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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 5 (2016) pp 3509-3526
© Research India Publications. http://www.ripublication.com
3509
A Review on Effect of Adding Additives and Nano Additives on Thermal
properties of Gear Box Lubricants
Suresh Babu Koppula
Associate Professor, Dept. of Mechanical Engineering, St. Martin’s Engineering College, Hyderabad, India.
Dr. N. V. V. S. Sudheer
Associate Professor, Dept. of Mechanical Engineering, RVR & JC College of Engineering, Guntur, India.
Abstract
Literature review revealed that, advanced additive
technologies used in today’s high-performance gear oils are
capable of inducing the required reactions on the surfaces of
gears and bearings, thus providing reliable damage protection
even under severe operating conditions. In practice, industrial
gears are often operated under lower oil temperatures than
would normally be generated in a fully-loaded gearbox.
Lower temperatures prevail, for instance, while a gearbox is
being taken back into use after prolonged standstill, i. e.
during the time it takes for the oil to heat up from ambient
temperature to service temperature. Similarly, when a gearbox
is being operated below its full load capacity, with reduced
speed, or with frequent stop-and-go, the operating temperature
of the oil will be lower than it would be under full load. Such
applications require gear oils that reliably protect gears and
rolling bearings against damage, not only at full load
operating temperatures, but also at lower ones. The protection
of gears in the gear box against high induced temperature
requires careful consideration. Recent research as reported in
literature review indicated that, addition of nano particles or
particles of nano size (less than 100 micron size) have a great
influence on the thermal properties like heat transfer rate,
viscosity, friction factor of the lubricant etc and helps in
improving the life of the lubricating oil and consequently life
of the gear box. An attempt is made in this paper to review the
current research on lubricating properties of lubricants and
effect of adding nano additives on the performance of
lubricants. Present study includes a review of literature on the
heat transfer rate, viscosity, friction properties of lubricants
etc with and without additives. The major contribution of
present work is to review the current state of research in
lubricating properties of lubricants used in gear boxes with
special referenced to addition of nano particles in the lubricant
and to make preliminary investigations on the effect of
additives on thermal properties of lubricants used in gear
boxes.
Keywords: Additive Technologies, Damage Protection, Gear
Failures, Lubrication, Temperature, Friction, Viscosity, Nano
Materials.
Nomenclature:
nm nanometers
µm micrometre
P Poise
cP centiPoise
Abbreviations:
AFM Atomic Force Microscope
AGMA American Gears Manufacturers Association
ASTM American Society for Testing and Materials
BBN Bayesian Belief Networks
CEM Concept Exploration Method
CFD Computational Fluid Dynamics
CNT Carbon-Nano Tube
DBN Dynamic Bayesian Network
DHS Differential Hybrid System
DLC Diamond-Like Carbon
DTA Differential Thermal Analysis
DWT Discrete Wavelet Transform
EDS Energy Dispersive Spectroscopy
EHD Elasto Hydro Dynamic
EHL Elasto Hydrodynamic Lubrication
EMD Empirical Mode Decomposition
EP Extreme Pressure
FBEPOTM Four Ball Extreme Pressure Oil Testing Machine
FFT Fast Fourier Transform
FTIR Fourier Transform Infrared Spectrum
FZG Gear Research Centre
GRTM Geared Roller Test Machine
hBN Hexagonal Boron Nitride
HFRR High Frequency Reciprocating Rig
HLB Hydrophilic-Hydrophobic Balance
IMF Intrinsic Mode Functions
MFT Multiresolution Fourier Transform
MQL Minimal Quantity Lubrication
MWCNT Multi Walled Carbon Nano Tube
NEDC New European Driving Cycle
OZI Organized Industrial Zone
PACT Partnership for Advanced Component
Technology
PAO Poly Alpha Olefin
PEEK Poly Ether Ether Ketone
PMA Poly Meth Akrylate
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 5 (2016) pp 3509-3526
© Research India Publications. http://www.ripublication.com
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PTFE Poly Tetra Fluoro Ethylene
R&O Rust and Oxidation
RPD Rotary Particle Depositor
SAE Society of Automotive Engineers
SEM Scanning Electron Microscopy
SOAP Spectrophotometer Oil Analysis Program
SPH Smoothed Particle Hydrodynamics
TEM Transmission Electron Microscopy
TMP Tri Methylol Propane
XPS X-ray photoelectron spectroscopy
XRD X-Ray Diffraction
Introduction Gears normally fail due to lack of proper and efficient
lubrication. The various failures include micro pitting, wear
failure, thermal failure of lubricants, strength failure etc.
Micro pitting is a type of fatigue failure occurring on
hardened tooth flanks of highly loaded gears. This failure
consists of very small cracks and pores on the surface of tooth
flanks. Micro pitting looks grey and causes material loss and a
change in the profile form of the tooth flanks, which can lead
to pitting and breakdown of gears. Wear is an abrasive
material removal occurring on the tooth flanks of gears. This
failure proceeds continuously and causes material loss and a
change in the profile form of the tooth flanks, which can lead
to breakdown of the gears. Typical wear on the tooth flanks of
an industrial gear can be seen with naked eye. Also the wear
behavior depends on different parameters. Further surface
hardness, material, and geometry of the tooth flanks, lubricant
and its operating conditions etc have major influence on wear
behavior. The continuing pursuit for better fuel efficiency
stands behind many recent advancements in engine
technology. “Downsize and charge” has become the major
development trend alongside broad acceptance of fuel
stratified injection. However, there exists a certain gap, both
in attitude and competence, between university researchers
and lube industry professionals as their willingness to venture
out for new products is concerned. Even though nano
materials have been around for quite a while, and numerous
studies have been carried out showing that nano technology
can indeed improve the lubrication properties of oils and
greases, large-scale market introduction of nano-fortified
lubricants is still facing serious technical and legislative
obstacles. One practical issue is that, lubricant formulations
must be balanced with respect to a number of properties. This
hinders market entry of nano additives. The present work
reviews current advances in using nano materials in engine
oils, industrial lubricants and greases. To sum up the review
of papers is split in to: The general properties of gears and
related work [1] to [28], The general properties of lubricants
and related work [29] to [42], Effect of adding Additives to
lubricants [43] to [53], Effect of adding Nano additives to
lubricants/the general properties of nano materials and fluids
[54] to [73], Thermal properties/behavior of a gearbox/
lubrication [74] to [89], Effect of adding Additives on thermal
properties of lubrication [90] to [99] and Effect of adding
Nano Additives on thermal behavior of a lubrication [100] to
[128].
The general properties of gears and related work:
Robert Errichello (1991) [1] stated that the Gear design is a
process of synthesis where gear geometry, materials, heat
treatment, manufacturing methods, and lubrication are
selected to meet the requirements of a given application. The
designer must design the gear set with adequate strength, wear
resistance and scuffing resistance etc. Arvind et al (2012) [2]
given types of failures, were fatigue, impact, wear, plastic
deformation, bending fatigue, contact fatigue, incorrect
assembly, overloads, surface defects, misalignment of gear,
spalling, pitting etc. Crack failure in gear possibly due to the
presence of the number of inclusion cluster consisting of
Al2O2 Complex inclusion in the crack origins zones is mainly
responsible for cracking of the gears. The fatigue life of the
gears was dependent on both the additive and the lubricant
viscosity such that a lubricant with a higher viscosity but
without a good additive would produce a lower fatigue life
than a lubricant with a lower viscosity was studied by the,
Dennis E Townsend (1997) [3]. A. R. Mohanty (2007) [4] did
investigations on fault detection in a gearbox at very low
loads, and it can be determined using motor current signature
analysis, Signal processing done by MFT and Vibration
signals are decomposed into four levels using DWT, Ankit
Gupta et al (2014) [5] studied Fault detection having pitting
defect in driver gear and is done by the signals in time domain
and frequency domain, when the gear is fault free or healthy.
The Time domain signal is converted into frequency domain
with the help of FFT of the signal. At different rpm the energy
dissipated by the healthy gear analyze by using Wavelet
analysis through MATLAB software. James J. Zakrajsek
(1995) [6] stated that the gear tooth bending fatigue, and
surface pitting failure modes damages the gear and the
impulsive behavior of multiple tooth fractures dominate the
time synchronous vibration signal of the damaged gear. Three
gear fault detection techniques, FM4, NA4*, and NB4
(developed at NASA Lewis Research Center), were applied to
the experimental data. A novel method was established by
Nagesh et al (2014) [7] for the design of gears using the
concurrent exploration of the geometry and material space is
CEM. It has the capability to concurrently explore coupled
geometry and material spaces, the capability to explore a
complex multi dimensional space and provide insights into the
final solution. This method will have significant utility for
industry, where the total cost of the product must be optimized
with trade-offs among the cost of material, weight of the
transmission system, and its durability and reliability. J.
Cotrell et al (2002) [8] was considered Drive train noise. And
emissions are also a concern, sealing the gearbox and bearings
may also prove challenging due to the relatively large
diameter seal required between the hub and the gearbox. The
Wind PACT advanced drive train subcontracts will provide a
means to investigate these issues. The multiple-generator
drive train configuration have significant cost reduction
potential resulting from increased energy capture, simplified
assembly, increased reliability, and reduced mass. Yiqing
Lian et al (2013) [9] applied a BBN For the gearbox condition
monitoring and for prognostics, the GeNIe model utilizes a
DBN to predict the temporal probabilistic distribution of the
future condition given the evidence of prior condition and the
vibration signals. Figlus et al (2014) [10] used the wavelet
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 5 (2016) pp 3509-3526
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packet transform, it allows the detection of early cases of wear
of the working surface of the teeth given by vibration signals
recorded in a test bench experiment, during which the wear of
gears teeth increased (pitting and spalling). And the vibration
level was established by F. Chaari et al (2008) [11] and it is
affected by the loading value and local damage modeled as a
reduction in stiffness amplitude affects the vibration level by
impulses corresponding to the mesh of the defected tooth. The
amplitude of these impulses increases as the load increases,
which affect mostly on the teeth. To model such defects three
main techniques are used: Qualitative, quantitative or finite
elements techniques. A qualitative dynamic model was
presented by Alexander Bliznyuk et al (2007) [12] of a spur
gear transmission is developed in order to describe the
dynamic vibration response of the experimental gearbox
system, the separation of fault effect on vibrations to
‘structural’ and ‘dynamic’ components and a supplementary
analysis enable the identification of faulty gearwheel and
possibly fault type in the system and super finishing resulted
in a reduction of friction was elaborated by R. D. Britton et al
(2000) [13] of typically 30 percent with correspondingly
lower tooth surface temperatures under the same conditions of
load and speed. Film generation and frictional traction in the
experiments were simulated theoretically using a thin film
non-Newtonian micro-elasto hydrodynamic lubrication solver.
Next important factor is Micro pitting and it is a type of
fatigue failure occurring on hardened tooth flanks of highly
loaded gears. This failure consists of very small cracks and
pores on the surface of tooth flanks. Micro pitting looks grey
and causes material loss and a change in the profile form of
the tooth flanks, which can lead to pitting and breakdown of
gears. Micro pitting was characterized by Houser (2014) [14],
it is small size of the individual pits with fractures in each pit
and micro pitting is affected by flank roughness, gear
geometry, gear size, gear material and surface treatment given
for teeth. GRTM is used by Wager et al (2006) [15] to test
pitting fatigue failure of teeth for carburized steels with
different austenite compositions; there is an improvement in
fatigue resistance due to cold treatment and retained austenite
on surface of gear teeth. Timothy et al (2008) [16] stated
Failure of gears depend on material properties, and a new
alloy which case-carburized with surface hardness of
Rockwell C66, exhibited better surface fatigue properties but
lesser performance in single-tooth bending fatigue testing
Nagesh et al (2010) [17] presented high-strength P/M-steel
gears, with bending fatigue, impact resistance and pitting
fatigue performance are equivalent to current wrought steel
gears, and the pitting fatigue life, Scoring and wear resistance
of ausform-finished P/F (powder-forged) gears was about
85% higher than wrought steel gears. According to K. Stahl et
al (2012) [18], Gears sizes, position and flank type are
important for pitting resistance in gear tooth of worm gears,
the bronze worm wheels meshing with large centre distances
(more than 200mm), increased noise and gear set transmission
efficiency was reduced, worm and worm wheel sets offer
reduced contact pattern, a quick localized pitting is a common
observation. Bernd-Robert Höhn et al [19] stated that the
Hypoid gears are preferred over bevel gears, without offset if
aspects of gear noise or of installation space are in focus.
Pitting and tooth root breakage are still the two most frequent
failure types occurring in practical applications of bevel and
hypoid gears. Zhifei et al (2013) [20] said the depth of the
diffusion layer, surface carbon concentration and the carbon
concentration gradient of layer were the key to improve the
ability to resist wear surface fatigue pitting based on surface
residual stresses, oil film pressure, and carburizing thickness
and to detect a gear-pitting fault, an EMD is a significant time
frequency tool for adaptively decomposing vibration signals
into a collection of IMF a fault feature can be extracted from
one of IMFs to reveal the fault location and fault level of a
gear or bearing in the mechanical drive system. The EMD can
extract the fault modulation information more adaptively and
intelligently than Hilbert demodulation analysis can (The
conventional method of detecting a gear fault is to demodulate
the vibration signal collected from the gearbox based on the
Hilbert transform; however, this requires human intervention
and lacks sophistication) was given by Wei Teng et al (2014)
[21], Fatigue crack initiation under cyclic contact loading is
presented by Fajdiga et al (2009) [22], and it leads to pitting
and appears in the form of crack initiation and crack
propagation was modeled by computational model, and the
fatigue process leading to pitting on these flanks is divided
into crack initiation (Ni) and crack propagation (Np) periods,
which enables the determination of total service life as N = Ni
+ Np. And Vijay kumar et al (2013) [23] given short crack
theory based on finite element methods gives crack growth,
spalling and pitting on vibration signature of single stage spur
gear box, are captured using MATLAB software. A number of
defects i. e. pitting and spalling are created on driver gear and
signature is captured of healthy and defected gear. On
comparing the signature of healthy and defected gear at initial
stage defect is identified. Finally, with the help of signature
pattern technique the amplitude range of all the faulty gears is
determined; at low speed their vibration analysis did not yield
satisfactory results but at high speeds satisfactory results were
obtained. Stephen Kwasi Adzimah et al (2014) [24]
mentioned the bending and surface strength of the gear tooth
are main contributors for the failure of the gears. A computer
programme developed from Microsoft Excel and Matlab
softwares reduces the errors and omissions when calculating
the bending and pitting stresses using the AGMA
methodology effectively, efficiently and quickly in the design
and analysis of spur and helical gears and hence a lot of time
will be saved in selecting parameters for a gear design. David
Bruce Pickens (2012) [25] stated that Lubrication, speed,
torque, and surface finish, were the parameters in the
dynamics portion of the system. The effect of dynamics on the
performance of an FZG test rig as well as MATLAB based
computer program and an experimental study shows local and
area micro pitting were with no consistent pattern. The
diagnostic method, was established by Christian et al (2014)
[26] which uses the measurement of motor currents in order to
detect defects in electromechanical systems focuses on two
main topics: the acquisition of experimental data, and the
development of the diagnostic method. The data acquisition
was crucial for the successful development of a dedicated
signal analysis method. For this purpose, a test rig for
generating experimental training data was created and the
development of a diagnostic algorithm for defect detection in
technical systems driven by electric motors. For this purpose,
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only measurement signals from the motor’s electric currents
are used. Additional sensors were applied to the system in
order to obtain the process parameters, but were not used for
detection of defects and according to Carlo Gorla et al (2012)
[27] efficiency is becoming a main concern, in the design of
power transmissions, hence during the design phase to have
appropriate models to predict the power losses, CFD
simulations were performed to understand the influence of
geometrical and operating parameters on the losses in power
transmissions. The results of the model were validated with
experimental results, then the drag torques of gearboxes are an
important part of the overall losses in today’s vehicle drive
trains from measurements it is well known that overall drag
torques of vehicle gearboxes vary significantly over the range
of operating points and speeds, depending on the interaction
of the losses of the single gearbox elements like bearings,
gearings, etc. Because today’s vehicle emission regulations
are becoming stricter and stricter "drag torque design" of
gearboxes will be even more important in the future.
Prediction of losses helps to save cost (e. g. drag torque
measurements), speeds up the development and allows
assessing many concepts in short time was presented by
Clemens Schlegel et al (2009) [28].
The general properties of lubricants and related work:
John sander et al (2012) [29] stated that Lubricants are
categorized in a variety of ways, they are almost always
categorized first by the application in which they are supposed
to be used, for example, engine oil, hydraulic oil, wire rope
lubricant, electric motor grease, etc. Lubricants often are
categorized next by a description of their chemical
composition. Specifically, they are described as mineral oil,
synthetic or bio-based fluid. Lubricant marketers use
descriptions such as full synthetic, 100 percent synthetic,
partial synthetic, para-synthetic, synthetic blend, and other
derivations. The term synthetic is probably one of the most
overused terms in the lubricant industry. Over the years, this
term has become synonymous with high-performance, and
hence high-value lubricants, the choice of lubricant depends
on the type of gearing. Thomas J Zolper et al (2013) [30]
presented several new siloxane lubricants and were
synthesized, with linear and ring-shaped branch structures of
various lengths and branch contents, aiming at a search for
better molecular design for lower boundary friction and more
effective surface protection against wear of materials. Their
molecular structure and mass were measured by means of
nuclear magnetic resonance and gel permeation
chromatography, respectively. The new lubricants were
compared by Robert Errichello (1990) [31] with commercially
available poly siloxanes, poly-a-olefins, and perfluoro
polyether in lubricating a steel ball-on-steel disk interface
using a tribo tester, operating speed and load, ambient
temperature, method of lubricant application etc. oil is the
most widely used lubricant because it is readily distributed to
gears and bearings, and has both good lubricating and cooling
properties. Also contamination may be readily removed by
filtering, or draining and replacing the oil. However, it
requires an oil tight enclosure provided with adequate shaft
seals. Grease is suitable only for low speed low load
applications because it does not circulate well and is relatively
poor coolant. Solid lubricants, usually in the form of bonded,
dry films, are used where the temperature is too high or too
low for an oil or grease, or where leakage cannot be tolerated,
or where the gears must be operate in a vacuum. Robert
Errichello (1991) [32] stated that gear teeth are subjected to,
enormous contact pressures on the order of the ultimate tensile
Strength of hardened steel, yet they are quite Successfully
lubricated with oil films that are less than one micrometer
thick, this is possible because a fortuitous property of
lubricants causes their viscosity to increase dramatically with
increased pressure, the molecular adsorption of the lubricant
on to the gear tooth surfaces causes it to be dragged into the
inlet region of the contact, where its pressure is increased due
to the convergence of the tooth surfaces. The viscosity
increase of the lubricant caused by the increasing pressure
helps to entrain the lubricant into the contact zone. According
to Robert Errichello (1991) [33], the simplest and least
expensive lubrication, system for gears is a totally enclosed,
oil-bath of mineral oil. The lubrication requirements of spur,
helical, straight-bevel, and spiral-bevel gears are essentially
the same. For this class of gears, the magnitudes of the loads
and sliding speeds are similar, and requirements for viscosity
and anti scuff properties are virtually identical. Many
industrial spur and helical gear units are lubricated with rust
and oxidation-inhibited (R&O) mineral oils. The low viscosity
R&O oils commonly called turbine oils are used in many
high-speed gear units, where the gear teeth loads are relatively
low. Mineral oils without anti-scuff additives are suitable for
high-speed, lightly loaded gear where the high entraining
velocity of the gear teeth develops thick EHD oil films. In
these cases the most important property of the lubricant is
viscosity. Anti scuff/ EP additives are unnecessary because
the gear teeth are separated, eliminating metal-to metal
contact and the scuffing mode of failure. Slower speed gears,
especially carburized gears, tend to be more heavily loaded.
These gears generally require higher viscosity lubricants with
anti-scuff additives. John Sander (2014) [34] mentioned that
when selecting a gear lubricant, or any lubricant for that
matter, one must consider only temperature, speed and load.
More recently, this advice has been expanded to include
environment. Still others have added lubricant and equipment
compatibility. Antti Valkonen et al (2009) [35] stated Oil film
pressure is one of the key operating parameters, describing the
operating conditions in hydrodynamic journal bearings.
Measuring the oil film pressure in bearings has been a
demanding task and the operating ranges of the bearings were
determined by a novel method and the friction loss was
determined by a heat flow analysis. The oil film pressure was
measured by optical pressure sensors integrated in the
bearings and another important factor is friction in machines
and is a multifaceted phenomenon, Brian Armstrong et al
(1994) [36] incorporated coulomb and viscous friction, and
nonlinear friction at low velocities, temporal phenomena and
the elasticity of the interface. In any given circumstance, some
features may dominate over others, and some features may not
be detectable with the available sensing. But all of these
phenomena are present all of the time in fluid lubricated metal
contacts and, in many cases, present in dry contacts as well.
The use of a more complete friction model will extend the
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range of applicability of analytic results and resolve
discrepancies that arise when different investigations are
based on different phenomena, each of which dominate under
some circumstances and the Principles of lubrication oil
condition monitoring and Junda Zhu et al (2013) [37] given
various sensing techniques to directly or indirectly monitor
the basic lubricant degradation features. The basic degradation
feature includes oil oxidation, water contamination, particle
contamination, oil dilution and so forth. These features’
variation can be detected by a set of oil performance
parameters. Most electric (magnetic) and optical approaches
are indirect techniques of oil health monitoring. They usually
monitor the specific property and correlate the data with that
acquired by direct oil degradation feature monitoring
approaches while most of the physical and chemical
techniques are direct degradation feature monitoring
techniques and R. Errichello et al (2011) [38] stated Tribology
is an interdisciplinary topic, involving interactions of fluid and
surface chemistry to the physics of solid contact. In the wind
energy community, tribological failures also are an inter-
industry challenge because they include the bearing and gear
OEM, lubricant formulator, turbine manufacturer, and
operator. The reliability of a wind turbine is highly dependent
on tribological issues associated with blade pitch systems,
main shaft bearings, yaw systems, gearboxes, and generators.
Many of the failure modes that occur in these systems such as
Hertzian fatigue, adhesion, abrasion, corrosion, fretting
corrosion, polishing, electric discharge, and scuffing are
influenced by tribology. Lubricant base oil, additives, and
cleanliness must be correctly specified for each of these
systems to achieve their design life. Currently, bearings in
blade pitch systems, main shafts, yaw systems, gearboxes, and
generators suffer early failures despite well maintained
systems, proper lubricant selection, and clean oil. And in
order to reduce the costs of wind energy Junda Zhu et al
(2013) [39] given necessary steps to improve the wind turbine
availability and reduce the operational and maintenance costs.
The reliability and availability of a functioning wind turbine
depend largely on the protective properties of the lubrication
oil for its drive train subassemblies such as the gearbox and
means for lubrication oil condition monitoring and
degradation detection. The wind industry currently uses
lubrication oil analysis for detecting gearbox and bearing wear
but cannot detect the functional failures of the lubrication oils.
The main purpose of lubrication oil condition monitoring and
degradation detection is to determine whether the oils have
deteriorated to such a degree that they no longer fulfill their
functions, the effects of wear particles on the gear oil was
mentioned by Jain Amit et al (2014) [40] and the wear debris
analysis provide important information about the condition of
gear box and the quality of gear oil which was changed after
different kilometer are investigated by SOAP, RPD oil
analysis, Microscopic test pH value of all sample. Viscosity
test, flash point and fire point, sulphur test, filter gram
analysis litmus paper test (Color test) acid test are used for
wear particles which is suspended in gear oil these test are
very useful in gear oil analysis and provide important
information about the condition of gear box and
hydrodynamic lubrication utilizing SPH, Jonathan P. Kyle et
al (2013) [41] used the SPH and it is a meshfree, Lagrangian,
particle-based method that can be used to solve continuum
problems and transient hydrodynamic lubrication in a pad
bearing geometry was modeled utilizing the SPH method then
the results were validated by comparison to CFD and an
analytical solution provided by lubrication theory further
results for the pressure distribution between SPH and CFD
were agreeable while lubrication theory failed to capture any
inertial effects of the fluid. Velocity profile comparisons
differed slightly between all three methods. However, since
smoothed particle methods have been shown to have the
advantage of being able to model large deformations, as well
as allowing easy definitions of fluid-solid interfaces, they can
be useful tools for complex problems in tribology, and the
elasto hydrodynamic lubrication, of gear teeth using real
surface roughness data taken from micro pitting tests carried
out on an FZG gear testing machine by J. Tao et al (2003)
[42] the Profiles and load conditions corresponding to four
load stages in the micro pitting test protocol are considered
showing the elasto-hydrodynamic response of the tooth
contacts at different times in the meshing cycle for one of the
load stages. The rheological model adopted is based on Ree-
Eyring non-Newtonian shear thinning, and comparisons are
also included of models having constant and different
pressure-dependent specifications of the Eyring shear stress
parameter obtained from the micro EHL analyses are
presented that quantify the degree of adversity experienced by
the surfaces in elasto hydrodynamic contact.
Effect of adding Additives to lubricants:
Jackson A (1987) [43] did extensive work on choosing
synthetic lubricants and analyzed their failure behavior with
mineral fluids. The advantages of synthetics over mineral oils
come from the ability to synthesize selected molecular
structures which are beneficial in lubrication. Amit Kumar
Jain et al (2012) [44] did extensive studies on Non Edible
Vegetable Oil as a Potential Resource for Bio lubricant,
environmental pollution concerns and diminishing petroleum
reserves which brought in attention towards the use of non
edible vegetable oils as an alternative to petroleum oil based
lubricants. Non edible vegetable oil plant contains high
amount of oil in its seeds which can be converted into bio
lubricant. Bio lubricant is a renewable lubricant that is
biodegradable, non toxic and has a net zero greenhouse gases.
There is a urgent need required for full exploration of such
environmental friendly varieties for common cause affecting
living beings. Dr.-Ing. Johann-Paul Stemplinger (2014-15)
[45] conducted Studies on different types of greases in the
FZG back-to-back gear test rig. For the lubrication of open
gear drives used in different industrial applications such as
cement and coal mills, rotary furnaces or where the sealing
conditions are difficult, semi-fluid greases are often used in
preference to fluid oils. For girth gear applications, the greases
are used with a splash or spray lubrication system. When it
comes to the optimal choice of lubricant, the synthetic base oil
shows advantages for frictional behavior and load carrying
capacity whereas the naphthenic base oil cannot be
recommended. A. Akpinar Borazan et al (2013) [46] worked
on obtaining the factors which effect of the quality and
quantities of the used lubricating oils and additives of
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companies at the first OZI, industrial park in the center of
Bilecik. In accordance with the attainments taken from the
literature scan, an application has been performed using the
survey technique in companies which are active in
manufacturing, distribution and processing sector at the first
OZI, Bilecik. The data obtained from these questionnaires are
recorded through a computer program and after the statistical
analyses, the influence factors on decision making to choose
the industrial lubricating oil have been determined in Bilecik
industry. Ajay Vasishth et al (2014) [47] conducted
experiments on Industrial Lubricants and described the most
important rheological parameter for lubricants is viscosity as
it also affects the tribological properties like friction between
interacting surfaces and wear. This research intends to study
the relationship between viscosity and temperature at different
shear rates for multiple grades of three different categories of
lubricants used for different applications viz. L1:MG20W50
(engine oil), L2: SAE20W50 (engine oil), L3: MC20W50
(mineral engine oil), L4: EP90 (gear oil), and L5: DXTIII
(steering fluid). Constant high dynamic viscosity, shear stress,
and low compressibility at different temperatures in multi
grade as well as single grade industrial oil will help to
maintain the surface film over the period of time and hence
the reduction in wear. Timothy krantz et al (2007) [48] did
extensive work on wear of spur gears in dithering motion with
polyether gears. The application of interest for this study
required evaluation of wear of gears lubricated with a grade 2
per fluorinated polyether grease and having a dithering
(rotation reversal) motion. Yi Xu et al (2013) [49] did
extensive work on self-repairing material (serpentine
phyllosilicate) in the past few years, such as ultra fining
treatment, surface modification, self-repairing mechanism, the
effect of rare metal on the self-repairing performance of
serpentine, were conducted by them. The phyllo silicate of
serpentine shows excellent tribological and self-repairing
performance for metal worn surface as additive in lubricant.
Shailesh N. gadhvi et al (2013) [50] worked on development
of different chemical additive for enhancing viscosity of
diesel oil and other lubricants. Petroleum diesel is an
attractive renewable energy source, however some time due to
change in crude blend or changing the distillations range of
various stream of refinery we are getting resulting value of
diesel viscosity is lower than specified requirement. In this
review, different additive discussed to enhance the viscosity
or viscosity index of diesel. Factors affecting the viscosity of
fuel are discussed. In addition, various additive used to
improve the viscosity of diesel are also presented, with a
special emphasis laid on the effects of these additive on pour
point of oil. Similarly Shuichiro Yazawa et al (2014) [51]
worked on the role of surface protective additives and
concluded that they become vital when operating conditions
become severe and moving components operate in a boundary
lubrication regime. After protecting film is slowly removed by
rubbing, it can regenerate through the tribo chemical reaction
of the additives at the contact. In this review, different types
of DLCs and additive combinations that are favorable in the
formation of tribo film on DLC have been discussed. Finally,
a hybrid lubrication tribo film consisting of DLC and
lubricants has the potential for not only reducing friction and
wear, but also imparting an environmentally friendly property.
David W. Johnson et al (2013) [52] used Phosphate esters,
thio phosphate esters and metal thio phosphates as lubricant
additives for over 50 years. While their use has been
extensive, a detailed knowledge of how they work has been a
much more recent development. In their work, the use of
phosphate esters and thio phosphate esters as anti-wear or
extreme pressure additives was reviewed with an emphasis on
their mechanism of action. The review includes the use of
alkyl phosphates, triaryl phosphates and metal containing
thiophosphate esters. The mechanisms of these materials
interacting with a range of iron and steel based bearing
material are examined. Jianqang Hu et al (2012) [53] worked
on Copper dialkyl-dithiophosphyl-dithio phosphate additives
with different alkyl groups. A four-ball tester was used to
evaluate the tribo logical performance of these additives in
mineral base oil under different loads, compared with
commercial additives. The results show that they exhibit
excellent anti wear and load-carrying capacities and better
than commercial additives.
Effect of adding nano additives to lubricants/ the general
properties of nano materials and fluids: Jacqueline Krim et al (2002) [54] worked on surface science
and the atomic-scale origins of friction with special reference
to Nano scale machine lubrication issues. He indicated that
sliding friction stems from various unexpected sources,
including sound energy, and static friction may arise from
physisorbed molecules. Dan Guo et al (2013) [55] concluded
that the special mechanical properties of nanoparticles allow
for novel applications in many fields, e. g., surface
engineering, tribology and nano manufacturing/ nano
fabrication. The basic physics of the relevant interfacial forces
to nano particles and the main measuring techniques are
briefly introduced by them. Then, the theories and important
results of the mechanical properties between nano particles or
the nano particles acting on a surface, e. g., hardness, elastic
modulus, adhesion and friction, as well as movement laws are
surveyed. K. Arivalagan et al (2011) [56] defined Nano
materials as engineered materials with a least one dimension
in the range of 1-100nm. Particles of “nano” size have been
shown to exhibit enhanced or novel properties including
reactivity, greater sensing capability and increased mechanical
strength. The nano technique offers simple, clean, fast,
efficient, and economic for the synthesis of a variety of
organic molecules, have provided the momentum for many
chemists to switch from traditional method. Zhenyu J. Zhang
et al (2014) [57] worked on lubricant additives which are
based on inorganic nano particles coated with organic outer
layer and can reduce wear and increase load-carrying capacity
of base oil remarkably, indicating the great potential of hybrid
nano particles as anti-wear and extreme-pressure additives
with excellent levels of performance. The organic part in the
hybrid materials improves their flexibility and stability, while
the inorganic part is responsible for hardness. Ngoc Minh
Phan et al (2014) [58] did extensive work on CNT-based
liquids: a new class of nano materials and their applications.
This paper summarizes the recent progress on the study of the
preparation, characterization and properties of CNT-based
liquids including so-called nano fluids. It is expected that
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CNT-based liquids can be widely used in the near future.
Shubrajit Bhaumik et al (2013) [59] worked on extreme
pressure property of CNT based nanolubricant technology.
The paper predicts the exceptional extreme pressure properties
of multi walled carbon nano tube as compared with traditional
mineral oil which also contained some additives and graphite.
From the results predicted in the present work we can
conclude that MWCNTs are much more efficient additives
than commonly used graphite. Deepika et al (2014) [60]
concluded that although tailored wet ball milling can be an
efficient method to produce a large quantity of two-
dimensional nanomaterials, such as boron nitride (BN)
nanosheets, milling parameters including milling speed, ball-
to-powder ratio, milling ball size and milling agent, are
important for optimization of exfoliation efficiency and
production yield. In the report, they systematically
investigated the effects of different milling parameters on the
production of BN nano sheets with benzyl benzoate being
used as the milling agent. It was found that small balls of 0. 1-
0. 2 mm in diameter were much more effective in exfoliating
BN particles to BN nano sheets. Jiguo Chen (2010) [61]
worked on eight titanium complex greases (i. e., benzoic
acid/stearic acid and sebacic acid/stearic acid titanium
complex greases, and greases containing PTFE, or nano
titanium dioxide, or nano-silicon dioxide) synthesized using
3-L reaction vessel. Their physical characteristics were
characterized and their tribological properties were evaluated
by using a four-ball tester. Chemical compositions of the
boundary films generated on worn surfaces were analyzed
with the use of scanning electron microscope and X-ray
photoelectron spectrometer. Wei Yu et al (2012) [62]
concluded that nano fluids, the fluid suspensions of nano
materials, have shown many interesting properties, and the
distinctive features offer unprecedented potential for many
applications. This work summarizes the recent progress on the
study of nano fluids, such as the preparation methods, the
evaluation methods for the stability of nano fluids, and the
ways to enhance the stability for nano fluids, the stability
mechanisms of nanofluids, and presents the broad range of
current and future applications in various fields including
energy and mechanical and biomedical fields. Ulf Wiedwald
et al (2010) [63] studied on Preparation, properties and
applications of magnetic nanoparticles and stated that though
studies on small particles of various materials go way back
before Nanoscience was emerging, this new interdisciplinary
branch of science not only re-termed them into nanoparticles
(NPs), but also lead to a dramatically enhanced interest in this
type of nanoscaled material with an often given though
arbitrary upper diameter limit of 100 nm. As a natural
consequence of this worldwide growing interest, the toolbox
for preparing NPs has been amazingly broadened including
now both, physics and chemistry related approaches. Boris
zhmud et al (2013) [64] did experiments on effect of adding
nano additives in lubricants and published their results. They
presented an over view of various nano additives in
lubricating oils and current research on above topic. The
following classes of nano materials are considered: fullerenes,
nano diamonds, ultra dispersed boric acid and PTFE. Current
advances in using nano materials in engine oils, industrial
lubricants and greases are discussed. They concluded that
addition of nano material greatly enhance the lubricating
properties of oils. Shubrajit Bhaumik et al (2014) [65] worked
on analysis of tribological behavior of carbon nano tube based
industrial mineral gear oil 250 cst viscosity. The wear test
results show a decrease wear by 70-75% in case of multi
walled nano tube based mineral oil as compared with pure
mineral oil. Furthermore, it has been observed that the load
bearing capacity in case of multi walled carbon nano tube
based mineral oil increases by 20% as compared to pure
mineral oil. K. Yathish et al (2014) [66] conducted
experiments on load carrying capacity of an oil lubricated
two-axial groove journal bearing simulated by taking into
account the viscosity variations in lubricant due to the
addition of TiO2 nano particles as lubricant additive. Shear
viscosities of TiO2 nano particle dispersions in oil are
measured for various nano particle additive concentrations.
Results reveal an increase in load carrying capacity of
bearings operating on nano particle dispersions as compared
to plain oil. A. K. Jain et al (2014) [67] presented a review of
experimental investigation for vibration behavior of roller
bearing. The purpose of this review paper was to summarize
the important published paper on vibration behavior of roller
bearings by using lubricants with and without additives. The
most common viscosity grades, namely ISO (10, 22, 32,
64and 68) and additives (CuO, Al, Cu, Fe, Ni, TiO2, Al203 and
Fe3O4) were considered as working lubricant and additives, by
many authors. Hence various types of nanoparticles were used
to prepare nano lubricants, including Cu, CuO, Fe, Ni, TiO2,
and Al203 etc. The oil lubricating performance using such
nanoparticles as additives was improved in comparison with
pure Al2O3 or SiO2 particles. There was an optimal
concentration of additive, which was 0. 5 wt % for the tested
Al2O3/SiO2 composite nano particles. Kavitha T et al (2012)
[68] summarized some of the recent research work on the
synthesis of nano fluids (dilute liquid suspensions of nano
particles). In the present work, Tio2 Nano particles have been
synthesized by Sol-gel technique. The Prepared powders were
characterized by using XRD, SEM. The Crystalline size of
TiO2 powder was found to ~6 nm for anatase at 400ºC by
controlling the acidity. TiO2 water nano fluids with different
volume concentrations from 1% to 2% were then prepared by
dispersing the synthesized Nano particles in deionised water.
Manjusha Hariharan et al (2014) [69] synthesized Calcium
carbonate nano particles by employing chitosan as precursor.
Synthesized Calcium carbonates were characterized using
SEM, XRD, UV-Visible and FTIR Spectroscopy. The results
were compared with commercial calcium carbonate nano
particles. Cockle shells are the potential source of calcium
carbonate. The materials used were naturally occurring and
also from the byproducts of sea food industry. Olivier
Margeat et al (2010) [70] obtained results from the
investigations of the structural and magnetic (static and
dynamic) properties of an assembly of metallic Fe nano
particles synthesized by an organo metallic chemical method
are described. These nano particles are embedded in a
polymer, mono disperse, with a diameter below 2 nm, which
corresponds to a number of around 200 atoms. The X-ray
absorption near-edge structure and Mössbauer spectrum are
characteristic of metallic Fe. The structural studies by wide
angle X-ray scattering indicate an original poly tetrahedral
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atomic arrangement similar to that of β-Mn, characterized by
a short-range order. Z. S. Hu et al (2000) [71] worked on
Nano particle amorphous lanthanum borate with a particle
size of 20-40 nm, prepared with a Replacing Solvent Dry
technique and characterized using TEM and XRD. Its
tribological properties as a wear resistance additive of
lubricating oil were evaluated with a four-ball tribo tester. The
wear scar was characterized with XPS. These tribo chemical
reaction products as well as some depositions of the
lanthanum borate formed a wear resistance film on the
rubbing surface, which provided the oil with an excellent load
carrying capacity. S. F. Abdullah et al (2012) [72] worked for
the stable dispersion of WO3, TiO2 and ZnO nano particles in
oil, surfactants are needed to treat the surface of the nano
particles. WO3, TiO2 and ZnO nanoparticles are treated using
Tween-20, Tween-60, Span-20 and Polyether and Brij 30 as a
modifying agent. The chemically capped properties of
modified WO3, TiO2 and ZnO nanoparticles were investigated
by means of FTIR. They observed that the HLB value of the
surfactants mixture is 13. 58, while the HLB value of oil is in
the range of 10-13. Both HLB values are compatible. Binu K.
G. et al (2014) [73] analyzed the influence of TiO2 nano
particle lubricant additive on the load carrying capacity of a
journal bearing. Increase in lubricant viscosity due to presence
of TiO2 nano particles is modelled using a modified Krieger-
Dougherty viscosity model. Validity of modified Krieger-
Dougherty model in simulating the viscosities of TiO2 nano
particle dispersions in engine oil is experimentally verified.
Results reveal an increase in load carrying capacity of journal
bearing using TiO2 nano particle lubricant additive as
compared to plain oils without nano particle additive.
Thermal properties/behavior of a gearbox/lubrication:
Bindiya. A. Parikh et al (2014) [74] did extensive work on the
Validation of Temperature Effect on Lubricating oil for 4-
Speed Automobile Gear box. According to them, Out of the
total power in engine, 25% of power is available at crank
shaft. Out of this 25% of power, 4% is used up by accessories,
9% by friction and slippage in the mechanical system
(transmission and differential) and only 12% of the fuel
energy to be delivered to the wheels. Thermal analysis of gear
box is carried out for different viscosity oils. For the analysis
purpose design of maruti Omni’s gear box is used.
Comparison of thermal analysis is done for different viscosity
oils. SAE 85W 140, SAE 80W 90, SAE 75W 90, SAE EDIB
(Suggested Oil) (Corn oil and vegetable oil are popular).
Kazuhisa Miyoshi (2007) [75] an investigation was conducted
to survey anticipated requirements for solid lubricants in lunar
and Martian environments, as well as the effects of these
environments on lubricants and their performance and
durability. Since its founding, NASA has been dedicated to
the advancement of aeronautics and space science. The NASA
Scientific and Technical Information (STI) program plays a
key part in helping NASA maintain this important role. The
materials designed for solid lubrication must not only display
desirable coefficients of friction (0. 001 to 0. 3) but must
maintain good durability in different environments, such as
high vacuum, water, the atmosphere, cryogenic temperatures,
high temperatures, or dust. Mark Lee Johnson (2007) [76]
concluded that Oil’s most important property is viscosity, a
quantitative measure of a fluid’s flow resistance. Absolute
viscosity measures the force required to move a square-
centimeter plate parallel to a reference surface at a speed one
centimeter per second at a distance of one centimeter. Units
are expressed as dyne*sec/cm2 or Poise or cP. Kinematic
viscosity measures the time required for a fluid to flow
through a tube under the force of gravity and has the units
m2/sec. Mathematically, it is also the same as absolute
viscosity divided by the fluid density. Kinematic viscosity is
expressed as Stokes (one centistoke = 1cSt=10-6 m2/sec).
Most catalogs and equipment specification sheets specify
kinematic viscosity. Their work formed the basis for viscosity
calculations. L Manin et al (1999) [77] worked on thermal
behavior of power gearing transmission, numerical prediction,
and influence of design parameters and it becomes necessary
in order to optimize all the parts of mechanical systems
(lubrication, cooling device dimensioning, static and dynamic
stress resistance, etc. ). Obviously, the conclusions correspond
with the general trend of thermal behaviors, but the thermal
network method gives a good determination of the
temperature maps of the mechanical elements. At the same
time, cooling effects and cooling device dimensioning must be
done satisfactorily at the preliminary design. The results
presented here become a basis for further fine thermal contact
studies and optimization. K. Stahl et al (2012) [78] worked on
Gearbox Losses By Optimized Tooth Geometry And Thermal
Management, concluded that load carrying capacity, NVH,
available space and manufacturing costs and the efficiency of
a gearbox gain more and more in importance. To predict the
power loss and thermal behaviour of a gearbox. the program
WTplus developed at the Gear Research Centre (FZG-TU
München). As any gearbox structures can be calculated, the
program can be used for industrial, wind energy and
automotive applications. The overall energy loss for the
gearbox after the NEDC amounts to 311 kJ. The lubricant
temperature rose up from 30°C starting temperature to 44°C at
the end of the cycle. Wojciech et al (2013) [79] did
investigations on application of minimal quantity of
lubrication in gear boxes. They worked on measurement of
cutting forces and heat transfer properties. The influence of
lubricating oil on wear was studied. The results indicate that
the hob wear rate is similar for the MQL and for conventional
flood cooling. The investigations have proved that the using
of the MQL method is by all means justified. The results
indicate that the hob wear rate is similar for the MQL and for
conventional flood cooling. This is also confirmed by the
measurements of cutting forces, which values are comparable
for both methods. K. D. Dearn et al (2013) [80] worked on
behavior of polymer gears operating under different
lubricating conditions. Their experimental work included
calculation of theoretical lubricating oil film thickness,
friction coefficient between mating parts and their influence
on polymer gear trains. The efficiencies for all the results
shown in this paper bore similarities in that higher operating
loads (i. e., torques) resulted in higher efficiencies. This is in
common with dry running polymer gears. Derived coefficients
of friction showed that high values can result, for example, for
PEEK/steel combination the coefficients of friction can be
greater than 0. 8. These are very much higher than coefficients
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of friction for oil lubricated steel/steel gears and are likely to
be a contributive factor in causing severe pitting damage. H
van et al (2009) [81] worked on determination of pressure-
viscosity coefficient of a lubricant through an accurate film
thickness formula and accurate film thickness measurements
and their results compared well with existing results. The
measurement method is based on spacer layer interferometry.
It is concluded that for circular contacts the newer more
versatile expressions are not better than some older
approximations, which are limited to a smaller region of
conditions, and that the older fits are as least as appropriate to
find the pressure-viscosity coefficient of fluids, in spite of the
limited data where they have been based on. S. Seetharaman
et al (2009) [82] presented the results of an experimental
study on load-independent (spin) power losses of spur gear
pairs operating under dip-lubricated conditions. The
experiments were performed over a wide range of operating
speed, temperature, oil levels, and key gear design parameters
to quantify their influence on spin power losses. The
measurements indicate that the static oil level, rotational
speed, and face width of gears have a significant impact on
spin power losses compared with other parameters such as oil
temperature, gear module, and the direction of gear rotation.
Wei Pu et al (2015) [83] concluded that Spiral bevel and
hypoid gears are key components widely used for transmitting
significant power in various types of vehicles and engineering
machineries. In reality, these gear surfaces are quite rough
with three-dimensional (3D) topography that may
significantly influence the lubrication formation and
breakdown as well as components failures. Previous spiral
bevel and hypoid gears lubrication studies, however, were
limited mostly to cases under the full-film lubrication
condition with smooth surfaces. A comprehensive analysis
has been conducted and computer program was developed for
meshing geometry, kinematics, tooth contact load, mixed
EHL characteristics, and friction and flash temperature rise in
spiral bevel and hypoid gears. H Long et al (2003) [84]
investigated the effects of gear geometry, rotational speed and
applied load, as well as lubrication conditions on surface
temperature of high-speed gear teeth. The analytical approach
and procedure for estimating frictional heat flux and heat
transfer coefficients of gear teeth in high-speed operational
conditions was developed and accounts for the effect of oil
mist as a cooling medium. Numerical simulations of tooth
temperature based on finite element analysis were established
to investigate temperature distributions and variations over a
range of applied load and rotational speed, which compared
well with experimental measurements. A sensitivity analysis
of surface temperature to gear configuration, frictional heat
flux, heat transfer coefficients, and oil and ambient
temperatures was conducted and the major parameters
influencing surface temperature were evaluated. Aristomenis
(2012) [85] worked on gear skiving, a gear finishing process
to reduce distortion process on the teeth due to thermal effect.
A simulation of kinetics of cutting process through CAD
software was attempted by them, to determine the cutting
forces and nature of chips, which determined the initiation of
pitting. Their results compared well with existing methods.
The results of the present work hold significant industrial and
research interest, including the accurate prediction of dynamic
behavior and tool wear development in gear skiving
procedure. Pawan kumar et al (2013) [86] worked on design
and thermal analysis of helical gearboxes. The work presented
here is the study of thermal analysis of a 3 stage helical
gearbox. Firstly the design of the gearbox is done by empirical
formulas. The 2D drawing is then drafted to a 3D model by
3D modelling software. The thermal analysis is done for the
temperature generated at the tip of the mating gears. The
temperature relation is studied for loading and no loading
condition. In the study of designing the gear box by analytical
method with input power of 37 KW, input speed 1500 rpm, it
is concluded that with the module of 5 and 8 mm all the
stresses are within the safe limits. So the design of gearbox is
safe. The heat generated while functioning of the gearbox is
found to be 101. 1900C, which is not within permissible limit,
therefore, further computational fluid dynamics analysis can
be done and find necessary solution using these methods to
reduce the temperature. Shyam K. Dabhi et al (2014) [87]
According to them the Gear box performance is dependent on
viscosity of lubricant oil and due to the thermal effect of heat
generated inside of an oil span of gear box. Thus if we change
properties of an oil, the performance of gear box does change.
The effect on gear box performance will be studied by CFD
Analysis. CFD makes it possible to evaluate velocity,
pressure, temperature, and species concentration of fluid flow
throughout a solution domain, allowing the design to be
optimized prior to the prototype phase. Jixin Wang et al
(2014) [88] made analysis of heat transfer in power split
device for hybrid electric vehicle using thermal network
method. The whole temperature field of DHS under typical
operating conditions is predicted by building the whole
thermal network model considering both the contact thermal
resistance between gasket and planet gear and the temperature
effect on physical property parameters of lubricant; results
show that thermal network method can be effectively used to
predict the temperature distribution and the rule of
temperature Variation. Nirvesh S. Mehta et al (2013) [89]
CFD analysis of gear box is carried out for different viscosity
oils. For the analysis purpose design of Maruti Omni’s gear
box is used. Compression of thermal analysis is done for
different viscosity oils are SAE 85W 140 (High Grade), SAE
85W 140 (Commercial), SAE 80W 90 (High Grade), SAE
80W 90 (Commercial), SAE 75W 90 (High Grade), SAE 75W
90 (Commercial), SAE EDIB (Suggested Oil). So it is proved
that suggested oil SAE EDIB is better than available market
oils. Result of temperature difference for different oils are
shown: Generally high grade oils can be used for life time and
commercial oils can be used for certain kilometers. It has been
observed that if the temperature difference increase viscosities
of oils are decrease from this range of oils. By the analytical
work carried out on different oils having different viscosity
and on the base of that it has been observed that different oils
effects the performance of gearbox due to the occurrence of
thermal effect. It has been also observed that the temperature
difference of suggested oil is the highest, as compared to all
listed oils. Due to these phenomena, the efficiency of
suggested oil is higher among all listed oils. So suggested oil
improve the performance of gearbox as compared to all listed
oils.
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Effect of adding Additives on thermal properties of
lubrication:
Armands Leitāns et al (2013) [90] concluded that World's
automobile industry each year was brought ecological
requirements for the automotive internal combustion engine
harmful emissions, as one of the ways fight against frictional
energy losses combustion engine with a friction loss in engine
oil by adding a special anti-friction additives, which can
reduce friction losses. This research is carried out in a variety
of major friction equipment design studies, evaluating their
properties and creates an experimental facility with the
assistance possible to evaluate changes in oil additives on
friction over the existing components and their mutual
friction. Obasi et al (2014) [91] research work was based on
the effect of additives on the performance of engine oil. The
performance which is a function of the properties include
viscosity, density, flash point, colour as well as foaming
ability/stability was studied. The additives whose effects were
investigated in their research work were B023233 (comprising
of anti-oxidant, detergent, dispersant, pour point depressant,
anti-corrosion and anti-rust additives) and B23333 which is
the viscosity modifier additive. All the laboratory tests carried
out were in accordance with the specification of the ASTM. It
is recommended that additives should be used to achieve the
desired properties of the engine oil for enhanced engine
performance. Sevim et al (2000) [92] worked on lubricant
base stocks from vegetable oils. They explored the
possibilities of using vegetable oils as lubricants and the
issues relating to thermal properties of vegetable oil lubricants
were studied by them. Compared to the lubricants made of
petroleum, vegetable-based lubricants are much more
biodegradable but inferior in many other technical
characteristics. Hosny Z et al (2004) [93] worked on heat
transfer characteristics of some oils used for gear box cooling.
They made experimental investigation on heat transfer from a
C. I test specimen to engine oils in contact with high
temperature parts in I. C engines and gear boxes. They
concluded that oil additives have substantial effect on thermal
characteristics of lubricants compared to those produced by
multi-grade oils. Bill gey et al (2013) [94] worked on gear
lubrication and protection at low temperatures. They
concluded that, advanced additive technologies used in high
performance gear oils are capable of inducing the required
reactions on gear surface, providing protection for the gears at
low temperatures. H. M. Mobarak et al (2014) [95] worked on
the prospects of bio lubricants as alternatives in automotive
gear applications. The advantages of using bio lubricants
include low toxicity, good lubricating properties, high VI,
high ignition temperature, increased equipment service life,
high load-carrying abilities, good anti-wear characteristic,
excellent coefficient of friction, natural multi-grade
properties, low evaporation rates, low emissions into the
atmosphere, and rapid biodegradability. Sobahan Mia et al
(2010) [96] worked on high-pressure behavior and tribological
properties of wind turbine gear oil. Different types of
synthetic PAO oils and a mineral oil are considered in this
study. High-pressure viscosity test was done and pressure-
viscosity coefficient was measured for all sample oils. Results
showed the better performance of PAO oils than the mineral
oil. Authors also tested some other tribological properties such
as low-temperature behavior, bulk property, frictional
coefficient, and wear behavior. Low-temperature behavior and
frictional property of PAO oils exhibited the better results.
Study also showed that the prediction of low-temperature
fluidity is possible using the sound velocity in the oil. Finally,
the presence of PMA absorbent in PAO oil exposed
comparatively better results among all PAO oils. Dongare et
al (2014) [97] worked on experimental analysis of tribological
properties of various lubricating oils (i. e. SAE20, SAE30,
SAE40, SAE68, SAE90, SAE120, & SAE140) without and
with extreme pressure additives (i. e. MOLYVAN A &
VANLUBE 73) by using FBEPOTM and It is also concluded
that if Pressure or Applied Load increases the Minimum Scar
Diameter, Weld Load and Temperature also increases. David
W. Johnson et al (2013) [98] concluded that one way to
improve fuel efficiency in today’s jet aircraft engines is to
create an environment for higher operating temperatures and
speeds. New and improved lubricants and bearing materials
must be developed to remain stable in these elevated operating
temperatures. Three lubricants, with varying amounts of
tricresyl phosphate added as an anti-wear/extreme pressure
additive were tested by them on two different stainless steels
at varying temperatures ranging from 300°C to 350°C in
vacuum. It was found that deposits are not formed when
stainless steels are exposed to ester lubricant base stock, but
phosphate ester additives in ester based lubricants form
deposits on both 440°C stainless steel and on Pyrowear 675
steel when heated. Aravind Vadiraj et al (2012) [99] did work
on friction and wear behaviour of MoS2, boric acid, graphite
and TiO2 at four different sliding speeds (1. 0, 1. 5, 2. 0, 2.
5m/s) and compared with dry sliding condition. MoS2 and
graphite show 30 to 50% reduction in mass loss compared to
other lubricants at all sliding speeds. He concluded that
friction coefficient reduces with increase in sliding speeds for
all the conditions. Friction coefficient of dry as well as
lubricant coated samples varies from 0. 2 to 0. 55 with MoS2
showing the lowest value (0. 2).
Effect of adding Nano Additives on thermal behavior of a
lubrication:
Suresh Sagadevan et al (2014) [100] stated that Nanomaterials
are engineered materials with at least one dimension in the
range of 1-100 nm. Particles of “nano” size have been shown
to exhibit enhanced and novel properties including reactivity,
greater sensing capability, and increased mechanical strength.
The nanotechnique offers simple, clean, fast, efficient, and
economic method for the synthesis of a variety of organic
molecules, which has to provide the momentum for many
chemists to switch from traditional method. To optimize the
utilization of thermal conversion systems, it is essential to
integrate them with thermal energy storage. The present
review paper is aimed at understanding the thermal properties
and its applications of nanostructure materials. Michał
drzazga et al (2012) [101] worked on suspensions of solids in
fluids which are used to improve thermal properties for more
than 100 years. In the 19th century Maxwell proposed model
for thermal conductivity enhancement in suspensions
[Maxwell, 1881]. However, application of micro-and larger
particles was connected with many disadvantages, e. g. high
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3519
concentrations of solid phase are needed to achieve satisfying
enhancement of thermal properties. stability of nanofluids
obtained by suspending 30-50 nm copper(II) oxide and 10 nm
γ-aluminum(III) oxide nanopowders in water with different
stabilizers was analyzed. Sayantan Mukherjee et al (2013)
[102] concluded that nanofluid, a simple product of
nanotechnology has become a topic of attraction due to its
extraordinary heat transfer performance in various areas
including cooling, power generation, defense, nuclear, space,
microelectronics and biomedical appliances. However,
preparation and stabilization of such fluids are indeed a matter
of concern for better understanding. In this contribution, a
brief review has been presented to provide an update about the
preparation and stabilization methods of nano fluids. Sangram
J. Patil et al (2014) [103] concluded that wear is the
progressive loss of the material from the operating surface of
machine due to relative motion between surfaces. The
successful design of machine elements depends upon
essentially on the understanding tribological principles like
wear and friction. They suggested that the lubricating oils are
the blood of the machine’s operation, and the service life and
economic effectiveness of the machine are relative to the
quality, performance and reasonable use of the oils. It is found
that the nano-oil mixed with copper nanoparticles has a lower
friction coefficient and less wear on the friction surface,
indicating that copper nanoparticles improve the lubrication
properties of raw oil. Also it is observed that nanoparticles
have shown good friction and wear reduction characteristics
even at concentrations below 2 wt%. However, in some cases,
nanoparticles exhibit a deleterious effect, increasing either
friction or wear. Dmytro Demydov et al (2010) [104] made
extensive studies on advanced lubrication for energy
efficiency, durability and lower maintenance costs of
advanced naval components and systems. active nanolubricant
additives are designed as surface-stabilized nanomaterials that
are dispersed in a hydrocarbon media for maximum
effectiveness. This effort is focused on developing active
nanoparticle composites, optimize process design, physical
and chemical characterization of nanomaterials, detailed
tribological film characterization, and tribological testing to
document friction and wear improvements. Dmytro Demydov
et al (2010) [105] worked on effects of boundary lubrication,
spacing of mating surfaces in direct physical contact in the
scale of surface asperities. These conditions may benefit from
the nanoscale dimension of the advanced nanoparticle
lubricants in the following ways: (1) by supplying nano to
sub-micron size lubricating agents which reduce friction and
wear at the asperity contact zone, (2) by enabling strong metal
adsorption and easy wetting, (3) by reacting with the surface
to form durable lubricating “transient transfer” films, sustain
high loads and also retain under high temperatures, and (4) by
enabling all these at minimal cost and great environmental
safety. These materials specifically designed on antiwear and
extreme pressure chemistries can significantly lower the sulfur
and phosphorus level in the lubricant additive, and therefore
provide environmental benefits. Michael R. Lovell et al
(2010) [106] studied as the industrial community moves
towards green manufacturing processes, there is an increased
demand for multi-functional, environmentally friendly
lubricants with enhanced tribological performance. In the
present investigation, green (environmentally benign)
lubricant combinations were prepared by homogeneously
mixing nano-(20 nm), submicrometre-(600nm average size)
and micrometre-scale (4 µm average size) boric acid powder
additives with canola oil in a vortex generator. Based on the
experiments, it was determined that a colloidal solution of
20nm particles in canola oil provided optimum frictional and
wears performance. Guptha H. K. et al (2012) [107] made an
overview of nano fluids as applied to additives in gear
lubricating oils. They are basically heat transfer fluids. They
concluded that a small percentage addition of nano particles
has the potential to enhance the thermal properties of the
lubricants. The parameters influencing the application of nano
particles were outlined by them. It was also found that the use
of nanofluids appears promising, but the development of the
field faces several challenges. Nanofluid stability and its
production cost are major factors in using nanofluids. The
problems of nanoparticle aggregation, settling, and erosion.
KareemGouda et al (2013) [108] made Studies on nano
particle additives on the performance of the AH-64
intermediate gearbox lubricant. This paper discusses the
evaluation of the effective thermal conductivity and effective
dynamic viscosity for nano-composite enhanced transmission
Mobile AGL Oil (product from AGL Energy Services,
publicly-listed Australian company). Significant thermal and
rheological improvements of the Oil respectively due to the
nano-particle additives. Ehsan-o-llah Ettefaghi et al (2013)
[109] concluded that the properties of lubricants are mainly
the result of adding a material for improving or producing the
required properties. Today, different materials with various
nanostructures are used as new additives which, because of
their unique properties, are used for improving the lubricant's
properties. Also, viscosity, pour point, and flash point of
nanolubricants, which are made at different concentrations (0.
1, 0. 2, and 0. 5 wt. %), and also their thermal conductivity
coefficient as four quality parameters which are effective in
the functionality of engine oil are evaluated. Xiang-Qi Wang
et al (2008) [110] did research in convective heat transfer
using suspensions of nanometer-sized solid particles in base
liquids started only over the past decade. Recent
investigations on nanofluids, as such suspensions are often
called, indicate that the suspended nanoparticles markedly
change the transport properties and heat transfer
characteristics of the suspension. Vijay R. Patil et al (2014)
[111] stated that the reduction of friction and wear is critical
to the proper functioning of modern machines. A more
complex machine has a stricter lubrication requirement.
Machine components and mechanism pairs depend on high-
quality lubricants to enable withstanding high temperatures
and extreme pressure (EP). Extreme pressure and antiwar
(AW) additives are typically adopted to improve the
Tribological performance of a fluid lubricant in reducing
friction and surface damage under severe conditions.
Nanoparticles have attracted considerable interest in recent
years because of their excellent physical and chemical
properties. However, inorganic nano particles very easily
agglomerate in many media and have poor dispersive capacity
in organic solvents and oil. Therefore, the applications of
many Nanoparticles are quite limited. However, the dispersion
problem can be solved using some physical and chemical
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 5 (2016) pp 3509-3526
© Research India Publications. http://www.ripublication.com
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approaches. The Tribological properties of Nanoparticles used
a soil additives have been recently investigated. Dinesh
Kumar Tyagi et al (2014) [112] made a review of
experimental studies on the effect of viscosity grade on
mechanical vibration behavior of deep groove ball bearing
used in gear boxes. They concluded that the presence of nano
particle, in different concentration levels and particle sizes,
only affects the high Frequency bands of the vibration signal.
Therefore, the signal RMS values for high frequency bands
are Good vibration parameters for Detection of problems of
contamination and the experiments showed that under certain
operating conditions, the fluid film Wave bearings can reduce
the gear mesh vibration and noise compare to rolling Clement
bearings. Ehson et al (2013) [113] did extensive work on
thermal properties of oil based nano fluids. Nanostructures are
used as additives for improving the properties of lubricants.
Viscosity, pour point, flash point and thermal conductivity as
four quality parameters, which are effective in functionality of
engine oil, were also studied. Among the different methods,
which have been applied for dispersing nanotubes inside the
base oil, the functionalization method for carbon nanotubes
and using planetary ball mill have been determined as the best
methods for stabilization of nanotubes inside the SAE 20 W50
engine oil. According to the obtained results, thermal
conductivity and flash point of nano-lubricants with 0. 1 wt%
improved by 13. 2% and 6. 7%, respectively, with respect to
the base oil. Adolfo Senatore et al (2013) [114] worked on the
tribological behaviour of graphene oxide nanosheets in
mineral oil was investigated under a wide spectrum of
conditions, from boundary and mixed lubrication to elasto
hydrodynamic regimes. A ball-on-disc setup tribometer was
used to verify the friction reduction due to nanosheets
prepared by a modified Hummers method and dispersed in
mineral oil. The good friction and antiwear properties may
possibly be attributed to the small structure and extremely thin
laminated structure, which offerred lower shear stress and
prevented interaction between metal interfaces. The results
clearly prove that graphene platelets in oil easily form
protective deposited films to prevent the rubbing surfaces
from coming into direct contact and, thereby, improve the
entirely tribological behaviour of the oil. K. M. Gouda et al
(2014) [115] presenteed a new nanolubricant for the
intermediate gearbox of the Apache aircraft. Historically, the
intermediate gearbox has been prone for grease leaking and
this natural-occurring fault has negatively impacted the
airworthiness of the aircraft. In this study, the incorporation of
graphite nanoparticles in mobile aviation gear oil is presented
as a nanofluid with excellent thermo-physical properties were
studied. Xianbing Ji et al (2011) [116] used CaCO3
nanoparticles with an average size of 45 nm and synthesized
via the carbonation method. The tribological properties of the
CaCO3 nanoparticles as an additive in lithium grease were
evaluated with a four-ball tester. The results show that these
CaCO3 nanoparticles exhibit good performance in anti-wear
and friction-reduction, load-carrying capacity, and extreme
pressure properties. Marinalva Ferreira Trajano et al (2014)
[117] concluded that currently, vegetable oils have been
studied as biolubricants in order to reach new environmental
standards. Besides being non-renewable, mineral oils from
petroleum bring consequences to the environment due to its
low biodegradability. Thus, the aim of their work was to
develop a biolubricant and to add oxide nanoparticles (ZnO
and CuO) in order to improve abrasion resistance and friction.
The tribological performance was evaluated by HFRR.
Mustafa Akbulut (2012) [118] with the advent of
nanotechnology, research into lubricants and lubricant
additives has experienced a paradigm shift. Instead of
traditional materials, new nanomaterials and nanoparticles
have been recently under investigation as lubricants or
lubricant additives because of their unusual properties. Now,
there are numerous different types of nanomaterials with
potentially interesting friction and wear properties. With
increasing amount of possibilities, the key question is: what
types of nanoparticles act as better lubricants and why? This
article will discuss relevant issues to this topic. They
concluded that the overall, designing a nanoparticle-based
lubrication system is a very complicated process governed by
multiple parameters. The relative importance of these
parameters is mostly unknown. Yu Su et al (2015) [119] used
graphite nanoparticles with the diameter of 35 and 80 nm and
LB2000 vegetable based oil to prepare graphite oil-based
nanofluids with different volume fractions by two-step
method. The tribological properties of graphite nanoparticles
as LB2000 vegetable based oil additive were investigated with
a pin-on-disk friction and wear tester. Field emission SEM
(FE-SEM) and EDS were used to examine the morphology
and the content of some typical elements of wear scar,
respectively. The addition of graphite nanoparticles in
LB2000 vegetable based oil made the morphologies of wear
scars smoother. Vladimir An et al (2014) [120] studied the
tribological properties of nanolamellar tungsten and
molybdenum disulfides produced from nanosized W and Mo
nanopowders by self-propagating high-temperature synthesis.
The prepared WS2 and MoS2 powders were examined by
scanning electron microscopy (SEM), XRD, and DTA. For
tribological tests, oil-based lubricants added with
nanolamellar tungsten and molybdenum disulfides were
prepared. The tribological tests show that the friction
coefficient of the nanolamellar powders is lower than that of
commercial powder (𝜇min = 0. 024 and 0. 064, resp. ). It is also
found that the oil-based lubricants with nanolamellar disulfide
additives display higher antifriction and antiwear properties
compared to commercial powder. He Zhongyi et al (2013)
[121] used a middle base number sulphonate-modified nano
calcium carbonate (SMC) with an average size of 35 nm, and
its tribological and antioxidation synergistic behaviors with
ashless antioxidant N-phenyl-a-naphthylamine (T531) in
hydrogenated oil (5Cst) were evaluated. The results
demonstrate that adding this synethesized additive even at a
low amount (<2. 0 wt. %) can evidently improve its load-
carrying capacity by 1. 5 times and enhance its antiwear
performance; in addition, the friction-reducing effect of
additive in the high load was better than that in low load. Yue
Gu et al (2014) [122] concluded that the when titanium
dioxide nanoparticles (TiO2) were synthesized and then dual-
coated with silane coupling agent (KH-570) and OP-10 in
sequence in order to be dispersed stably in water as lubricant
additives. The tribological properties and the application
performance in Q235 steel machining of the nanoparticles as
water-based lubricant additives were investigated on an MSR-
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© Research India Publications. http://www.ripublication.com
3521
10D fourball tribotester and on a bench drilling machine,
respectively. SEM and AFM were used to analyze the worn
surface. The results show that the surface-modified TiO2
nanoparticles can remarkably improve the load-carrying
capacity, the friction reducing, and anti wear abilities of pure
water. Ajinkya S. Pisal et al (2014) [123] stated that the
Nanoparticles can be used as an additive in the engine oil to
improve its Lubrication properties to reduce wear and friction
of the engine. Copper oxide (CuO) nanoparticles are added to
engine oil 20W40 and Tribological properties are
investigated. Samples were prepared of varying percentage of
CuO nanoparticles in engine oil (0. 2, 0. 5, 0. 75 and 1 wt. %).
The wear and friction experiment was carried on Pin on Disc
Tribometer and the tests were performed with varying load,
speed and varying concentration of nanoparticles in engine
oil. The obtained results show that CuO nanoparticles added
in engine oil exhibits good friction reduction and anti-wear
properties and also decreased the coefficient of friction by
24% and 53% at 0. 5wt% concentration respectively, as
compared with standard engine oil without CuO
nanoparticles. N. W. M. Zulkifli et al (2013) [124] examined
the tribological properties of two lubricating oils, paraffin oil
and biolubricant added with TiO2 nanoparticles used as
additives. Biolubricant used in the experiments was derived
from palm oil-based TMP ester. The TMP ester is produced
from palm oil, which is biodegradable and has high
lubricating properties such as a higher flash point temperature
and VI (viscosity index). The experimental results show that
nanoparticles, TiO2 added to TMP ester exhibit good friction-
reduction. A. Vadiraj et al (2012) [125] arrived at the effect of
nano boric acid and nano copper based engine and
transmission oil additives in different volume ratios (1:10,
2:10, and 3:10) on friction and wear performance of cast iron
and case carburized gear steel. The results show that
coefficient of friction increases with increase in volume ratio
of engine oil additives and decreases with increasing in
volume ratio of transmission oil additives. Kaviyarasu T et al
(2015) [126] made a review on nanoadditives research and
concluded that many researchers tried to improve the
tribological and thermal properties of the lubricating oil. One
of the methods to improve the property of the oil is adding a
suitable additive. In recent days nano sized materials are
emerged as a lubricant additive which increases the
tribological and thermal property of the lubricant oil like
Copper and Copper Oxide nano particles suspended in the
engine lubricant oil are investigated experimentally. The
results showed that the thermal conductivity was increased
about 4. 2% and 2. 1% when using the Copper and Copper
Oxide nano lubricant respectively. The results indicates that
the Copper and Copper oxide nano particles improve the
tribological and thermal properties of the lubricant oil. YU
He-long et al (2007) [127] did experimental studies on wear
and friction properties of surface modified Cu nanoparticles at
50CC oil additives. The effect of temperature on tribological
properties of Cu nanoparticles was investigated on a four-ball
tester. The morphologies, typical element distribution and
chemical states of the worn surfaces were characterized by
SEM, EDS and XPS, respectively. In order to further
investigate the tribological mechanism of Cu nanoparticles, a
nano-indentation tester was utilized to measure the micro
mechanical properties of the worn surface. The results
indicated that the higher the oil temperature applied, the better
the tribological properties of Cu nanoparticles. Muhammad
Ilman Hakimi Chua Abdullaha et al (2013) [128] worked on
determination of the optimal design parameters and to indicate
which of the design parameters that are statistically significant
for obtaining a low coefficient of friction (COF) with hBN
and alumina (Al2O3) nanoparticles, dispersed in conventional
diesel engine oil (SAE 15W40). Design of experiment (DOE)
was constructed using the Taguchi method, which consists of
L9 orthogonal arrays. Tribological testing was conducted
using a four-ball tester according to ASTM standard D4172
procedures. It was found that a contribution of 0. 5 vol. % of
hBN and 0. 3 vol. % of oleic acid as a surfactant can be used
as an optimal additive composition in conventional diesel
engine oil, to obtain a lower COF.
Issues and challenges associated with additives and nano
additives in lubricants
1. Through lubricant additives are already in existence,
addition of nano size additives, their selection etc poses a
major challenge and requires an in depth study.
2. The size of the nano particles and the material selection is
a major issue to be dealt with.
3. The thermal properties like heat transfer, viscosity etc has
to be carefully considered before fixing the additives.
4. The efficiency of a gear box against lubrication failure is
a major issue.
Scope and objective of present work
The scope of the present work is to review the “as on today”
technology used for additives and nano additives in lubricants
with an objective of making preliminary investigations on the
effective thermal performance of lubricating oils.
Formulation of problem
The technological advancements in power transmission of
mechanical equipments like gear boxes call for a well
structured lubricant for efficient performance of the
lubricants. Hence the formulation of the problem consists of
studying the effect of additives and nano additives in gear box
lubricants for their efficient performance.
Present Work
The concept of gear lubrication additives has gained
importance in recent years. Additives like chlorine,
phosphorous, sulphur, lead compounds, graphite powder etc
are normally mixed to prevent welding of contact surfaces,
reduction in pour point, retaining viscosity at elevated
temperatures, reduced foam formation, reduced thickness of
oil due to oxidation, maximizing corrosion resistance etc.
Different tests are in use, to evaluate above properties.
However different tests have resulted in different conclusions.
Further research has gone in to above area and nano additives
in lubricating oils appear to give still better properties,
especially in terms of better heat rejection due to improved
heat transfer coeffiencet, retaining viscosity even at elevated
temperatures etc. Tests are also developed to find the
condition of lubricating oil and the amount of additives
International Journal of Applied Engineering Research ISSN 0973-4562 Volume 11, Number 5 (2016) pp 3509-3526
© Research India Publications. http://www.ripublication.com
3522
present. The above techniques can be used with slight
modification for nano addivites The present study pertains to
making an in depth analysis of above issues with a view to
address the same. From available literature, it has been
noticed that, there will be a clear improvement in the thermal
properties of the lubricating oils, when mixed with additives
and nano additives. As part of future work, the type of
additive, additive particle size, percent additive etc can be
analyzed for improving the effective thermal lubricating
properties of lubricating oils used in gear boxes.
Results and Discussions 1. A detailed review of the techniques used for effective
functioning of the lubricating oil used in industrial gear
box applications is presented.
2. Preliminary review of literature revealed that, addition
of nano lubricant additives and lubricant particles of size
less that 100 microns have an effect on improving the
thermal properties of lubricants.
3. Further, preliminary review of literature revealed that, as
the size of the additive particles decreases the heat
transfer coefficient increases, their by increasing the heat
dissipation property.
4. Literature reported that, as we approach nano additives,
the thermal properties of the lubricant have remarkably
improved.
5. As a part of the future work in this area the following
may be considered.
Different nano additives with different sizes can be tried and
for each set, the thermal properties of the lubricant can be
studied and a huge database can be created. From this
database the optimum parameters of the nano additives and
other factors can be arrived at, using suitable algorithms based
on genetic, neural, fuzzy etc.
Conclusions The major contribution of present work is to review the
current state of research in lubricating properties of lubricants
used in gear boxes with special referenced to addition of nano
particles in the lubricant and to make preliminary studies on
the effect of adding additives on thermal properties of
lubricants used in gear boxes. Recent research as reported in
literature review indicated that, addition of nano particles or
particles of nano size (less than 100 micron size) have a great
influence on the thermal properties like heat transfer rate,
viscosity, friction factor of the lubricant etc and helps in
improving the life of the lubricating oil and consequently life
of the gear box.
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