a roadmap for green building products in china - umd

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PNNL-27954 Prepared for the U.S. Department of Energy under Contract DE-AC05-76RL01830 A Roadmap for Green Building Products in China Towards a National Standard, Testing, Certification, and Labeling System September 2018 Yuanrong Zhou, Meredydd Evans, Sha Yu (Pacific Northwest National Laboratory) Jun Ruan, Hao Xu (China Solid State Lighting Alliance)

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Page 1: A Roadmap for Green Building Products in China - UMD

PNNL-27954

Prepared for the U.S. Department of Energy

under Contract DE-AC05-76RL01830

A Roadmap for Green Building Products in China

Towards a National Standard, Testing, Certification, and Labeling System

September 2018

Yuanrong Zhou, Meredydd Evans, Sha Yu

(Pacific Northwest National Laboratory)

Jun Ruan, Hao Xu

(China Solid State Lighting Alliance)

Page 2: A Roadmap for Green Building Products in China - UMD

DISCLAIMER

This report was prepared as an account of work sponsored by an agency of the

United States Government. Neither the United States Government nor any agency

thereof, nor Battelle Memorial Institute, nor any of their employees, makes any

warranty, express or implied, or assumes any legal liability or responsibility

for the accuracy, completeness, or usefulness of any information, apparatus,

product, or process disclosed, or represents that its use would not infringe

privately owned rights. Reference herein to any specific commercial product,

process, or service by trade name, trademark, manufacturer, or otherwise does not

necessarily constitute or imply its endorsement, recommendation, or favoring by

the United States Government or any agency thereof, or Battelle Memorial

Institute. The views and opinions of authors expressed herein do not necessarily

state or reflect those of the United States Government or any agency thereof.

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Page 3: A Roadmap for Green Building Products in China - UMD

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A Roadmap for Green Building Products in China

Towards a National Standard, Testing, Certification, and Labeling System

September 2018

Yuanrong Zhou, Meredydd Evans, Sha Yu

(Pacific Northwest National Laboratory)

Jun Ruan, Hao Xu

(China Solid State Lighting Alliance)

Prepared for

the U.S. Department of Energy

under Contract DE-AC05-76RL01830

Pacific Northwest National Laboratory

Richland, Washington 99352

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Executive Summary

Certification helps expand the market for green building products (with high product performance

including energy efficiency and resource efficiency) because customers have a clearer sense of

product value and certification can simplify policy linkages to promote green products. Greater

market uptake in turn leads to societal benefits, including improved building energy efficiency and

environmental protection. The Chinese government is committed to promoting green building

products in China through a more robust national green building product standard, testing,

certification, and labeling system. This report aims to provide recommendations for a roadmap on

such a national system in China.

To have a deep understanding of the existing system in China, we selected two types of building

products, window glass products and LED lighting products, focusing on product energy

performance as two case studies. For each product, we organized a working group to collect

feedback from U.S. and Chinese stakeholders. We also conducted detailed gap analyses comparing

the U.S. and Chinese systems on standards for window glass products and certification of LED

lighting products, respectively. Based on inputs from the two working groups and the gap analyses,

we provided recommendations with suggested implementation steps and timelines for the two

cases. Using the lessons learned from these two cases, we also drew a roadmap of implementation

steps broadly to enhance the national green building product standard, testing, certification, and

labeling system in China.

Our two most important recommendations for the existing system in China are (1) better linkages

among different components and programs within the system, and (2) improved quality assurance.

A robust national green building product system requires combined efforts from different parties

related to product testing (standard and accreditation), product certification, and product labeling.

Measurement standards are the foundation of product testing (including physical testing and

simulation) and certification; accreditation ensures the qualification of the testing and simulation

laboratories and certification bodies; product certification ensures that products perform as good

as advertised; and labeling tells product features and supports consumers’ purchasing process.

Policy, such as incentive programs or linking certification with building acceptance code, also

plays the role of providing overall support for a national system and in promoting product

certification. The full system with coordination among relevant stakeholders could streamline the

process, build consumer confidence, and accelerate the market uptake of certified green building

products. Government agencies overseeing these components would need to work collaboratively

to design a comprehensive and robust system, set program rules and regulations, effectively engage

stakeholders in the development of the system, encourage public participation in certification, and

promote high-performance building products in the market. Quality assurance is a crucial element

of the system, which ensures the credibility and quality of certification and in turn increases

consumer confidence in certified products. Verification testing is proven an effective approach for

quality assurance.

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We summarize the four key factors for the success of a national standard, testing, certification, and

labeling system in the following table.

Factor Approach

Greater coordination and

alignment

Greater alignment and consistency among testing and calculation

standards could help streamline the certification process

Greater coordination and linkage among different components of the

system could help smooth the certification process, be more cost

effective, and accelerate the overall industry development

Robust testing (simulation

and physical testing) and

certification

Accreditation of testing and simulation laboratory and certification

body could ensure the integrity and quality of product rating

Verification testing (either within certification program or an

independent program) could add another level of assurance in

product performance and enhance consumer confidence in product

label or certification

Third-party certification could help ensure certification program

integrity

Better information

Information transparency could help engage manufacturers in

product certification, smooth the testing and certification process,

and build consumer confidence

Product database could be used to analyze and support the overall

development of the industry

Supporting programs

Supportive policies that could help promote product certification and

the use of certified products, such as building codes and incentive

schemes

Capacity building among consumers is necessary for the system to

realize its true value

We also provide recommendations specific to the two case studies to highlight opportunities in

different portions of the certification system. The recommendations below focus on

standardization of window glass products and certification of LED lighting products. The details

of these recommendations also helped inform the broader cross-cutting recommendations outlined

above, and as such, these recommendations serve as examples of how the cross-cutting

recommendations can be applied to given technical areas.

Standardization of window glass products

1. Adapt measurement standards (both physical testing and calculation/simulation standards)

to enhance consistency among existing Chinese standards (e.g. the use of shading

coefficient vs solar heat gain coefficient); enhance the consistency between the boundary

conditions and the climate in China; and enhance alignment with international metrics and

standards used in other countries (e.g. the measurement of glazing transmittance and

reflectance);

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2. Enhance the linkage between measurement standards and other components (accreditation

and certification) within the system;

3. Improve the transparency of the product testing process (physical testing and

calculation/simulation) by providing open resources, including manuals of simulation

software and relevant databases;

4. Identify areas that need additional measurement standards (physical testing and

calculation/simulation) with input from industry. Such areas include standards for window

films and window attachments.

Certification of LED lighting products

1. Strengthen the accreditation requirements for testing laboratories and certification bodies;

2. Strengthen the linkages and coordination between different components within the system

(e.g., standards, accreditation, certification, and labeling);

3. Strengthen verification testing for quality assurance;

4. Reshape the certification programs from self-certification to third-party certification.

The Chinese government is committed to enhance the national standard, testing, certification, and

labeling system for green building products. This report provides recommendations for the next

steps.

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执行摘要

产品认证可以使消费者对产品品质的好坏形成更加清晰的认识,因此可以促进扩大高性能

产品,如绿色建筑产品(高性能产品包括节能、资源节约等)的市场规模。同时,产品认

证也可以简化政策对于绿色产品的推广。绿色建筑产品的广泛使用可以带来多重社会效益,

诸如提升建筑能效以及环境保护等等。中国政府正在致力于通过一个更完善的国家级绿色

建筑产品标准、检测、认证、和标识体系来推广绿色建筑产品的市场占有率。本报告就加

强该体系提出了路线图建议。

为了能够更加深入地了解中国体系现状,我们在建筑产品范围内选取了建筑用窗玻璃和

LED 照明产品作为两个案例,深入研究产品能效性能方面的相关标准、检测、认证和标识。

为取得业内专家的反馈和建议,我们就窗玻璃和 LED照明产品分别组建了相对应的工作组

以收集中美双方意见。同时,我们针对窗玻璃能效性能测试标准和 LED照明产品的能效认

证进行了详细的中美对比。基于工作组意见整理和中美对比分析,我们分别对窗玻璃测试

标准和 LED 照明产品认证提出了完善方案和实施计划时间表。根据这两类产品的案例研究,

我们总结出更加普适性的路线图实施方案,以完善中国的绿色建筑产品标准、测试、认证

和标识体系。

针对中国现有的体系我们提出两个主要建议:(1)体系内不同环节更紧密地衔接与合作;

(2)更严格的质量保证措施。一个有效的国家绿色建筑产品体系需要产品检测(测试标

准和实验室资质认可)、认证和标识的多方协作。标准是产品性能检测(包括实物检测标

准和模拟计算标准)和认证的基础;资质认可能够确保检测实验室和认证单位的权威性;

产品认证能够确保产品的实际性能与宣传无异;认证标识能够清晰标明产品性能参数并帮

助消费者选购。此外,针对产品认证的扶持政策,如财政鼓励和将建筑规范中与建筑产品

认证相连接,可以有效地扶持体系的建立和推广应用。一个完善且各环节紧密联系的体系

可以提升产品认证效率、有效地建立消费者对于认证产品的信任、并加快绿色认证建筑产

品的市场占有率。监督管理体系内各环节的政府部门需要共同协调配合来设计完整而有效

的体系、设置体系各环节的规章细则、采纳相关干系人的意见、增强公众参与度、推广高

性能建筑产品在市场中的占有率。除此之外,质量保证是体系中极为重要的一个元素,因

其确保了产品认证的真实性与可信度,从而增强了消费者对于认证产品的信任。产品验证

试验就是质量保证中极为有效的方法。

我们针对一个完善的国家级标准、检测、认证、标识体系总结了以下四点要素:

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要素 方法

紧密地整合、衔接与协作

同类产品同类性能的检测标准的统一性可以简化认证流程

体系中不同环节更紧密地衔接与协作可以使认证过程更顺畅、更

高效益、并促进产业发展

严格有效的检测(实物检测

和模拟计算)和认证

对检测、模拟实验室和认证机构进行资质认可能够确保检测和认

证的质量和真实性

验证检测(包含在认证项目内或者建立一个独立的项目)能够针

对产品的性能增加另一层保证,同时也能增强消费者对于产品认

证标识的信任

由第三方认证机构进行产品认证能够确保认证的客观完整性

更好的信息公开性

信息的透明公开能够促使企业积极参与产品认证、使检测和认证

流程更加顺畅,同时也建立了消费者的信任

产品数据库能够应用于产品的数据分析并支撑产业发展规划

扶持性项目

扶持性政策能够推动产品认证以及已认证产品的应用和推广,比

如财政补贴或将建筑规范与建筑产品认证相连接

消费者的能力建设对于整个体系是否能够发挥真正的效果有着重

要影响

我们同时也针对两个产品案例提出了推荐性建议。这些建议聚焦在建筑用窗玻璃产品的检

测标准和 LED 照明产品的认证项目。

建筑用窗玻璃产品的标准化工作

1. 提高测试标准(包括实物检测标准和模拟计算标准)间的统一性和一致性,例如遮

阳系数和太阳得热系数的使用;确保标准所用边界条件与中国气候情况相符;增强

与国际测试标准的统一性,例如玻璃太阳辐射与透射率的计算;

2. 增强测试标准与体系内其它环节的衔接,包括实验室认可和产品认证;

3. 通过信息公开(包括检测模拟软件的使用说明以及相关数据库)提升产品检测过程

的信息透明度;

4. 制定和完善检测标准,并听取业界反馈。工作组提出需要新标准的领域包括窗玻璃

贴膜以及窗配件。

LED照明产品认证

1. 增强对检测实验室和认证机构的资质认可要求;

2. 增强体系中每一个环节(包括标准、资质认可、认证、标识)的衔接和整合;

3. 增强验证试验力度以达到质量保证;

4. 在认证环节中,由自我认证转化为第三方认证。

中国政府正在致力于增强绿色建筑产品的国家级标准、检测、认证和标识体系。本报告旨

在为下一步提供一些建议。

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Acknowledgments

The authors are grateful for research support provided by the U.S. Department of Energy (DOE)

and the U.S. Department of State. The authors would like to thanks the following organizations

and individuals for their inputs: 3M, American Association for Laboratory Accreditation (A2LA),

Beihang University, CESI (Guangzhou) Opto-Electronics Standard & Testing Institute Co., Ltd.,

China Building Material Test & Certification Group Co., Ltd. (CTC), China National Institute of

Standardization (CNIS), China Standard Conformity Assessment Co., Ltd. (CSCA), Cree Inc.,

CSG Holding Co., Ltd. (CSG), DesignLights Consortium (DLC), GIGA, Guangdong Testing

Institute of Products Quality Supervision, Guangzhou LEDIA Lighting Co., Ltd., Honeywell

(EnVision (Shanghai) Co., Ltd.), International Window Film Association (IWFA), KDX Optical

Film Material, Keystone Certifications, Inc., Kolbe Windows & Doors, Lutron Electronics Co.,

Inc., Mackinac Technology, Nanjing Fiberglass Research & Design Institute Co., Ltd., National

Fenestration Rating Council (NFRC), Shenzhen Unilumin Technology Co., Ltd., Solatube CECEP

Daylighting Technology Co., Ltd., State Key Laboratory of Solid-State Lighting, Tospo Lighting

Co., Ltd., U.S. Green Building Council (USGBC), Vitro Architectural Glass, Xiamen Leedarson

Lighting Co., Ltd., Xinyi Glass Holdings Limited, Charlie Curcija from Lawrence Berkley

National Laboratory (LBNL), the Standardization Administration of China (SAC), Renne Hancher

from Department of Commerce, colleagues from the Building Technologies Office at DOE,

including Marc Lafrance, and Arlene Fetizanan from International Affairs at DOE. PNNL is

operated for DOE by Battelle Memorial Institute under contract DE-AC05-76RL01830. The views

and opinions expressed in this paper are those of the authors alone and do not necessarily state or

reflect those of the United States Government or any of the above organizations and individuals.

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Acronyms and Abbreviations

ANSI American National Standard Institute

CALiPER Commercially Available LED Product Evaluation and Reporting

CCIC China Certification & Inspection Group

CCMS Compliance Certification Management System

CCT Correlated color temperature

CECC China Energy Conservation Certification

CEL China Energy Label

CFEEPL China Fenestration Energy Efficiency Performance Labeling program

CFLs Compact fluorescent bulbs

CRI Color rendering index

CMA China Metrology Accreditation

CNAS China National Accreditation Service for Conformity Assessment

CNCA Certification and Accreditation Administration of China

CNIS China National Institute of Standardization

CQC China Quality Certification Centre

CSA China Solid State Lighting Alliance

CTC China Building Material Test & Certification Group Co., Ltd.

DLC DesignLights Consortium

DOE U.S. Department of Energy

ECMs energy conservation measures

EPA Environmental Protection Agency

LED Light-emitting diode

FTC Federal Trade Commission

GAO U.S. Government Accountability Office

GBME Green Building Materials Evaluation

HVAC Heating, ventilation, and air-conditioning

IESNA Illuminating Engineering Society North America

ISO International Organization for Standardization

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ISTMT In situ temperature test

LSG Light-to-solar-gain

MIIT Ministry of Industry and Information Technology

MOHURD Ministry of Housing and Urban-Rural Development

NDRC National Development and Reform Commission of China

NFRC National Fenestration Rating Council

NIST National Institute of Standards and Technology

NRTL Nationally Recognized Testing Laboratory

NVLAP National Voluntary Laboratory Accreditation Program

OSHA Occupational Safety and Health Administration

PNNL Pacific Northwest National Laboratory

QPL Qualified Product List

R&D Research and development

RISN Research Institute of Standards & Norms

SAC Standardization Administration of China

SAMR State Administration for Market Regulation

SC Shading coefficient

SHGC Solar heat gain coefficient

SSL Solid-state lighting

UL Underwriter Laboratories

VT Visible transmittance

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Table of Contents

Executive Summary ...................................................................................................................................... ii

执行摘要 ...................................................................................................................................................... v

Acknowledgments ....................................................................................................................................... vii

Acronyms and Abbreviations ...................................................................................................................... ix

Figures ....................................................................................................................................................... xiii

Tables ......................................................................................................................................................... xiv

Introduction ................................................................................................................................................... 1

Background ............................................................................................................................................... 1

Scope, Objective, and Methodology ......................................................................................................... 2

Prioritization and Analysis ........................................................................................................................ 4

Window Glass ....................................................................................................................................... 4

LED Lighting ........................................................................................................................................ 5

Working Groups........................................................................................................................................ 5

Audience ................................................................................................................................................... 6

Gap Analysis ................................................................................................................................................. 7

Window Glass Measurement Standards ................................................................................................... 7

Standard System in the U.S. and China ................................................................................................ 7

Existing Standards ................................................................................................................................ 8

Standard Comparisons ........................................................................................................................ 10

Lighting: LED Lighting Product Certification ........................................................................................ 13

Product Testing ................................................................................................................................... 13

Accreditation of Testing Laboratory ................................................................................................... 14

Comparison Certification Programs in the U.S. and China ................................................................ 16

Endorsement Certification Programs in the U.S. and China ............................................................... 20

Additional Verification Testing Program............................................................................................ 23

Recommendations for Roadmap ................................................................................................................. 24

Key Factors for Success .......................................................................................................................... 25

I. Greater coordination and alignment ................................................................................................ 26

II. Robust testing and certification ...................................................................................................... 27

III. Better information ......................................................................................................................... 28

IV. Supporting programs..................................................................................................................... 28

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Recommendations for Two Case Studies ............................................................................................... 29

Roadmap for a National Green Building Product Certification System ................................................. 34

Institutional Roles ............................................................................................................................... 34

Roadmap ............................................................................................................................................. 36

Conclusions ................................................................................................................................................. 38

References ................................................................................................................................................... 39

Appendix A: Product Prioritization Example ............................................................................................. 42

Appendix B: Members of the Working Groups .......................................................................................... 44

List of Members (Alphabetic Order) ...................................................................................................... 44

Appendix C: Window Standard Comparison: Thermal Transmittance ...................................................... 45

Appendix D: U.S. and Chinese Certification Programs for Windows ........................................................ 46

Comparison Certification Program – Rating of Performance Metrics .................................................... 46

Endorsement Certification Program – Energy-Efficient Products .......................................................... 49

Appendix E: U.S. and Chinese Testing Standards for LED Lighting Products .......................................... 51

Standard Comparisons – Lumen Maintenance and Lifetime Projection ................................................. 51

Lifetime Projection Methodology Comparisons ................................................................................. 52

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Figures

Figure 1. Components within a standard, certification, and labeling system for green building products ... 2

Figure 2. Existing Chinese, U.S.-domiciled organization developed standard, and ISO standard for

measurement of thermal, solar, and light transmittance of window and glass products. ...................... 9

Figure 3. An example of FTC Lighting Facts label .................................................................................... 18

Figure 4. An example of LED Lighting Facts label .................................................................................... 18

Figure 5. An example of China Energy Label of non-directional self-ballasted LED lamp ....................... 19

Figure 6. Verification testing process under the LED Lighting Facts ........................................................ 20

Figure 7. Energy Star certification process ................................................................................................. 22

Figure 8. An illustration of the levels of rules and standards that a manufacturer or a testing laboratory

needs to go through in the U.S. and Chinese programs ...................................................................... 27

Figure 9. Key ministries and institutions in the work of green building product standardization, labeling,

and certification. Coral is the ministry. ............................................................................................... 35

Figure 10. Linkage among components of the standard, testing, certification, and labeling system and

between policies and the system ......................................................................................................... 37

Figure 11. Organizational chart of the National Fenestration Rating Council (NFRC), adapted from

NFRC .................................................................................................................................................. 46

Figure 12. Organizational chart of the China Fenestration Energy Efficiency Performance Labeling

program (CFEEPL), adapted from RISN ............................................................................................ 47

Figure 13. Examples of NFRC and CFEEPL labels ................................................................................... 49

Figure 14. Flow chart to determine the use of 1000h Method or Direct Method (SAC, 2017) .................. 52

Figure 15. Screenshots of Energy Star TM-21 and TM-28 Calculator ....................................................... 56

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Tables

Table 1. Classification of two types of certification programs ..................................................................... 4

Table 2. The use of information from each section of this report by stakeholder groups ............................. 6

Table 3. Measurement standards of window air leakage and condensation resistance metrics used in the

U.S. and China ...................................................................................................................................... 8

Table 4. Boundary conditions for calculating SHGC in U.S. -domiciled organization developed standard,

Chinese standard, and ISO standard ................................................................................................... 11

Table 5. Existing LED lighting testing standards of photometric performance, reliability, and lifetime

projection in the U.S. and China ......................................................................................................... 14

Table 6. Accreditation/Recognition programs for LED products testing laboratories in the U.S. and

China ................................................................................................................................................... 16

Table 7. Comparison certification programs (of product performance metrics) for LED lighting products

in the U.S. and China .......................................................................................................................... 17

Table 8. Endorsement certification programs for energy-efficient LED lighting products in U.S. and

China ................................................................................................................................................... 21

Table 9. Four key factors for success in developing a green building product standard, testing,

certification, and labeling system ....................................................................................................... 25

Table 10. Recommendations for standardization and measurement of window glass products in China .. 30

Table 11. Recommendations for certification of LED lighting products in China ..................................... 32

Table 12. Prioritization evaluation for four building product categories .................................................... 42

Table 13. Boundary conditions for calculating U-factor in U.S.-domiciled organization developed

standard, Chinese standard, and ISO standard .................................................................................... 45

Table 14. Fenestration product energy performance rating program in the U.S. and China ...................... 48

Table 15. Certification programs of energy-efficient building window products in the U.S. and China ... 50

Table 16. Comparison of general testing conditions between LM-84-2014 and GB/T 33721-2017 .......... 51

Table 17. 1000h testing conditions and criteria (SAC, 2017) ..................................................................... 52

Table 18. Comparisons of LED lifetime projection methods between GB/T 33721-2017 (China) and TM-

28-2014 (U.S.) .................................................................................................................................... 53

Table 19. Multiplier x of different sample sizes to determine the maximum rated lumen maintenance life

in both GB/T 33721-2017 and TM-28-2014 ...................................................................................... 55

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Introduction

Background

With rapid economic development and urbanization, buildings have become a crucial part of

modern society in China. The country now has the largest construction market in the world.

However, buildings are large energy consumers collectively. The building sector accounts for

about one-third of final energy consumption globally and among which, China alone takes up 16 %

(IEA, 2015). Nonetheless, the size and energy use in the Chinese building sector is still growing

rapidly as China is projected to contribute an additional 18% to global floor area by 2050,

equivalent to over 30 billion square meters above the 2012 level (IEA, 2015). Building energy

consumption in China has grown by 37% from 2000 to 2012 and could increase by an additional

70% from 2012 to 2050 if no actions were taken to slow down the growth (IEA, 2015).

Building energy efficiency is particularly important in the context of such fast growth, which can

lead to increased emissions and high costs for new supply. Studies have shown that with robust

building energy codes, building energy use in China could be reduced by up to 22% (Yu, Eom,

Evans, & Clarke, 2014). Building products, including fenestration, lighting, wall/insulation, and

HVAC, play an important role in building energy efficiency. Specifically, building envelope and

fenestration affect the amount of thermal loss and solar energy gained by the building, which in

turn affect energy demand and usage. The efficiency of lighting products and HVAC systems

directly affects building energy consumption. Therefore, the use of energy-efficient building

products could help China improve building energy efficiency and avoid a rapid increase in energy

consumption and emissions. Policymakers in China have adopted various measures to promote the

development and market uptake of green building products, of which superior energy performance

is one of the features. Such measures include strengthening requirements for building material

performance in the building code and promoting the use of green building products through

incentives.

Promotion of the use of green building products, those with high product performance including

energy efficiency and resource efficiency, alone is not enough. Two related challenges are the

identification of high-performance green building products from the numerous products in the

market, and the assurance of product performance. A robust national certification system for green

building products could help in overcoming theses challenges. A robust system to test, certify, and

label product performance based on national standards can help consumers choose products. This

in turn can make high-performance products stand out and grow in market share. The Chinese

government has realized the importance of a robust national standard, testing, certification, and

labeling system and has taken action. In December 2017, five Chinese ministries1 co-issued a

1 The five governments are the General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ),

the Ministry of Industry and Information Technology (MIIT), the Ministry of Housing and Urban-Rural

Development (MOHURD), the Certification and Accreditation Administration (CNCA), and the Standardization

Administration of China (SAC).

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Guideline on Promoting Standards, Certification, and Labels for Green Building Materials and

Products. This guideline states that the five ministries will collaborate to establish a uniform,

scientific, comprehensive, and effective green building product standard, testing, certification, and

labeling system. It also addresses the need of an integrated framework to streamline the standard

and certification for each building product, in other words, “one product category, one standard,

one list, one certification, one label” in China (MIIT, 2017).

In 2013, the U.S. Department of Energy (DOE) and the National Development and Reform

Commission of China (NDRC) launched an initiative to improve building energy efficiency.

Developing a roadmap for a national green building product standard, testing, certification, and

labeling system in China later became one of the tasks under this collaboration.

Scope, Objective, and Methodology

The development of a robust national certification system for green building products requires

combined efforts from different stakeholder groups involved in the process (Figure 1). Standards

are the foundation of product measurement (both physical testing and calculation/simulation) and

certification; accreditation proves the ability of the testing and simulation laboratories and

certification bodies; product certification ensures the true performance of a product; and labeling

reflects product features and supports consumers’ purchasing process. Policies and certification

could support each other. Supportive policies, such as incentive programs, could greatly engage

stakeholders and promote product certification; meanwhile, product certification could also

provides insights for policy development, especially R&D planning. The full system, with

collaborations among relevant stakeholders, could build up consumer confidence and accelerate

the market uptake of certified green building products. A roadmap laying out the linkages among

different stakeholder groups and components could contribute to the enhancement of a robust

national green building product standard, testing, certification, and labeling system. This report

provides recommendations on such a roadmap and hereafter, we will call it roadmap report.

Figure 1. Components within a standard, certification, and labeling system for green

building products

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To be defined as “green”, a building product needs to be evaluated from several aspects along the

product life cycle , including environmental impacts, energy performance, resource efficiency

(including recyclability), and quality. This roadmap report focuses on the energy side of green

building products. Although only the energy aspect is covered in this report, the recommendations

are designed to also provide broader implications for the standard, testing, certification, and

labeling system of green building products in general, highlighting key areas for cross-cutting

improvements.

This roadmap report aims to 1) improve the current standard, testing, certification, and labeling

system in China to allow for more consistent and robust results and 2) grow the market for high-

performance building products through reliable and unbiased product performance information.

To address these issues, the Pacific Northwest National Laboratory (PNNL) research team,

together with Chinese collaborators, has undertaken the following steps to present the research

results in this report.

(1) Selected two types of building products for detailed analysis based on prioritization criteria

and stakeholder inputs;

(2) Organized two working groups (by product) to collect feedback from the U.S. and Chinese

stakeholders on interested topics, gap analysis, recommendations, and roadmap

development;

(3) Conducted detailed gap analysis between the U.S. and Chinese energy-related testing

standards and certification systems of the two selected building products;

(4) Provided recommendations of potential steps to improve the standard, testing, certification,

and labeling system of the two products in China;

(5) Created a roadmap with recommendations for implementation steps to enhance the national

certification system of green building products in China.

Usually, there are two forms of certification programs with two types of labels for building

products: (1) comparison certification and (2) endorsement certification. Taking energy-related

certification as an example (Table 1), comparison certification program certifies and rates product

energy performance. With detailed performance ratings labeled on the products, this type of

certification provides transparent while reliable product information to consumers and enables

product comparisons. Endorsement certification program takes a step further to certify and endorse

products that meet minimum energy performance requirements as energy-efficient products. It is

a common practice that participation in the comparison certification program is a prerequisite for

participation in the endorsement certification program. This report covers both types of

certification programs.

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Table 1. Classification of two types of certification programs Comparison Certification Program Endorsement Certification Program

Purpose Certifies products’ energy performance Certifies products that are energy-efficient

by passing certain performance thresholds

Label Products’ performance ratings of various

energy-related properties

A program label or logo indicating a

product is certified to be energy-efficient

Label

Example

Prioritization and Analysis

It is unrealistic to develop or enhance a full standard, testing, certification, and labeling system

covering all kinds of building products at the same time. Therefore, it is necessary to start by

prioritizing certain products and characteristics. Such a product prioritization process should be

conducted based on reasonable criteria as well as inputs from relevant stakeholders. Once certain

products are prioritized, detailed analyses of the selected products is necessary to understand

potential flaws in the current system and identify possible solutions.

Appendix A provides an example of a product prioritization process done by the research team.

We believe that impacts and the demand for the products are the two critical factors that should be

considered; for instance, energy savings potential and market size. Stakeholder buy-in is also a

crucial factor to consider during the prioritization process. Relevant stakeholders include

policymakers, manufacturers, and industry associations. This prioritization exercise conducted by

the research team (Appendix A) could serve as an example of the thought process and provide

insights for Chinese policy makers as they determine the products and characteristics to start with.

Through this initial prioritization process, the project stakeholders selected two building products

as two case studies for the evaluation of the current system in China. Specifically, we develop

detailed recommendations for a roadmap for window glass products and LED lighting. After the

prioritization exercise, we also conduct a more detailed analysis of the selected products. The

following two sections further evaluate the significance of window glass products and LED

lighting products in achieving building energy efficiency.

Window Glass

The energy performance of the building envelope has a crucial impact on building demand for

space heating and cooling, which typically accounts for over 30% of all energy consumed by a

building (IEA, 2013). Researchers have estimated that windows alone could account for about 40%

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of the total heat loss through the building envelope (Gustavsen, et al., 2011). More specifically, a

study has found that windows could be responsible for 34% of all commercial space conditioning

energy use and 29% of residential buildings in the U.S. (LBNL, 2006). In addition to this energy

importance, window products show a huge market potential in China as demand is growing. This

is because high-rise multi-family building, of which the window-to-wall ratio is as high as 60%

and four times that of single-family building, is and will remain the largest building segment in

China (IEA, 2015).

LED Lighting

Lighting in general accounts for 11% of building energy consumption in the U.S. (DOE, 2015)

and the use of LED lighting products can help improve building energy efficiency. A report by

DOE estimated that the energy use by LED lamps is only one third that of halogen lamps and

roughly one fifth that of incandescent lamps. In addition, the lifetime of LED is twenty-five times

that of halogen and incandescent and three times compact fluorescent bulbs (CFLs). As LED

technology develops, LED lighting products will likely see increased efficiency (DOE, 2012),

indicating high cost-effectiveness. Moreover, when implementing a building energy retrofit

project, lighting upgrades could also bring the co-benefit of increasing building occupants’

satisfaction and productivity. Because of these benefits, the market share of LED in the Chinese

lighting market is projected to increase from 12% in 2011 to 69% in 2020, reaching a market size

of $17.25 billion (McKinsey&Company, 2012).

Working Groups

Stakeholder inputs are crucial for a better understanding of the industry and the market; identifying

barriers and challenges; and finding effective practices to enhance a national standard, testing,

certification, and labeling system. In order to provide effective recommendations and design an

application roadmap, the research team, together with Chinese collaborators, organized two

working groups by product category. DOE and the Standardization Administration of China (SAC)

are co-leading the work on window glass, and PNNL and the China Building Material Test &

Certification Group Co., Ltd. (CTC) are the U.S. and Chinese coordinators to organize the window

glass working group. DOE and NDRC are co-leading the work on LED lighting products and

PNNL and the China Solid State Lighting Alliance (CSA) are the U.S. and Chinese coordinators.

Members of the two working groups include policy makers, standard makers, researchers,

manufacturers, industry associations, and experts in window glass and LED lighting industry.

Appendix B provides a full list of the members of the working groups.

The working groups held several meetings and conference calls throughout the development of the

roadmap recommendations. The discussion sheds light on following topics:

(1) The comparisons of the testing standards, accreditation programs, and certification

programs in the U.S. and China;

(2) Challenges during the testing and certification process;

(3) Market barriers for deploying high-performance products; and

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(4) Recommendations and proposals on priorities for the roadmap with implementation

processes.

Comments and feedback from various groups of stakeholders in both the U.S. and China have led

to a holistic understanding of testing and certification of window glass and LED lighting products

and preliminary ideas on enhancing a robust national green building product standard, testing,

certification, and labeling system in general. However, enhancing the national system is a

complicated and comprehensive thought process. The discussions by the working groups did not

reach a conclusion and future dialogues are needed.

Audience

This roadmap report provides insights to various stakeholder groups relevant to the standard,

testing, certification, and labeling of building products and each group could obtain information

from each section in the report for own uses (Table 2).

Table 2. The use of information from each section of this report by stakeholder groups

Section Stakeholder Group How to Use the Information

Introduction

Policy makers Understand the linkages and set-up of the standard,

testing, certification, and labeling system; Gain

insights on options for product prioritization

Public Understand linkages and set-up of the standard,

testing2, certification, and labeling system and the

U.S.-China initiative

Gap Analysis

Policy makers, standard

makers, program

administrators, testing

laboratories, and

certification bodies

Understand the differences in measurement

standards, and accreditation and certification

programs in the U.S. and China; Identify area for

improvements

Manufacturers Understand the differences in measurement

standards, and accreditation and certification

programs in the U.S. and China; Plan accordingly

for obtaining product certification and market

access in each country

Recommendation

and Roadmap

Policy makers Gain insights on areas for improvement and steps

to achieve a robust national system

Standard-makers and

program administrators

Gain insights on areas for improvement in

measurement standards, accreditation and

certification

Manufacturers, testing and

simulation laboratories,

accreditation and

certification bodies

Learn about the potential dynamics in the system

design to keep up with future trends

2 Testing, here and elsewhere of the report, includes product physical testing and calculation/simulation.

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Gap Analysis To develop the roadmap, it is necessary to first identify significant issues that have been

overlooked or not been fully addressed. The research team first conducted a gap analysis of testing

standards and the two types of certification programs in the U.S. and China, using the two selected

products as case studies. Then, we integrated the gap analysis results and stakeholders’ feedback

and provide recommendations on how to address these gaps of the Chinese systems through

standards, policies, and market mechanisms. By taking inputs from the working groups, this report

focuses on the (1) measurement standards, including thermal and optical performance

characterization, such as solar and light transmittance, of window glass products and (2)

certification of LED lighting products.

Window Glass Measurement Standards

Window energy performance is largely affected by its insulating ability, air tightness, and

transparency to solar radiation. A high-quality window is expected to present good thermal

insulation and prevent air leakage. Ideally, it should also be able to allow for visible light to enter,

while blocking infrared and ultraviolet light, particularly in hot climates (DOE, 2015). In cooler

climates, it may also be desirable to have windows that allow infrared light to enter for beneficial

passive solar heating.

Measurement methodologies (including calculation and simulation as well as physical testing)

define and determine the above-mentioned characteristics and thus window energy performance.

Studies have found that the same window simulated or measured with different methods would

result in different performance values, up to 25% variation (Ebanks, 2014; Hanam, Jaugelis, &

Finch, 2014). Therefore, following appropriate measurement standards is crucial.

Standard System in the U.S. and China

In the U.S., most fenestration manufacturers follow the technical standards developed by the

National Fenestration Rating Council (NFRC), a U.S.-domiciled independent non-profit

organization, to rate a product’s energy-related performance (comparison certification). Unlike the

U.S. where the standardization process is mostly industry or market driven with some supports

from the government, in China, government agencies, especially the Standardization

Administration of China (SAC) and the Ministry of Housing and Urban-Rural Development

(MOHURD), play a crucial role of overseeing the development of measurement standards. In

addition, the U.S. and China are different in the system. The U.S. industry is mainly looking at the

window product as a whole. Whereas in China, window and glass are usually separated and

standards are overseen by different ministries – window under MOHURD while glass under SAC3.

3 While it is important to understand the energy performance of the whole window product, this report focuses on

the measurement of energy-related metrics at the glass area.

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The NFRC technical standards4, by building on calculation and simulation standards developed by

the International Organization for Standardization (ISO) and testing standards developed by the

ASTM International, combine calculation, simulation, and testing procedures all together. This

enables the users to have a holistic view of the different components of the product rating

procedure. In China, calculation, simulation, and physical testing standards for fenestration

products are standalone. In addition, the NFRC technical standards reference the ISO standards

for detailed calculation methodologies, rather than having its own technical methodologies, with

the exception of the specification of boundary conditions, product sizes, interpretations of

ambiguous situations, and additional explanations to better support the simulation process. The

calculation standards in China are very similar to the ISO standards with additions or deletions of

certain sections from the ISO standards and minor modifications to the equations.

Existing Standards

The main metrics describing a window glass product’s energy-related performance are thermal,

solar, and visible transmittance, air leakage, and condensation resistance. For an overview, this

section lists the existing standards used in the U.S. and China as well as the referenced ISO

standards relevant to the above-mentioned metrics. Table 3 shows the standards to measure air

leakage and condensation resistance and Figure 2 demonstrates the standards to measure thermal

transmittance, total solar energy transmittance, and visible transmittance.

Table 3. Measurement standards of window air leakage and condensation resistance

metrics used in the U.S. and China

U.S. Testing Protocols Chinese Standards

Air Leakage NFRC 400 series

Refer to ASTM E 283

GB/T 7106-2008

Refer to ISO 6613:1980

Condensation Resistance

NFRC 500 series

Refer to ASTM C 1199 and

ASTM E 1423

GB/T 8484-2008

4 The NFRC standards, along with other standards developed by U.S.-domiciled standard development organizations

in this report, are international standards that are consistent with the WTO TBT Committee guidance.

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Figure 2. Existing Chinese, U.S.-domiciled organization developed standard, and ISO standard for measurement of thermal, solar,

and light transmittance of window and glass products. Arrows indicate referenced standards. Orange is for glass products and yellow is for whole window products. The two Chinese calculation standards (GB/T 2680 and JGJ/T 151)

do not provide simulation procedures, but only calculation equations. The RISN-TG03 guideline provides simulation procedures for window products.

U.S. developed ISO Standards China

ISO 9050:2003

Glass in building

- Light transmittance

- Solar direct

transmittance

- Total solar energy

transmittance

- Ultraviolet

transmittance

ISO 15099:2003

Whole window product

- Thermal

transmittance

- Total solar energy

transmittance

- Light transmittance

ISO 10077-1&2

Whole window product

- Thermal

transmittance

GB/T 2680-1994

Glass in building

- Light transmittance

- Solar direct

transmittance

- Total solar energy

transmittance

- Ultraviolet

transmittance

JGJ/T 151-2008

Whole window

product

- Thermal

transmittance

- Total solar energy

transmittance

- Light transmittance

NFRC 100 Series

Whole window

product

- Thermal

Transmittance

NFRC 300 Series

Glass in building

- Transmittance

- Reflectance

- Emissivity

NFRC 200 Series

Whole window

product

- Total solar heat

gain (SHGC)

- Visible

transmittance (VT)

RISN-TG013-2012

- Simulation and

testing guideline

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Standard Comparisons

Based on stakeholder feedback, this report focuses on the total solar heat gain and visible

transmittance standards for window products particularly at glazing area, i.e. comparisons between

the U.S. NFRC 200 series and the Chinese JGJ/T 151-2008 standard.

In general, both the U.S. and China follow ISO 15099 for the calculation of total solar heat gain

and visible transmittance. The methodology provided by ISO 15099 utilizes energy balance

equations that take solar absorptance and actual temperatures into consideration (ISO, 2003). This

standard provides comprehensive calculation methods and is designed for computer simulation of

product metrics (ISO, 2003). Although the two countries follow the same general calculation

methods, differences still exist.

Total Solar Energy Transmittance

Solar Heat Gain Coefficient vs. Shading Coefficient

In order to describe a fenestration product’s behavior of absorbing and transmitting total solar

radiation, NFRC requires the measurement of the solar heat gain coefficient (SHGC), equivalent

to total solar energy transmittance. SHGC is defined as “the ratio of the solar heat gain entering

the space through the fenestration product to the incident solar radiation… Solar heat gain includes

directly transmitted solar heat and that portion of the absorbed solar radiation which is then

reradiated, conducted, or convected into the space” (NFRC, 2017a).

The Chinese standard JGJ/T 151-2008, on the other hand, uses a shading coefficient (SC) factor,

which is the ratio of a product’s total solar energy transmittance (g-factor or SHGC) to that of

standardized 3-mm clear glass. The total solar energy transmittance of clear, single pane, 3-mm

thick glass used in JCJ/T 151-2008 is 0.87, consistent with the value provided in the NFRC 201

standard (NFRC, 2017b). However, this value only accounts for the glazing area instead of the

whole window, including the frame. In other words, the SC in the Chinese standard is comparing

SHGC of a whole window product to SHGC of standardized glass, which might not be able to

describe the whole product performance accurately. In addition, SC does not account properly for

optical performance of coated glazing, especially spectrally selective glazing.

Although JGJ/T 151-2008 notes that the fenestration industry in China is more accustomed to SC,

the use of SHGC is emerging in China due to the increased amount of international collaboration.

Particularly, GB 50189-2015 the Design Standard for Energy Efficiency of Public Buildings

replaced SC with SHGC metric. Replacing SC with SHGC can 1) ensure a more accurate

evaluation of whole window product performance; 2) accurately represent all types of glazing; 3)

ensure consistency among different standards; and 4) align better with international standards.

Calculation Method

Both the NFRC 200 series and the JGJ/T 151-2008 standard follow the ISO 15099 methodology

to calculate whole product total solar heat gain, which is an area-weighted average of contributions

from the glass and frame (ISO, 2003).

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Regarding the calculation of total solar heat gain at the frame area, although the same equation is

used in both countries, the result is likely to be different because one of the required variables,

which is the frame thermal transmittance, is calculated with different methods by NFRC 200 series

and JGJ/T 151-2008. These two methods differ in the way to treat heat transfer (U-factor) through

the frame and the edges or corners (Appendix C).

For glass contribution, the two countries are consistent in the calculation for glazing units as they

both use the equations from ISO 9050. When calculating performance of glazing systems, both

countries follow the energy balance method provided by ISO 15099 in general to take into account

the conditions at each glazing layer. However, calculating the absorbed amount of solar radiation

at one single glazing layer, NFRC 200 series use the equations from ISO 15099 to obtain the

numerical integration over the solar spectrum while JGJ/T 151-2008 uses the equations from ISO

9050. ISO 9050 provides a table of normalized relative spectral distribution of global solar

radiation. In the U.S., the spectral distribution of incident solar radiation is specified in ASTM

E893.

Boundary Conditions

In general, summer conditions are used when calculating SHGC. The boundary conditions,

including temperature and incident solar radiation, for calculating SHGC are different between the

NFRC 200 series and the JGJ/T 151-2008 standard, shown in Table 4. The SHGC boundary

conditions in the JGJ/T 151-2008 standard are mainly adapted from the ISO 15099 standard with

minor modification. On the other hand, the NFRC standards have modified the boundary

conditions to better fit with the U.S. climate. The boundary conditions in ISO 15099 might not be

representative of the climate in China; thus, revisions of boundary conditions in the JGJ/T 151-

2008 standard might be necessary to get better simulation of product performance in China.

Table 4. Boundary conditions for calculating SHGC in U.S. -domiciled organization

developed standard, Chinese standard, and ISO standard

NFRC 200 JGJ/T 151-2008 ISO 15099

Interior air temperature Tin 24°C 25°C 25°C

Exterior temperature Tout 32°C 30°C 30°C

Wind speed V 2.75 m/s N/A N/A

Convective heat transfer

coefficient hc, in

Temperature

dependent 2.5 W/(m2K)

Temperature

dependent

Convective heat transfer

coefficient hc, out 15 W/(m2K) 16 W/(m2K) 8 W/(m2K)

Interior mean radiant

temperature Trm, in Trm, in = Tin Trm, in = Tin Trm, in = Tin

Exterior mean radiant

temperature Trm, out Trm, out = Tout Trm, out = Tout Trm, out = Tout

Solar radiation Is 783 W/m2 500W/m2 500W/m2

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The different calculation methods as well as different boundary conditions in U.S. and Chinese

standards would result in different evaluations of the same product. This might make testing and

certification results from the two countries incomparable.

Visible Transmittance

Visible transmittance (VT) describes a window’s ability to transmit visible light, which affects the

building occupants’ demand for lighting. In evaluating the whole product VT, only glass area are

in effect. Both NFRC protocol and JGJ 151-2008 standard assume VT is the same at glazing center

and edge.

Similar to total solar energy transmittance across the glass, both countries follow ISO 9050.

However, in calculating the properties of glazing systems, the U.S. uses equations from ISO 15099,

while China uses equations from ISO 9050. Again, ISO 9050 provides a table of normalized

relative spectral distribution of illuminant D65, while ISO 15099 does not refer to such normalized

value. Instead, automated software following ISO 15099 could be used to simulate product

performance. For the U.S., the spectral distribution of incident solar radiation is specified in ASTM

E893 and NFRC 200 technical standards stipulates the use of the same D65 illuminant.

Light to Solar Gain Ratio vs Total Solar Infrared Energy Transmittance

Certain types of window glass are able to reduce solar heat gain while allowing a good amount of

visible light to pass through. In the U.S., the light-to-solar-gain (LSG) ratio is used to describe

such spectral selective characteristics of window glass products. LSG is defined as a ratio between

VT and SHGC. High LSG indicates the ability to block solar heat energy but transmit visible light.

Although this parameter is widely acknowledged in the window glass industry in North America,

Europe, and Australia, it is not officially defined in any of the industry standards.

The window glass industry in China has been using a different parameter to describe the spectral

selective characteristics of window glass products, the total solar infrared energy transmittance

(gIR) factor. This factor describes the solar energy transmittance performance of window glass at

near infrared band of solar spectrum. Currently, standard makers in China are adding the gIR factor

into some of the calculation standards.

Members of the window glass working group have provided several comments regarding LSG and

gIR factor. First, while both gIR and LSG describe spectral selective characteristics of window

glass products, the use of LSG could save efforts by manufacturers and testing laboratories because

it is a simple calculation of two already simulated parameters, while the use of gIR would require

additional simulation process. Second, the working group members addressed that gIR factor

should never be used alone to describe product energy performance, particularly that some

manufacturers might falsely use it to advertise the energy feature of their products. Instead, the

gIR factor should only be a supplementary to the g-factor or SHGC, which is the parameter

describing the true energy savings. Third, the members also mentioned the need of transition from

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SC to g-factor (i.e. SHGC) in the adoption of gIR factor (i.e. the g-factor at near infrared band) to

ensure consistency in parameters and avoid confusion to the industry and end-users.

Lighting: LED Lighting Product Certification

LED lighting products in buildings are growing rapidly as costs have dropped. They are now

common in new constructions, retrofits, and the consumer market. Therefore, transparent and

accurate product information helps building designers and consumers to select the energy-efficient

lighting products. Certification could assist consumers with purchasing energy-efficient products

and increase the market uptake of these products. Comparison certification of product performance

metrics provides assurance of product properties and enables consumers to understand the product

quality from product label and make comparisons among all kinds of products, while endorsement

certification of energy-efficient products directly indicates products with better energy

performance. However, it is important to make sure metrics labels reflect the true product quality

and that certified products are indeed energy-efficient. This requires a comprehensive design of a

robust standard, testing, certification, and labeling system involving all necessary stakeholder

groups (Figure 1). This section introduces and compares the two types of certification programs

on LED lighting products in the U.S. and China and summarizes some of the key features that

could contribute to the programs’ success.

Product Testing

Product testing, which distinguishes the performance characteristics of a product, is essential in

any certification program. In order to ensure that testing accurately reflects a product’s true

performance, two prerequisites need to be fulfilled: 1) having robust testing standards and 2)

maintaining high testing quality.

Testing Standards in the U.S. and China

The main metrics describing lighting product quality and energy related performance are light

quantity (luminous flux), light quality (color), product efficiency, and product reliability (lumen

maintenance or lifetime). Table 5 lists some of the main testing standards for the measurement of

the above-mentioned metrics of LED modules (i.e. light sources) and LED luminaires in the U.S.

and China.

The standards developed by U.S.-domiciled standards development organizations listed in Table

5 are all developed by the Illuminating Engineering Society North America (IESNA). Other U.S.

organizations that also develop testing/measurement standards for lighting products include the

National Electrical Manufacturers Association (NEMA), which develops design and testing

standards of product performance, and the Underwriter Laboratories (UL), which provides

standards to test electrical safety. Based on the standards in Table 5, the U.S. Department of Energy

has developed a uniform test method for integrated LED lamps and non-integrated LED lamps that

are classified as general services lamps. DOE developed the test method under the “Energy

Conservation Program for Consumer Products,” which is a federal regulatory program complying

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with the Energy Policy and Conservation Act of 1975. This Federal test method references the

industry standards in Table 5 with modifications (Code of Federal Regulations, 2016).

The listed Chinese standards are all developed by LED lighting industry experts and administered

by SAC. More details about standards and standard comparisons can be found in Appendix E.

Table 5. Existing LED lighting testing standards of photometric performance, reliability,

and lifetime projection in the U.S. and China Orange indicates standards for LED modules and green indicates standards for LED lamps or luminaires.

U.S. China

Standard Issuer Illuminating Engineering Society (IES) SAC

Electrical and

photometric

LM-79-2008

Approved Method for the Electrical and

Photometric Measurements of Solid-State

Lighting Products

GB/T 24824-2009

Measurement methods of LED modules

for general lighting

GB/T 29293-2012

Measurement methods of performance

for LED downlights

GB/T 29295-2012

Test methods of performance of self-

ballasted LED reflector lamps

Lumen

maintenance

and lifetime

LM-80-2008

Approved Method for Measuring Lumen

Maintenance of LED Light Sources

TM-21-2011

Projecting Long Term Lumen

Maintenance of LED Light Sources

LM-84-2014

Measuring Luminous Flux and Color

Maintenance of LED Lamps, Light

Engines, and Luminaires

GB/T 33721-2017

Reliability test methods for LED

luminaires

GB/T 33720-2017

Accelerated test method of luminous

flux depreciation for LED lighting

products

TM-28-2014

Projecting Long Term Luminous Flux

Maintenance of LED Lamps and

Luminaires

Accreditation of Testing Laboratory

With robust testing standards in place, it is then necessary to make sure standards are followed

strictly and testing is performed accurately so that the testing quality can be guaranteed.

Accreditation of testing laboratories by an independent professional accreditation organization

could confirm a laboratory’s ability to perform testing, follow certain testing standards, and present

accurate testing results and reports. This is crucial in product certification since it helps ensure the

credibility of the certification program.

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In the U.S., the Federal test procedure established by DOE requires the testing laboratories to be

accredited by an accreditation body that is a signatory member to the International Laboratory

Accreditation Cooperation Mutual Recognition Arrangement (ILAC-MRA). One of the qualified

accreditation programs for LED product testing laboratories is the National Voluntary Laboratory

Accreditation Program (NVLAP), which accredits laboratories with the ability to perform

electrical, photometric, and reliability testing. Another program, the Nationally Recognized

Testing Laboratory (NRTL) program, although not an accreditation program, recognizes

laboratories with the ability to perform in situ temperature test (ISTMT)- a parameter used for

product lifetime projection. The accreditation/recognition process of the two programs is similar.

Particularly, they both require on-site assessment to investigate laboratory facility, equipment, and

testing procedures following the applicable standards. Moreover, they both provide post-

accreditation/recognition supervision to the testing laboratories through on-site assessment or

audits. One difference is that NVLAP requires proficiency testing, which helps to determine the

competence and the effectiveness of the management system of a testing laboratory.

The Certification and Accreditation Administration of China (CNCA) supervises the accreditation

and certification system in China. In addition to its supervision role, CNCA also administers the

China Inspection Body and Laboratory Mandatory Approval program and issues the China

Metrology Accreditation (CMA). The CMA certificate is a mandatory inspection and testing

market access requirement for any third-party testing laboratories and inspection bodies in China,

which complies with the Article 22 of the Metrology Law of China5. Moreover, CNCA established

proficiency testing program for testing laboratories. Laboratories who have participated in

proficiency testing and passed could skip on-site assessment when applying for CMA certification

for the same testing scope within a certain timeframe. Laboratories who failed in proficiency

testing need to rectify and reform and their accreditation certificate might be suspended. The

China National Accreditation Service for Conformity Assessment (CNAS), the national

accreditation body established and authorized by CNCA, is a signatory member to ILAC-MRA.

Unlike CNCA that only targets third-party laboratories or inspection bodies, CNAS on the other

hand provides voluntary accreditation to all kinds of certification bodies, testing laboratories, and

inspection bodies in China, not limited to third parties.

5 Article 22 of the Metrology Law of China5 requires that testing laboratories and inspection bodies who provide

notarial data of product quality must be investigated for its capability and reliability by a metrological administrative

department at above provincial level (CNCA, 2012)

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Table 6. Accreditation/Recognition programs for LED products testing laboratories in the

U.S. and China

Program

National Voluntary

Laboratory

Accreditation

Program (NVLAP)

Nationally

Recognized

Testing Laboratory

(NRTL)

China Metrology

Accreditation

(CMA)

CNAS

Accreditation

Administrator National Institute

of Standards and

Technology

(NIST) – part of

the U.S.

Department of

Commerce

Occupational

Safety and Health

Administration

(OSHA) – part of

the U.S.

Department of

Labor

Certification and

Accreditation

Administration of

China (CNCA)

China National

Accreditation

Service for

Conformity

Assessment

(CNAS) – part of

CNCA

ILAC – MRA

Signatory

Yes No No Yes

Post-

recognition

Monitoring

On-site assessment

every two year

after the initial

visit

Annual on-site

audits; office

audits;

unscheduled or

special audits

N/A Scheduled and

unscheduled audit;

reassessment every

2 years

Term of

Validity

Each certificate is

assigned with a

term of validity

Initial recognition

valid for 5 years

Each certificate is

assigned with a

term of validity

6 years

Database of

Approved

Labs

Yes Yes Yes Yes

The U.S. and Chinese programs are similar in the accreditation process and assessments. The

difference between the U.S. and Chinese programs is that the U.S. accreditation programs have

clear linkage with testing standards. The two U.S. programs both clearly list out the testing

standards that are covered for each type of testing products. In contrast, the two Chinese

accreditation programs do not specify testing standards that could be accredited under the program.

This might cause confusion and extra efforts in product certification process as manufacturers

would not necessarily know which testing laboratories are accredited for what kinds of testing

abilities; particularly, whether the laboratories are able to follow certain testing standards for the

testing of performance metrics that are required to be evaluated under the certification programs.

Comparison Certification Programs in the U.S. and China

Labeling of product performance metrics is a way to demonstrate compliance with standards to

which a product has been tested and meanwhile, it makes the information of product quality more

transparent to consumers and helps consumers purchase more wisely. Comparison certification

program determines whether product information is considered valid to be put on the product label.

Table 7 lists the programs in the U.S. and China. The two programs in the U.S. are the Lighting

Facts established by the Federal Trade Commission (FTC) and the LED Lighting Facts by DOE,

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now run by D&R International. The Chinese labeling program is the China Energy Label (CEL)

program. These three programs differ in many ways.

Table 7. Comparison certification programs (of product performance metrics) for LED

lighting products in the U.S. and China

U.S. U.S. China

Program Lighting Facts LED Lighting Facts China Energy Label

(CEL)

Administrator Federal Trade

Commission (FTC) D&R International

China National Institute

of Standardization

(CNIS)

Government-

backed Yes Yes Yes

Covered

Products

General services lamps

(light bulb) with medium

screw bases

General solid-state

lighting (SSL) products

Non-directional self-

ballasted LED lamps for

general lighting services

Mandatory/

Voluntary Mandatory Voluntary Mandatory

Product

Information on

Label

- Light output

- Estimated annual

energy cost

- Life expectancy

- Correlated color

temperature (CCT)

- Average initial wattage

- Design voltage

- Mercury

- Lumens

- Watts

- Efficacy

- Color rendering index

(CRI)

- CCT

- Lumen maintenance

(optional)

- Warranty (optional)

- Efficiency grade

- Initial luminous

efficacy

- Power

- Light color

Post-

certification

Verification

No Yes No

Accreditation

of Testing

Laboratory

Required Required

Testing by an accredited

testing laboratory or

manufacturer’s own lab6

Product

Database Yes7 Yes8 Yes

6 Manufacturer’s own laboratory are not necessarily accredited but need to show proofing materials of testing

abilities and compliance with testing standards. 7 For the FTC program, once the product compliance form is submitted to DOE’s CCMS, it would be publicly

available on the DOE’s Compliance Certification Database site. 8 The LED Lighting Facts program lists all product information and performance metrics on its “Products” webpage.

This webpage also provides a comparison feature that allows a user to compare different products of his/her own

choice to assist the user to find the product with desired quality.

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Under the Energy Labeling Rule of the Energy Policy and Conservation Act, the U.S. FTC

established the Lighting Facts program in 2011. The FTC Lighting Facts label is a mandatory label

for most general services lamps (light bulbs) with medium screw bases9 to be sold on the market

(FTC, 2017). The aim of this program is to assist consumers to choose the right lighting products

through information display. Manufacturers do not need to get FTC pre-approval to label and sell

the labeled products, but they need to comply with all the rules and requirements under the program,

including testing requirements and reporting requirements.

Figure 3. An example of FTC Lighting Facts label Left: front label on the product; right: side or back label on the product

The LED Lighting Facts program, developed by the U.S. DOE, is a voluntary certification and

labeling program run by D&R International. While the Lighting Facts label by FTC covers only

lamp products but different lighting technologies (incandescent, CFL, LED), the LED Lighting

Facts covers general illumination, white-light SSL products but only LED lighting technology.

Figure 4. An example of LED Lighting Facts label

9 Products include most incandescent, compact fluorescent (CFL) and light-emitting diode (LED) light bulbs.

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The China Energy Label (CEL) serves a similar function to the FTC Lighting Facts program. It is

a mandatory label for covered products to be sold in the Chinese market. However, the CEL

program is different from the FTC program in many ways. First, CEL has a much narrower product

coverage. The one and only LED lighting product for building use covered under the CEL program

is the non-directional self-ballasted LED lamp for general lighting services. Second, product

information on the label is different between the two programs. While the FTC label provides five

required product metrics (Figure 3), the CEL provides information of three performance metrics:

initial luminous efficacy, power, and light color (Figure 5). Additionally, the CEL provides an

efficiency grade for the product: grade 1 represents low energy consumption, grade 2 as medium,

and grade 3 as high. The efficiency grade of LED lamp is determined based on product’s initial

luminous efficacy. Third, unlike FTC that does not pre-approves the use of the label, the CEL

program requires manufacturers to complete online application with manufacturer and product

information as well as product testing reports. The China National Institute of Standardization

(CNIS) reviews the submitted materials and approves the use of CEL if meeting program

requirements.

Figure 5. An example of China Energy Label of non-directional self-ballasted LED lamp

The product certification and label of all the three programs is based on testing results. DOE sets

all the testing, rules, and procedures for the two U.S. programs (Code of Federal Regulations,

2016). The testing procedures clearly refer to the standards that should be followed for testing each

of the metrics on the label. The CEL program similarly refers to multiple Chinese national

standards for product testing and efficiency grade evaluation. The two U.S. certification programs

also strictly require that product testing must be conducted by an accredited testing laboratory. The

CEL program, on the other hand, allows products to be tested either at an accredited third-party

laboratory or at manufacturer’s own testing laboratory, which is not necessarily accredited.

One approach that effectively helps ensure true product quality and maintain a high level of

confidence in consumers is verification of labeled information. The LED Lighting Facts takes such

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an approach: all approved products are subject to verification testing. The program selects a

product for testing, which shall be purchased by an independent procurement agent directly from

retailers to reflect true product performance in the market (Figure 6). Purchased products are sent

to and tested by an accredited independent testing laboratory. Testing results are then reported

back to the LED Lighting Facts program and the information is updated on the program webpage.

Such a post-market verification testing assures consumers the accurate description of product

quality.

Figure 6. Verification testing process under the LED Lighting Facts

Endorsement Certification Programs in the U.S. and China

While comparison certification program with detailed labeling of product metrics helps consumers

to understand product quality and compares products, endorsement certification of an energy-

efficient product can further enable consumers to easily identify products with superior energy

performance and thus, market uptake of high-performance products is likely to increase.

Certification program of energy-efficient LED lighting products exists in both the U.S. and China

(Table 8). The two programs in the U.S. are the Energy Star and the SSL Qualified Product List

(QPL). The Chinese certification program of energy-efficient LED lighting product is the China

Energy Conservation Certification (CECC) program.

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Table 8. Endorsement certification programs for energy-efficient LED lighting products in

U.S. and China

U.S. U.S. China

Program Name Energy Star SSL Qualified

Product List (QPL)

China Energy

Conservation

Certification (CECC)

Administrator

Environmental

Protection Agency

(EPA)

DesignLights

Consortium (DLC)

China Quality

Certification Centre

(CQC)

Government-backed Yes No10 Yes

Covered Products

Light lamp (bulb) and

light luminaire

(fixture)

Commercial LED

lamp and luminaire not

covered by Energy

Star

Certain types of LED

lamp and luminaire11

Mandatory/Voluntary Voluntary Voluntary Voluntary

Label Energy Star logo DLC QPL logo Energy Conservation

Certification logo

Term of Validity N/A N/A 4 years

Accreditation

Requirement Yes Yes N/A

Online Certified

Product Data Yes Yes No12

Energy Star, established by the U.S. Environmental Protection Agency in 1992, is a symbol for

energy efficiency. Lighting is one of the product categories that are covered under the Energy Star

program. This program covers both LED lamps and LED luminaires, but mainly focuses on

consumer/residential products with a small coverage of commercial products. The SSL Qualified

Product List (QPL) program established by the DesignLights Consortium (DLC), a non-profit

organization, also certifies energy-efficient LED lighting products. The DLC QPL program

differentiates from Energy Star in product coverage in that DLC only certifies commercial LED

lighting products that are not covered by Energy Star. In other words, one product can only be

10 DLC is a non-profit organization. 11 For building use LED products, the covered lamps are self-ballasted LED reflector lamps, non-directional self-

ballasted LED lamps for general lighting services, and double-capped LED lamps designed to retrofit linear

fluorescent lamps. Covered luminaire is LED down lights. 12 Although CQC does not host an online product directory, CQC does post announcements about certified

manufacturer and products periodically.

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certified under either Energy Star or DLC, not both. Both Energy Star and DLC QPL certified

products could participate in regional, state, and utility incentive programs.

The China Energy Conservation Certification (CECC) program, administered by the China Quality

Certification Centre (CQC), is a government-backed program in China. Compared to the two U.S.

certification programs, the CECC program covers a smaller range of LED products for building

use.

Similarities exist among the three certification programs. First, they are all voluntary. Second, the

general certification process is similar in that a manufacturer submits an application with

manufacturer and product information as well as product testing reports of required testing metrics.

If the products are certified because they meet minimum energy performance, the program logo

could be put on the products as a certificate of energy efficiency. Third, they all provide detailed

testing requirements, which specify testing metrics and testing standards that must be followed for

each metrics.

Nonetheless, there are many differences among the three programs. First, the QPL and CECC

programs are self-certified, meaning that the program administrators reviews the application and

certifies the product. In contrast, the Energy Star program is not self-certification; instead, an

accredited, third-party certification body reviews the application and certifies whether the product

meets program requirements and product performance criteria (Figure 7).

Figure 7. Energy Star certification process

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Second, the two U.S. programs require products to be tested by an accredited testing laboratory

following the required industry testing standards or the federal test procedure for LED lamps, while

such specification is lacking in the CECC program. Moreover, under the U.S. programs,

manufacturers have the flexibility to choose testing laboratories themselves. In contrast, the

administrator of the CECC program, CQC, appoints a testing laboratory to perform product testing

instead of allowing manufacturers to make their own choice. However, it is not clear how CQC

selects the testing lab in different cases.

Third, Energy Star requires post-market verification testing every year in order to maintain

consumer confidence in the Energy Star label. For the verification testing, the partner certification

bodies select products from the certified product list to be tested13; obtain the products have them

tested by an accredited independent laboratory; and report to Energy Star whether the tested

products meet program requirements and performance criteria. The CECC program also requires

verification through annual sample testing. The difference is that each of the certified products

shall be tested annually under CECC while a sampling of certified products needs to undergo

verification testing under Energy Star.

Lastly, the U.S. certification programs have strong coordination and linkages in product coverage

and testing. The coordination between the two endorsement certification programs (Energy Star

and DLC) is that there is no overlap in the product coverage, which avoids wasted efforts of double

certification and avoids confusion of different certificates by the consumers. The linkage between

comparison certification programs and endorsement certification programs in the U.S. is that some

of the testing reports can work for multiple programs since the testing metrics and requirements

are more or less the same. For example, lamps included in these programs must be tested according

to the federal test procedures by DOE. Also, if a manufacturer already has the LM-79 testing

reports by an accredited testing laboratory for comparison certification (e.g. LED Lighting Facts),

it could submit the same report for endorsement certification (e.g. Energy Star) as long as meeting

program requirements. Moreover, some of the verification testing reports under Energy Star could

also work for the verification testing in LED Lighting Facts as long as the requirements are the

same in order to eliminate duplicate testing efforts and costs. Whereas in China, the CEL and

CECC programs are not well linked because 1) the required testing metrics are not consistent as

CECC requires a lot more metrics than CEL and 2) testing requirements are different; for instance,

CEL allows manufacturers to choose testing labs while CECC appoints testing labs. This means

that products would have to go through two different sets of product testing in China to get product

a performance label and to be certified as energy-efficient product.

Additional Verification Testing Program

In addition to the with-in certification program verification testing, the U.S. Department of Energy

has established an independent verification testing program for LED lighting products, the SSL

13 Selection of products for verification is through product nomination as well as random selection.

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Commercially Available LED Product Evaluation and Reporting (CALiPER) program. The goal

of the CALiPER program is to “provide accurate and comparable data on LED products by

arranging for reliable independent testing and data reporting of commercially available products”

(DOE, 2018d). This program tests SSL products with the goals of 1) providing objective

information on products to the public, 2) supporting the development and refinement of testing

standards, methods, and procedures, and 3) supporting planning for research and development

(R&D) and market development activities (DOE, 2018a). The Pacific Northwest National

Laboratory (PNNL), by operating a nationally accredited lighting test laboratory, leads the work

under the CALiPER program through product testing and reporting.

In general, the CALiPER program selects products that could represent the SSL market; purchases

products from the market; and tests these products at accredited testing laboratories following the

industry standards. To provide objective product information to the public, the CALiPER program

ensures that the testing results are verifiable in several ways. First, tests are usually conducted with

two or more samples to account for variability in product. Second, the CALiPER program adopts

“round-robin” tests that the same product is tested by two or more testing laboratories to account

for variability among laboratories. The testing results are also compared to data from certification

programs in the U.S., including the LED Lighting Facts, Energy Star, and DLC. The program

shares its testing results, summaries, and analyses with the public in the format of report, webinar,

videos, and presentations (DOE, 2018b). Moreover, the CALiPER program clearly specifies that

the testing results are only for public interest and cannot be used for commercial purpose, such as

advertising and product promotion. Such an independent program by providing unbiased testing

results could help build consumer confidence in LED products on the market.

In addition to providing objective product information through verification testing, the CALiPER

program also supports the standard development and R&D with testing results. Particularly,

product testing conducted under the CALiPER program is also used to identify the needs for

standard refinement and development (DOE, 2018c). Testing results are also used to understand

the features and potential technology developments and improvements of lighting products14. Thus,

there is a feedback loop between standard setting, testing, validation, and the market which

improves the overall process.

Recommendations for Roadmap Based on the gap analysis and feedback from the two working groups, the research team developed

recommendations for a roadmap on a national green building product standard, testing,

certification, and labeling system. In this section, we first summarize the key factors that ensure

14 The CALiPER program conducts benchmarking testing of other lighting sources, such as halogen or CFL. This

enables the comparison of LED lighting with other lighting technologies to understand the development and market

trend of the lighting industry, identify potential issues in LED products, and plan for future R&D activities.

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the success of the system based on the analysis of the two product case studies; then, we provide

detailed recommendations of steps that could be taken in different time frames for the

standardization of window glass products and improvement of LED lighting product certification

programs. Lastly, we outline a roadmap that could be applied broadly to a national green building

product standard, testing, certification, and labeling system.

Key Factors for Success

By analyzing the two examples of window glass testing standards and LED lighting product

certification, the research team identifies four key factors that are vital for the success of a robust

standard, testing, certification, and labeling system. The four factors are (1) greater coordination

and alignment; (2) robust testing and certification; (3) better information; and (4) supporting

programs. Several approaches that could help fulfill each factor are also proposed. Table 9 provides

a summary of the four factors and associated approaches.

Table 9. Four key factors for success in developing a green building product standard,

testing, certification, and labeling system

Factor Approach

Greater coordination and alignment

Greater alignment and consistency among testing standards

could help streamline the certification process

Greater coordination and linkage among different

components of the system could help smooth the

certification process, be more cost effective, and accelerate

the industry overall development

Robust testing (simulation and

physical testing) and certification

Accreditation of testing and simulation laboratory and

certification body could ensure the integrity and quality of

product rating

Verification testing (either within the certification program

or an independent program) could add another level of

assurance in product performance and enhance consumer

confidence in the product label or certification

Third-party certification could help ensure certification

program integrity

Better information

Information transparency could help engage manufacturers

in product certification, smooth the testing and certification

process, and build consumer confidence

Product database could be used to support the overall

development of the industry

Supporting programs

Supportive policies, such as building codes and incentive

schemes, could help promote product certification and the

use of certified products

Capacity building among consumers is necessary for the

system to realize its true value

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I. Greater coordination and alignment

1. Standards

Greater alignment and consistency among testing standards could help streamline the

certification process. In the U.S., different testing standards might cross-reference each

other but do not overlap. In China, however, standards tend to overlap even in the same

category of products (Staniszewski, et al., 2017b). This might cause confusion to

manufacturers and testing laboratories, and would cost more since manufacturers and

testing laboratories might have to test to multiple standards for a single metric (Figure 8 as

an example). Overlap in standards is also costly to standard makers and certification

program rule makers when maintaining multiple overlapping standards. Furthermore,

consistency of metrics among testing standards could also be enhanced in China (e.g. the

use of shading coefficient vs. solar heat gain coefficient for window glass products). In

addition, since window standards and glass standards are overseeing by different ministries

(MOHURD and SAC) in China, the collaborations and coordination between the two

ministries are crucial as window and glass are closely related.

8a. Certification of LED luminaire under the Energy Star

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8b. Certification of LED downlights under the China Energy Conservation Certification (CECC) program

Figure 8. An illustration of the levels of rules and standards that a manufacturer or a

testing laboratory needs to go through in the U.S. and Chinese programs

2. Components of the system

Greater coordination and linkage among different components within the standard, testing,

certification, and labeling system could help smooth the certification process, be more cost

effective, and accelerate the overall industry development. The U.S. programs provide

clear descriptions of the responsibilities by each stakeholder group and provide resources

to connect stakeholder groups. For example, the U.S. certification programs are well linked

with standard and testing by providing (1) a list of testing standards required for

certification of a specific performance metrics of a certain product; (2) information of

partner testing laboratories that are accredited for testing following certain testing standards;

and (3) information of accreditation programs to assist testing laboratories and certification

bodies to get accreditation. The U.S. accreditation programs also clearly list the testing

standards that are within the scope of the program. This helps each stakeholder group have

a holistic picture of the certification process by understanding each other’s responsibilities

and the necessary testing standards associated with each program, making the process

smoother. Moreover, the certification programs themselves are well linked by having

similar testing requirements and allowing the mutual use of testing reports among programs.

This saves manufacturers’ efforts and time in familiarizing different programs, obtaining

required testing reports, and being certified and labeled. However, the linkage among

different components within the system is relatively weak in China.

II. Robust testing and certification

1. Accreditation of testing and simulation laboratory and certification body

Accreditation of testing and simulation laboratories by an independent professional

accreditation organization could confirm a laboratory’s ability to perform testing, follow

certain testing standards, and present accurate testing results and reports. Members of the

working groups especially addressed that the ability of the personnel who conducts testing

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should be ensured. Proficiency testing, which is also called inter-laboratory comparison,

could also help ensure the integrity and quality of testing results. Accreditation of a

certification body also helps ensure the integrity and credibility of product certification.

Certification programs in China could strengthen the accreditation requirements.

2. Verification testing

Verification testing, either within-certification program or an independent program like

CALiPER, could add another level of assurance in product performance and enhance

consumer confidence in a product label. The CECC program in China takes a similar

approach by requiring post-certification monitoring of each single certified product and

manufacturer’s factory. This approach is more stringent than random sampling done by the

U.S. programs. However, this might only be feasible when the amount of certified products

is relatively small. If product category expands and number of certified products increases,

it might be too costly and a verification testing of randomly selected products might be

more suitable. In addition, when conducting verification testing, obtaining testing samples

through a normal market channel, such as a retailer instead of the manufacturer, could

better reflect the true product quality in the market. An independent verification testing

program, which China is currently lacking , could also help quality assurance of products

on the market.

3. Third-party certification

Third-party certification could help ensure certification program integrity. The U.S.

Government Accountability Office (GAO) found that self-certification by the program

administrator instead of a third-part certification body is subject to fraud and abuse (GAO,

2010). Specifically, 75% of the bogus products developed by GAO successfully obtained

Energy Star certifications (GAO, 2010). To solve this problem, EPA reshaped the Energy

Star program by implementing a third-party certification system starting in 2011 (Energy

Star, 2018).

III. Better information

1. Transparency

Information transparency could help engage manufacturers in product certification, smooth

the testing and certification process, and build consumer confidence. Reviewing both U.S.

and Chinese programs, the research team found that the U.S. programs tend to provide

clear and detailed program descriptions, rules, requirements, and guidelines, which are

lacking in the Chinese programs. Making program information publicly available is crucial

to gaining stakeholder buy-in.

2. Database

A product database could help support the overall development of the industry. A

comprehensive database of product information could record product performance and

market trends. This enables the understanding of the evolving technology and helps with

next-generation development planning. The certification programs in China could

strengthen the maintenance of a product database and allow for data access and analysis

from the industry.

IV. Supporting programs

1. Supportive policies

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Supportive policies are necessary to promote product certification and the use of certified

products. One example is to link building codes with certification by explicitly requiring

the use of certified building products under certain certification programs in the building

codes. Currently in China, the building codes require developers to send products for

testing at local testing laboratories. These local testing laboratories are not necessarily

accredited and might be insufficient in testing capability, particularly those in remote and

small towns. Linking building codes with a national standard, testing, certification, and

labeling system brings benefits from three folds: (1) ensures the quality of product testing;

(2) cost-effective so developers do not need to go through the testing process themselves,

but rather purchase certified building products directly; and (3) promotes product

certification. In addition, establishing incentive programs for product certification could

greatly motivate industry to participate in certification work, which in turn promotes high-

performance products in the market.

2. Capacity building program

Capacity building among consumers is necessary. Ensuring the quality of a product label

and certification is one thing; whether consumers are able to understand what the label and

certification means and make informed decisions as the programs intended is another thing.

A U.S. study indicates that most of the general consumers cannot fully understand the

information on the Lighting Facts label (Nevius, et al., 2012). Therefore, in order to achieve

the ultimate goal of a standard, testing, certification, and labeling system, which is to assist

consumer purchasing process with useful information, capacity building among consumers

is vital. In the U.S., Energy Star provides different kinds of educational materials, such as

case studies, cost saving calculators, and purchasing guidance to help consumers

understand the importance of energy efficiency and assist them in choosing and purchasing

green products. Nonetheless, the working groups emphasized the need of additional

capacity building programs and approaches in both the U.S. and China.

Recommendations for Two Case Studies

In this section, we provide detailed recommendations of activities that should be prioritized for the

standardization of window glass products (Table 10) and improvement of LED lighting product

certification programs (Table 11). For each activity, we also estimate a feasible timeline for

completion. Prioritization and timeline is set based on our own analysis and stakeholder inputs.

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Table 10. Recommendations for standardization and measurement of window glass products in China

Gap Recommendations Priority Time for

Completion Government Support

Stakeholder

Involvement

Insufficient linkage

between

measurement

standards,

certification

programs, and

building energy

policies

Develop a clear system to better link

measurement standards with the

evaluation of product energy

performance under certification

programs and testing requirements in

building codes. This could start with

revision to building acceptance code.

High

priority 2 – 4 years

Agencies that oversee the

standards, certification

programs, and building

codes shall coordinate, plan,

organize, and supervise the

system development.

Standard markers,

administrators of

certification

programs shall

provide technical

support.

Insufficient

transparency of

measurement

process and

standardization of

the testing and

simulation process

Provide more open resources about

simulation of window glass products,

including manuals of simulation

software and relevant databases. Also

consider participating in international

glazing and shading database.

High

priority Ongoing

Agencies that oversee the

standard development,

certification program,

simulation software and

database shall supervise the

work.

Standard makers,

software

developers,

program

administrators,

and industry

experts shall

provide technical

support to the

work.

Boundary

conditions might

not be

representative of

climate in China

Revise the boundary conditions in the

JGJ/T 151-2008 standard and

consequently, simulation software to fit

better with climate in China. This

enables the simulation of real product

energy performance in China.

Medium

priority 3 – 5 years

Agencies that oversee the

standardization process and

software development work

shall organize and supervise

the revision.

Standard makers,

software

developers, and

industry experts

shall provide

technical support.

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The use of shading

coefficient (SC)

instead of solar heat

gain coefficient

(SHGC) or g-factor

Replace SC with SHGC in relevant

standards, including measurement,

certification standards and building

energy codes to ensure consistency in

produce performance metrics. Such

replacement is needed when adopting

the g-factor at near infrared band (gIR)

to avoid confusion among the industry

and end-users. Moreover, it enables the

alignment with other countries,

including the U.S.

Medium

priority ~ 3 years

Agencies that oversee the

standardization process

(including measurement

standards, certification

standards and building

energy codes) shall organize

and supervise the revision.

Standard makers

and industry

experts shall

provide technical

support to the

revision.

Areas that are

lacking standards

Identify areas that need development of

additional standards by taking inputs

from the industry. Such areas include

window films and window attachments,

such as shading devices. The

development of measurement standards

happens first, then followed by the

revision of certification standards and

building energy codes accordingly.

Medium

priority Ongoing

Agencies that oversee the

standardization process

(including measurement

standards, certification

standards and building

energy codes) shall organize

the review process and make

decisions in new standard

development.

Industry

associations shall

provide feedback

about needed

standards.

Standard makers

and industry

experts shall

provide technical

support in

development of

new standards.

Simulation of solar

and visible

transmittance at the

glazing area is using

methodologies

partially from ISO

9050 and partially

from ISO 15099

Revise the methodology in the

measurement standard (JGJ/T 151-2008)

and consequently, simulation software to

better align with ISO 15099, which

avoids confusion to the industry and

enables better alignment with other

countries.

Medium

priority ~ 3 years

Agencies that oversee the

standardization process

(measurement standard) and

software development work

shall organize and supervise

the revision.

Standard makers,

software

developers, and

industry experts

shall provide

technical support

to the revision.

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Table 11. Recommendations for certification of LED lighting products in China

Gap Recommendations Priority Time for

Completion

Government

Support

Stakeholder

Involvement

Insufficient

practices to

maintain the

integrity and

credibility of

certification

Reshape the certification programs from

self-certification to third-party

certification. Introduce an independent

verification testing program (like

CALiPER).

High

priority 1 – 2 years

Agencies that oversee

the certification

programs shall

supervise reshaping

the certification

program. Decision

makers shall plan,

organize, and

supervise the design

and operation of the

verification testing

program.

Certification program

administrators and

certification bodies shall

coordinate in reshaping

the program.

Certification bodies,

accreditation bodies,

testing laboratories, and

industry experts shall

provide technical

support and coordinate

on the operation of

verification program.

Weak coordination

and linkage among

different

components in the

system

Different components of the system

(standard, accreditation, and certification)

could cross-reference each other and each

could provide clearer guidelines and

resources for stakeholders to get a

holistic picture of product certification.

The two types of certification programs

could be consistent in program

requirements, product categories, and

certification process.

High

priority ~ 2 years

Agencies that oversee

different components

(standard,

accreditation, and

certification) of the

system shall

collaborate and

organize the

coordination work.

Standard makers, testing

laboratories,

accreditation bodies,

certification bodies,

certification program

administrators, and the

LED lighting industry

shall all participate in

the coordination work.

Weak or unclear

requirements for

testing laboratories

Revise the program requirements and

provide clear guidelines to require testing

at accredited third-party testing

laboratories explicitly.

High

priority < 1 year

Agencies that oversee

certification programs

shall organize and

supervise the

revision.

Program administrators

shall revise requirements

and guidelines.

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Weak incentives for

product

certification

Establish financial incentive programs to

motivate product certification

Medium

priority 2 – 4 years

Agencies shall plan

and make rules of

financial incentive for

product certification.

Industry experts,

industry associations,

and program

administrators shall

provide feedback and

technical support.

Product categories

covered under

certification

programs are

relatively narrow

Expand product categories covered under

certification programs

Medium

priority Ongoing

Agencies that oversee

the certification

programs shall

prioritize products,

and plan and organize

the expansion.

Industry experts and

industry associations

shall provide feedback

about product

prioritization. Program

administrators shall

expand the program.

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Roadmap for a National Green Building Product Certification System

By building on the analysis and recommendations based on the two examples (standardization of

window glass products and certification of LED lighting products), this section draws a roadmap

with a broader implication in China. This roadmap is intended to be systems-based so that it could

be applied to any kind of building products and certification programs not only featuring energy

efficiency but other “green” metrics. It first introduces the roles of the key government agencies

and institutions involved in the system and then rolls out the steps to be taken by the responsible

parties to develop a comprehensive national green building product certification system.

Institutional Roles

Figure 9 demonstrates the key government agencies and institutions in the development of a

national green building product certification system in China. We should note that the

organizational chart of Figure 9 as well as the following descriptions are based on information

retrieved in March 2018. As some of the ministries and institutions are under reorganization,

information provided in this section might not be current.

NDRC plays the role of formulating the national development plans, including economic

restructuring and promoting sustainable development strategies. MOHURD regulates construction

activities in China, including developing building codes, supervising the construction market, and

promoting energy conservations in buildings. MOHURD oversees the China Green Building

Evaluation Label program and the China Fenestration Energy Efficiency Performance Labeling

program. MOHURD also oversees the testing requirements for building products required to show

compliance with the building codes. The Ministry of Industry and Information Technology (MIIT)

is responsible for formulating the industrialization development in China, including promoting

new materials and new technology and strategic planning for natural resources utilization and

industrial energy conservation. MIIT, together with MOHURD, oversees the certification of green

building materials (Green Building Materials Evaluation program) in China.

The State Administration for Market Regulation (SAMR, formerly AQSIQ15) is in charge of

national metrology, standardization, certification and accreditation, and commodity inspection.

Directly subordinate to SAMR, the China National Institute of Standardization (CNIS) is a public

institution addressing standardization issues and it administers the China Energy Label program.

Under SAMR, SAC supervises the standardization work while the Certification and Accreditation

Administration of China (CNCA) oversees the certification and accreditation system. The China

National Accreditation Service for Conformity Assessment (CNAS) under CNCA administers the

accreditation programs. Qualified by CNCA and accredited by CNAS, the China Certification &

Inspection Group (CCIC) is an independent third-party certification and inspection organization.

The China Quality Certification Centre (CQC), which is the administrator and the certification

body for the China Energy Conservation Certification program, is under CCIC.

15 AQSIQ stands for the Administration of Quality Supervision, Inspection and Quarantine.

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Figure 9. Key ministries and institutions in the work of green building product standardization, labeling, and certification. Coral is the ministry. Blue is the institution. Yellow is the comparison certification program; green is the endorsement certification program; and purple is the accreditation

program16.

16 The institutional chart is based on information retrieved in March 2018. At time of publication, the Chinese government is undergoing reorganization so the

relationship and roles of the ministries and institutions may require further update.

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Roadmap

The development of a national standard, testing, certification, and labeling system for green

building products requires coordination among different components and associated government

agencies and stakeholders. Standards are the foundation of product testing and certification.

Accreditation ensures the qualification of the testing laboratories and certification bodies, which

in turn ensures the quality of product testing and the integrity of the certification program. Product

certification ensures products perform as advertised; and labeling reflects product features and

supports consumers’ purchasing process.

The roadmap recommendations (Figure 10) developed by the research team with inputs from the

working groups include broader cross-cutting activities for each component to realize a robust

national green building product standard, testing, certification, and labeling system. In addition to

the components within the system, developing supportive policies and programs is also necessary

for the success of product certification, as policies and certification could support each other. A

main area for improvement is to link building codes with the national standard, testing,

certification, and labeling system. With a robust system in place, the requirement of using certified

building products in building codes could ensure the quality of product testing and thus ensure that

product performance truly meets the requirements for building acceptance. Linking certification

with building codes could also make the whole product testing process more efficient and

streamlined. The development of supportive policies also requires detailed and thoughtful planning

by decision makers with inter-agency collaboration. The roadmap recommendations we provide

are high-level recommendations. In order to reach the goal of having a robust national standard,

testing, certification, and labeling system in place, a more detailed action plan developed

collaboratively by government agencies in China is necessary.

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Figure 10. Linkage among components of the standard, testing, certification, and labeling system and between policies and the

system

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Conclusions Certification of green building products could enable consumers to understand product

performance and easily identify products with superior performance; thus, accelerating the market

uptake of green building products. This in turn will provide large economic and social benefits,

including improved building energy efficiency and reduced emissions. China is currently making

efforts to enhance the national green building product standard, testing, certification, and labeling

system. This report analyzes the key components in the system using two case studies

(standardization of window glass products and certification of LED lighting products). Based on

the analyses, this report then provides recommendations for a roadmap on a national green building

product certification system in China.

Two major improvements that could be made to the existing certification system in China are (1)

better linkages among different components and programs within the system, and (2) quality

assurance. A robust national green building product system requires coordinated efforts from

different parties related to product testing (standard and accreditation), certification, and labeling.

Government agencies overseeing different components in China would need to work

collaboratively to design a comprehensive and robust system, set program rules and regulations,

effectively engage stakeholders in the development of the system, and encourage public

participation in certification and promote high-performance building products in the market.

Quality assurance is crucial and verification testing could help ensure the credibility of certification

and increases consumer confidence in certified products.

The Chinese government has already taken important first steps in developing a green building

product certification system, including launching multiple certification programs and the issue of

promoting and coordination guidelines. The recommendations in this report aim to provide

guidance for the next steps in building a comprehensive and robust green building product standard,

testing, certification, and labeling system.

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Appendix A: Product Prioritization Example The research team evaluated two criteria when prioritizing among four broad categories of building

products: (1) energy savings potential and (2) market size of each product. These two criteria

together determine the extent and the scale of a product’s impact on building energy efficiency.

The four product categories are: (1) fenestration, (2) wall/insulation, (3) HVAC (heating,

ventilation, and air-conditioning), and (4) lighting. The research team also consulted with relevant

stakeholders, including policy makers and industry experts, for their interested product categories.

For simplicity, data on energy savings potential are derived from previous analysis using Scout

model, which provides energy savings percentage of certain energy conservation measures (ECMs)

to the U.S. residential and commercial buildings (Staniszewski, et al., 2017a). These data provide

a sense of energy savings potential by each product for the purpose of comparison. The research

team referred to other studies for the projection of each product’s market size in China in 2020.

However, in order to do a thorough evaluation, Chinese policy makers could refer to other national

or international models that are able to provide detailed analysis of product’s energy savings

potential and future market size in China.

Last, the research team consulted with relevant stakeholders, including policy makers,

manufacturers, and industry associations, to understand their interested areas. As mentioned earlier,

a robust certification system cannot function without combined efforts from relevant stakeholders.

Therefore, stakeholder buy-in is also a crucial factor to consider during the prioritization process.

Table 12. Prioritization evaluation for four building product categories

Fenestration Insulation HVAC Lighting

Energy

Savings

Potential17

Low-e glass Interior insulation Duct air leakage

sealants LED Lighting

Residential: 25%

Commercial: 25%

Residential: 58%

Commercial: 73%

Residential: 15%

Commercial: 10%

Residential: 72%

Commercial: 32%

Market Size in

China in 2020

~$90 billion

(¥570 billion)18

~$19.5 billion

(¥122.7 billion)19

~$44 billion

(¥276 billion)20

~$25 billion

(¥156 billion)21

Stakeholder

Interest Window glass N/A N/A LED lighting

17 Previous analysis selected one specific product under each of the four broad product categories for the modeling of

energy savings potential in the U.S. (Staniszewski, et al., 2017a). 18 Market size of doors and windows in China was¥365 billion in 2014 with 7.7% annual growth rate (Freedonia

Group, 2011). 19 The global insulation market will be $67.16 billion in 2020 (Grand View Research, 2016) and China makes up

about 29% of it (ChinaIRN, 2014). 20 Market size of HVAC in China was ¥50 billion in 2011 with 20% growth rate (Yu, Evans, & Shi, 2014). 21 Source: (McKinsey&Company, 2012).

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Interior insulation and light-emitting diode (LED) lighting showed greatest energy savings

potential among the four products modeled. Fenestration products are likely to have a much greater

market size in China in 2020, about the same as the combined market size of wall/insulation,

HVAC, and lighting. The stakeholders that the research team has engaged with have expressed

particular interests in fenestration and lighting. By looking at the three factors all together,

fenestration and lighting products are prioritized. For this report the research team selected window

glass and LED lighting products for detailed analysis, but this does not imply these products should

be exclusively prioritized in China. The roadmap recommendations suggest conducting one’s own

prioritization exercise.

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Appendix B: Members of the Working Groups

The Pacific Northwest National Laboratory (PNNL) together with Chinese collaborators have

organized two working groups to gain feedback from the industry. PNNL and the China Building

Material Test & Certification Group Co., Ltd. (CTC) are co-organizing the window glass working

group. PNNL and the China Solid State Lighting Alliance (CSA) are co-organizing the LED

lighting working group. Members in the working groups include standard makers, researchers,

manufacturers, testing laboratories, accreditation and certification bodies, industry associations,

and experts in window glass and LED lighting industry. Following is a list of all the U.S. and

Chinese members in the two working groups by alphabetic order.

List of Members (Alphabetic Order)

3M

American Association for Laboratory Accreditation (A2LA)

Beihang University

CESI (Guangzhou) Opto-Electronics Standard & Testing Institute Co., Ltd.

China National Institute of Standardization (CNIS)

China Standard Conformity Assessment Co., Ltd. (CSCA)

Cree Inc.

CSG Holding Co., Ltd. (CSG)

DesignLights Consortium (DLC)

GIGA

Guangdong Testing Institute of Products Quality Supervision

Guangzhou LEDIA Lighting Co., Ltd.

Honeywell (EnVision (Shanghai) Co., Ltd.)

International Window Film Association (IWFA)

KDX Optical Film Material

Keystone Certifications, Inc.

Kolbe Windows & Doors

Lutron Electronics Co., Inc.

Mackinac Technology

Nanjing Fiberglass Research & Design Institute Co., Ltd.

National Fenestration Rating Council (NFRC)

Shenzhen Unilumin Technology Co., Ltd.

Solatube CECEP Daylighting Technology Co., Ltd.

State Key Laboratory of Solid-State Lighting

Tospo Lighting Co., Ltd.

U.S. Green Building Council (USGBC)

Vitro Architectural Glass

Xiamen Leedarson Lighting Co., Ltd.

Xinyi Glass Holdings Limited

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Appendix C: Window Standard Comparison: Thermal Transmittance

Thermal transmittance, or U-factor, measures the heat gain/loss from fenestration product through

conduction, convection, and radiation due to the interior and exterior temperature difference,

without the effects of solar radiation. Thermal transmittance of a whole window product is

estimated by area-weighted contributions from components of glass, frame, and glass edge. ISO

15099 standard provides two methods to treat frame and glass edge thermal indices. NFRC 100

series and JGJ/T 151-2008 follow the different methods.

The overall U-factor in NFRC is an area-weighted average of the U-values of the glass center, the

frame, the glass edge, the divider, and the divider edge. In contrast, JGJ/T 151-2008 considers the

thermal transmittance of glass area and window frame and a linear thermal transmittance due to

the interaction of the frame and the glass edge. These two methods differ in the way to treat frame

and edge heat transfer at the corners (ISO, 2003).

Similar to total solar transmittance, boundary conditions for the measurement of U-factor are

different between U.S. and Chinese standards (Table 13). Therefore, with the different calculation

methodology and different boundary conditions, the evaluation of thermal transmittance of the

same product would be different by following U.S. or Chinese standards, which in turn affects the

estimation of frame total solar energy transmittance mentioned in the report.

Table 13. Boundary conditions for calculating U-factor in U.S.-domiciled organization

developed standard, Chinese standard, and ISO standard

NFRC 100 Series JGJ/T 151-2008 ISO 15099

Interior air temperature Tin 210C 200C 200C

Exterior temperature Tout -180C -200C 00C

Wind speed v 5.5m/s N/A N/A

Heat transfer coefficient

(Interior convective film

coefficient) hc, in

2.44 - 3.29 W/m2K

(Value depends on

frame type and glass

temperature)22

3.6 W/m2K Temperature

dependent

Heat transfer coefficient

(Exterior convective film

coefficient) hc, out

26 W/m2K

8 W/m2K

(12 W/m2K for glass

edge and 16 W/m2K

for glass center)

20 W/m2K, or

calculated from

wind speed

Interior mean radiant

temperature Trm, in

Trm, in = Tin Trm, in = Tin Trm, in = Tin

Exterior mean radiant

temperature Trm, out

Trm, out = Tout Trm, out = Tout Trm, out = Tout

Solar radiation Is 0 W/m2 0W/m2 0W/m2

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Appendix D: U.S. and Chinese Certification Programs for Windows

Comparison Certification Program – Rating of Performance Metrics

Labeling measured product metrics could be an effective way to utilize the testing results and

provide transparent product information to the consumers. NFRC is the rating program for energy-

related performance of fenestration products in the U.S. A similar organization to NFRC in China

is the Research Institute of Standards & Norms (RISN), which is managed and supervised by

MOHURD. The China Fenestration Energy Efficiency Performance Labeling program (CFEEPL)

under RISN is similar to NFRC’s rating program. The two U.S. and Chinese programs do not

evaluate nor certify whether a product is energy-efficient or not; rather they certify energy

performance of the product.

Figure 11. Organizational chart of the National Fenestration Rating Council (NFRC),

adapted from NFRC

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Figure 12. Organizational chart of the China Fenestration Energy Efficiency Performance

Labeling program (CFEEPL), adapted from RISN

The NFRC and the CFEEPL are similar in general. They evaluate and certify same performance

metrics, except that NFRC allows for the optional labeling of condensation resistance performance.

They both (1) require products to be tested and simulated at third-party accredited laboratories; (2)

require the use of designated simulation software; (3) publish certified product information; and

(4) develop testing protocols to guide users. The main difference between these two programs is

that under the NFRC program, testing results are evaluated and certified by an independent certifier

or inspection agency. Whereas under the CFEEPL, an expert group organized by RISN instead of

independent certifier reviews the results and determines whether a certificate could be issued.

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Table 14. Fenestration product energy performance rating program in the U.S. and China

U.S. China

Program Name NFRC Certified Energy

Performance Ratings

China Fenestration Energy

Efficiency Performance Labeling

(CFEEPL)

Administrator National Fenestration Rating

Council (NFRC)

Research Institute of Standards &

Norms (RISN) - under MOHURD

Voluntary or

Mandatory Voluntary Voluntary

Label Contents

1. Certificate number

2. Certificate date

3. Product description: frame

and glazing material and type

4. Window energy performance:

- U-factor

- Air leakage (no

differentiation of

positive/negative

pressures)

- Solar heat gain coefficient

- Visible transmittance

- Condensation resistance

(optional)

1. Certificate number

2. Date of certification and

expiration date

3. Product description: frame and

glazing materials

4. Window energy performance:

- K-value (equivalent to U-

factor)

- Air leakage (measurement

under both positive and

negative pressures)

- Shading coefficient

- Visible transmittance

5. Suitable region

Validity 5 years 3 years

Accreditation

Requirement Yes Yes

Simulation Software WINDOW and THERM

(based on ISO 15099) MOC-I (based on JGJ/T 151-2008)

Product Database Yes Yes

Standard/ Guideline NFRC 100 to NFRC 900 series;

Simulation manuals RISN-TG013-2012

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Figure 13. Examples of NFRC and CFEEPL labels

Endorsement Certification Program – Energy-Efficient Products

Endorsement certification program of energy-efficient window products exists in both the U.S.

and China. These programs set product performance criteria and only those products that meet the

criteria and comply with program requirements can be certified as an energy-efficient product. In

other words, a product with an endorsement certificate tend to have superior energy performance.

In the U.S., Energy Star, an endorsement certification program, is well connected with the NFRC

rating program, a comparison certification program. Particularly, the fenestration products that are

to be certified with Energy Star must have gone through the NFRC testing procedures and

certification process. Moreover, the products must have gone through additional verification

testing to ensure certified products are truly superior in energy performance.

In China, two certification programs certify energy-efficient window products: (1) Green Building

Materials Evaluation (GBME), administered by the Ministry of Housing and Urban-Rural

Development (MOHURD); and (2) China Energy Conservation Certification (CECC),

administered by the China Quality Certification Centre (CQC). The GBME program is different

from Energy Star and CECC in that it is a tiered evaluation from one to three stars and products

with three stars are superior. In addition, GBME evaluates more than energy efficiency, but covers

water conservation, environmental impacts, and resource efficiency, which is consistent with

program’s name of “green” building materials.

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Table 15. Certification programs of energy-efficient building window products in the U.S.

and China

U.S. China China

Program

Name Energy Star

Green Building Materials

Evaluation

China Energy

Conservation

Certification

Administrator Energy Protection Agency

(EPA)

Ministry of Housing and

Urban-Rural

Development

(MOHURD)

China Quality

Certification Centre

(CQC)

Government-

backed Yes Yes Yes

Voluntary or

Mandatory Voluntary Voluntary Voluntary

Evaluation

1. Energy savings

2. Deliver the features

and performance

demanded by

consumers

3. Increased energy

efficiency through

utility bill savings to

recover their

investment

4. Product energy

consumption and

performance can be

measured and verified

with testing

1. Three stars

2. Scoring tier system:

low score as one star;

middle as two stars;

high as three stars.

Total score of 100

3. Five evaluation criteria

- Energy

conservation

- Emission reduction

- Safety

- Convenience

- Recyclable

4. Weighted scoring of

each criteria

Energy savings

Label Content 1. Energy Star logo

2. Applicable region

3. NFRC label

Green Building Materials

logo with star(s)

China Energy

Conservation

Certification logo

Performance

Criteria

Performance criteria

for U-factor and SHGC

differentiated in 4

climate zones

- Three scores for

performance of U-

factor and visible

transmittance

differentiated in 4

climate zones

- Thermal performance

weighting as 30%

among all variables

- Air leakage

- Insulation

- Shading (visible

transmittance, shading

coefficient)

- Differentiated in 5

climate zones

Accreditation

Requirement Yes Yes N/A

Certified

Product Data Yes Yes No

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Appendix E: U.S. and Chinese Testing Standards for LED Lighting

Products

Standard Comparisons – Lumen Maintenance and Lifetime Projection

The research team compared the U.S. and Chinese testing standards and found that these two

countries follow similar testing methods in general, although details do differ in certain ways. As

mentioned in the report (Table 16), there is no standard of lumen maintenance testing and lifetime

projection for LED modules in China (i.e. no equivalence to LM-80 and TM-21). The LED

industry in China generally follows LM-80 and TM-21 for the testing of lumen maintenance and

lifetime projection of LED light sources. Based on inputs from the LED lighting working group,

lifetime projection of lumen maintenance is a hot topic in the LED industry recently. This section

only compares the U.S. and Chinese industry standards from this aspect, i.e. comparing LM-84

and TM-28 with GB/T 33721-2017 for LED lamp and luminaire products. It should be noted that

the Federal test procedures for integrated LED lamps developed by DOE, although references LM-

84 and TM-28, are somewhat different from these two industry standards, particularly regarding

the projection of lifetime (Code of Federal Regulations, 2016).

Table 16. Comparison of general testing conditions between LM-84-2014 and GB/T 33721-

2017

LM-84-2014 GB/T 33721-2017

Applicable

Products

LED lamps integrated or non-

integrated; LED light engines; LED

luminaires

Indoor and outdoor LED luminaires

with voltage <1000v

Environmental

Condition

- Ambient temperature at 25C0±5 C0

and be monitored

- Relative humidity < 65%

- No restriction of device self-

induced airflow; all other airflow

shall be minimized

-

- Ambient temperature 25C0±1 C0

- Relative humidity < 65%

- No airflow

Electrical

Condition

- Continuous rated input voltage by

manufacturer specification

- Power supply shall have a voltage

waveshape that total harmonic

distortion not exceed 3% of the

fundamental

- Input voltage be within ≤ 2% of the

rated rms value and verified

periodically by less then 3000 hours

- Wiring be in accordance with

electrical code and manufacturer

recommendations

- Testing under the max rated voltage

if manufacturer provides a range

- Stability of power voltage and

frequency shall be within ±0.5%

- Allowed measurement error of

lumen maintenance shall be within

±2%

- Allowed measure error of voltage

and frequency shall be within

±0.2%

- Total harmonic distortion shall not

exceed 3%

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Lifetime Projection Methodology Comparisons

The IES LM-28-2014 standard provides two methods of lifetime projection for LED lamps and

luminaires: the Direct Extrapolation and the Combined Extrapolation (Table 18). The Direct

Extrapolation shall be used when at least 6000 hours of LM-84 data are available. If the available

LM-84 data are less than 6000 hours but are at least 3000 hours, the Combined Extrapolation could

be used as long as at least 6000 hours of LM-80 data are also available. The GB/T 33721-2017

standard also provides two methods of lifetime projection for LED luminaires: the 1000h Method

and the Direct Method (Table 18). Figure 13 lists the decision points of which method to adopt.

Figure 14. Flow chart to determine the use of 1000h Method or Direct Method (SAC, 2017)

At decision point 6 from Figure 13, the product needs to go through a 1000h prequalification

testing under certain conditions. Only if the product meets the criteria specified in Table 17 that

the 1000h Method could be adopted; otherwise, the Direct Method should be used.

Table 17. 1000h testing conditions and criteria (SAC, 2017)

Claimed lifetime

≤ 25000h

25000h < Claimed

lifetime ≤ 35000h

35000h < Claimed

lifetime ≤ 50000h

Ambient

Temperature and

Relative Humidity

40C0±2 C0

65%±5%

50C0±2 C0

65%±5%

60C0±2 C0

65%±5%

Testing Time (h) 1000 1000 1000

Lumen Maintenance >93% >94% >95%

Solder-point

Temperature Change

<5C0 <5C0 <5C0

Input Power Change <3% <3% <3%

Chromaticity Shift

(Δu’v’)

0.004 (in

consideration)

0.004 (in

consideration)

0.004 (in

consideration)

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Table 18. Comparisons of LED lifetime projection methods between GB/T 33721-2017 (China) and TM-28-2014 (U.S.)

GB/T 33721-2017 TM-28-2014

Method 1000h Method Direct Method Direct Extrapolation Combined Extrapolation

LM-80 Data Yes No No Yes

LM-84 Data No No Yes Yes

Sample Size At least 3 At least 3 At least 5

Projection

Temperature

Manufacturer claimed working temperature ±2C0; if multiple

claims, test under the highest temperature claimed

In-situ case temperature

Testing

Hours

- 1000h prequalification

test

- LM-80 data with at least

6000h testing

- At least 6000h testing

- At least 10000h for

claimed lifetime

> 50000h

LM-84 data with at least 6000h

testing

- LM-80 data with at

least 6000h testing

- LM-84 data with 3000h

to 6000h testing

Testing

Interval

LM-80: 1000h - 1000h

- The first 1000h: testing

interval could be shorter

LM-84: 1000h ± 48h - LM-84: 1000h ± 48h

initial; 500h ± 48h after

- LM-80: 1000h

Data Needed LM-80 data:

- Input current

- LM80 testing

temperature(s)

- Lumen maintenance at

each testing interval

Other data:

- Manufacturer claimed

working temperature

- Lumen maintenance at

claimed lifetime

- Degradation with time

due to secondary optics

material

- Degradation due to heat

dissipation structure

- Lumen maintenance at

each testing interval

- Testing duration

- Manufacturer claimed

working temperature

- Sample size

LM-84 data:

- Tested ambient and case

temperatures

- Lumen maintenance at

each testing interval

- Sample size

- Testing duration

Other data:

- In-situ temperature

LM-84 and LM-80 data:

- Tested ambient and

case temperatures

- Lumen maintenance at

each testing interval

- Sample size

- Testing duration

Other data:

- In-situ temperature

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Methodology 1. Product undergoes 1000h

prequalification test and

meets criteria (Table 17)

2. LM80: 6000h lumen

maintenance L1

- Product t’ ≤ tmin from

LM80, use LM80 6000h

data as L1

- If product t’ is in

between LM80 testing

temperatures, estimate L1

at t’ by linear

interpolation

- Product t’ > tmax from

LM80, Direct Method

3. Minimum lumen

maintenance L’1 at 6000h

for claimed lifetime

< 35000h; at 9000h if

35000h < claimed

lifetime < 50000h

- Variables for calculation:

lumen maintenance at

claimed lifetime;

degradation due to

secondary optics

material; degradation due

to heat dissipation

structure

1. Normalization: data at

each testing point shall

be normalized to 0h

2. Arithmetic average: of

normalized data from all

samples

3. Least-squares curve fit

- Test duration of 6000h:

use data after 1000h

- Test duration of 6000-

10000h: use data during

the last 5000h

- Test duration > 10000h:

use data in the second

half period. If no data

measured at the half

point, the interval shall

start from the data right

before the half point

- Fitting results: Projected

initial constant (B);

Φ(t) = Bexp(-αt)

4. Lifetime projection:

- 𝐿𝑝 =1

𝛼ln(

𝐵

𝑝)

5. Result adjustment: the

max projected lifetime

L’p = t*x (Table 19)

1. Normalization: normalize

the light output to 1 at 0h

for each sample in the

dataset

2. Average normalized data

of all samples

3. Least-squares curve fit

- Test duration 6000h to

10000h: at least 5000h of

data after the first 1000h

shall be used

- Test duration > 10000h:

use data in the second half

period. If no data

measured at the half point,

the interval shall start from

the data right before the

half point

- Curve-fit:

Φ(t) = Bexp(-αt)

4. Lifetime projection:

- 𝐿𝑝 =1

𝛼ln(100 ∗

𝐵

𝑝)

5. Result adjustment: the max

projected lifetime L’p = t*x

(Table 19)

6. Use the Arrhenius

Equation to interpolate

lifetime projection at in-

situ temperature

1. Normalization:

normalize LM84 data to

1 at 0h for each unit in

the dataset

2. Average normalized

LM84 data

3. Select LM80 data set at

the same or closest

higher Ts (forward

current) as in-situ Ts

(forward current)

4. Least-squares curve-fit

of LM80 data

5. Claculate Δα using both

LM84 and LM80 data

- the next lower time

point

6. Exponential projection:

- Φ(t) = Β ∗exp[−(𝛼+Δ𝛼)∗𝑡]

exp(𝑏)

7. Lifetime projection:

- 𝐿𝑝 =ln(100∗

𝐵

𝑝)−𝑏

𝛼+Δ𝛼

8. Result adjustment: the

max projected lifetime

L’p = t*x (Table 19)

9. Linear interpolation of

lifetime projection at in-

situ temperature

Projection

Result

N/A - Lp ≤ L’p, Lp

- Lp > L’p, L’p

- Lp < 0, L’p

- Lp ≤ L’p, Lp

- Lp > L’p, L’p

- Lp < 0, L’p

- Lp ≤ L’p, Lp

- Lp > L’p, L’p

- Lp < 0, L’p

Pass/Fail

condition

Only when L’1 > L1, the

claimed lifetime can be

accepted

Manufacturer claimed

lifetime cannot exceed

projected lifetime

N/A N/A

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The lumen maintenance life projection results from GB/T 33721-2017 Direct Method and the two

TM-28-2014 methods are to be adjusted that the project lifetime cannot exceed a certain threshold.

The threshold is determined by the testing time and a multiplication factor. If the projected lumen

maintenance life is less or equal to the threshold, the projected value is valid. If the projected value

is greater than the threshold or less than zero, the lifetime shall be the threshold value. Table 19

shows the multiplier to be used based sample size.

Table 19. Multiplier x of different sample sizes to determine the maximum rated lumen

maintenance life in both GB/T 33721-2017 and TM-28-2014

GB/T 33721-2017

Direct Method

TM-28-2014

Direct Extrapolation

TM-28-2014

Combined Extrapolation

Sample Size Multiplier Sample Size Multiplier Sample Size Multiplier

3 3 3 3 5 1.5

4 4 4 4 6 2

5-6 5 5-6 5 7 2.5

7-9 5.5 7-9 5.5 8 3

10+ 6 10+ 6 9 3.5

10 4

11 4.5

12 5

13 - 14 5.5

≥ 15 6

Energy Star TM-21 and TM-28 Calculators

The Energy Star program in the U.S. has developed a TM-21 and a TM-28 Calculator, following

the TM-21-2011 and TM-28-2014 standards, to support the LED industry to project LED module

and luminaire lifetime based on LM-80 and LM-84 data. Figure 14 displays the look of the

Calculator with input and output fields. The development of such a calculator tool following the

right standard could help avoid any misinterpretation of the calculation methodology by the users

and make the projection results more accurate and comparable.

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Figure 15. Screenshots of Energy Star TM-21 and TM-28 Calculator

Yellow fields are user inputs and blue fields are results. Input data shall be retrieved from LM-80 or LM-84 report and the In-Situ

Temperature Measurement Test (ISTMT) report.