Increased.

• Reduces Potential Maintenance Costs.

Press Lines:

• ECH, EC, PM3, PM2, P2H, DASH, DACH,OPTH, and SASH

Package Includes:

• New Clutch Sleeve

• Shaft Locking Assembly

• Oil Seal and O-Ring

• Installation Information

Description(Part No. 810-1015)

This package replaces the existing clutchsleeve with a new clutch sleeve that isdesigned to incorporate an internal shaftlocking device. This device virtuallyeliminates any fretting that may occurbetween the clutch sleeve and thecrankshaft.

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041

041Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Replaceable Brake Key Linings

Description

This package adds new, more durable brakekeys with replaceable linings to existingMinster Clutch/Brake Units.

Benefits:

• Reduces Damage To the Brake DiscAnchor Slot and the Brake Key IncurredDuring Normal Operation and SingleStroke Applications.

Press Lines:

• All Presses Utilizing the Minster MC, EFHCand MHC Clutch/Brake Units.

Package Includes:

• New Brake Keys

• Brake Anchor Key Pads

• All Necessary Mounting Hardware

BRAKE DISC

BRAKE KEY

BRAKE ANCHOR KEY PAD

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042

042Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Air Clutch/Brake Unit Facing Upgrade

Description

This kit updates your existing clutch/brakewith new, more aggressive facings.

Benefits:

• Increased Brake Friction For BetterReaction Time.

• Provides Increased Protection OfPress and Dies.

Press Lines:

• All Presses Utilizing Minster AirClutch/Brake Units.

Package Includes:

• New Brake Facings

• Mounting Hardware

• Steel Brake Disk

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043

043Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

MC Clutch/Brake Unit Spring Package

Description

This package adds four brake springs to yourexisting 12-spring MC Clutch/Brake Unit.

Benefits:

• Increased Brake Torque For ReducedBrake Activation Time. (Increased BrakeTorque Reduces Clutch Torque.)

Press Lines:

• All Presses Utilizing the Minster MCClutch/Brake Unit.

Package Includes:

• Pressure Plate*

• Cylinder Plate*

• New Brake Studs

• New Brake Springs

• Steel Brake Disk

*Original Parts Can Be Reworked To Accept FourMore Springs

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044

044Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Tandem Air Valve Clutch Package

Description

This upgrade replaces the current clutchvalve with a tandem air clutch valve.

Benefits:

• Minster Tandem Air Clutch Valves AreConnected in a Parallel Circuit to AllowQuick De-activation of the Clutch in theEvent That One of the Valves Should FailMechanically. Available With EitherMechanical or Electronic ValveMonitoring.

Press Lines:

• All Air Clutch & Brakes Utilizing ¾ & 1¼Clutch Valves.

Package Includes:

• New Dual Air Clutch Valve

• Connector Cables

• Mechanical Reset (If Applicable)

• All Necessary Hoses, Fittings and Tubing

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045

045Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Automatic Shutheight Adjustment forSlide or Bolster

Benefits:

• Allows For Accurate Adjustment andGauging of Shutheight Using the Slideor Bolster From Your Control Pedestaland/or Touch Screen.

• Can Be Set to Automatically Adjust to aPre-determined Set Point.

Press Lines:

• Most Minster Presses With Slide or BolsterHeight Adjustment and ProductionManagement Control (PMC).

Package Includes:

• Encoder With Mounting Bracket

• Drive Coupling or Pulleys

• All Necessary Mounting Hardware

• Control Programming for Readout

Description(Part No. 810-1218)

This package allows for automaticshutheight adjustment using the slide orbolster, from your control pedestal and/ortouch screen.

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046

046Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Electronic Digital Shutheight ReadoutPackage

Benefits:

• Electronic Readout Can Be PlacedAnywhere on the Press For ImprovedLine of Sight of Operator WhileAdjusting Press Shutheight.

• Can Be Retrofit to Older Presses ThatHave No Shutheight Indicators.

• Replaces Obsolete Mechanical Counters.

• The Readout Can Be Integrated Into theControl With Certain Version of theMinster Production ManagementControl (PMC).

Press Lines:

• Most Minster Presses.

Package Includes:

• Encoder With Mounting Bracket

• Drive Coupling or Pulley

• Digital Readout and Mounting Bracket

• All Necessary Mounting Hardware

Description(Part No. 810-1918)

This package provides an electronic digitalshutheight readout to replace themechanical shutheight indicator.

ENCODER

MOUNTING BRACKET

DIGITAL SHUTHEIGHTREADOUT & BRACKET

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047

047Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description(Part No. 810-1856 or 810-1866)

Detachable motorized adjustment motor tobe used to adjust the press shutheight fordie setting. Fastens into a bracket mountedon the press slide yet can be removed foruse on other presses after set up is complete.

Benefits:

• Reduced Die Set Up Time By Using ThisDetachable Air Powered ShutheightAdjustment Motor to Adjust PressShutheight.

• Easier to Use Than Manual SlideAdjustment Wrenches.

Press Lines:

• P2, DAC and DAS

Package Includes:

• Air Motor

• Air Motor Anti-Rotation Bracket

• Adjust Socket

• Air Hose

• Quick Disconnect Coupling

• Installation Information

CONTRACT PRESS UPGRADES

Detachable Slide Adjust Motor Package

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048

048Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Shutheight Indicator Package

Benefits:

• Allows For Accurate Gauging ofShutheight During Die Setting orAdjustment Without Special Tools orGauges.

Press Lines:

• All Minster Presses With Slide Height Adjust.

Package Includes:

• English or Metric Indicator

• Indicator Housing and Cover

• All Necessary Gearing and Hardware

Description

This package adds a visible shutheightindicator to the press slide.

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049

049Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Piston Accumulator Package

Description(Part No. 1262-1259)

This package replaces the bladder typehydraulic accumulator with a modernnitrogen charged piston accumulator.

Benefits:

• Improved Availability of Parts.

• Easier Maintenance.

• Constant System Pressure During Inchand Single Stroking Operations.

Press Lines:

• EC, ECH, OPTH, DASH, SASH, P2H and TR2

Package Includes:

• Piston Type Accumulator

• Mounting Bracket and Hardware

• All Necessary Hoses and Fittings

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050

050Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Slide Control Pendant

Benefits:

• Places Control of the Press and AncillaryEquipment in the Hand of the Operatorand Allows Flexibility During Start-upand Coil Changes.

Press Lines:

• E2, E2H and P2H

Package Includes:

• Control Box

• Track and Cable Tray

• All Necessary Wiring and Connections

Description

This package adds a control pendant to thefront or/and rear of an existing press. Thependant can be mounted on the bed orhung from the crown. (Bed Version Shown)

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CONTRACT PRESS UPGRADES

Oil Sump Heaters

Benefits:

• Will Maintain Proper Oil OperatingTemperature While the Press is NotCycling, Which is Especially Critical inCooler Climates.

• Allows For Faster Press Start-Up.

Press Lines:

• All Minster Press Lines With Proper SumpCapacity.

Package Includes:

• Immersion Heaters

• Preset Thermostat

• Oil Reservoir Cover(s)

• Installation Hardware

• Installation Instructions

Description(Part No. 810-0562)

Heaters are provided to put in the reservoirto heat the oil before it is distributedthroughout the press. The heaters areregulated to maintain the proper oiltemperature and are activated when thepress is NOT cycling.

051

051Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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052

052Product Upgrades

CONTRACT PRESS UPGRADES

Piston and Connection Heaters

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Benefits:

• Helps to Limit Loss of Shutheight Due toThermal Elongation of the Connections andPistons After the Press Has Been Running.

• Can Be Used to Maintain the ConnectionTemperature Whenever the Press Has BeenShut Down For Short Periods of Time.

Press Lines:

• Most Minster Press Lines

Package Includes:

• (2) Cartridge-Type Heaters Per Connectionor Piston.

• Electrical Control Box

• Connection Remachine Print

• Wiring Diagram

Description(Part No. 1218-193)

When a press is initially started, it will beginto warm the structure. Until the connectionsand/or pistons reach a stable operatingtemperature, the shutheight may vary. Bypreheating the connections and/or pistonsto operating temperature, any changes inshutheight can be minimized.

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CONTRACT PRESS UPGRADES

Safety Railing

Benefits:

• Can Be Customized to Fit Customer’sNeeds.

• Lockout Devices Can Tie Into CurrentPress Control.

Package Includes:

• Safety Railing

• Caged Ladder

• Safety Lockout Devices

• Mounting Equipment

• Installation Instructions

Description(Part No. 810-2145)

Add crown safety railing with caged ladderaccess. Lockout devices can be added toensure press cannot run while personnel areworking on the crown.

053

053Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Page 53: A Group Company MINSTER BULLETIN 182A · BULLETIN 182A MINSTER ® CONTRACT ... Bodine Motor Lube Unit Replacement Package ... 37 Air Rotary Union

054

054Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Die Door Assembly

Benefits:

• Die Doors Provide a No-bypass SafetyBarrier and Assist in Containment of DieLubricant.

• Die Doors Meet OSHAC Requirements.

~ NOT INTENDED AS A PROJECTILE BARRIER~

Press Lines:

• P2, E2, PM2, PM3 and P2H

Package Includes:

• Doors and Track

• Counter Weights

• Safety Switches and Hardware

Description

This package adds front or/and rear diedoors on an existing press.

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Description

This package will provide vibration isolatorsfor each corner of the press.

Benefits:

• Reduces Transmitted Shock andVibration.

• Provides an Adjustment Means toPrecisely Level, Align and ProperlySupport Your Press.

• Can Provide the Same Level of Isolationas Air Mounts but Without the Same Riskof Damage or Leakage.

Press Lines:

• All Presses

Package Includes:

• Isolator Assemblies

• Leveling Screws

CONTRACT PRESS UPGRADES

Vibration Isolators

055

055Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

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CONTRACT PRESS UPGRADES

Aluminum Die Safety Blocks

Benefits:

• Strong For Static Loads and LightweightFor Handling.

• Can Be Supplied For a Large Range ofShutheights.

• Meets OSHAC Regulations.

Press Lines:

• All Minster Presses

Package Includes:

• Safety Block(s)

• Interlocking Plug and Receptacle

• Optional Safety Block Holder Available

Description

This package is for adding die safety blockswith repetitive shutheights. Each block has apredetermined static load rating and is madeto a specific length.

056

056Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Page 56: A Group Company MINSTER BULLETIN 182A · BULLETIN 182A MINSTER ® CONTRACT ... Bodine Motor Lube Unit Replacement Package ... 37 Air Rotary Union

Description

This package simplifies using die safetyblocks with frequent shutheight variations.Each block has a predetermined adjustablerange and specific load rating.

Benefits:

• Reduces Die Set Up Time.

• Versatile For a Variety of Shutheights.

• Adjustable Height Feature to Eliminatethe Need For Wedges.

• Meets OSHA Regulations.

Press Lines:

• All Presses

Package Includes:

• Height Adjustable Safety Block

• Interlocking Plug and Receptacle

• Optional Safety Block Holder Available

CONTRACT PRESS UPGRADES

Adjustable Die Safety Block Package

057

057Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Page 57: A Group Company MINSTER BULLETIN 182A · BULLETIN 182A MINSTER ® CONTRACT ... Bodine Motor Lube Unit Replacement Package ... 37 Air Rotary Union

Call Minster today for exclusive details:

(419) 628-6000or e-mail:

[email protected]

058

058Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

CONTRACT PRESS UPGRADES

Preventive Maintenance Programs

Benefits:

• Service rate discounts of 5% to 10%.

• Repair parts discounts of 5% to 10%.

• One day of operator training for up tothree people per year in Minster’sCustomer Education Center at no charge.

• Increased productivity and equipmentreliability.

• Reduced unplanned down time as mostrepairs can be planned and scheduled inadvance.

• OEM Certified Inspection reports &Maintenance records.

• One-year warranty on Service workperformed & Parts replaced.

• Availability of original equipment printsin DXF file format.

• Increased die life as a result of moreclosely maintained equipmenttolerances.

• Extended equipment life as a result ofmaking necessary adjustments beforemore extensive wear occurs.

Press Lines:

• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment

Package Includes:

• Customized Package to Suit EveryCustomer’s Needs

Description

Custom Care PM is a preventivemaintenance program. The Program beginswith a press line audit to determine yourequipment’s current condition which isrequired for predictive analysis.

This program also includes semi-annual 100-point preventative maintenance checks.

Minor maintenance is performed which mayinclude changing the machine’s oil filters andoil if available, replacing lube lines andmaking adjustments as necessary.

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059059

Product Upgrades

For Further Information Contact [email protected] or CallMinster Customer Service Department at (419) 628-6000

Description

Minster’s Services Division can modify andenhance your equipment to better meetyour current requirements. You make thechoice whether to refurbish, rebuild orremanufacture your equipment.

Minster can handle your project from start tofinish including: tear down, transport,upgrade, modify and install.

Minster’s years of experience and skill havebeen applied to non-Minster equipment foryears. Think Minster for all you press roomequipment needs.

Benefits:

• Minimizes Damage By Having MinsterDo the Tear Down, Removal andInstallation.

• Rebuild to Suit Your UniqueRequirements. Whether You’re FacedWith Budget or Time Constraints, or ForAny Other Reason, We Will Quote theScope of Work That Makes Sense For You.

• Incorporates Newer Technology andUpgrades.

CONTRACT PRESS UPGRADES

Press Remanufacturing & Component Rebuild

Press Lines:

• Minster Press Line Equipment and Most ofthe Other Brands’ Equipment

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500PP415

240 WEST FIFTH STREET • MINSTER, OHIO 45865-0120 U.S.A. • PHONE: (419) 628-2331 • FAX: 419-628-3517

www.minster.com

Minster Has Sales and Service Offices Located Throughout the WorldContact Minster Direct For The Name of Your Global Representative

A Century of Heritage Pressed Into a Lifetime of Quality

Nidec Shimpo, Kyoto, JapanTelephone: +81-75-958-3606

Nidec Minster S. de R. L.Querétaro, MexicoTelephone: (52) 442-253-1671

Minster China, Ningbo, ChinaTelephone: +86 574 8630-8020

MINSTER®

A Group Company

Before You Invest in New Material Forming Technology, You're Invited toVisit Our Manufacturing, Training, Research, Parts and Service Facilities toSee How “Minster Quality” is Built Into All of Our Products and Services.

Minster GmbH,Halblech, Germany, Telephone: (49) 8368 9134 0

Nidec Minster, Minster,OH, Telephone: +1(419) 628-2331