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A Roadmap for successfully adopting Model-Based EnterpriseWebinar hosted by Geometric Ltd. And Anark Corporation
LogisticsSubmit your questions via the chat window during the Q&A session
The recorded version of the webinar will be available on Geometric website
Chad Jackson,Principal Analyst at Lifecycle Insights
Ashish DeshmukhDirector, Products at Geometric Ltd.
Chris GarciaExecutive Vice President at Anark Corporation
Speakers
Moderator
Isha Gupta
Marketing Manager at Geometric Ltd.
• Product Documentation…
• engineering documentation
• service documentation
• … based on a 3D model…
• A solid model built using Computer Aided Design (CAD) software
• … containing embedded Product and Manufacturing Information (PMI)
• including notes, dimensions, GD&T, surface finish and material specifications
• … used throughout the enterprise.
• to manufacture products
• to check products for quality
• to service products
What is MBE?
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• MBE is NOT drawingless
• Drawingless is the elimination of 2D-based product documentation.
• MBE is often used in conjunction with 2D-based documentation.
• MBE is NOT paperless
• Paperless is the consumption of documents in digital formats instead of physical
ones.
• MBE documentation can be consumed in this manner, but it is not required.
What is NOT MBE?
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• Authoring product documentation
• Creating MBE documentation requires embedding PMI in the 3D model instead of a
2D drawing.
• The activities are very similar. PMI creation tools have been improved and
streamlined.
• 3D MBE can be used to generate 2D Drawings (both paper and paperless) which helps
in the transition.
• Consuming product documentation
• MBE documentation can be interrogated by the consumer, allowing them to check it.
MBE documentation can be interactive, allowing the consumer to see and understand
the documentation more clearly.
• 3D MBE can capture engineering design intent reducing poor interpretation down
stream (by non-engineers) which leads to scrap and rework.
What is the Value of MBE?
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• The 2013 3D Collaboration and Interoperability Study
• Researched three main issues
• Interoperability in the design chain
• Adoption of MBE
• Use of 3D in the enterprise
• Collected responses from 844 participants
• Five research partners, five software partners
The Study
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Initiative Overlap
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MBE Adoption
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Application of MBE
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Types of PMI Embedded
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Standards and Software
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Off the Critical Path
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Off the Critical Path
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On the Critical Path
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• Many companies are exploring MBE initiatives, especially in A&D, in a wide variety of applications
• ASME Y14.41 is used widely in these efforts
• There is still a strong overlap between 3D-based and 2D-based documentation
• There is little doubt that 3D MBE will become the preferred from of documentation …the only question is when.
Summary and Conclusion
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Enterprise challenges with engineering data exchange and collaboration
Enterprise Users Expectations : Easy access to Complete & Latest & Accurate product information at all times
Difficult to understand instructions
Instructions are not up-to-date and incomplete
MANUFACTURINGENGINEERINGSignificant rework in creating 2D design
deliverables
Engineering Data is not equal to Supplier Data
package Protecting intellectual property across global
supply chains
QUALITY
Hard to incorporate data manually
PROCUREMENT
Longer Supplier Turnaround time
Incomplete data to supplier
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Organizations are adopting a Model Based Enterprise approach for accelerating engineering data exchange and collaboration processes
Companies that have benefitted from “Driving through Level 6 (DTL6) MBE Adoption”
50% Reduction Tooling design & fabrication33% Reduction Overall assembly hours30% Reduction Rework
50% Reduction Tooling design & fabrication30% Reduction Overall assembly hours50% Reduction Rework
Level 0 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6
2D Drawings only
3D NeutralCAD to
CAM+2D Drawings
3D Native CAD+CAM
& 2D Drawings
3D MBD in Native CAD &Light Weight.
Viewable (3D PDF)
3D MBD deployed from PLM
Automated 3D MBE
Deployment to Internal Operation
Automated 3D MBE
Deployment to External
Supplier Operations
DTL6MBE Capability Levels at major organizations
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Source :http://model-based-enterprise.org/Starting-Model-Based-Enterprise/default.aspx
Roadmap for Model-Based Enterprise adoption
MBEWeb solution lifecycle involves MBE Readiness, MBE Deployment and MBE Scalability
MBE Readiness
MBE Deployment
MBE Scalability
MB
E M
atu
rity
Lev
els
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Implementing 3D modeling best practices
Migrating PMI plus GD&T from 2D drawings to 3D models
Deploying 3D Model Based Definition best practices
MBE Readiness – What is it?
3D MBD CAD Model
Capture customers As-Is process and co-develop a transition plan to Model Based Definition for effective design to manufacturing collaboration
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MBE Solution Deployment – How to?
Input OutputMBEWeb Solution
ProductAttributes
Process Steps
mBOMsBOM
CADDrawing
Sourcing
Manufacturing
Suppliers
Service
Design
Engineering
Consume engineering dataProcess engineering dataManaged engineering data
< Enterprise Integration >
ERP
Costing
PLM
Vis
BoM
CAD
MES
mBom
Legacy
Variants
Co-design and develop use case
specific Templates
Implement integrationto CAD, PLM, ERP, MES
& legacy etc.
Deploy Recipes using use case
specific templates
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MBEWeb scalability – How?
ManualsInstructions
Design FreezeAssembly Work
Instructions
Manufacturing Work Instructions
Inspection Plan Document
First Article Document / Built
in Quality
Test / Validation Document
MBOM-EBOM Process Planning
Manufacturing and Quality
PRODUCT DEVELOPMENT PHASE
Technical Spec
Training Manuals
Technical Manuals
User manuals
Aftermarket
PRODUCT LAUNCH PHASE
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3D MBE Examples: Aero-Prime to Supplier (3D MBE Level 6)
3D MBD Pixel Perfect Data Transformations -
What you see CAD is what you get in 3D PDF MBE is what you get in SolidWorks
3) In SolidWorks2) 3D PDF TDP
1) In Native NX 4) 3D PDF Tooling
To Supplier
Back to Prime
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3D MBE Examples: 3D PDF AS9102 First Article Inspection Doc.
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3D MBE Examples: 3D PDF Welding Best Practice Doc
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3D MBE Examples: 3D PDF Tack Welding Work Instruction
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3D MBE Examples: MultiCAD+MBD Work Instructions
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Tactical Objective
• Transition to a 3D Model Based Definition (MBD) methodology by eliminating the creation and the use of 2D drawings in the manufacturing process throughout the supply chain
Strategic Objectives
• Provide a streamlined approach to sharing product design and engineering data with their suppliers to accelerate the product realization and the speed to market
Success Story : Leading Truck Mfg. Co. gained significant benefits by adopting 3D-based model definition
Benefits to adopting MBE methodology:
1. Reduced engg & procurement costs
2. Reduced supplier costs
3. Reduced scrap and rework costs
4. Increased supplier response
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Geoffrey Moore – “Crossing the Chasm”
2014-2015
2011
3%
14%
34% 34%
15%
1) Innovators:U.S. ArmyBoeing Defense A-10 PilotHoneywell Defense PilotEricsson Comm Pilot.…
3) Crossing the Chasm: Pragmatists trust PragmatistBoeing Defense IPDM, GE Aviation, Raytheon…
4) Early Mass Market: Many SolidWorks Users…Elbit/ELOp, General Dynamics, Kvichek Marine, U.S. Air Force, Booz Allen (U.S. Marines)
2014
2) Early Production Adopters :U.S. Army, Boeing A-10 Production,GE Power and Water
2013
3D MBE Technology Adoption if Moving FAST
Innovators Early Adopters Early Majority Late Majority Laggards
The
Ch
asm
The 3D MBEwave is Approaching Fast!
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• 3D MBE will become the preferred from of documentation
• Model Based Enterprise approach accelerates engineering data exchange and collaboration processes
• 3D MBE is Scalable to Many Use cases (Engr Release, Manu WI, FAI, RFQs…)
• 3D MBE Offers Significant Savings (30% Engr, 20% Scrap/Rework, 50% Supplier Response time)
• 3D MBE Technology Adoption if Moving FAST (DOD-Enterprise-Small Businesses)
3D MBE Road Map Summary
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Ride the 3D MBEWeb Wave…
…Don’t just sit on the boat
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Q&A?
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The material contained in this deck represents proprietary, confidential information pertaining to products, technologies &processes from Geometric. All information in this document is to be treated in confidence. The names and trademarks used inthis document are the sole property of the respective companies and are governed/ protected by the relevant trademark andcopyright laws.
Geometric Limited
www.geometricglobal.com
END OF PRESENTATIONEND OF PRESENTATION
Anark Corporation
www.anark.com
For a Copy of this 3D MBE Presentation and 3D MBE Docs OR to Schedule a more in-depth demoWrite to : [email protected]
Recorded webinar available at www.geometricglobal.com
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