a langley holdings company claudius peters projects gmbh 1 clean and efficient cement process silo /...
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A Langley Holdings Company Claudius Peters Projects GmbH1
Clean and efficient cement process
Silo / Bagging / Conveyance
Größe: 12 cm x 12 cm
Position: 0 cm / 0 cm
Rahmen: 1,25 Pt weiß
A Langley Holdings Company Claudius Peters Projects GmbH 2
Contents1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon – Pneumatic Conveying System
A Langley Holdings Company Claudius Peters Projects GmbH 3
Storage Silo and Packing/Dispatch Systems
Storage Silo with Expansion Chamber – EC with Inspection Chamber - IC with Multi Extraction - ME with Conventional Cone - CC
Packing Plant Rotary Packing Machine In-Line Packing Machine Automatic Bag Applicator Bag Transport
Loading Plants Truck Loader Waggon Loader Palletising Systems incl. Loading security systems
A Langley Holdings Company Claudius Peters Projects GmbH
Pneumatic Conveying System -FLUIDCON- System
Feeding device
Aerated FLUIDCON- pipe
Receiving bin / Storage silo
FLUIDCON-Pipe consisting of:1.) Standard pipe2.) Fabric3.) Aeration pad4.) Fasteners5.) Air socket
A Langley Holdings Company Claudius Peters Projects GmbH 5
Contents1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon – Pneumatic Conveying System
A Langley Holdings Company Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes - Overview of features and advantages
Silotype EC- Silo IC- Silo ME- Silo MC- Silo CC- Silo
Function store store/mixing store
Silo diameter [m] 10 – 30 4 – 14
Silo height [m] 25 – 75 29 – 80 29 – 80 25 – 75 8 – 42
Storage capacity [m³] Up to 45,000 Up to 44,000 Up to 44,000 Up to 45,000 Up to 5000
Discharge capacity [t/h] up to 1,000
No. of outlets 1 2 – 4 5 – 15 1 (2) 1
Aeroslide disposal Radial Tangential Radial
Reclaim rate [%] 99 98 99
Features Additional storage
Inspection by IC
Add. Space for equipment
Mixing effect up to 15 : 1
1 Blower
A Langley Holdings Company Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes - Expansions chamber technology EC
Advantages
Use of expansion chambers
Saving silo corpus Short loading and
unloading time Optimal utilization of
spaces Saving of discharge
equipment No dead zones at
remnant discharge Purity of variety
Features
Maximum storage capacity
Small installation height Discharge capacity
up to 1,000 t/h Silo diameter from
10 – 30 m 1 central discharge
dd Radial disposal of
aeroslides Reclaim discharge rate
> 99%
A Langley Holdings Company Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes - Inspection chamber technology - IC
Advantages
Use of ring chamber f Saving silo corpus Small installation height
f Short loading and
unloading time Optimal utilization of
spaces High flexibility
f Purity of variety
f Saving operation costs During operation
Features
Maximum storage capacity
Small installation height Installation of equipment
in the chamber Discharge capacity
up to 1,000 t/h Silo diameter from
10 – 30 m 2 or more standard
discharges Relclaim discharge rate
> 99% low energy needs Inspection by IC-
chamber
A Langley Holdings Company Claudius Peters Projects GmbH
CLAUDIUS PETERS silotypes - Multiextractionsilo ME
Advantages
Short installation time Low space needs
m Flexible range of
applications Short loading and
unloading time Optimized use of space
m High availability
f Purity of variety
m Saving operation costs
Features
Simple silo body Installation of equipment
underneath the cone Applicable for
multicellsilo Discharge capacity
up to 1,000 t/h Silo diameter 10 – 30 m
k 5 to 15 standard
discharges Relclaim discharge rate
> 98% low energy needs k
A Langley Holdings Company Claudius Peters Projects GmbH 10
Storage Silos - Facts
Maximum storage capacity
Optimized reclaim discharge capacity
Dust free operation
Low energy and operation costs
Up to 45,000 m³ storage capacity
More than 1,000 storage silos worldwide in operation
A Langley Holdings Company Claudius Peters Projects GmbH 11
Reference: Votorantim Santa Cruz, Brazil
In operation: October 2010
1 x Multi Chamber Silo, 23 m diameter, 25,000 m³
1 x Mixing plant 180 t/h
3 x Bulk loader 250 t/h
A Langley Holdings Company Claudius Peters Projects GmbH 12
Contents1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon – Pneumatic Conveying System
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Scope of supply for Packing and Dispatch Systems
Bucket elevator
Vibration screen
Pre-bin with level indicator
Rotary or In-Line packing machine
Automatic empty bag applicator
Bag discharge and rejection systems
Bag transport system
Spillage return system
Dedusting filter system
Loading systems
Palletizing
Electrical equipment
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Packing Machines Types
Rotary Packing Machine Capacity up to 4,500 bags/h
(25 kg bag) No. of modules 3 – 12 14 and 16-Spout machine designed
In-Line Packing Machine Capacity up to 1,500 bags/h
(25 kg bag) No. of modules 1 – 4
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Filling systems for valve bags:Horizontal (rotating) turbine system
Aeration in front ofthe filling spout
Labyrinth with airsealing system
Sealing airconnection
Advantages: No additional bearings necessary Shortest filling times for Cement products No additional greasing(s) necessary No V-belt drive necessary No dust penetration into motor bearings To be considered as maintenance free
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Modular Design - Advantages
Compact Design
Easy exchange ofmodules
Upgrading for existingmachines
Less maintenance andlow repair works
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Upstream Dustflow and Central Dedusting
Central dedustingdirect to the filter
Upstream 2 dedusting channel per module
Dedusting at the filling spout
Dust volume per spout: ~ 20
m³/min
Spillage material duct with integrated rotating scraper
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Controlling of Packer Feeding
Features Continous feeding of several
Packer Pre bins with one airslide Dynamic material flow, depending
filling lever packer pre bins Continous level of Packer pre bin Optimization size of Packer pre bin No additional aeration of packer
pre-bin necessary
Flow Control gateType PCD
Two way airslideDosing gate
PackerPre Bin
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Ultrasonic bag sealing systems for Packing Plants
Advantages:
Dust free filling process
Clean bags for the end client
Bag handling after filling more simple (Palletizing & Loading)
Bag cleaning equipment not necessary
Long storage of the bags
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Bag Sealing with Ultrasonic
Filling module equipped with:
• Ultrasonic valve sealing
• Parallel guided bag chair
• Automatic bag seat adjustment
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Automatic bag application
Roller Magazine Application capacity up to 4,500 bags/h Roller magazine
- Single Roller - Double Roller Carousse
Option: Automatic bag size adjustment Suitable for all brands of
rotary packing machines
Cassette Magazine Application capacity up to 4,500 bags/h Cassette magazine (Empty bag storage capacity):
3 m – 750 bags equivalent5 m – 1,250 bags equivalent
Option: Automatic bag size adjustment Suitable for all brands of rotary
packing machines
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Packing Plants: References 2002 -2011
OrderDate
Countries Qty. Type of Packer Packing
Capacity [bag/h]
2010/2011
Bulgaria, Germany, Indonesia, Saudi
Arabia
7 8-Spout Rotary Packer
6-Spout Rotary Packer
2-Spout In-Line Packer
800 – 2,400
2008/2009
China, Iran, Pakistan,
Russia, Turkey, Indonesia,
20 8-Spout Rotary Packer
2-Spout In-Line Packer
1-Spout In-Line Packer
300 - 2,400
2006/2007
Iran, Vietnam, Norway, China,Saudi Arabia,Germany, Russia,
Indonesia
24 8-Spout Rotary Packer
6-Spout Rotary Packer
1-Spout In-Line Packer
300 – 2,400
2005/2004
China, Iran,
Sierra Leone,
Saudi Arabia
22 8-Spout Rotary Packer
6-Spout Rotary Packer
2,000 – 2,400
2003/2002
Malaysia,Vietnam, Romania, Russia,
Togo, Saudi Arabia,
El Salvador
13 12-Spout Rotary Packer
8-Spout Rotary Packer
2,400 – 3,600
A Langley Holdings Company Claudius Peters Projects GmbH 23
Packing Plants - Facts
Upstream dedusting
Different filling systems
Ultrasonic valve sealing system (dust free)
Modular design
Low maintenance and operation cost
Up to 4,500 bags/h
More than 190 Packing Plants worldwide in operation
A Langley Holdings Company Claudius Peters Projects GmbH 24
Reference:P.T. Semen Gresik, TUBAN III & IV, Indonesia
In operation: April 2012
4 x EC-Silos, 22 m diameter, 20,000 m³
4 x Bulk mobile loader, 120 t/h
6 x Packing Plant, 2,500 bag/h
A Langley Holdings Company Claudius Peters Projects GmbH 25
Reference:P.T. Semen Gresik (Banyuwangi), Indonesia
In operation: February 2012
1 x EC-Silos, 18 m diameter, 10,000 m³
1 x Bulk Loader, 120 t/h
1 x Packing Plant, 2,500 bag/h
A Langley Holdings Company Claudius Peters Projects GmbH 26
Contents1. Overview
2. Silo Technology
3. Packing Process
4. Fluidcon – Pneumatic Conveying System
A Langley Holdings Company Claudius Peters Projects GmbH
Introduction - Why FLUIDCON?
Advanatges Low conveying velocities Low wear / abrasion Low energy consumption
Advantages Flexible pipe routing Horizontal an vertical conveying Dust tight
Combine advantages – …
Disadvantages High installation height required Inflexible routing Only inclined conveyance applicable
Disadvantages High conveying velocities Inclined conveyance not applicable High power consumption
… eliminate disadvantages
A Langley Holdings Company Claudius Peters Projects GmbH
Conveying System -Design of the FLUIDCON-system
Feeding device Pump Pressure vessel Rotary lock Double pendulum flap
FLUIDCON- conveying pipe
Pressure generator
Blower Compressor Network
Separator
Cyclone Troughed filter Bin mounted filter
Conveying air
Bulk material
Bulk material
A Langley Holdings Company Claudius Peters Projects GmbH
Characteristics
Usage of all known feeding devices
Horizontal, vertical and diagonal conveying steps
Energy savings up to 75% n
Low conveying velocities n
Low conveying pressure
Easy re-start, e.g. after power failure
Low pulsation
Advantages
Optimization of existing conveying plants
Optimized pipe routing
Operation cost savings d
Reduction of wear, low grain size destruction
d Use of blower / screw pumps
d High availability
d
Optimal burner feeding
Introduction - What offers FLUIDCON?
A Langley Holdings Company Claudius Peters Projects GmbH 30
Fluidcon - References 2002 -2011
OrderDate
Countries Qty. Material Conveying distance
[m]
Capacity [t/h]
2011/2010/2009
Germany, Saudi Arabia, Switzerland, Russia,
Malaysia, France, Spain
18 Cement,
Fly ash, Stucco, Burnt oil shale, Clinker dust,
Up to
600
Up to
300
2008/2007
Germany, Norway, Russia, USA, Great Britain, South
Africa, Montenegro, Austria, Panama, Croatia,
Macedonia
37 Cement,
Raw meal, Alumina, Kiln dust, Lignite fly
ash, Fly ash, Gypsum, Coal dust,
Slag meal
Up to
480
Up to
300
2006/2005
Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden,
Serbia
20 Cement,
Raw meal, Aluminium oxide, Kiln dust, Fly ash,
Gypsum, Coal dust, Slag meal
Up to
400
Up to
200
A Langley Holdings Company Claudius Peters Projects GmbH
FLUIDCON- system - Facts
Mass throughputs from 1 – 600t/h
Conveying distances from 20 – 600m
Applicable for Cement, Raw Meal, Alumina, Fly Ash, Blast Furnace Slag etc.
X-Pump, rotary Lock, pressure vessel and double pendulum flap as feeding device
79 references all over the world
A Langley Holdings Company Claudius Peters Projects GmbH 32
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