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  • 8/20/2019 A Study on Low Magnetic Permeability

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    See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/255910797

    A study on low magnetic permeability gastungsten arc weldment of AISI 316LN stainless

    steel for application in electron accelerator

     ARTICLE  in  MATERIALS AND DESIGN · JANUARY 2014

    Impact Factor: 3.5 · DOI: 10.1016/j.matdes.2013.06.029

    CITATIONS

    2

    READS

    115

    7 AUTHORS, INCLUDING:

    Abhay Kumar

    Raja Ramanna Centre for Advanced Techno…

    23 PUBLICATIONS  26 CITATIONS 

    SEE PROFILE

    P. Ganesh

    Raja Ramanna Centre for Advanced Techno…

    60 PUBLICATIONS  426 CITATIONS 

    SEE PROFILE

    Rakesh Kaul

    Raja Ramanna Centre for Advanced Techno…

    77 PUBLICATIONS  429 CITATIONS 

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    Jishnu Dwivedi

    Raja Ramanna Centre for Advanced Techno…

    17 PUBLICATIONS  35 CITATIONS 

    SEE PROFILE

    All in-text references underlined in blue are linked to publications on ResearchGate,

    letting you access and read them immediately.

    Available from: Rakesh Kumar Soni

    Retrieved on: 06 February 2016

    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    Accepted Manuscript

    A Study on Low Magnetic Permeability Gas Tungsten Arc Weldment of AISI

    316LN Stainless Steel for Application in Electron Accelerator

    Abhay Kumar, R.K. Soni, P. Ganesh, Rakesh Kaul, V.K. Bhatnagar, Jishnu

    Dwivedi, L.M. Kukreja

    PII: S0261-3069(13)00563-3

    DOI: http://dx.doi.org/10.1016/j.matdes.2013.06.029

    Reference: JMAD 5569

    To appear in: Materials and Design 

    Received Date: 31 March 2013Accepted Date: 12 June 2013

    Please cite this article as: Kumar, A., Soni, R.K., Ganesh, P., Kaul, R., Bhatnagar, V.K., Dwivedi, J., Kukreja, L.M.,

    A Study on Low Magnetic Permeability Gas Tungsten Arc Weldment of AISI 316LN Stainless Steel for Application

    in Electron Accelerator, Materials and Design  (2013), doi: http://dx.doi.org/10.1016/j.matdes.2013.06.029

    This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers

    we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, andreview of the resulting proof before it is published in its final form. Please note that during the production process

    errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

    http://dx.doi.org/10.1016/j.matdes.2013.06.029http://dx.doi.org/http://dx.doi.org/10.1016/j.matdes.2013.06.029http://dx.doi.org/http://dx.doi.org/10.1016/j.matdes.2013.06.029http://dx.doi.org/10.1016/j.matdes.2013.06.029

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    A Study on Low Magnetic Permeability Gas Tungsten Arc Weldment of AISI

    316LN Stainless Steel for Application in Electron Accelerator

    Abhay Kumar, R. K. Soni, P. Ganesh, Rakesh Kaul*, V. K. Bhatnagar, Jishnu Dwivedi and

    L. M. Kukreja

    Raja Ramanna Centre for Advanced Technology, Indore - 452 013, INDIA

    (*Email: [email protected], Phone: +91 731 2488381)

    Abstract

    Low magnetic permeability is an important criterion in selection of the material of construction

    of beam pipes and vacuum chambers of electron accelerators for safeguarding against distortion of the

    magnetic field. In the modified design of new 20 MeV/30 mA Injector Microtron for the existing

    synchrotron radiation sources Indus-1 and Indus-2, AISI 316 LN stainless steel has been identified as

    the material of construction of its vacuum chamber. Welding of AISI 316LN stainless steel with

    conventional filler alloys like ER316L and ER317L of AWS A5.9 produces duplex weld metal with 3-

    8% ferro-magnetic delta ferrite to avoid solidification cracking. The results of the study has

    demonstrated that GTAW of AISI 316LN SS with high Mn adaptation of W 18 16 5 N L filler

     produced a crack free non-magnetic weld with acceptable mechanical properties. Moreover, AISI

    316LN stainless steel is not required to be solution annealed after the final forming operation for

    obtaining a low magnetic permeability, thereby avoiding solution annealing of large vacuum chamber

    in vacuum/controlled atmosphere furnace and associated problems of distortion. Besides Injector

    Microtron, the study also provides useful input for design of future indigenous accelerators with

    vacuum chambers of austenitic stainless steel.

    Keywords: Accelerator, austenitic stainless steel, non-magnetic weld, delta ferrite free weld, high Mn

    filler, solidification cracking.

    1.0  Introduction

    Austenitic stainless steel (SS), because of its good mechanical and corrosion properties, finds

    wide ranging applications in a variety of industries. However, use of austenitic SS in certain important

    applications requires that the fabricated components must meet the stringent requirement of low

    http://ees.elsevier.com/jmad/viewRCResults.aspx?pdf=1&docID=20457&rev=2&fileID=809121&msid={AD632F8F-6EBA-40C9-B8F9-E947A3568F8C}

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    residual magnetic permeability. Some of such critical applications include components of particle

    accelerators for suppressing distortion of applied magnetic field [1], naval submarines for providing

     protection against airborne surveillance as well as against undersea mines [2] and coronary stents for

    suppressing unwanted artifacts in magnetic resonance imaging (MRI) [3].  Putatunda et al reported

    development of a new austenitic structural steel for potential applications in power generation deviceslike components of turbine, generators etc. [4].  Low residual magnetic permeability is one of the major

    requirements involved in the design of 20 MeV/30 mA injector microtron operating in authors‟

    laboratory. The injector microtron is the primary source of electrons for two major electron

    accelerators 450 MeV Indus-1 and 2.5 GeV Indus-2 [5, 6].

    A cylindrical vacuum chamber is contained within the dipole magnet of the Injector Microtron.

    The two ends of the vacuum chamber are the pole faces of the dipole magnet. The vacuum chamber

    houses the sub-systems for emission, acceleration, bending and extraction of the electron beam. For

    achieving good cathode life, the vacuum chamber is maintained at high vacuum level (pressure = 10-5

    Pa). The size of the vacuum chamber is primarily determined by the dimensions of the electron beam

    extraction orbit, with some extra radial allowance for minimizing the effect of residual magnetic

     permeability (introduced as a result of forming, machining and welding) on the applied magnetic field

    distribution. The vacuum chamber of existing injector microtron has multiple ports for its interfacing

    with various diagnostic probes, microwave powering, beam probing, evacuation, extraction systems

    etc. All these openings are provided with knife-edged flanges for their sealing with copper gaskets.

    Important factors governing the choice of material of construction for the vacuum chamber are low

    relative magnetic permeability, mechanical strength and manufacturability. The basic requirement of

    low magnetic permeability limits the choice of material to either aluminium alloys or austenitic

    stainless steels (ASS). The use of aluminium alloys as the material of construction of the vacuum

    chamber introduces several complications in its design, necessitating either (i) hard coating of

    aluminium knife edge flanges with TiN, CrN or electroless nickel to protect the knife edge from

    associated wear effects or (ii) Al/austenitic SS transition joints (achievable through explosion/friction

    welding) with the knife edge machined in the austenitic SS part. Moreover, lack of well-versed

    vendors in the field of manufacturing of aluminium high vacuum chambers with knife-edged flanges,

    introduces practical complications in the fabrication of vacuum chamber. On the other hand, due to

    simplified design and availability of established fabrication technology of austenitic SS, AISI 304L SS

    was selected as the material of construction of the vacuum chamber of existing Injector Microtron and

    welding of the vacuum chamber was carried out by gas tungsten arc welding (GTAW) using ER 308L

    https://www.researchgate.net/publication/10932623_Comparative_MRI_Compatibility_of_316L_Stainless_Steel_Alloy_and_NickelTitanium_Alloy_Stents?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/248464768_Development_of_an_austenitic_structural_steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/10932623_Comparative_MRI_Compatibility_of_316L_Stainless_Steel_Alloy_and_NickelTitanium_Alloy_Stents?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/248464768_Development_of_an_austenitic_structural_steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUz

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    SS filler. According to WRC-1992 diagram [7], such a WM (considering about 30% dilution from the

     base metal) should carry ferrite number (FN) in the range of 4-18. Magnetic permeability

    measurements, performed on the existing Injector Microtron, exhibited asymmetric distribution of

    magnetic field across the diameter of the vacuum chamber, as shown in Fig.1.

    A project is currently underway to replace the existing 20 year old injector microtron with anupgraded one. With ASS as the material of construction of the vacuum chamber, the most critical

    factor influencing the performance of the Injector Microtron is its residual magnetic permeability

    which must be very close to 1 to minimize the distortion of the magnetic field. Possible sources of

    residual magnetic permeability in ASS are: formation of (i) strain-induced martensite during machining

    and forming [8,9]  and (ii) ferro-magnetic -ferrite in the WM [8]. Takemoto [10] found that for

    complete suppression of magnetism during cold deformation of ASS, its Ni equivalent (Nieq =  Ni +

    0.6Mn + 9.69(C+N) + 0.18Cr - 0.11Si2) should be more than 19. Small and Pehlke [11] proposed an

    adapted factor (A = Ni + 42.7C + 18.9N - 1.21Cr - 0.18Mn - 0.95Si2) to quantify the stability of

    austenite vs. precipitated -ferrite in the stainless steel (SS) welds. For complete suppression of -

    ferrite, A ≥ -8.5.

    In the modified design of the new Injector Microtron, AISI 316LN SS has been identified as the

    material of construction of its vacuum chamber. The selection of AISI 316LN SS is based on the fact

    that the magnetic permeability of this alloy in the solution annealed condition (1.003) is not only

    among the lowest offered by any ASS, but it also remains largely unaltered by machining and forming

    operations [12].  Welding of AISI 316LN SS with conventional filler alloys like ER316L and ER317L

    of AWS A5.9 produces WM compositions that are not fully non-magnetic. This arises from the need

    to maintain 3-8% -ferrite in the room temperature microstructure of the WM, which is considered

    necessary for controlling WM solidification cracking [13,14].  This small -ferrite content is sufficient

    to introduce distortion in the magnetic field. It is reported that GTAW of vacuum chambers and

    antechambers of Shanghai Synchrotron Radiation Facility (SSRF) made of AISI 316LN SS, brought

    about a significant increase in magnetic permeability (from 1.01 to 2.5) and the welded structure was

    subjected to a post weld heat treatment in vacuum above 1173 K to bring down magnetic permeabilityvalue to 1.02 [15, 16]. Post-weld vacuum heat treatment of vacuum chamber not only adds to the cost

     but also introduces considerable distortions in the fabricated structure. Lee et al has reported no

    significant change in magnetic permeability of AISI 316 LN SS during its entire fabrication process,

    involving vacuum annealing, machining, forming, GTAW and final machining [12].  Kaan et al also

    reported that with respect to AISI 304L SS and 316L SS, magnetic permeability of the weld of AISI

    https://www.researchgate.net/publication/222347678_Characterization_of_strain-induced_martensitic_transformation_in_a_metastable_austenitic_stainless_steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/229037760_Magnetic_Properties_of_Undulator_Vacuum_Chamber_Materials_for_the_Linac_Coherent_Light_Source?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/236505576_Prediction_of_austenitic_weld_metal_microstructure_and_properties?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/229037760_Magnetic_Properties_of_Undulator_Vacuum_Chamber_Materials_for_the_Linac_Coherent_Light_Source?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/229037760_Magnetic_Properties_of_Undulator_Vacuum_Chamber_Materials_for_the_Linac_Coherent_Light_Source?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/229037760_Magnetic_Properties_of_Undulator_Vacuum_Chamber_Materials_for_the_Linac_Coherent_Light_Source?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/222347678_Characterization_of_strain-induced_martensitic_transformation_in_a_metastable_austenitic_stainless_steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/236505576_Prediction_of_austenitic_weld_metal_microstructure_and_properties?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUz

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    316LN SS was much lower (< 1.01) and a post-weld annealing further brought down its magnitude to

    1.004 [17].  Both the reports did not provide details of filler used in their respective studies. European

    Organization for Nuclear Research (CERN) has reported development of a special high Mn, high N

    ASS P506 (C:  0.03%; Cr: 19-19.5%; Ni: 10.7-11.3%; Mn: 11.8-12.4%; Mo: 0.8-1%; Si:  0.5%; N:

    0.3-0.35%; Fe: Bal) capable of maintaining low relative magnetic permeability ( 1.005) in the basemetal as well as in its welds down to cryogenic temperatures [1,18]. The alloy exhibits complete

    austenite stability against -ferrite precipitation in autogenous welds as well as against its

    transformation to strain-induced martensite during deformation at low temperatures.

    2.0  Role of Delta Ferrite in Welding of ASS

    As explained above, solidification cracking (or hot cracking) is one of the major problems

    associated with welding of ASS is solidification cracking. Sulphur, phosphorus, boron, niobium,titanium and silicon have been identified as the most harmful alloying elements responsible for

    enhancing cracking sensitivity of stainless steel welds [19,20].  These elements strongly partition

    themselves into the liquid metal and form low melting point eutectics with Fe, Cr and Ni. During the

    course of solidification, solidifying grains reject S and P into the remaining melt and as a result of this,

    the remnant liquid metal is enriched with S and P, leading to formation of low melting point eutectics.

    Towards the end of solidification, solidifying grains are separated by a thin melt layer and under the

    influence of welding-induced thermal stresses, cracking occurs along the grain boundaries [20]. 

    Although, B content in stainless steel welds are recommended to be limited to very small quantities

    [21], the element displays an interesting influence on solidification cracking susceptibility of the

    austenitic stainless steel welds. An experimental study performed by Shinoda et al [22] on the welds of

     boron-modified 304 stainless steel has demonstrated that the hot cracking susceptibility is high for

     boron additions of about 0·2%, but is decreased when the  boron content is increased to ≥  0·5%.

    Solidification cracking at 0.2% B is attributed to the suppression of ferrite precipitation and formation

    of low melting point grain boundary films whereas reduced solidification cracking susceptibility at

    higher B content (B ≥ 0·5%) is mainly caused by healing of cracks by the abundant amount of low-

    melting-point eutectic liquid of (Cr, Fe)2B and -Fe [23]. 

    Important factors controlling solidification cracking susceptibility of ASS weld are:

    concentration of crack promoting elements, particularly S and P [24, 25],  restraint, chemical

    composition and microstructure of the WM. Scherrer et al, in their path-breaking patent, claimed that

    crack-resistant weld deposits would be produced if the chemical composition of the WM is adjusted to

    https://www.researchgate.net/publication/252382483_Mechanical_design_philosophy_and_construction_of_the_Amsterdam_Pulse_Stretcher_ring_AmPS?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/233524510_Hot_cracking_susceptibility_of_boron_modified_AISI_304_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/255033129_Effect_of_low-melting-point_eutectic_on_solidification_cracking_susceptibility_of_boron-added_AISI_304_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226311978_The_relationship_between_solidification_and_microstructure_in_austenitic_and_austenitic-ferritic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/233524510_Hot_cracking_susceptibility_of_boron_modified_AISI_304_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/252382483_Mechanical_design_philosophy_and_construction_of_the_Amsterdam_Pulse_Stretcher_ring_AmPS?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226311978_The_relationship_between_solidification_and_microstructure_in_austenitic_and_austenitic-ferritic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/255033129_Effect_of_low-melting-point_eutectic_on_solidification_cracking_susceptibility_of_boron-added_AISI_304_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/274692628_Correlation_Between_Solidification_Cracking_and_Microstructure_in_Austenitic_and_Austenitic-Ferritic_Stainless_Steel_Welding_Research_International_9255-76?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUz

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    form 5 - 35 % -ferrite in the WM [26]. Since then, the presence of -ferrite in the WM is considered

    essential to avoid solidification cracking in the austenitic SS welds. Chemical compositions of

    commercial ASS fillers are usually engineered to obtain 3-8% -ferrite in the room temperature

    microstructure of the resultant WM [13,14].  Many reasons have been proposed to account for the

    enhanced solidification cracking resistance of the duplex microstructure of austenitic SS welds. Someof the important factors are [20,27,28]: (i) higher solubility of S and P in delta ferrite (than in austenite)

    leaving little segregation of S and P in the grain boundary region, (ii) irregular path offered by duplex

    /-ferrite structure helps in arresting the crack, (iii) lower surface energy of /-ferrite causes its

    reduced wettability by eutectic films as compared to /  or /  interface, (iv) presence of -ferrite

    results in larger interface area due to its solid-state transformation to austenite resulting in a reduced

    concentration of impurity elements at grain boundaries, (v) greater ductility of -ferrite at high

    temperature (as compared to austenite) facilitates stress relaxation, (vi) lower coefficient of thermal

    expansion of -ferrite (with respect to austenite), leading to reduced shrinkage stress, (vii) narrower

    solidification temperature range for primary ferrite welds (with respect to primary austenite welds),

    (viii) presence of ferrite refines grain size of the solidified WM resulting in improved mechanical

     properties and cracking resistance, (ix) higher coefficient for impurity diffusion in ferrite (with respect

    to austenite) allows faster homogenization in ferrite, (x) volume contraction associated with -ferrite to

      transformation reduces tensile stresses close to the crack tip. In this respect, many diagrams have

     been proposed for predicting room temperature weld microstructure [19]. These diagrams have been

    found extremely useful in identifying the chemical composition of weld fillers for controlling resultant

    WM microstructure with desired amount of -ferrite, which in turn, governs solidification cracking.

    The diagrams developed by Schaeffler, Delong and Welding Research Council are some of the most

     prominent diagrams widely used for estimating the room temperature -ferrite content of the WM [19].

    However these diagrams do not take into account the effect of solidification rate on the primary mode

    of solidification which is considered essential to identify the risk of solidification cracking in various

    compositions.

    Since, the solidification cracking in ASS welds occurs before its complete solidification, the

    cracking resistance of the WM is primarily influenced by the sequence of micro-structural evolution

    during the course of solidification and not by its room temperature microstructure. Masumoto et al

    reported that primary ferrite mode of solidification, rather than residual ferrite content after welding, is

    essential to suppress cracking in ASS welds [29].  It is now well known that welds made with primary

    austenite mode of solidification are prone to the solidification cracking whereas those solidifying with

    https://www.researchgate.net/publication/236505576_Prediction_of_austenitic_weld_metal_microstructure_and_properties?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/274288829_Weld_Cracking_of_Austenitic_Stainless_Steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/274288829_Weld_Cracking_of_Austenitic_Stainless_Steel?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/226695012_Solidification_cracking_in_austenitic_stainless_steel_welds?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/236505576_Prediction_of_austenitic_weld_metal_microstructure_and_properties?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUz

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     primary ferrite mode exhibit enhanced resistance against solidification cracking [27]. Control of

     primary mode of weld solidification is obtained by controlling the chemical composition of the filler.

    Kujunpaa et al reported an abrupt increase in cracking propensity in duplex SS WM as its Cr eq/Nieq 

    ratio (where Cr eq  and Nieq  are defined according to Schaffler diagram) drops below 1.5 [25].  The

    observed effect is attributed to the transition in primary mode of solidification from ferrite to austenite.Based on the research work carried out to review the role of -ferrite in suppressing

    solidification cracking, it has been suggested that a higher Mn content in the WM is an effective way to

    obtain completely austenitic sound welds [30]. The beneficial effect of Mn is attributed to the fact that

    it encourages ferrite solidification at high temperatures while promoting its rapid transformation to

    austenite at lower temperatures [31,32]. In addition, high Mn content of the ASS weld also serves to

    tie up S to form higher melting MnS-  eutectic, in place of crack-promoting iron/nickel sulphide

    [19,33,34].  Dixon demonstrated that ferrite-free welds with exceptionally low sensitivity to the

    solidification cracking can be obtained with high Mn electrode (Fe-20Cr-15Ni-7.6Mn-2Mo) [32].

    Kane et al reported development of low -ferrite high Mn welding consumable for cryogenic

    application (4 K) [35].  Use of this kind of SS fillers should result in the formation of completely non-

    magnetic welds while suppressing solidification cracking. The present experimental study was

    undertaken with an objective to evaluate high Mn filler for obtaining crack-free non-magnetic ASS

    weldments of AISI 316LN SS by GTAW. The scope of the study also included effects of machining

    and forming operations on the magnetic permeability of AISI 316LN SS and its comparison with AISI

    316L SS, another candidate material for the construction of vacuum chamber of particle accelerators.

    3.0  Experimental study

    The experimental study was performed a plate of AISI 316 LN SS. Table-1 presents chemical

    composition of the substrate (in wt%), as determined by chemical analysis. The chemical composition

    of the substrate conformed to nominal chemical composition of AISI 316 LN SS [36]. The substrate

    was subjected to magnetic permeability measurements in different processing conditions, including

    untreated, machined, plastically deformed and welded conditions. In order to introduce effect of

    machining a 10 mm thick piece of AISI 316 LN SS was machined down to 8 mm thickness. The

    machined specimens were subsequently subjected to bending with machined tools of different radii of

    curvature to generate controlled plastic strains of 4%, 5.3%, 8%, 10% and 40%. On the other hand,

    weld specimens were prepared by machining a V-notch in a 40 mm thick plate of AISI 316 LN SS. A

    higher Mn adaptation of W 18 16 5 N L was selected as the filler for GTAW of AISI 316LN SS [37,

    https://www.researchgate.net/publication/274692628_Correlation_Between_Solidification_Cracking_and_Microstructure_in_Austenitic_and_Austenitic-Ferritic_Stainless_Steel_Welding_Research_International_9255-76?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/29677412_Solidification_Crack_Susceptibility_in_Weld_Metals_of_Fully_Austenitic_Stainless_Steels_Report_VII_Effect_of_Mn_and_N_on_Solidification_Crack_ResistanceMaterials_Metallurgy_Weldability?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/241928317_Welding_consumable_development_for_a_cryogenic_4_K_application?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/29677412_Solidification_Crack_Susceptibility_in_Weld_Metals_of_Fully_Austenitic_Stainless_Steels_Report_VII_Effect_of_Mn_and_N_on_Solidification_Crack_ResistanceMaterials_Metallurgy_Weldability?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/241928317_Welding_consumable_development_for_a_cryogenic_4_K_application?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUzhttps://www.researchgate.net/publication/274692628_Correlation_Between_Solidification_Cracking_and_Microstructure_in_Austenitic_and_Austenitic-Ferritic_Stainless_Steel_Welding_Research_International_9255-76?el=1_x_8&enrichId=rgreq-5444d599-871c-458c-897a-ec37bc5176b9&enrichSource=Y292ZXJQYWdlOzI1NTkxMDc5NztBUzo5OTEwMzMzMzY4MzIzMEAxNDAwNjM5NDg0ODUz

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    38]. The said filler is an adaptation of ER317L with higher Mn content. The chemical composition of

    filler wire (in wt%) is presented in Table 2, while Table 3 summarizes experimental welding

     parameters used for the study. Welded specimens were characterized by radiographic examination,

    magnetic permeability measurements, -ferrite measurements and chemical analysis by vacuum arc

    emission spectroscopy, optical and scanning electron microscopy, tensile and guided bend tests.

    4.0  Results and Discussion

    4.1.  Non-destructive testing

    Visual and macroscopic examination of the weldment revealed no surface defects. The SS

    weldment was subjected to different non-destructive tests, including dye penetrant test and X-ray

    radiographic examination. Dye penetrant test, performed on the top surface of the weld, exhibited no

    surface cracks. X-ray radiographic examination was performed in single wall single image mode with

    DIN 6-ISO-12 image quality indicator (IQI). The resultant radiograph, with the sensitivity of 250 µm,

    did not bring out any internal defects in the weld metal.

    4.2.  Chemical analysis

    Local chemical analysis measurements were conducted by vacuum arc emission spectrometry

    on the machined transverse cross-section of the weldment. Table 4 presents the chemical composition

    (in wt%) at different locations in WM as well as in the base metal. Chemical composition of the base

    metal and WM largely corresponded to reported compositions of the AISI 316 LN SS and filler alloy

    W Z 18 16 5 N L, respectively. For the WM compositions presented in Table-2, Schaffler diagram

    [19] predicts a completely austenitic room temperature microstructure with 0% ferrite. On the other

    hand, in Delong, WRC-1988 and WRC-1992 diagrams [19,7], WM compositions fell beyond the

    limiting value of Nieq. Moreover, the magnitude of Nieq [10], estimated for base metal and WM (refer

    Table 4), suggest complete stability of magnetic permeability during cold working at room temperature

    (as Nieq >19). On the other hand, value of adapted factor A (as defined by Small and Pehlke [11]) for

    AISI 316 LN SS, worked out to be -6.45 and -6.61 (> -8.5), thereby indicating no -ferrite formation in

    its autogenous weld. The value of adapted factor A [11] for the WM worked out to be in the range of -

    3.51 to -3.91 which precludes -ferrite formation in WM as well as in inter-mixing zone where value of

    A is likely to lie in between the two extremes of -6.61 and -3.51.

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    4.3.  Magnetic permeability measurements

    In-order to evaluate the effect of plastic deformation on the relative magnetic permeability of

    AISI 316LN SS, measurements were performed on (i) 10 mm thick base metal in solution annealed

    condition, (ii) machined specimen - after machining 2 mm surface layer, (iii) pre-deformed specimenswith total plastic strain of 4%, 5.3%, 8% and 40% (achieved by bending the specimen) and (iv) welded

    specimens. Similar measurements were also made on equivalent specimens of AISI 316L SS. These

    measurements were made with Ferromaster Permeability meter. The text “relative magnetic

     permeability” is termed as “magnetic permeability” in the following text. The results of magnetic

     permeability measurements are summarized in Fig. 2. AISI 316 LN SS specimen, in solution annealed

    condition, displayed a magnetic permeability of 1.004. A small decrease in relative magnetic

     permeability was noticed after machining of a thin surface layer which is attributed to the removal of

    temper rolled layer with possible presence of small amount of strain-induced martensite. Similar effect

    was also displayed by AISI 316L SS specimen. Formation of significant amount of stain-induced

    martensite is reported on the machined surface of AISI 304L and 304 stainless steel specimens [39,40].

    Absence of any adverse effect of machining on the magnetic permeability of AISI 316L and AISI

    316LN SS specimens is attributed to enhanced stability of austenite in these alloys. Related literature

    on the subject also reports little effect of grinding/machining on magnetic permeability of 316L [41]

    and 316 LN SS [12]. On the other hand, AISI 316L and 316 LN SS specimens displayed different

    response against plastic deformation. In the case of AISI 316 LN SS, it was noticed that after 4%

     plastic strain, the decrease in magnetic permeability is regained to „solution annealed‟ condition and

    subsequent straining upto 40% did not bring about any further change in its magnetic permeability,

    which remained confined in the range of 1.0025 - 1.0035. This is in sharp contrast to about 4.6 % rise

    in the magnetic permeability of AISI 316L SS from 1.073 (in solution annealed condition) to 1.122

    after 10% plastic strain. Manjaana et al [42] reported formation of ferro-magnetic α‟ martensite phase

    after a deformation of about 25% true strain in AISI 316 LN SS. However, the amount of α‟ was very

    small (0.18 volume% at a true strain of 60%) when compared to the reported data for AISI 304, 304L,

    316 and 316L stainless steels. A related study in this regard also reported little effect of machining and

    forming on magnetic permeability of AISI 316 LN SS [12]. On the other hand, magnetic permeability

    value of the WM of AISI 316 LN SS remained below 1.005 (magnetic permeability of base metal in

    solution annealed condition) at all locations in the weld, although a marginal rise in magnetic

     permeability was noticed towards the fusion boundary region. Since, magnetic permeability of an

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    austenitic SS weldment is primarily controlled by chemical composition of the filler used, there are

    widely different reports on magnetic permeability of AISI 316 LN SS weldment. On one hand, Jiang et

    al [16] reported large increase in magnetic permeability of AISI 316 LN SS weldment, while many

    other researchers reported significantly lower magnetic permeability (< 1.01) [12,17], although these

    literature did not make mention o the chemical of the filler used. Past studies have reporteddevelopment of completely austenitic and yet crack-free SS welds [32,35,43], although with fillers of

    different chemical compositions than used in this study. In spite of difference in chemical

    compositions, fillers used in all these studies (including the present one) carried higher Ni, Mn and N

    contents than used in conventional austenitic SS alloys.

    4.4.  Delta ferrite measurements

    Delta ferrite measurements were carried out on the transverse cross-section of WM using Fisher

    Ferrite Scope M-0701. Ferrite measurements, taken at four different sites in the WM exhibited zero

    ferrite number (FN), indicating completely austenitic non-magnetic WM.

    4.5.  Metallographic examination and micro-hardness measurements

    Metallographic examination and micro-hardness measurements were performed on the

    transverse cross-section of the welded specimen. Figure 3 presents macro-etched cross-section of the

    welded specimen. Cross-section of the multi-pass weld did not reveal any defects. Micro-hardness

    measurements, carried out with a load of 0.98 N, showed that the micro-hardness of WM (181 - 201

    VHN) was quite similar to that of the base metal in solution-annealed condition (184 - 214 VHN). For

    metallographic examination, welded specimens were electrolytically etched with 10% oxalic acid.

    Base metal exhibited an equi-axed austenite microstructure without any carbides, as shown in Fig. 4.

     No cracks were observed in the weld region, although a few isolated lack of fusion regions were

    noticed between successive weld passes. The WM exhibited typical cellular/dendritic microstructure.

    Due to the absence of remnant delta-ferrite in the room temperature weld microstructure, WM did not

    display typical signatures of primary ferrite mode of solidification in the form of a lathy or vermicular

    ferrite, as shown in Fig. 5. However, vermicular ferrite microstructure, representing primary ferrite

    mode solidification, was noticed in small localized regions of WM, as shown in Fig. 6.

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    4.6.  Mechanical testing

    Welded SS plate was characterized by tensile and guided bend tests under different

    configurations, including face, root and side bend. The test specimens were fabricated as per Section

    IX of ASME Boiler and Pressure Vessel Code [44]. Figure 7 presents stress-strain curve of the tensile

    test performed on the welded specimen. The results of tensile test were: tensile strength = 613 MPa;

    yield strength = 406 MPa and % elongation (50 mm gauge length) = 34. Failure of these specimens

    occurred in the WM. A closer examination of the fracture surface of tensile tested specimen under

    scanning electron microscope revealed typical dimpled appearance (Fig. 8), indicating extensive plastic

    deformation preceding failure. In order to determine the effect of plastic deformation introduced during

    the tensile test on magnetic permeability of the WM, one of the fractured tensile specimens was

    subjected to magnetic permeability measurements at four different places on the gauge length of

    fractured welded specimen. At all the four places magnetic permeability values were found to be

    1.005, indicating no effect of plastic deformation on magnetic permeability of the WM. Keeping in

    view the high value of Nieq  (as proposed by Takemoto [10] of WM (24.27 - 24.88), the results of

    magnetic permeability measurements are on the expected lines. Guided bend tests, in longitudinal face

    and root bend, transverse face bend and side bend configurations, were performed on the welded

    specimens as per Section IX of Boiler and Pressure Vessel Code [44]. The specimens were tested with

    a 150 kN servo-hydraulic universal testing machine in stroke-control mode at the rate of 10 mm/min.

    Macroscopic examination of the convex surface of the bend tested specimens revealed that except for

    the longitudinal face bend specimen, all other bend tested welded specimens did not exhibit any

    defects. Moreover, in the longitudinal face bend specimen, length of linear defect (2 mm) noticed on

    the convex surface of welded specimen was found to be within the specified acceptance limit of 3.2

    mm. Figure 9 presents photo-macrographs of convex surface of the guided bend specimens tested in

    different configurations. The results of bend test demonstrate soundness and ductility of gas tungsten

    arc welds made with the high Mn filler.

    5.0 Conclusions

    In the light of the results of the present investigation, it is inferred that AISI 316LN SS, in the

    solution annealed condition, is a suitable choice for fabrication of vacuum chamber of upgraded

    Injector Microtron. The formed component made of AISI 316LN SS is not required to be solution

    annealed after the final forming operation to obtain low magnetic permeability, thereby greatly

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    simplifying the fabrication process. Gas tungsten arc welding of AISI 316LN SS with a high Mn

    adaptation of W 18 16 5 N L filler produced a crack-free non-magnetic welds with acceptable

    mechanical properties. Magnetic permeability of the material remained unaltered after welding.

    Besides Injector Microtron, the output of the study also provides useful inputs for the design of

    austenitic SS vacuum chambers for future indigenous accelerators, which was primarily hampered bythe need to maintain 3 - 8 % ferro-magnetic -ferrite in the WM to avoid solidification cracking.

    Acknowledgement

    Authors are thankful to Mr. V. K. Lal for his contribution in welding the test coupons. Authors

    also thank Mr. D. C. Nagpure and Mr. Ram Nihal Ram for their assistance during various stages of the

    investigation. They express their sincere thanks to Mr. R S Sandha, Mr. Brahmanand Sisodia and Mr.

    Ravi Choudhary for procurement of raw materials and characterization equipment used in thisinvestigation.

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    http://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Ozaki,%20Y..QT.&searchWithin=p_Author_Ids:37338588100&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Furukimi,%20O..QT.&searchWithin=p_Author_Ids:37329059200&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Shiraishi,%20M..QT.&searchWithin=p_Author_Ids:37325626300&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Nohara,%20K..QT.&searchWithin=p_Author_Ids:37329063300&newsearch=truehttp://ieeexplore.ieee.org/xpl/RecentIssue.jsp?punumber=77http://ieeexplore.ieee.org/xpl/RecentIssue.jsp?punumber=77http://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Nohara,%20K..QT.&searchWithin=p_Author_Ids:37329063300&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Shiraishi,%20M..QT.&searchWithin=p_Author_Ids:37325626300&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Shiraishi,%20M..QT.&searchWithin=p_Author_Ids:37325626300&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Furukimi,%20O..QT.&searchWithin=p_Author_Ids:37329059200&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Furukimi,%20O..QT.&searchWithin=p_Author_Ids:37329059200&newsearch=truehttp://ieeexplore.ieee.org/search/searchresult.jsp?searchWithin=p_Authors:.QT.Ozaki,%20Y..QT.&searchWithin=p_Author_Ids:37338588100&newsearch=truehttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-UShttp://www.mip-co.com/Welding/DatasheetsView.aspx?SubgroupID=d1174590-a4c7-4916-a6f7-ef2bb88c176f&Locale=en-US

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    Table-1: Nominal and actual chemical composition of substrate (in wt%)

    C Cr Ni Mn Si Mo S P N Fe

     Nominal < 0.03 16-18 10-14 < 2.0 < 0.75 2-3 < 0.03 < 0.045 0.1-0.16 Bal

    Actual 0.026 17.727 12.3 1.625 0.385 2.492 0.0002 0.019 0.1249 Bal

    Table-2: Chemical composition (in wt%) of filler wire

    C Cr Ni Mn Si Mo S P N Fe

    < 0.01 18.7 17 5.1 0.4 4.0 < 0.01 0.01 0.15 Bal

    Table-3: Parameters of GTAW of 40 mm thick AISI 316 LN stainless steel plate

    Welding groove Diameter of filler

    wire

    Polarity Current Ar flow

    rate

    Welding

    speed

    V-groove

    Included angle: 90 

    Root face: 2 mmRoot gap: 2.5 mm

    2.5 mm DCEN 90-140 A 6 lpm 25 mm/min

    Table-4: Chemical composition (in wt.%), as determined by vacuum arc emission spectrometer

    at different locations in weld metal (WM) and base metal (BM)

    C Cr Ni Mn Si Mo N B S/P Fe Nieq* A**

    BM:

    Site1

    0.03 17.82 12.35 1.66 0.399 2.55 0.102 0.0015 S: 0.0010

    P: 0.023

    Bal 26.62 -6.45

    BM:

    Site2

    0.024 17.75 12.35 1.65 0.401 2.54 0.103 0.0015 S: 0.0017

    P: 0.023

    Bal 26.54 -6.61

    WM:Site1

    0.0081 18.49 17.43 5 0.36 4.06 0.112 0.0021 S: 0.0099P: 0.013

    Bal 33.62 -3.50

    WM:

    Site2

    0.01 18.39 17.04 4.76 0.36 3.98 0.109 0.0022 S; 0.0090

    P: 0.015

    Bal 33.09 -3.71

    WM:

    Site3

    0.0082 18.47 16.99 4.75 0.365 3.97 0.11 0.0022 S: 0.0092

    P: 0.015

    Bal 33.03 -3.91

    *As defined by Takemoto [5]; **As defined by Small and Pehlke [6].

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    List of Table Captions

    Table 1: Nominal and actual chemical composition of substrate (in wt%).

    Table 2: Chemical composition (in wt%) of filler wire.

    Table 3: Parameters of GTAW of 40 mm thick AISI 316 LN stainless steel plate.

    Table 4: Chemical composition (in wt.%), as determined by vacuum arc emission spectrometer at

    different locations in weld metal (WM) and base metal (BM).

    List of Figure Captions

    Fig. 1: Magnetic field profile across the diameter “XY” (shown as blue line in the photograph) of the  vacuum chamber of 20 MeV/30 mA Injector Microtron.

    Fig. 2: Magnetic permeability of AISI 316L and 316 LN stainless steels in different conditions (  -strain).

    Fig. 3: Transverse cross-section of gas tungsten arc weldment of AISI 316 LN stainless steel.

    Fig. 4: Equi-axed austenite microstructure of base metal in solution-annealed condition.

    Fig. 5: Microstructure of weld metal.

    Fig. 6: Vermicular ferrite microstructure in localized region of weld metal.

    Fig. 7: Stress-strain curve of welded specimen of AISI 316LN stainless steel.

    Fig. 8: Scanning electron fractograph of tensile tested welded specimen of AISI 316 LN stainless steel.

    Fig.9: Photo-macrographs of convex surface of (A) longitudinal root bend, (B) longitudinal face bend,

    (C) transverse face bend and (D) side bend tested welded specimens of AISI 316 LN stainless

    steel.

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    Highlights

      AISI 316LN is a suitable material for vacuum chamber of Injector Microtron.

     

    Formed component need not be annealed to obtain low magnetic permeability.

      GTAW with high Mn filler produced a crack-free non-magnetic weld.

      The weld exhibited acceptable mechanical properties.

      Results are also important for future indigenous accelerators.