a. table of contents - foam update · appropriate to review some interesting research works for...

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Foam Update February 2013 To Give Than To Receive - 1 - A. Table of Contents Contents A. Table of Content ............................................................... 1 B. Editorial ............................................................................ 2 C. News ................................................................................. 5 D. Patents and Journals .......................................................... 7 a. New Foaming Technique: .......................................... 7 b. Blowing Agents: ........................................................ 9 c. Foam products: ........................................................ 11 d. Applications: ........................................................... 20 e. Degradable and Sustainable Foam: .......................... 28 f. Thermoset Foam; PU and Others: ............................ 30 g. Microcellular and Expanded Particle: ...................... 47

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Page 1: A. Table of Contents - Foam Update · appropriate to review some interesting research works for foam in drug delivery and medical usage. Fig. 1 SEM images of microcellular injection

Foam Update

February 2013

To Give Than To Receive - 1 -

A. Table of Contents

Contents

A. Table of Content ............................................................... 1

B. Editorial ............................................................................ 2

C. News ................................................................................. 5

D. Patents and Journals .......................................................... 7

a. New Foaming Technique: .......................................... 7

b. Blowing Agents: ........................................................ 9

c. Foam products: ........................................................ 11

d. Applications: ........................................................... 20

e. Degradable and Sustainable Foam: .......................... 28

f. Thermoset Foam; PU and Others: ............................ 30

g. Microcellular and Expanded Particle: ...................... 47

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Foam Update

February 2013

To Give Than To Receive - 2 -

B. Editorial

Foam in Pharmaceutical

In the human body, cellular organisms in our lungs play a unique and critical

role in the transport and exchange of gas. The plethora amount of surface area

simply makes the diffusion and transfer of gas very efficient. When polylactic

acid (PLA) was developed in the cellular

structure, its significant amount of internal

surface area and potentially possible

dissolution in blood and open cell structure

generated a lot of applicable interest in the

medical and pharmaceutical segments.

Traditionally, it has been a challenge to build a

temporary scaffold after a major surgery to

allow fast tissue growth and speed up the rehab

and recovery process. Open celled PLA foam

seemed to have the potential as a good

candidate for this area of growth. This

recognition drew a serious amount of interest in

its area of research. Although there is a long

perceived process to make it application

acceptable, the starch based PLA may mean a

lot to the pharmaceutical and medical fields. In

addition, it can easily open the door for bio-

based or plant-based materials and enhance

pharmaceutical and medicinal efficiency or the

natural extension of Chinese and India

traditional medicine. When foam or cellular

technology is applied, the microfiber in the

plant can become easier to be compatible with

our digestive system. Nonetheless, it seems

appropriate to review some interesting research

works for foam in drug delivery and medical

usage.

Fig. 1 SEM images of microcellular

injection molded scaffolds: (a) PLA,

(b) TPU, (c) PLA75%, (d) PLA50%,

and (e) PLA 25%. Subscript 2 images

are enlarged images of subscript 1

images. Scale bars are 500 m and 20

m, respectively. (courtesy of Prof.

Turng of U. Wisconsin)

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Foam Update

February 2013

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In scaffold for tissue engineering, the inherent numerous amount of the surface

area is ideal for organisms to grow and to multiply. Tiny soluble powders can

be fused together into an open cell structure to allow tissue to grow; through

which the scaffold may be suppressed enough to dissolve in the blood and

eventually flush away. Fig. 1 illustrates the cell morphology of thermoplastic

polyurethane and polylactic acid (TPU/PLA) in tissue engineering scaffold by

microcellular injection molding. It is noted that not only is there microcellular

cell morphology occurring but the cell wall in an almost nanocellular structure

is present and may be dependent on the weight ratio of the incompatible TPU

and PLA. University of Wisconsin is spearheading this area. Precise control of

polymer chemistry for dissolution, and cell morphology to match tissue

bioactivity, will involve more disciplines to advance the front. In other words,

foam could be a vital part in this multi-disciplinary project. Virtually, this

subject is becoming increasingly important among the global foam community.

More attention from the editorial office will warrant further review works down

the road.

In oral drug delivery, extrusion process has been used to allow one or more

active drug ingredients to disperse in a polymer carrier. After the extruded

drug-polymer air is cooled down into its final form, it becomes what we

normally obtain from the pharmaceutical store. There are at least two

fundamental concerns in this application. One is the poor water solubility, and

Fig. 2: SEM of a foamed PVCap-PVAc-

PEG disk. b) is an enlarged version in a)

Fig. 3: Comparison of complete dissolution of

foamed (red dot) and unfoamed (blue triangle)

PVCap-PVAc-PEG disk.

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Foam Update

February 2013

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the other is the pH specific release system for drug delivery in the digestive

organs. Both can clearly reduce the oral drug delivery efficiency. It is clear

that cellular structure can certainly enhance the release rate of the

pharmaceutical chemicals to improve its efficiency. For the PVCap-PVAc-

PEG (caprolactam-copolyvinyl acetate-copolyethylene glycol), it is a novel

amorphous polymer specially designed for solid solutions to increase solubility

and bioactivity of poorly soluble drugs. (Fig.2 shows the SEM of the foamed

PVCap-PVAc-PEG, and Fig. 3 its dissolution curves.) The foamed disc can be

fully dissolved at 50% of the time of an un-foamed disc. In addition, the

reduced density can help floating oral drug maintain its buoyance in acid

aqueous solution. Increase of residence time for effective release can thus be

imagined. Another benefit in foaming is the presence of blowing agents which

can plasticize the drug-polymer system to a point where lower processing

profile is possible to avoid degradation for thermal-sensitive drug ingredients.

In brief, cellular structure appears to be a good methodology in process and

product control of drug manufacturing. It can enlarge the processing latitude

depending on the added kind and amount of blowing agent, which in turn

produces cellular morphology for the effect of drug chemical release. Detailed

efforts are certainly necessary to various drug-polymer systems to conserve

drug ingredients and polymers, and also reduce the cost burden on customers.

Polymer Processing Institute (PPI) is a leading research and development group

in this area.

The implication is clear that foam could be a widely consumed product to make

our living more comfortable and foam can also be applied in specific areas to

fully utilize its features and enhance other critical function. It could be sold in

the packaging segment where we have an array of choices. Yet, it can also be

useful in enhancing medical and pharmaceutical efficiency, which seems to

have limited or no choice at all. Nonetheless, foam is upgraded from a living

improver to life enhancer.

Editorial Office

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Foam Update

February 2013

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C. News

ASIA THE DRIVING FOR BEHIND GROWTH IN ETHYLENE VINYL

ACETATE

Author(s) N/A

Sources Bulk Solids Handling

Corporate/Assignee N/A

Publication Date January 7, 2013

Abstract:

The new report says the impressive manufacturing industry in Asia will be largely

responsible for a predicted worldwide ethylene vinyl acetate demand increase – from

2011’s total of 2,286,193 tons to 2,966,078 tons in 2017, climbing at a Compound

Annual Growth Rate (CAGR) of 4.4%.

According to GBI Research, Asia was accountable for 49% of the global EVA demand in

2011, with the market driven primarily by China (with a 62% share of the continent’s

total), followed by Japan (16%) and South Korea (8%).

Solar Industry Drives Demand for Vinyl Acetate

Although extensively used in the foams and films manufacturing industry, EVA can also

be used in the construction of solar voltaic panels as an encapsulating material. The

growing solar power industry is therefore predicted to play an important role in the future

production of the co-polymer, particularly in China – a major producer of solar power

equipment.

SPRAY POLYURETHANE FOAM ALLIANCE (SPFA) CONVENTION AND

EXPO; Feb. 12-15, Jacksonville, FL

Author(s) N/A

Sources Sprayfoam.com

Corporate/Assignee N/A

Publication Date January 9, 2013

Abstract:

This SPFA Convention & Expo will take place from Feb. 12 to 15 at Jacksonville,

Florida. Its primary focus is to enhance polyurethane foam technology in spraying

applications. It brings suppliers, contractors, researchers, and industry experts together to

present and discuss the state of industry trends, technology, equipment, and opportunities

for building and construction industrial segments. Tie I sponsors include Saint-Gobain

Certainteed, and Huntsman.

ZOTEFOAM’S SALES IN LINE WITH EXPECTATIONS

Author(s) N/A

Sources Sharecast

Corporate/Assignee N/A

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Foam Update

February 2013

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Publication Date January 9, 2013

Abstract:

Zotefoams, which manufactures and sells high-performance foams, said on Wednesday

its business has continued to perform in line with expectations following sales growth in

2012. Ahead of preliminary results for the year ended December 31st 2012, the company

said it expected an annual sales growth of 6%.

The firm also reported an 8% increase in fourth quarter sales, compared to the same

period the year before. The high-performance polymers (HPP) business accounted for

half the sales increase for the year. Results were also driven by sales in the Azote

polyolefin foams business, which climbed 3%.

DOW GETS THE WIND UP WITH NEW SWISS FACILITY

Author(s) N/A

Sources European Plastics News

Corporate/Assignee N/A

Publication Date January 11, 2013

Abstract:

Dow Formulated Systems, an arm of Dow Chemical, has opened a Global Wind

Application Centre in Switzerland to help deliver a portfolio of resins, foams and

adhesives to wind blade manufacturers. As part of a new 800m² Composite Excellence

Centre in Freienbach, the Wind Application facility includes what Dow called “new

system formulation capabilities, process testing equipment and semi-scale lab

demonstration tools”.

Another highlight of the wind application testing facilities is a new, five-metre blade

mold section, said Jean Luc Guillaume, global marketing manager for wind energy at

Down Formulated Systems.

“The lab expansion is a result of continuous efforts to provide reliable innovation to our

customers in the wind energy business. As wind energy grows long-term, it will continue

to require innovation in blade technology. We look forward to using this application

centre to further strengthen our ability to help customers advance their technologies for

this sustainable energy source,” he added.

WESTLAKE LAUNCHES ETHYLENE EXPANSION

Author(s) Esposito, F.

Sources Plastics News

Corporate/Assignee N/A

Publication Date January 14, 2013

Abstract:

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Foam Update

February 2013

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Westlake Chemical Corp. has launched work on a project to increase 230 million pounds

for feedstock ethylene per year at its plant in Lake Charles, LA. The new technical

developments in the natural gas industry make expansion in North America attractive.

Natural gas can be used a feedstock to make ethane, which can be converted into ethylene

as a primary feedstock for polyethylene, PVC, and other plastics.

MICROGREEN EXPANSION RECEIVES BACKING FROM STILLAGUAMISH

TRIBE

Author(s) Holbrook, J.

Sources Plastics News

Corporate/Assignee N/A

Publication Date January 21, 2013

Abstract:

MicroGreen Polymers Inc. plans to expand its production capacity by raising $20 million

in the early phase closed by the end of the first quarter in 2013. Stillaguamish tribe of

American Indians is committed to $5 million. MicroGreen uses patented technology,

named Ad-air, to create microcellular structure in the PET sheets with up to 50% post-

consumer content. At present, they purchase the sheets. In the expansion plan, they plan

to buy an extruder to make sheet in house. In this way, the recycled content will increase.

The company plans to move forward with the investment from Stillaguamish.

D. Patents and Journals

a. New Foaming Technique

NANOCOMPOSITE USEFUL IN A FILTRATION MEMBRANE FOR THE

REMOVAL OF MICROORGANISMS FROM WATER, COMPRISES CARBON

NANOTUBES, AND SILVER NANOPARTICLES

Inventor(s) Chan, B. E. M., Chang, W. M., Guan, C., Gunawan, P., Wang, K., Xu, R.

Sources WO 2012177223

Corporate/Assignee University Nanyang Technological

Publication Date Dec. 27, 2012

Abstract:

A nanocomposite comprises: (a) carbon nanotubes; and (b) silver nanoparticles,

where the silver nanoparticles are coupled to the surface of the carbon

nanotubes.

AND ITS MANUFACTURING METHOD WITH INTEGRAL SKIN FOAM

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Foam Update

February 2013

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MOLDED ARTICLE

Author(s) Okumura, T.

Sources JP IPDL: 2013-6374

Corporate/Assignee Chemical Industry Co., Ltd.

Publication Date January 10, 2013

Abstract:

Foam integrally with skin may be

made good feeling when a person

touches by changing partially

tactile addition, can improve the

design and can form a concave-

convex shape three-dimensional

surface is disclosed provide a

molded product.

With respect to base 12 foam

obtained by molding foaming

stock solution of foam comprises,

molded integrally joined state 16

skin layer and the film 22 and the

layer 20 slab foam soft 18 and

skin are stacked together in article

10 together with foaming skin

constituted by, the mouth portion

24 is provided impregnation with

notches or holes are to reach the

interior of the slab foam layer 20

through the film 22, the skin layer

16, neck portion 24 impregnation

the stock portion 26 to form a

solidified foam resin impregnated

foam layer 20 through the slab.

The skin 18 is bonded to the

solidified part 26, we form the

irregularities on the surface of the

foamed molded article 10 to the skin 18 bulges on the front side with other portions of the

foam and the slab layer 20.

FOAMS OF GRAPHENE, METHOD OF MAKING AND MATERIALS MADE

THEREOF

Author(s) Alcazar Jorba, D., Thomas, E.L.

Sources US Pat. App.: 20120322917

Corporate/Assignee Massachussetts Institute of Technology

Publication Date December 20, 2012

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Foam Update

February 2013

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Abstract:

Method for making a liquid foam from graphene. The method includes preparing an

aqueous dispersion of graphene oxide and adding a water miscible compound to the

aqueous dispersion to produce a mixture including a modified form of graphene oxide. A

second immiscible fluid (a gas or a liquid) with or without a surfactant are added to the

mixture and agitated to form a fluid/water composite wherein the modified form of

graphene oxide aggregates at the interfaces between the fluid and water to form either a

closed or open cell foam. The modified form of graphene oxide is the foaming agent.

SILICONE-IMPREGNATED FOAM PRODUCT AND METHOD FOR

PRODUCING SAME

Author(s) Hubbs, C.

Sources US Pat.: 8,337,980

Corporate/Assignee N/A

Publication Date December 25, 2012

Abstract:

The present invention relates to products having a foam carrier or substrate, and

particularly to such products employing a reticulated polyurethane foam carrier

impregnated with silicone polymer. The present invention also relates to a method of

producing these silicone-impregnated foam products.

b. Blowing Agents

REDUCED-VOC AND NON-VOC BLOWING AGENTS FOR MAKING

EXPANDED AND EXTRUDED THERMOPLASTIC FOAMS

Author(s) Handa, Y.P., Francis, G.A., Castner, G.C., Zafar, M.

Sources US Pat. App.: 20130011648

Corporate/Assignee Pactiv LLC

Publication Date January 10, 2013

Abstract:

A blowing agent blend for making thermoplastic polymer foams includes methyl formate.

The blowing agent blend can further comprise at least one co-blowing agent. The co-

blowing agent is either a physical co-blowing agent (e.g. an inorganic agent, a

hydrocarbon, a halogenated hydrocarbon, a hydrocarbon with polar, functional group(s),

water or any combination thereof), or a chemical co-blowing agent, or combinations

thereof. The thermoplastic polymer foam can be an alkenyl aromatic polymer foam, e.g. a

polystyrene foam. The blowing agent blend includes methyl formate and one or more co-

blowing agents. The methyl formate-based blowing agent blends produce dimensionally

stable foams that have improved resistance to flame spread. A process for the preparation

of such foams is also provided.

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Foam Update

February 2013

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REDUCED-VOC AND NON-VOC BLOWING AGENTS FOR MAKING

EXPANDED AND EXTRUDED THERMOPLASTIC FOAMS

Author(s) Handa, Y.P., Francis, G.A., Castner, G.C., Zafar, M.

Sources US Pat. App.: 20130011647

Corporate/Assignee Pactiv LLC

Publication Date January 10, 2013

Abstract:

A blowing agent blend for making thermoplastic polymer foams includes methyl formate.

The blowing agent blend can further comprise at least one co-blowing agent. The co-

blowing agent is either a physical co-blowing agent (e.g. an inorganic agent, a

hydrocarbon, a halogenated hydrocarbon, a hydrocarbon with polar, functional group(s),

water or any combination thereof), or a chemical co-blowing agent, or combinations

thereof. The thermoplastic polymer foam can be an alkenyl aromatic polymer foam, e.g. a

polystyrene foam. The blowing agent blend includes methyl formate and one or more co-

blowing agents. The methyl formate-based blowing agent blends produce dimensionally

stable foams that have improved resistance to flame spread. A process for the preparation

of such foams is also provided.

METHOD FOR PRODUCING A THERMOPLASTIC RESIN EXTRUDED FOAM

Author(s) Ishikawa, T.

Sources JP 2012255078

Corporate/Assignee Akira Okuda Jay SP Co., Ltd.

Publication Date December 27, 2012

Abstract:

Ozone depletion potential while very low or zero, even when using a blowing agent

smaller global warming, the thermal conductivity is small, and can maintain a thermal

insulation over a long period of time, the present invention is extruded with good surface

condition and to provide the foam can be produced, the method of manufacturing the

extruded thermoplastic resin foam. Saturated hydrocarbons particular (a), carbon dioxide

(b), a method of manufacturing extruded foam thermoplastic resin of the present

invention, a molten thermoplastic resin foam by melt kneading with the thermoplastic

resin and water and (c) A method of manufacturing extruded foam thermoplastic resin to

obtain a mixture, foaming extrusion melt thermoplastic resin foam, polyester copolymer

specific (B), and polystyrene resin thermoplastic resin is, (A consisting of a), and parts by

weight of 5 ~ 150 (A) 100 parts by weight of the polystyrene resin, the amount of the

polyester copolymer (B) is the amount of water (c) is the heat and a is less than 0.01 mol

relative to 1 mol or more thermoplastic resin 1kg.

Purpose: In view of the problems of the prior art, with extremely low ozone depletion

potential is zero or, using a blowing agent smaller global warming potential, low thermal

conductivity, the present invention can maintain a long-term thermal insulation The aim

with, extruded foam can be produced to provide a good surface condition, the method of

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Foam Update

February 2013

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manufacturing the extruded thermoplastic resin foam

Effect: Without By using the thermoplastic resin, resulting in deterioration of the foam,

stable, excellent insulation long, thick foam is thick, the manufacture of high expansion

ratio, an extruded foam thermoplastic resin good I can.

c. Foam Products

FIRE RESISTANT FOAM INSULATION COMPOSITIONS

Author(s) Torres-Aranda, Francisco, Jose

Sources WO2013010022

Corporate/Assignee Advanced Tec Materials, LLC

Publication Date January 17, 2013

Abstract:

This invention relates to polyurethane foam insulation materials comprising cenospheres,

a coal combustion waste by-product, a poly-isocyanate and petroleum and/or vegetable

based polyols and/or post-industrial or post- consumer recycled polyester to produce

polymeric foam insulation products useful in building materials and component products.

The percentage of industrial waste product, recycled materials and sustainable vegetable

based components used in the formulations support make this a "green" composition.

HIGH-HEAT CONDUCTIVE FOAM MATERIAL COMPRISES FOAM

MATERIAL AND HIGH-RADIATION FILM MATERIAL DISPERSED IN FOAM

MATERIAL

Inventor(s) Not, P.

Sources CN Pat.: 102559148

Corporate/Assignee Shanghai Jieyuan Environmental Protection

Publication Date July 11, 2012

Abstract:

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Foam Update

February 2013

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A high-heat conductive foam material comprises a foam material (a) and high-

radiation film material (b) dispersed in the foam material.

FOAMABLE COMPOSITION IN TABLET FORM USEFUL FOR PROMOTING

FRAGRANCE, COMPRISES FRAGRANCE, SODIUM CARBONATE, AND

ORGANIC ACID

Inventor(s) Hori, T., Ishii, T., Matsuhisa, M.

Sources JP 2012240921

Corporate/Assignee Kao Corp.

Publication Date Dec. 10, 2012

Abstract:

Foamable composition comprises (in %mass): (a) fragrance (1.2-5), (b) sodium

carbonate (15-70) having bulk density of 1 g/ml or less, and (c) organic acid.

FOR POLYPROPYLENE FOAMING MATERIAL THE COMPOUND VESICANT

MANUFACTURING METHOD

Author(s) N/A

Sources CN 102702560

Corporate/Assignee Chongqing Hong Dai Science And Technology Co Ltd

Publication Date October 3, 2012

Abstract:

For polypropylene foaming material the compound vesicant manufacturing method

referring to plastic foaming technique. According to weight proportion of the high melt

strength polypropylene: Parts carbonate 85-95 kg silicon: 25-35 calcium carbonate: 10-20

parts of sodium bicarbonate: 10-20 parts pp colour master batch: 1-5 parts of evenly

mixing then putting into the plastic extruding machine the hopper the temperature of 280

centigrade to 100 centigrade plasticizing side of mixing at 90-150 to carry out chemical

foaming; The plastic extruding machine cylinder body the middle section of the melt the

melting plasticized after evenly 8-15mpa the injected under the condition of inert gas

foaming agent an inert gas injection amount is 1-5% the weight of the body keeping for

30-60 min and then lowering to normal pressure to the physical foaming; The

plasticization good the melt from a t shaped die head is extruded through the roller to get

compound foaming polypropylene sheet material. Its foaming ratio can reach 5-15 times

it has good inflaming retarding heat insulation performance and good tensile strength

bending strength and so on mechanics performance.

FOAMABLE RESIN COMPOSITION

Author(s) Komori, T., Hatakeyama, E., Kenji

Sources JP 2013001891

Corporate/Assignee Rika Kogyo Co., Ltd.

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February 2013

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Publication Date January 7, 2013

Abstract:

When used as artificial leather, which has a sufficient strength and flexibility, excellent in

hydrolysis resistance urethane - with the aim of obtaining a composite resin aqueous

dispersion of the (meth) acrylic. The presence of an aqueous medium, is added

continuously or sequentially to the reaction vessel, the emulsion material at least two

types of having dispersed advance plural kinds of the (meth) acrylic monomer, the

different compositions one or urethane obtained by adding the emulsion following

ingredients after as well as the addition of emulsion material one has been completed -

the composite resin (meth) acrylate, contain a foam stabilizer and foaming agent. No

Purpose:When used as artificial leather, which has a flexibility and strength sufficient

urethane excellent in hydrolysis resistance present invention, - obtained aqueous

dispersion of composite resin (meth) acrylate, the effect of the resin and further with the

aim of obtaining a formulation for artificial leather can be made to maximize the

Effect: Is a resin formed by polycondensation and a polyvalent isocyanate and a diol, has

properties that are different from (meth) acrylic polymer, urethane resin, the advantages

of the resin both by composite both I can be made to utilize.

FOAMABLE COMPOSITION CONTAINING A FOAMING AGENT AND FORM

HALOGENATED OLEFINS

Author(s) Williams, D.J.

Sources JP IPDL: 2013-501844

Corporate/Assignee Honeywell International

Publication Date January 17, 2013

Abstract:

The present invention is to produce a foaming systems, including at least one hydro-halo-

olefins (a); degradation induced substantial long-term contact between the (b) of the

amine-containing catalyst (i) and hydrofluoroolefins an effective amount of surfactant or

(ii) is available in the system under conditions to prevent long-term exposure to the

atmosphere, the decomposition reaction of the surfactant that a long period of time;; may

exist or not (iii provides a method of forming a form that includes; securing either;

combination of and (ii) (i)). Disclose related methods, effervescent system, and also form.

Such a manufacturing method thereof closed cell polyurethane and polyisocyanurate

foams, the preferred embodiment provides a method for producing polyurethane and

polyisocyanurate foams and. Preferred form is characterized by having a fine and

uniform cell structure, there is only little or no collapse of the form. Forms are preferably

prepared using polyol composition premix which is characterized further comprising a

blowing agent hydro halo olefins, polyol, silicone surfactant, a combination of the

catalyst, substantially free of added water.

METHOD OF MANUFACTURING A COMPOSITE ELEMENT FORM

Author(s) Van De Braak, J.

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Sources JP IPDL: 2013-500886

Corporate/Assignee Bayer Material Science

Publication Date January 10, 2013

Abstract:

The present invention is a method for producing a composite element form comprising

the step of applying a foam layer containing polyisocyanurate polyurethane and / or fixer

step of supplying a surface material, and the step of applying the fixing agent to the

surface material Te, polyurea dispersion polyether polyol (B.1), polymer polyol (B.2),

(B.3), fixing agent, the group consisting of (B.5) PIPA polyol and polyester polyol (B.4)

relates to a method characterized in that it comprises at least one compound selected from

the. The present invention is also used as a fixing agent of a compound of one kind, in the

manufacture of a composite element form, obtained by the method of the present

invention, as well as at least selected from the group consisting of dispersion polyurea

polyether polyol and polymer polyol composite element on a Form.

FOAM POLYMERIC ARTICLES / AIRGEL COMPOSITE INSULATION

Author(s) Shobo -Ban

Sources JP IPDL: 2013-500383

Corporate/Assignee Dow Global Technologies LLC

Publication Date January 7, 2013

Abstract:

By providing a polymer foam that defines a cavity, place the material airgel in the cavity

(cavity comprises a material airgel) to produce an article of manufacture comprising a

polymer foam thermoplastic extrusion which defines a cavity for at least one.

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February 2013

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MACHINABLE THERMALLY INSULATING POLYMERIC FOAM

Author(s) Fox, R.T., Frankowski, D.J., Smith, R.E., Lee, S.

Sources US Pat. App.: 20130018117

Corporate/Assignee N/A

Publication Date January 17, 2013

Abstract:

Provide a foamable polymer composition containing: (i) a thermoplastic polymer matrix

and a blowing agent, (a) the thermoplastic polymer matrix containing a styrene-

acrylonitrile copolymer having a weight-averaged molecular weight in a range of 90,000

to 150,000 and polymerized acrylonitrile concentration in a range of five to twenty

weight-percent relative to total polymer matrix weight; and (ii) a blowing agent

containing water, 1,1,1,2-tetrafluouroethane and at least one of difluoromethane and 1,1-

dilluoroethane; (b) cooling the foamable polymer composition to a foaming temperature;

and (c) extruding the foamable polymer composition and allowing the blowing agent to

expand the foamable polymer composition into a polymeric foam having an average

vertical cell size in a range of 0.5 millimeters to 1.8 millimeters and a density in a range

of 24 to 40 kilograms per cubic meter and a Normalized Roughness Quotient of 3.5 or

less in a Milled Surface Test

FIRE RESISTANT FOAM INSULATION COMPOSITIONS

Author(s) Torres-Aranda, JR., Francisco, J.

Sources US Pat. App.: 20130015389

Corporate/Assignee N/A

Publication Date January 17, 2013

Abstract:

This invention relates to polyurethane foam insulation materials comprising cenospheres,

a coal combustion waste by-product, a poly-isocyanate and petroleum and/or vegetable

based polyols and/or post-industrial or post-consumer recycled polyester to produce

polymeric foam insulation products useful in building materials and component products.

The percentage of industrial waste product, recycled materials and sustainable vegetable

based components used in the formulations support make this a "green" composition.

METHODS FOR CREATING FOAM-LIKE TEXTURE

Author(s) Thompson, J.M., Goraltchouk, A., Ma, K.A.

Sources US Pat. App.: 20130013062

Corporate/Assignee Allergan, Inc.

Publication Date January 10, 2013

Abstract:

Methods for creating a foam-like texture on an implantable material are provided. More

particularly, methods for creating foam-like texture on implantable silicone materials are

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provided.

POLYESTER ELASTOMER FOAM AND FOAM MATERIAL

Author(s) Kato, K., Saito, M., Kodama, K., Hatanaka, I.

Sources Us Pat. App.: 20130011657

Corporate/Assignee Nitto Denko Corporation

Publication Date January 10, 2013

Abstract:

There is provided a polyester elastomer which is excellent in compression set

characteristics and has a micro cell structure. The polyester elastomer foam is formed by

allowing a polyester elastomer composition containing a polyester elastomer having a

melting point of 180 to 240.degree. C. and an epoxy-modified polymer to expand. The

epoxy-modified polymer is an epoxy-modified polymer having a weight average

molecular weight of 5,000 to 100,000 and an epoxy equivalent of 100 to 3000 g/eq.

PHENOLIC RESIN FOAM LAMINATED SHEET AND METHOD FOR

MANUFACTURING THE SAME

Author(s) Hamajima, M., Inoue, Y., Mihori, H., Fukasawa, Y.

Sources US Pat. App.: 20130011655

Corporate/Assignee Asahi Kasei Construction Materials Corporation

Publication Date January 10, 2013

Abstract:

A phenolic resin foam laminated sheet comprising a phenolic resin foam; and a face

material for covering a surface of the phenolic resin foam, wherein the phenolic resin

foam contains a hydrocarbon, a chlorinated aliphatic hydrocarbon or a combination

thereof, a density of the phenolic resin foam is 10 kg/m.sup.3 or higher and 100

kg/m.sup.3 or lower, an average cell diameter of the phenolic resin foam is 5 .mu.m or

larger and 200 .mu.m or smaller, a closed cell content of the phenolic resin foam is 85%

or higher and 99% or lower, and an absolute value of a dimensional charge rate of the

phenolic resin foam after 70.degree. C. for 48 hours is 0.49% or lower.

TOPICAL FOAM COMPOSITION

Author(s) Loupenok, L.

Sources US Pat. App.: 20130011452

Corporate/Assignee N/A

Publication Date January 10, 2013

Abstract:

The present invention relates to a novel oil in water emulsion aerosol foam composition

containing an active agent for the treatment of various chronic and acute skin conditions,

particularly acne and psoriasis; and processes for preparing the emulsion aerosol foam

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compositions. In particular, the present invention relates to oil in water emulsion aerosol

foam compositions containing a retinoid in the oil phase.

FOAMABLE COMPOSITION, PROCESS FOR PRODUCING THE SAME AND

FOAM

Author(s) Kusanose, Y., Horiuchi, M., Araki, Y.

Sources US Pat. App.: 20120322905

Corporate/Assignee N/A

Publication Date December 20, 2012

Abstract:

The present invention provides a foam which maintains high hardness while being

lightweight and has excellent peel strength and permanent compression set, and a

foamable composition used to obtain the aforementioned foam. A foamable composition

comprising (A) an olefin-based copolymer; (B) a copolymer that is (B-I) and/or (B-II)

described below, (B-I) a vinyl aromatic-based copolymer comprising a vinyl aromatic

compound and a conjugated diene, and/or a vinyl aromatic-based copolymer comprising

a vinyl aromatic compound and alkylene,(B-II) an ethylene-based copolymer having an

unsaturated group; (C) an inorganic filler; (D) an organic silane coupling agent; and (E) a

foaming agent; wherein a mass ratio of the component (A) to the component (B), (A/B),

is from 5/95 to 100/0; an amount of the component (C) is from 0.5 to 35 mass parts, and

an amount of the component (E) is from 0.1 to 20 mass parts, based on 100 mass parts of

a total amount of the components (A) and (B); and an amount of the component (D) is

from 0.1 to 50 mass parts, based on 100 mass parts of the component (C).

HIGH ALCOHOL CONTENT FOAMING COMPOSITIONS WITH SILICONE-

BASED SURFACTANTS

Author(s) Fernandez de Castro, M.T., Koivisto, B.M., Munoz, F.

Sources US Pat. App.: 20130012595

Corporate/Assignee N/A

Publication Date January 10, 2013

Abstract:

This invention relates to a "high lower alcohol content" (>40% v/v of a C.sub.1-4

alcohol) liquid composition able to be dispensed as a stable foam with the use of non-

propellant foam dispensing devices from non-pressurized containers. The liquid

compositions comprise a C.sub.1-4 alcohol, (>40% v/v), a silicone-based surfactant of at

least 0.001% by weight for foaming to prepare a foamable composition, 0-10% w/w of

additional minor components added to obtain the desired performance (a foamable

composition), and the balance being purified water. The compositions may include

emulsifier-emollients and mosturizers, secondary surfactants, foam stabilizers,

fragrances, antimicrobial agents, other type of medicinal ingredients, and the like

ingredients or additives or combinations thereof commonly added to alcohol gels or

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foams, aerosol compositions or to toiletries, cosmetics, pharmaceuticals and the like.

HIGH ALCOHOL CONTENT FOAMING COMPOSITIONS WITH SILICONE-

BASED SURFACTANTS

Author(s) Fernandez de Castro, M.T., Koivisto, B.M., Munoz, F.

Sources US Pat. App.: 20130011490

Corporate/Assignee Deb Worldwide Healthcare Inc.

Publication Date January 10, 2013

Abstract:

This invention relates to a "high lower alcohol content" (>40% v/v of a C.sub.1-4

alcohol) liquid composition able to be dispensed as a stable foam with the use of non-

propellant foam dispensing devices from non-pressurized containers. The liquid

compositions comprise a C.sub.1-4 alcohol, (>40% v/v), a silicone-based surfactant of at

least 0.001% by weight for foaming to prepare a foamable composition, 0-10% w/w of

additional minor components added to obtain the desired performance (a foamable

composition), and the balance being purified water. The compositions may include

emulsifier-emollients and mosturizers, secondary surfactants, foam stabilizers,

fragrances, antimicrobial agents, other type of medicinal ingredients, and the like

ingredients or additives or combinations thereof commonly added to alcohol gels or

foams, aerosol compositions or to toiletries, cosmetics, pharmaceuticals and the like.

DURABLE FOAM OF OLEFIN POLYMERS, METHODS OF MAKING FOAM

AND ARTICLES PREPARED FROM SAME

Author(s) Strandburg, G.M., VanSumeren, M.W., Wu, S., Stockton, L.E.

Sources US Pat.: 8,357,727

Corporate/Assignee Dow Global Technologies LLC

Publication Date January 22, 2013

Abstract:

Olefin polymer-based, durable, open-cell foam compositions, structures and articles

derived from same; methods for preparation of such foams; and use of the dry durable

foams in various applications are disclosed. Further described is use of the foams and

structures and articles made of same in absorption, filtration, insulation, cushioning and

backing applications, and in particular for odor removal, hygiene and medical

applications due to, among other properties, good absorption capabilities, softness and/or

flexibility of the foams and their recyclable nature.

RESIN COMPOSITION FOR CROSS-LINKED FOAM MOLDING, CROSS-

LINKED FOAM MOLDED ARTICLE, AND METHOD FOR PRODUCTION OF

CROSS-LINKED FOAM MOLDED ARTICLE

Author(s) Yamada, K., Nozue, Y.

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Sources US Pat.: 8,344,037

Corporate/Assignee Sumitomo Chemical Company, Limited

Publication Date January 1, 2013

Abstract:

A resin composition for cross-linking foam molding having a polymer composition

which comprises 100 parts by weight of the following component (A) and 0.5 to 20 parts

by weight of the following component (B); a foaming agent; and a cross-linking agent,

wherein the component (A) is an ethylene-based polymer satisfying the following

conditions (a1) to (a2): (a1) the density is 860 to 935 kg/m3, and (a2) the melt flow rate

(MFR) is 0.1 to 10 g/10 minutes, and the component (B) is an ethylene-.alpha.-olefin

copolymer satisfying the following conditions (b1) to (b3): (b1) the density is 890 to 925

kg/m.sup.3, (b2) the intrinsic viscosity [.eta.] determined in a tetralin solution is 4 to 15

dL/g, and (b3) the activation energy of flow (Ea) is less than 50 kJ/mol.

PRESERVATION OF BIOACTIVE MATERIALS BY FREEZE DRIED FOAM

Author(s) Truong-Le, V.

Sources US Pat.: 8,343,518

Corporate/Assignee MedImmune, LLC

Publication Date January 1, 2013

Abstract:

This invention provides methods and compositions to preserve bioactive materials in a

dried foam matrix. Methods provide non-boiling foam generation and penetration of

preservative agents at temperatures near the phase transition temperature of the

membranes

FOAMED MATERIALS COMPRISING A MATRIX HAVING A HIGH

HIGHBLOCK CONTENT AND PROCESS FOR PREPARING THEM

Author(s) Bleys, G.J., Verbeke, H.G.G.

Sources US Pat.: 8,349,908

Corporate/Assignee Huntsman International LLC

Publication Date January 8, 2013

Abstract:

Foamed material having a density of less than 100 kg/m.sup.3 and comprising a matrix

material comprising a plurality of urea groups and having a hardblock content of more

than 50% (hereinafter called matrix A); and a polymeric material which 1) has no groups

which are able to form a urethane, urea or isocyanurate group with an isocyanate group,

2) is interpenetrating said matrix A, and 3) is a polymer having an average molecular

weight of more than 500 which polymer comprises at least 50% by weight of oxyethylene

groups based on the weight of this polymer (hereinafter called polymeric material B); and

wherein the relative amount of all ingredients used to make said matrix A and of said

polymeric material B, on a weight basis, ranges from 10:90 to 70:30 and process for

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making such materials.

METHOD AND APPARATUS FOR MOLDING RESIN FOAM PRODUCT

Author(s) Miyamoto, T., Ogawa, J., Kaneko, M., Nakajima, Y.

Sources US Pat.: 8,337,186

Corporate/Assignee Mazda Motor Corporation

Publication Date December 25, 2012

Abstract:

An example molding method includes: feeding a molten foamable resin by injection in a

cavity formed in a molding die; allowing the molten foamable resin to flow in the cavity;

and foaming and solidifying the molten foamable resin to mold a resin foam product. The

example molding method performs flow rate control by controlling a flow rate of the

molten foamable resin at a welding portion to be equal to or higher than a flow rate of the

molten foamable resin at an upstream portion adjacent to the welding portion.

d. Applications

METHOD FOR MAKING FOAMED SYNTHETIC BOARDS

Author(s) Navez, V., Brull, D., Frere, R., Noel, E., Job, D., Mayeres, J.P.

Sources EP2539126

Corporate/Assignee NMC SA

Publication Date January 2, 2013

Abstract:

The invention relates to a method for making articles having a veined aspect that includes

the steps of (a) extruding a layer of substantially transparent PPMA including pigmented

granules in a first extruder, (b) extruding a polystyrene layer including a foaming agent in

a second extruder, wherein the extrusions of steps (a) and (b) are carried out

simultaneously as a co-extrusion.

FOAM PRODUCED FROM A DISPERSION OF HIGHER CRYSTALLINITY

OLEFINS

Author(s) Neubauer, A.C., Quaranta, A., Dunchus, N.W.,Kalinowski, M.J., Strandburg,

G.M.,Maak, K.D.

Sources EP2543393

Corporate/Assignee Dow Global Technologies LLC

Publication Date January 9, 2013

Abstract:

A foam produced from an aqueous dispersion comprising: at least one higher crystallinity

thermoplastic; at least one dispersing agent; and water.

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MANUFACTURE OF POLYSTYRENE-TYPE RESIN FOAM SHEET USED FOR

CONTAINER, INVOLVES EXTRUSION-FOAMING RESIN COMPOSITION

CONTAINING POLYPHENYLENE ETHER RESIN, AND HYDROTALCITE

BAKING PRODUCT IN EXTRUDER PROVIDED WITH SCREW

Inventor(s) Harada, M., Hayashi, M.

Sources JP Pat.: 5110727

Corporate/Assignee Sekisui Plastics Co. Ltd.

Publication Date Dec. 26, 2012

Abstract:

A resin composition containing 10-50 parts mass of polyphenylene ether resin

with respect to total of 100 parts mass of polystyrene-type resin, and

polyphenylene ether resin, and hydrotalcite baking product is extrusion-foamed

in a extruder, to form polystyrene-type resin foam sheet. The extruder is

provided with screw. The molten material which is obtained by melting the

resin composition, is in the shape of groove extending from outer peripheral

portion toward center of front-end portion during extrusion-foaming process.

ELECTRON IRRADIATION CROSS-LINKED POLYETHYLENE FOAM

EQUIPMENT USED FOR E.G. AUTOMOBILE, HAS SEVERAL HOT AIR

CIRCULATING FANS THAT ARE LOCATED IN TRANSITION SECTION,

FOAMING SECTION AND BLOWING SECTION

Inventor(s) He, C., Zhao, J.

Sources CN 102672872

Corporate/Assignee Ningbo Hi-Tech Huimen Technology Co., Ltd.

Publication Date Sep. 19, 2012

Abstract:

The equipment has an inner cavity end arranged at a vertical feeding opening

and a discharging opening of furnace portion. A transition section, foaming

section and a blowing section are arranged at the vertical feeding opening. An

electric heating tube and hot air circulating fan are arranged at a vertical side

wall of a foaming furnace. The heat pipes are located in the transition section,

foaming section and blowing section. Several hot air circulating fans are located

in the transition section, foaming section and blowing section.

The schematic view of the irradiated X-PE foam set-up:

1 Horizontal conveying device

2 Horizontal preheating device

3 Vertical foaming device

4 Developing device

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5 Front surface of pressing device

METHODS AND APPARATUS FOR DELIVERING FOAM

Author(s) Sparrey, J.M.

Sources WO2013001300

Corporate/Assignee Livetec Systems Limited

Publication Date January 3, 2013

Abstract:

A foam generator unit comprising : - (i) an enclosure comprising a chamber body having

at least one side wall and a first end through which foam exits the enclosure and a second

end, the second end of the chamber body being substantially sealed in order to exclude

ambient air from the foam generator unit; (ii)a manifold located at or towards the second

end of the enclosure, the manifold being adapted to allow gas to be introduced into the

chamber body in a turbulent flow fashion, the manifold having at least one gas inlet and

at least one gas outlet, wherein the gas outlet(s) from the manifold are directed away from

the direction of the first end of the chamber body, in order to cause turbulent flow of the

gas within the enclosure; (iii)a foam solution inlet means adapted to introduce a spray of

foam solution into the chamber body; wherein the foam solution inlet means is spaced

away from the gas inlet manifold, and spaced towards the first end of the chamber body,

such that the sprayed foam solution is released into a turbulent flow of gas within the

chamber body.

MANUFACTURE OF POLYSTYRENE-TYPE RESIN FOAM SHEET USED FOR

CONTAINER, INVOLVES EXTRUSION FOAMING OF RESIN COMPOSITION

CONTAINING POLYSTYRENE-TYPE RESIN, AND PASSING MOLTEN

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MATERIAL FORMED BY MELTING RESIN COMPOSITION TO BREAKER

PLATE

Inventor(s) Harada, M., Hayashi, M.

Sources JP Pat.: 5110726

Corporate/Assignee Sekisui Plastics Co. Ltd.

Publication Date Dec. 26, 2012

Abstract:

A resin composition containing 10-50 parts mass of polyphenylene ether resin

with respect to 100 parts mass of total of polystyrene-type resin and

polyphenylene ether resin, and hydrotalcite baking products, is subjected to

extrusion-foaming to obtain polystyrene-type resin foam sheet. The molten

material formed by melting the resin composition is passed through a breaker

plate and pulled. The molten material has minimum temperature of 20° C or less

with respect to maximum temperature of center portion of breaker plate from

outer peripheral portion of breaker plate.

CURING METHOD OF MOLDED FOAM POLYOLEFIN RESIN IN THE MOLD

Author(s) Akihiro, I.

Sources JP 2012255082

Corporate/Assignee Kaneka Corporation

Publication Date December 27, 2012

Abstract:

Without in the process of curing of the molded foam polyolefin resin in the mold, use and

implementation of the special temperature control, a special apparatus to resolve after

deformation in-mold foam molding, the shrinkage problem in a simple way. By curing in

an atmosphere of carbon dioxide concentration has been adjusted, the polyolefin resin in-

mold expanded molded article, we can suppress shrinkage after molding in-mold

foaming, a deformation.

Effect: Curing step without having the above-mentioned problems, and to use a special

embodiment of the temperature control, a special device, the present invention solves

deformation after molding in-mold foaming, the shrinkage problem by a simple method

FOAM STRUCTURE, A PROCESS OF FABRICATING A FOAM STRUCTURE

AND A TURBINE INCLUDING A FOAM STRUCTURE

Author(s) Goller, G.A., Cavanaugh, D.W.

Sources Us Pat. App.: 20130017071

Corporate/Assignee General Electric Company

Publication Date January 17, 2013

Abstract:

Disclosed is a foam structure, a process of fabricating the foam structure, and a turbine

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including the foam structure. The foam structure includes a cast metallic foam having

pores and a gel positioned within at least a portion of the pores. The process of

fabricating the foam structure includes providing the cast metallic and infusing the cast

metal foam with the gel. The turbine includes a rotating portion and a turbine seal

including the foam structure.

MOLDING METHOD AND ITS SYNTHETIC RESIN BOTTLE BODY

Author(s) Sugisaki

Sources JP IPDL: 2013-14020

Corporate/Assignee Yoshinokogyosho Inc.

Publication Date January 24, 2013

Abstract:

Has been made in view of the problems pertaining to a bottle thick due to the method of

hot parison, small by biaxial stretch blow molding, the present invention object of the

present invention is localized in the bottom of the bottle blow molded, especially we

aimed to provide the body bottle thick small that technical problem to suppress the

thinning associated with this variant, with exhibits

the appearance of high quality by glass bottle, and

deformation stretching.

In the method of molding the bottle made of

synthetic resin by biaxial stretch blow molding by

hot parison of the preform made of a synthetic resin

tubular bottom by injection molding comprises, in

the bottom of the preform, the preform injection

molding using an injection mold having a mold core

protrudes, the convex portions are arranged in the

center corresponding to the center of the distal end

portion of the peripheral surface.

FOAM APPLICATOR FOR APPLYING A FLUID

Author(s) Purizhansky, E.M., Winter, C.S., Mantelli, M.S.

Sources Us Pat. App.: 20130022387

Corporate/Assignee Tmp Technologies, Inc.

Publication Date January 24, 2013

Abstract:

A fluid applicator includes an applicator body, a foam element, and a fabric cover

protecting the foam element. The applicator body includes a foam element support

platform having first and second sides. A foam element engaging surface is provided on

the first side of the foam element support platform. A foam element retaining wall is

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disposed at a peripheral edge of the foam element engaging surface. The foam element

has a first side supported on the foam element engaging surface, a second side opposite

the first side, and a peripheral edge at least partially enclosed by the retaining wall. A

fabric mounting surface is disposed outside the retaining wall. The fabric cover is

arranged on the second side of the foam element and is peripherally bonded to the fabric

mounting surface. A fluid port provides fluid communication between the first side and

second sides of the foam element support platform.

FLEXIBLE MAT WITH MULTIPLE FOAM LAYERS

Author(s) Mechling, C., Mechling, N.

Sources US Pat. App.: 20130017372

Corporate/Assignee N/A

Publication Date January 17, 2013

Abstract:

A flexible, foam-based mat comprising: a bottom layer of foam comprising four lateral

edges, wherein a first smooth lateral edge is opposing a second smooth lateral edge, and a

third lateral edge comprising a plurality of protrusions opposes a fourth lateral edge

comprising a plurality of intrusions, further wherein the plurality of protrusions have

complementary dimensions with the plurality of intrusions; a top layer of foam

comprising four lateral edges; and a surface layer that covers the top layer of foam,

further wherein the bottom layer and top layer are segmented with horizontal scoring

extending across the width of the mat from the first smooth lateral edge to the second

smooth lateral edge.

LOW REFLECTED-SOUND-PRESSURE-LEVEL, LOW MOISTURE-VAPOR-

TRANSMISSION-RATE FLOORING SYSTEM

Author(s) Keane, C.P.

Sources US Pat. App.: 20120328867

Corporate/Assignee N/A

Publication Date December 27, 2012

Abstract:

A flooring system having a top floor layer, a sub-floor, and an underlayment material

disposed between the sub-floor and the top floor layer is disclosed. The underlayment

material may include a cross-linked, polyolefin foam having a moisture vapor

transmission rate of less than about 3.0 lb/1000 ft.sup.2/24 hr, and an average sound

pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz.

Foam density, gel fraction, and resin blend may combine to provide an underlayment

material having such reflective sound and moisture vapor barrier properties.

INSULATED SLEEVE FOR A CUP

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Author(s) Leser, C.K., Wallace, C.T., Driskill, P.A., Euler, J.B., Paladino, J.J.,

Maravich, M.C., Davis. D.O., Mann, J.A.

Sources US Pat. App.: 20120318812

Corporate/Assignee Berry Plastics Corporation

Publication Date December 20, 2012

Abstract:

A container includes a cup formed to include and interior region and an insulated sleeve.

The insulated sleeve is coupled to an outer surface of the cup.

ELASTOMERIC GLOVE CONTAINING A FOAM DONNING LAYER

Author(s) Johnson, D.W., Shamis, M., Bagwell, A.S.

Sources US Pat.: 8,353,883

Corporate/Assignee Kimberly-Clark Worldwide, Inc.

Publication Date January 15, 2013

Abstract:

Elastomeric articles, such as gloves are disclosed. The gloves include a primary matrix

made from one or more elastomeric materials and a foam donning layer. In one

embodiment, for instance, the donning layer can be formed from a polyurethane foam.

The polyurethane foam can be created from the reaction product of a polyurethane

prepolymer and a solution containing water. The resulting foam can be hydrophilic and

can absorb moisture for preventing moisture from being trapped between the primary

matrix and a user's skin.

FOAM SPRING FOR PILLOWS, CUSHIONS, MATTRESSES OR THE LIKE

AND A METHOD FOR MANUFACTURING SUCH A FOAM SPRING

Author(s) Poppe,W.

Sources US Pat.: 8,353,501

Corporate/Assignee N/A

Publication Date January 15, 2013

Abstract:

A foam spring for use in pillows, cushions, mattresses or the like, the foam spring having

a tubular resilient body (2) made of foam and forming an outer wall, with holes (3)

extending inwardly from an outside surface (4) to an inside surface (5), those holes (3)

being arranged in a staggered symmetry and mainly being diamond shaped, characterized

in that the tubular body (2) displays said holes (3) only over a limited part (16) of its

surface (4), and that this limited part (16) is regularly alternating with a limited part (18)

of the surface (4) that is not provided with said holes (3) and which forms longitudinal

reinforcement ribs (7) in the wall of the tubular body (2) of the spring (1).

METHOD FOR MANUFACTURING MOLDED FOAM

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Author(s) Onodera, M., Tamada, T., Fukuda, T., Igarashi, Y., Ohno, Y.

Sources US Pat.: 8,343,413

Corporate/Assignee Kyoraku Co. Ltd.

Publication Date January 1, 2013

Abstract:

An object of the invention is to provide a method for manufacturing a molded foam

which is lightweight and excellent in strength. According to the invention, a method for

manufacturing a molded foam from a foamed parison includes: an extruding step of

extruding a resin blend containing a foaming agent and a thermoplastic resin to form a

foamed parison; an attaching step of closely attaching facing portions of an inner wall

surface of the foamed parison to each other to form a foamed parison laminated body; a

mold clamping step of sealing and mold clamping the foamed parison laminated body by

clamping the foamed parison laminated body by split mold blocks; and a sucking step of

sucking air between the split mold blocks to reduce a pressure between the split mold

blocks, after the attaching step and the mold clamping step.

MICROVASCULAR BASED SELF-HEALING POLYMERIC FOAM

Author(s) Patrick, J.F., Sottos, N.R., White, S.R.

Sources Polymer 53, No.19, 2012, p.4231-4240

Corporate/Assignee N/A

Publication Date August 2012

Abstract:

A self-healing microvascular polymeric foam has been developed to improve the

resilience of rigid foam core materials for sandwich structures. We investigated the

healing of brittle polyisocyanurate (PIR) foam after mode-I crack separation in a 3-point

single edge notch bend (SENB) specimen. A two-part healing chemistry based on a

commercially available polyurethane (PUR) foam formulation is employed to rebond the

interface. Both components are initially sequestered in separate channels in a

vascularized SENB geometry. Upon loading and subsequent crack propagation through

the network, the healing agents are released and polymerize on contact to create new

foam material in the crack plane. An attractive feature of this system is the volumetric

expansion of the healing chemistry, demonstrating the ability to repair macro-scale

damage. The foaming reaction occurs on the order of minutes at room temperature,

enabling rapid in-situ healing. Furthermore, by using a vascular delivery technique,

multiple damage–recovery cycles are achieved at consistently high healing efficiencies.

Through repeated mechanical testing, we have demonstrated over 100% recovery in

fracture toughness for this new class of bioinspired, self-healing cellular materials.

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RESIN FOAM AND FOAM SEALING MATERIAL

Author(s) Kato, K., Saitou, M., Hatanaka, I., Kodama, K.

Sources EP 2546292

Corporate/Assignee Nitto Denko Corp

Publication Date January 16, 2013

Abstract:

here is provided a resin foam excellent in dustproofness and assemblability. The resin

foam has a repulsive stress at 80% compression (repulsive stress when a resin foam is

compressed by 80% of the initial thickness) of 1.0 to 9.0 N/cm 2 and a tensile modulus of

elasticity of 5.0 to 14.0 MPa. Preferably, the resin foam further has an average cell

diameter of 10 to 180 µm and an apparent density of 0.01 to 0.10 g/cm 3.

e. Degradable and Sustainable Foam

PREPARING FOAM MATERIAL USING BIO-OIL MODIFIED PHENOLIC

RESIN, COMPRISES UNIFORMLY MIXING BIO-OIL MODIFIED PHENOLIC

RESIN, SURFACTANT, FOAMING AGENT AND CURING AGENT, AND

FOAMING TO OBTAIN A BIO-OIL MODIFIED PHENOLIC FOAM MATERIAL

Inventor(s) Chang, J., Che, Y., Ren, X., Wang, W., Yao, S., Yi, S., Zhang, J.

Sources CN Pat.: 102617980

Corporate/Assignee University Beijing Forestry

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Publication Date Aug. 1, 2012

Abstract:

Preparing foam material using bio-oil modified phenolic resin, comprises uniformly

mixing (in parts by wt.) bio-oil modified phenolic resin (100), surfactant (2-5) and

foaming agent (5-15), adding curing agent (5-20), stirring for 2-10 minutes, and foaming

at 60-90° C for 15-90 minutes to obtain a bio-oil modified phenolic foam material.

POLYPROPYLENE SPECIAL FOAMING MATERIAL

Author(s) Zhu, Z.P.

Sources CN 102634118

Corporate/Assignee N/A

Publication Date August 15, 2012

Abstract:

The invention claims a polypropylene special foaming materials comprise polypropylene

polyethylene thermoplastic elastomer filling material cross-linking agent and other

auxiliary agents each component according to weight parts as: Polypropylene 60-70;

Polyethylene 30-40; Thermoplastic elastomer 10-20; Crosslinking agent 1~2; Filling

material for 5-15; Processing agent 0.5-3; Wherein said polypropylene as extrusion level.

The invention claims a polypropylene special foaming material is an environmental

protection material and it not only can be recycled and it can naturally degrade it does not

cause the white pollution. Manufactured by it a foaming polypropylene product it has

very good shock absorption and good performance the deformation resistance heat

resistance chemical corrosion performance heat performance can be completely as the

substitute of new type foam material.

CLOSED-LOOP RECYCLED POLYURETHANE FOAM, METHODS OF

MANUFACTURE AND PRODUCTS THEREFROM

Author(s) Ryntz, R.A., Mcroberts, T.M.

Sources US Pat. App.: 20130005841

Corporate/Assignee International Automotive Components Group North America, Inc.

Publication Date January 3, 2013

Abstract:

The present disclosure relates to the production of molded products containing recycled

content, and more particularly polyurethane foam which includes polyol recovered from

chemical recycling of polyurethane foam scrap, which polyol has been treated to

optimize viscosity and/or reactivity characteristics.

BIODEGRADABLE COMPOSITE, THE PREPARATION PROCESS THEREOF,

AND A DISPOSABLE ARTICLE MADE THEREFROM

Author(s) Zhu, G., Zhang, W., Han, L., Xu, N., Zou, Y., Ji, W.

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Sources US Pat. App.: 20120329924

Corporate/Assignee Beijing Research Institute of Chemical Industry, China Petroleum

& Chemical Corporation

Publication Date December 27, 2012

Abstract:

The present invention relates to a biodegradable composite and its preparation process,

which composite is prepared by mixing feed stocks comprising a polylactic acid, an

aliphatic-aromatic copolyester A, an aliphatic-aromatic copolyester B and an organic

peroxide at a temperature between about 100 and about 200.degree. C. The present

invention also relates to a disposable article, which is prepared from said biodegradable

composite.

UNITARY COMPOSITE/HYBRID CUSHIONING STRUCTURE(S) AND

PROFILE(S) COMPRISED OF A THERMOPLASTIC FOAM(S) AND A

THERMOSET MATERIAL(S)

Author(s) Allman, M., Cao, B., Yiannaki, A.C., Sobran, I., Henderson, R.L.

Sources US Pat.: 8,356,373

Corporate/Assignee Noel Group LLC

Publication Date January 22, 2013

Abstract:

Embodiments disclosed in the detailed description include a unitary or monolithic

composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular

thermoplastic foam and a thermoset material. The thermoset material may also be

provided as cellular foam as well. In one embodiment disclosed herein, the unitary

composite cushioning structure is formed from a cellular thermoplastic foam and a

thermoset material. The cellular thermoplastic foam provides support characteristics to

the unitary composite cushioning structure. The thermoset material provides a resilient

structure with cushioning characteristics to the cushioning structure. A stratum is

disposed between at least a portion of the cellular thermoplastic foam and at least a

portion of the thermoset material to secure the at least a portion of the thermoset material

to the at least a portion of the cellular thermoplastic foam to provide a unitary composite

cushioning structure.

f. Thermoset Foam; PU and Others

POLYURETHANE FOAM LAMINATION FRAME

Author(s) Yamada, Y.

Sources JP 2012236910

Corporate/Assignee INOAC Corporation Ltd.

Publication Date December 6, 2012

Abstract:

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Provides a polyurethane foam for flame lamination as the polyol component of the

polyurethane raw material mixing system, while having the physical properties of plant-

derived polyol raw material is used, you will be prompted to polyurethane foam for flame

lamination, expressing strong peel strength. The polyurethane foam for flame lamination

consisting of a polyurethane raw material containing a polyol, polyisocyanate, a blowing

agent, a catalyst, a polyol, a polyurethane foam for flame lamination, which is

characterized by containing ricinoleic acid.

Purpose: Where the purpose of the present invention, for flame lamination as the polyol

component of the system formulation polyurethane raw materials, while having the

physical properties using raw polyol derived from a plant, required for the polyurethane

foam for flame lamination, expressing the peel strength strong It is to provide a

polyurethane foam

Effect: In Patent Document 2, to solve the problem low resilience urethane foam is that it

does not fully cured after bonding portion is melted by flame.

STRENGTHENING AGENT FOR THE PRODUCTION OF POLYURETHANE

FOAM

Author(s) Kitagawa, H.

Sources JP 2012251027

Corporate/Assignee Sanyo Chemical Industries, Ltd.

Publication Date December 20, 2012

Abstract:

Provides a strengthening agent for the manufacture of polyurethane foam. Hydrogen

atoms on the aromatic ring A (a), 2 in the molecule: (a) hydrogen atom carbonyl group is

bonded to two carbon adjacent to the carbon of the aromatic ring (a) is bonded hydrogen

atoms in this one has, strength enhancing agent for producing polyurethane foams having

a number average molecular weight is 250 ~ 800 (A). No

Purpose: Also cost reduction in thermal insulation applications, a low density is desired

for environmental considerations

Effect: When using a strength-enhancing agent for producing polyurethane foams of the

present invention, it is possible to obtain (tensile strength, compressive strength) high

mechanical properties of the polyurethane foam.

METHOD FOR PRODUCING A RESIN FOAM USING THE SAME RESIN

FOAM AND RESIN COMPOSITION FOR FOAM MOLDING

Author(s) Miyake, y., Nagahama, M., Kido, S., Sato, A.

Sources JP 2012246437

Corporate/Assignee Masahiko Abe Corporation

Publication Date 13 December 2012

Abstract:

Providing a resin composition for foam molding can be high closed cell ratio, which has

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an appropriate rigidity, to obtain a resin foam having a biodegradable. Foam molding

resin composition comprising a starch and a 3 and olefin resin, has been treated by a

reverse phase evaporation method compatibilizing supercritical carbon dioxide. 1 starch,

starches, wherein at least one kind to be selected etherified starch, esterified starch is

preferably from. In addition, the ratio of the starches and the olefin resin (weight ratio) is

to be a = 1/99 to 60/40 resin / olefin starches are preferred.

Purpose: The present invention has been made in view of these problems, a resin

composition for foam molding which can be a high ratio of closed cells, which has an

appropriate rigidity, to obtain a resin foam having a biodegradable and to provide

Effect: A resin composition used to form a resin foam of the present invention, the resin

composition for foam molding of the present invention, the starch is treated

compatibilized by the reverse phase evaporation method with supercritical carbon dioxide

in this manner a high rate of closed cells by serving as olefin resin containing species,

using a physical foaming agent organic containing isobutane, at least the foam molding,

which has an appropriate rigidity, foam resin having biodegradability to be obtained

METHOD FOR PRODUCING A POLYURETHANE FOAM USING THE SAME

POLYOL COMPOSITION FOR PRODUCING POLYURETHANE FOAM

Author(s) Takahashi, K.

Sources JP IPDL: 2013-14658

Corporate/Assignee Sanyo Chemical Industries, Ltd.

Publication Date January 24, 2013

Abstract:

Polyurethane foam was prepared using a conventional polyol object of the present

invention, there is a problem that the sufficient mechanical properties and moisture

resistance. The present invention is directed to provide a polyol composition that solves

these problems.

A compound having a cyclic structure in the main chain (A) and the polyol composition

for producing polyurethane foam comprising (B) in the polyol comprises (PL). And in the

method for producing a polyurethane foam by reacting with the isocyanate component

and a polyol component, a method for producing a polyurethane foam polyol component

contains 10 to 100% by weight relative to the weight of the polyol component the polyol

composition described above (PL)

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STRENGTHENING AGENT FOR THE PRODUCTION OF POLYURETHANE

FOAM

Author(s) Shin, E.

Sources JP IPDL: 2013-14657

Corporate/Assignee Sanyo Chemical Industries, Ltd.

Publication Date January 24, 2013

Abstract:

(Strain rate compressive residual heat and humidity, the rate of volume change heat and

humidity) and high-strength object of the present invention (hardness tensile strength,

tear strength, compression) durability provides a strengthening agent for the production

of polyurethane foam that is capable of producing polyurethane foam to achieve both to.

Represented by the following general formula comprises (I), a hydrogen atom on the

aromatic ring A (a), is a carbonyl group to two carbon adjacent to the carbon of the

aromatic ring (a) is bonded hydrogen atoms in this molecule having two: (a) hydrogen

atoms are bonded, strength enhancing agent for producing polyurethane foams having a

number average molecular weight is 1110 ~ 2000 (A).

POLYURETHANE FOAM FOR LAMINATE FRAME

Author(s) Nomoto, T.

Sources JP IPDL: 2013-6947

Corporate/Assignee Bridgestone Corporation

Publication Date January 10, 2013

Abstract:

Provides a polyurethane foam for the frame and breathable laminate that combines the

heat-fusible disclosed.

A polyurethane foam for the frame laminate formed from a composition formed

polyurethane foam comprising the polyol component comprises, polyisocyanate

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component, foaming agent, an agent for heat-sealing agent and a foam stabilizer, the

polyol component, wherein the polyester block polyols containing block copolymer

having the amount of the polyol block copolymer, a polyurethane foam is characterized

in that 20-60 parts by mass relative to 100 parts by weight of the total amount of the

polyol component; polyurethane and laminate is characterized in that the surface of the

foam, the skin having a vent hole is fused (in particular, used in the seat cover is attached

to the vehicle seat or the seat pad for a vehicle)

PADS FOR CLOTHING MADE OF MOLDED POLYURETHANE FOAM,

URETHANE FOAM MOLDED BY THAT, AND A METHOD FOR PRODUCING

MOLDED URETHANE FOAM

Author(s) Shirai, T.

Sources JP IPDL: 2013-2005

Corporate/Assignee INOAC Corporation

Publication Date January 7, 2013

Abstract:

To improve the usefulness of the pads for clothing that is formed molded urethane foam

object of the present invention, and, by its molded urethane foam.

Membrane treatment comprises

removal is performed while, in

the sheet-like molded

polyurethane foam is the

number of cells / 25mm 5-35

pcs, pressure treatment in a

heated state is applied to the

surface, air permeability (JIS

configured to be at least that

125cc/cm3/sec method) L

1096:2010 A. Removing film

processing, thereby improving

the overall breathability

urethane foam molded body,

and permeability can be

achieved. In addition, it is by

means of pressure treatment in

a heated state, defeating the

projections on the surface of

cells becomes possible to form

a molded polyurethane foam of

a smooth surface can be

achieved. This makes it

possible to improve the

practicality of the pad for

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clothing, which is polyurethane foam molded body, and the molded urethane foam

becomes possible.

POLYOL COMPOSITION FOR THE MANUFACTURE OF FLEXIBLE

POLYURETHANE FOAM

Author(s) Shin, E.

Sources JP IPDL: 2013-1777

Corporate/Assignee Sanyo Chemical Industries Ltd.

Publication Date January 7, 2013

Abstract:

Providing a polyol composition for making flexible polyurethane foam also use the

isocyanate Aliphatic / alicyclic, not reduce tensile mechanical properties such as tear

strength Also, yellowing hardly disclosed.

Will contain (P) is a polyol (A) and the strengthening agent for producing polyurethane

foam having a specific structure comprises, the following polyol composition for

producing flexible polyurethane foam to be satisfied (3) (1) ~ (B ). Hydroxyl value (A) is

(mgKOH / g), is the strength improving agent 0-500 (1). Aromatic polycarboxylic acid

having three or more aromatic polycarboxylic acid (2) (C) that is (C), 0 content of the

structure of Y relative to the weight of the polyol composition is (% by weight). 1-60%

by weight. (Mmol / g) is 0.005 ~ 3.8mmol / g ester group concentration of the

composition (3) polyol.

METHOD OF MANUFACTURING A POLYURETHANE COMPOSITION FOR

CMP PAD

Author(s) Chang, Y.

Sources JP IPDL: 2013-501823

Corporate/Assignee Technology, The Inventor Inc.

Publication Date January 17, 2013

Abstract:

The composition used in the production of polyurethane based (CMP) planarization pad /

chemical-mechanical polishing, to the reaction mixture and polyester prepolymer

particular polyether. Having a low rebound can not only stabilize the polishing, to

dissipate energy irregular, CMP pad the results in dishing and less uniformity of the

substrate was improved.

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METHOD FOR FORMING A POLYURETHANE GASKET AND IT

Author(s) Ahmet, K., Saint, G.

Sources JP IPDL: 2013-500877

Corporate/Assignee Performance Plastics - Shen'nu

Publication Date January 10, 2013

Abstract:

Comprising preparing a froth from a precursor polyurethane one-component, applying to

the surface of the article to floss wherein the step of applying at the same time with the

froth the water, and a method of forming a seal, the floss wherein the cured forming a

gasket having a density of 350kg/m3 or less was adhered to the article.

THE COMPOSITION OF THE POLYOL BLEND AND THE HCFO-1233ZD FOR

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USE IN POLYURETHANE FOAM

Author(s) Abba, L.

Sources JP IPDL: 2013-500386

Corporate/Assignee Akema, Inc.

Publication Date January 7, 2013

Abstract:

HCFO-1233zd polyurethane foam blowing agent is mixed with a polyol blend consisting

of at least one polyester polyol and at least one polyether polyol. This combination is

useful for preparing polyurethanes, thermoset form. Appliances, polyurethane foam is

useful in applications such as insulation for residential and commercial buildings as well.

METHOD FOR PRODUCING A POLYURETHANE FOAM

Author(s) Gross, M.

Sources JP IPDL: 2013-500362

Corporate/Assignee Evolution Nik Goldschmidt GmbH

Publication Date January 7, 2013

Abstract:

The present invention relates to a method for producing a polyurethane foam by using a

component containing siloxane of formula (I) and at least one blowing agent consisting

of at least one olefin (containing fluorine) halogen-containing.

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PREPOLYMER WITH ISOCYANATE END GROUPS, THEIR PREPARATION

AND THEIR USE

Author(s) Chie, J.L.

Sources JP IPDL: 2013-502500

Corporate/Assignee Bayer Aktiengesellschaft Materials Science

Publication Date January 24, 2013

Abstract:

Related to the field of polyurethanes, especially the prepolymer with isocyanate end

groups, their preparation methods, the present invention relates to the use thereof. The

present invention is to obtain a prepolymer with isocyanate end groups appropriate to

adjust the ratio of the reaction components and their, to prepare relatively low mold

temperature under a flexible polyurethane foam. Reduce energy consumption mold

temperature, and manufacturing time, a method for preparing a polyurethane foam soft by

using a prepolymer with terminal groups to the isocyanate, which is provided in the

present invention, the mechanical and physical properties and good I can be obtained

polyurethane flexible foam having characteristics.

PROCESS FOR POLYURETHANE-MODIFIED POLYISOCYANURATE FOAM

WITH IMPROVED THERMAL STABILITY

Author(s) Kaplan, W.A., Gabbianelli, A.R., Norberg, D.J.

Sources Us Pat. App.: 20130023597

Corporate/Assignee Stepan Company

Publication Date January 24, 2013

Abstract:

A method for improving the thermal stability of polyurethane-modified polyisocyanurate

(PU-PIR) foams is provided. Moreover, a process for producing the PU-PIR foams

exhibiting improved thermal stability is provided. The foams have incorporated therein a

high molecular weight ammonium polyphosphate (APP). APP is employed as a partial or

complete substitute for flame retardants conventionally employed in PU-PIR foams. The

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foams of the invention exhibit excellent and improved thermal stability characteristics as

compared to foams to which no APP has been added.

RESIN FOAM SHEET, AND METHOD FOR PRODUCING RESIN FOAM

SHEET

Author(s) Anan, T., Oonishi, T.

Sources US Pat. App.: 20130018116

Corporate/Assignee Sekisui Plastics Co., Ltd.

Publication Date January 17, 2013

Abstract:

An object is to provide a resin foam sheet having good reformability, and a method for

easily producing such a resin foam sheet. Provided are a resin foam sheet formed by

extrusion foaming with an extruder a polypropylene-based resin composition mainly

composed of a polypropylene-based resin component containing a polypropylene-based

resin and a high melt tension polypropylene resin having a higher melt tension than that

of the polypropylene-based resin, wherein the high melt tension polypropylene resin has

a melt tension after being passed through the extruder of 4 cN or more and 10 cN or less,

and a rate at breakage after being passed through the extruder of 12 m/min or higher and

26 m/min or lower, and the like.

RESIN FOAM AND FOAM SEALING MATERIAL

Author(s) Kato, K., Saitou, M., Hatanaka, I, Kodama, K.

Sources US Pat. App.: 20130017391

Corporate/Assignee Nitto Denko Corporation

Publication Date January 17, 2013

Abstract:

There is provided a resin foam excellent in dustproofness and assemblability. The resin

foam has a repulsive stress at 80% compression (repulsive stress when a resin foam is

compressed by 80% of the initial thickness) of 1.0 to 9.0 N/cm.sup.2 and a tensile

modulus of elasticity of 5.0 to 14.0 MPa. Preferably, the resin foam further has an

average cell diameter of 10 to 180 .mu.m and an apparent density of 0.01 to 0.10

g/cm.sup.3.

PROFESSIONAL GRADE ONE COMPONENT POLYURETHANE FOAM

WITH NON-LIQUEFIED INERT PROPELLANT

Author(s) Assemat, V., Goeller, C., Harelle, L.

Sources US Pat. App.: 20130012609

Corporate/Assignee US Pat. App.: 20130012609

Publication Date January 10, 2013

Abstract:

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A one-component-foam formulation contains a propellant in a concentration range of

from 5 to 35 weight-percent of total formulation weight and contains at least 50 weight-

percent non-liquefied inert gases based on total propellant weight, a polyol, a silicone

glycol copolymer and less than 0.01 weight-percent of a cell opener based on polyol

weight. An article contains five liters or more of the one-component-foam formulation

within a container compressed to a pressure of at least 15 atmospheres pressure. A

method for dispensing the one-component foam formulation includes providing the

article and expelling the formulation from the container through a dispensing means onto

a substrate and allowing the formulation to expand into a stable polymeric foam having a

density of 45 kilograms per cubic meter or less.

METHOD FOR MANUFACTURING SOUNDPROOFING MATERIAL USING

POLYURETHANE FOAM FROM CAR SEAT FOAM AND COMPOSITION

THEREOF PREPARED THEREBY

Author(s) Koo, H.M., Kim, K., Yang, J.H., Kim, Y.T.

Sources Us Pat. App.: 20130009087

Corporate/Assignee Hyundai Motor Company

Publication Date January 10, 2013

Abstract:

Disclosed is a method for manufacturing a soundproofing material by finely crushing a

discarded car seat, mixing the crushed car seat with polyester fiber, low-melting polyester

fiber such as LM PET, polypropylene fiber and hemp, and carding the resulting mixture,

and a soundproofing material composition prepared thereby. The disclosed method

allows recycling of polyurethane foam of the discarded car seat into a soundproofing

material composition having superior appearance quality and soundproofing

performance. The disclosed method also prevents generation of excessive static

electricity and allows preparation of a soundproofing material with smooth surface.

POLYURETHANE FOAM CONTAINING SILICONE

Author(s) Cremer, J.

Sources US Pat. App.: 20130005847

Corporate/Assignee Wacker Chemie AG

Publication Date January 3, 2013

Abstract:

Silicone-containing polyurethane foams of low density, good pore structure, and high

surface quality are prepared by reacting a branched, preferably hyperbranched silicone

polyol with a polyisocyanate and a silicone resin in the presence of a reactive or non-

reactive blowing agent.

URETHANE FOAM MOLDED PRODUCT AND METHOD FOR PRODUCING

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THE SAME

Author(s) Tomiyama, K., Kitayama, N., Suzuki, Y., Yoshida, S., Hashimoto, K.

Sources US Pat. App.: 20130001460

Corporate/Assignee Tokai Chemical Industries, Ltd.

Publication Date January 3, 2013

Abstract:

The present invention provides a urethane foam molded product that has high thermal

conductivity with minimal change to its physical properties. A simple method for

producing the same is also provided. The urethane foam molded product includes a base

material formed of a polyurethane foam, and a thermal conductive filler mixed in the

base material and oriented to form mutual connections. The thermal conductive filler is

formed of composite particles that include thermal conductive particles formed of a

nonmagnetic material, and magnetic particles adhered to the surfaces of the thermal

conductive particles. The method for producing the urethane foam molded product

includes a raw material mixing process that mixes a foam urethane resin material and the

thermal conductive filler to obtain a mixed raw material, and a foam molding process that

injects the mixed raw material into a cavity of a foaming die and performs foam molding

while a magnetic field is applied so as to substantially uniform a magnetic flux density

inside the cavity.

FOAMS BASED ON THERMOPLASTIC POLYURETHANES

Author(s) PRISSOK, F., Braun, F.

Sources US Pat. App.: 20120329892

Corporate/Assignee BASF SE

Publication Date December 27, 2012

Abstract:

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore

hardness of the thermoplastic polyurethane is from A 44 to A 84.

THERMALLY FOAMABLE RESIN COMPOSITION, THERMALLY

FOAMABLE RESIN SHEET, THERMALLY FOAMABLE LAMINATE, AND

FOAMED MATERIAL AND PROCESS FOR PRODUCTION THEREOF

Author(s) Hayashi, Y. Mitsuoka, Y., Ul, T.

Sources US Pat. App.: 20120328889

Corporate/Assignee Nitto Denko Corporation

Publication Date December 27, 2013

Abstract:

A thermally foamable resin composition contains foamable resin particles and a resin

composition. Each of the foamable resin particles contains a solid resin and a thermally

expandable substance contained in the solid resin.

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POLYURETHANE FOAMS CONTAINING BRANCHED

POLY(TRIMETHYLENE ETHER) POLYOLS

Author(s) Fenyvesi, G., Poladi, R.H., Sunkara, H.B.

Sources US Pat. App.: 20120322907

Corporate/Assignee E I Du Pont De Nemours And Company

Publication Date December 20, 2012

Abstract:

Disclosed is branched poly(trimethylene ether) polyols prepared from the acid catalyzed

polycondensation reaction of 1,3-propanediol, and at least one triol comonomer selected

from 1,1,1-tris(hydroxymethyl) ethane and 1,1,1-tris(hydroxymethyl) propane. Also

disclosed is a branched poly(trimethylene ether) polyol with an equivalent hydroxyl

functionality of about 2.1 to about 3.2 and a M.sub.n of about 200 to about 6000. The

polyols are useful in the preparation of polyurethane rigid and flexible foams.

ALKYLENE OXIDE CAPPED SECONDARY ALCOHOL ETHOXYLATES AS

FERMENTATION FOAM CONTROL AGENTS

Author(s) Wurm, D.B., Marques, Y.A.

Sources US Pat.: 8,357,823

Corporate/Assignee Dow Global Technologies LLC

Publication Date January 22, 2013

Abstract:

Provided are foam control agents and their use for controlling foam in fermentation

processes. The foam control agents are of the formula I: ##STR00001## wherein R.sup.1,

R.sup.2, R.sup.3, R.sup.4, n and y are as defined herein.

PROCESS FOR PRODUCING FLEXIBLE POLYURETHANE FOAM

Author(s) Sasaki, T., Kaku, D., Ito, T., Kumagai, N.

Sources US Pat.: 8,357,730

Corporate/Assignee Asahi Glass Company, Limited

Publication Date January 22, 2013

Abstract:

To provide a flexible polyurethane foam which is excellent in low resiliency and

durability without using a plasticizer and which shows little change in hardness against a

change in temperature and at the same time, has high air flow. A process for producing a

flexible polyurethane foam, which comprises reacting a polyol mixture comprising the

following polyol (A), the following polyol (B) and the following monool (D) with a

polyisocyanate compound in the presence of a blowing agent and a foam stabilizer, at an

isocyanate index of at least 90, wherein: Polyol (A) is a polyether polyol having an

average of from 2 to 3 hydroxyl groups, a hydroxyl value of from 10 to 60 mgKOH/g and

an oxyethylene group content of from 0 to 30 mass %, obtained by ring-opening

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polymerization of an alkylene oxide to an initiator using a phosphazene compound, a

Lewis acid compound or an alkali metal compound catalyst; Polyol (B) is a polyether

polyol having an average of from 2 to 3 hydroxyl groups and a hydroxyl value of from 70

to 250 mgKOH/g; and Monool (D) is a polyether monool having a hydroxyl value of

from 10 to 200 mgKOH/g.

PREVENTION, ACTUATION AND CONTROL OF DEPLOYMENT OF

MEMORY-SHAPE POLYMER FOAM-BASED EXPANDABLES

Author(s) Johnson, M., Mazyar, O.A.

Sources US Pat.: 8,353,346

Corporate/Assignee Baker Hughes Incorporated

Publication Date January 15, 2013

Abstract:

Actuation and control of the deployment of a polymeric memory-shape material on a

wellbore device on a downhole tool may be accomplished by treating a compacted or

compressed polymeric memory-shape material with a deployment fluid to lower its

T.sub.g and/or decrease its rigidity, thereby softening the polymeric shape-memory

material at a given temperature and triggering its expansion or recovery at a lower

temperature. Alternatively, the deployment of the compacted or compressed polymeric

memory-shape material may be prevented or inhibited by shielding the material with an

environment of a fluid that does not substantially lower its T.sub.g, decrease its rigidity

or both, and then subsequently contacting the material with a deployment fluid.

INVENTION RELATES TO THE USE OF FOAM STABILIZERS, PRODUCED

ON THE BASIS OF SUSTAINABLE RAW MATERIALS, FOR PRRODUCING

POLYURETHANE FOAMS

Author(s) Henning, F., Knott, W., Thum, O., Schiller, C., Glos, M., Terheiden, A.

Sources US Pat.: 8,349,907

Corporate/Assignee Evonik Goldschmidt GmbH

Publication Date January 8, 2013

Abstract:

Preparation and use of polyurethane foams with the use of foam stabilizers of the general

formula (I) ##STR00001##

WATERBORNE POLYURETHANE COATING COMPOSITIONS

Author(s) Subramanian, R., Stewart, R., Ekin, A., Pohl, T.

Sources US Pat.: 8,354,151

Corporate/Assignee Bayer Material Science LLC

Publication Date January 15, 2013

Abstract:

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Aqueous polyurethane coating compositions are disclosed in this specification. The

aqueous polyurethane coating compositions contain a polycarbonate-polyurethane resin

component, an aminoplast resin component, and a polyester polyol component.

LOW HAZE THERMOPLASTIC POLYURETHANE USING CO-CHAIN

EXTENDERS

Author(s) Farah, H., Lerma, Jr., F.

Sources US Pat.: 8,357,768

Corporate/Assignee N/A

Publication Date January 22, 2013

Abstract:

The present invention is a low haze thermoplastic polyurethane (TPU) comprising

structural units of a diisocyanate; a diol and three different chain extenders (butanediol

chain extender; a different linear diol co-chain-extender and a cyclic co-chain-ex-tender).

The TPU has good combinations of light transmission and clarity, low temperature

flexibility, and high moisture vapor transition rates compared to other commercial or

known TPUs. The preferred composition is a TPU that is based on polycaprolactone as

diol, MDI as the diisocyanate monomer, butanediol chain extender, 1,3 propanediol

linear chain co-extender and cyclohexanedimethanol cyclic chain co-extenders, and has

good clarity and tensile strength.

POLYMERIC FILMS MADE FROM POLYHEDRAL OLIGOMERIC

SILSESQUIOXANE (POSS) AND A HYDROPHILIC COMONOMER

Author(s) Allen, R.D, Na, Y.H., Sooriyakumaran, R.

Sources US Pat.; 8,353,410

Corporate/Assignee International Business Machines Corporation

Publication Date January 15, 2013

Abstract:

A composite membrane includes a filtration membrane and a layer on a surface of the

filtration membrane. The layer includes a polymer including a polyhedral oligomeric

silsesquioxane (POSS) derivative with a hydrophilic moiety attached to at least one

vertex thereof. A method for making a composite membrane includes applying to a

surface of a filtration membrane a photopolymerizable composition including a POSS

compound, a hydrophilic comonomer, and a photoinitiator. The composition is cured to

form a hydrophilic layer on the filtration membrane.

POLYOLEFIN DISPERSIONS, FROTHS, AND FOAMS

Author(s) Menning, B.A.

Sources US Pat.: 8,349,920

Corporate/Assignee Dow Global Technologies LLC

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Publication Date January 8, 2013

Abstract:

Polyolefin dispersions, froths, and foams and articles manufactured therefrom are

disclosed. Also disclosed is a method for generating a thermoplastic foam from an

aqueous dispersion. The aqueous dispersion may include a thermoplastic resin, water, and

a stabilizing agent. The method may include adding at least one frothing surfactant to the

aqueous dispersion to form a mixture, adding a flame retardant and/or a phase change

material, frothing the mixture to create a froth, and removing at least a portion of the

water to produce the foam.

POLYURETHANES BASED ON RENEWABLE POLYOLS FROM

BIODERIVED LACTONES

Author(s) Gurusamy-Thangavelu, S.A., Emond, S.J., Kulshrestha, A., Hillmyer, M.A.,

Macosko, C.W., Tolman, W.B., Hoye, T.R.

Sources Polymer Chemistry 3, No.10, p.2941-2948,

Corporate/Assignee N/A

Publication Date October 2012

Abstract:

Ring opening transesterification polymerization of lactones derived from menthone and

carvomenthone was used to synthesize polyols for polyurethane film formulations. The

polyols were synthesized at 140 °C using tin(II) octoate as catalyst, diethanolamine as

trifunctional initiator, and with ratios of lactone : initiator of 9 : 1 or 18 : 1. Polyol

structural features were deduced by comparison of NMR spectral data with those of

simple model amide/esters of the initiator. Films were formulated from the renewable

polyols, diphenylmethane diisocyanate [or poly(diphenylmethane diisocyanate)], and

diethylene glycol. Thermal and mechanical properties of these polyurethane films were

measured, demonstrating their potential utility as biobased thermosets for rigid or flexible

foams.

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EFFECT OF HARD SEGMENT CONTENT AND CARBON-BASED

NANOSTRUCTURES ON THE KINETICS OF FLEXIBLE POLYURETHANE

NANOCOMPOSITE FOAMS

Author(s) Bernal, M.M., Martin-Gallego, M., Romasanta, L.J., Mortamet, A.C., López-

Manchado, M.A., Ryan

, A.J., Verdejo

, R.,

Sources Polymer 53, No.19, 2012, p.4025-4032

Corporate/Assignee N/A

Publication Date August 2012

Abstract:

Reactive flexible polyurethane (PU) foams were synthesized with two contents of hard

segments (HS) and filled with multi-walled carbon nanotubes (MWCNTs), functionalized

MWCNTs (f-MWCNTs) and functionalized graphene sheets (FGS). The effect of the HS

content and the carbon nanofillers on the kinetics of polymerization and the kinetics of

phase-separation have been studied by Fourier transform infrared spectroscopy (FT-IR)

and synchrotron small-angle X-ray scattering (SAXS). A slow down on the rate of

polymerization and on the development of the polymer structure due to the increase of

the HS content and the inclusion of the nanoparticles was observed. Therefore, this work

demonstrates that there is a relationship between the kinetics of polymerization and the

kinetics of phase separation in flexible PU nanocomposite foams. SAXS data was used to

generate 3D microstructures of PU nanocomposite foams and the phase-separated

morphology was observed by atomic force microscopy (AFM).

METHOD FOR PRODUCING POLYURETHANE HARD FOAM MATERIALS

Author(s) Eling, B., Schuette, M., Zarbakhsh, S., Seifert, H., Kampf, G.

Sources EP2542607

Corporate/Assignee BASF SE

Publication Date January 9, 2013

Abstract:

The invention relates to a method for producing polyurethane hard foam materials by

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reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms

reactive with two isocyanate groups in the presence of c) foaming agents, characterized in

that the compounds having at least two hydrogen atoms reactive with two isocyanate

groups comprise at least one polyether alcohol b1) having a functionality of 2-8 and a

hydroxyl number of 200-800 mg KOH/g, said alcohol having been produced by building

up alkylene oxides b1b) on compounds having at least two hydrogen atoms reactive with

alkylene oxides b1a), referred to below as starting substances, using an amine b1c) as a

catalyst.

MELT-SHAPED BODY OF POLYIMIDE PRECURSOR AND PROCESS FOR

PRODUCTION OF POLYIMIDE FOAM USING SAME

Author(s) Hosoma, T., Ozawa, H., Yamamoto, S., Kaneko, Y.

Sources EP2546293

Corporate/Assignee UBE Industries

Publication Date January 16, 2013

Abstract:

The object is to propose an improved process for the production of a polyimide foam by

which a large-sized polyimide foam in a state of fine and homogeneous cells can be

readily obtained by easy operations and convenient steps. A melt-shaped body of a

polyimide precursor obtainable by melt-treating in a closed state a powder of a polyimide

precursor including at least an aromatic tetracarboxylic acid ester component and an

aromatic amine component. A process for the production of a polyimide foam including

the steps of melt-shaping in a closed state a powder of a polyimide precursor including at

least aromatic tetracarboxylic acid ester component and an aromatic amine component to

give a melt-shaped body of the polyimide precursor, and foaming the melt-shaped body

of the polyimide precursor by a heat treatment.

g. Microcellular and Expanded Particle

CONTAINING NANO CELLULOSE POLYMER ESTER OF FATTY ACID MICRO POROUS

FOAMING MATERIAL AND PREPARATION METHOD THEREOF

Author(s) N/A

Sources CN 102618001

Corporate/Assignee Zhejiang University Ningbo Science And Engineering College

Publication Date August 1, 2012

Abstract:

The invention claims a containing nano cellulose polymer ester of fatty acid micro porous

foaming material and preparation method thereof. The foaming material is composed of

nanometre cellulose or nanometer fibre film surface modified derivatives a fatty acid

ester to form the nanometre cellulose or nanometer fibre film surface modified

derivatives of the quality percentage content is 0.5-20wt to foam hole density larger than

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or 108 plurality cm3; Its preparation method is as follows it adopts organic solvent as

solvent nano cellulose or nanometer cellulose surface modified derivatives crystal and a

fatty acid ester as solute solution preparation of the organic solvent is evaporate mixture

and drying after removing the mixture gas residual heat pressing film and then the super

critical carbon dioxide foaming. The foaming material green degradable wireless

environment burden material foam hole with big density of holes are evenly with

excellent isolating performance good mechanical performance is strong it is suitable for

popularizing.

CHEMICAL VAPOR DEPOSITION GRAPHENE FOAM ELECTRODES FOR

PSEUDO-CAPACITORS

Author(s) Yager, T.A.

Sources US Pat. App.: 20130021718

Corporate/Assignee Empire Technology Development, LLC

Publication Date January 23, 2013

Abstract:

Technologies are generally described for a porous graphene electrode material is

described herein that may incorporate a three-dimensional open-cell graphene structure

fabricated via chemical vapor deposition onto a metal foam. After the graphene is

deposited, the metal foam may be dissolved, leaving a three-dimensional open-cell

graphene structure that may include single or few layer graphene. Pseudo-capacitive

materials, such as RuO.sub.2, Fe.sub.3O.sub.4, or MnO.sub.2, may be deposited within

the pores of the a three-dimensional open-cell graphene structure to form the porous

graphene electrode material. The porous graphene electrode material may have a specific

capacitance comparable to chemically modified graphene (CMG) electrodes. The porous

graphene electrode material may also have a conductivity greater than CMG electrodes of

equivalent surface area. Use of the porous graphene electrode material in capacitors may

result in siginificant improvements in specific power compared to CMG based capacitors.

POLYMER OR POLYMER COMPOSITE MEMBRANE HAVING THROUGH-

THICKNESS MICROPORES, AND METHOD FOR PREPARING SAME

Author(s) Lee, J.H., Lee, M.K.

Sources US Pat. App.: 20120325737

Corporate/Assignee N/A

Publication Date December 27, 2012

Abstract:

A polymer or polymer composite membrane having through-thickness micropores and a

method of preparing the same are provided. More particularly, a polymer or polymer

composite membrane having a pore structure such that micropores are aligned in a mesh

structure in the thickness direction of the polymer or polymer composite membrane due

to unidirectional freezing in the thickness direction of a solvent. The membrane has

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through-thickness micropores, and thus has improved permeability in the thickness

direction and superior uniformity in size of the micropores and wall thickness between

the micropores. For these reasons, the membrane can be used for a porous membrane

substrate, microfiltration membrane, etc.

NANOPOROUS POLYMERIC FOAM HAVING HIGH CELL DENSITY

WITHOUT NANOFILLER

Author(s) Costeux, S., Zhu, L., Jeon, H., Bunker, S.P., Kalantar, T.H.

Sources US Pat. App.: 20120321873

Corporate/Assignee N/A

Publication Date December 20, 2012

Abstract:

A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam

characterized by: (a) the polymer matrix having greater than 50 weight-percent

copolymer containing at least two different monomers at least one of which is a

methacrylate monomer, each monomer having a solubility parameter lower than 20

(megaPascals).sup.0.5 and a chemical composition where twice the mass fraction of

oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2;

wherein the monomers comprise at least 90 weight-percent of all monomers in the

copolymer; (b) at least one of the following: (i) a nucleation site density of at least

3.times.10.sup.14 effective nucleation sites per cubic centimeter of foamable polymer

composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage

greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of

at least one millimeter.

POLYSTYRENE/POLYETHYLENE OXIDE COPOLYMER CELL SIZE

ENLARGER FOR FOAM

Author(s) Delaviz, Y., Breindel, R.M., Rodrigues, K., Patel, B.

Sources US Pat.: 8,349,909

Corporate/Assignee Owens Corning Intellectual Capital, LLC

Publication Date January 8, 2013

Abstract:

Polymeric foam and polymeric foam products that contain a foamable polymer material,

at least one blowing agent, an infrared attenuating agent, and a polystyrene/polyethylene

oxide copolymer are provided. In exemplary embodiments, the blowing agent contains an

HFC. The maleic anhydride-styrene copolymer grafted with polyethylene oxide increases

the cell size of the polymer foam and offsets or even negates the decreased cell size

caused by an HFC blowing agent and/or infrared attenuating agents. In addition, the

copolymer of maleic anhydride-styrene grafted with polyethylene oxide has a positive

affect on the processability of the blowing agent(s) in the composition by both widening

the process window and enhancing the solubility of the blowing agent in the polymer

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melt. Thus, the polystyrene/polyethylene oxide copolymer present in the inventive

composition acts as a cell enlarger, a plasticizer, and a processing aid. A method of

forming an extruded foam product is also provided.

IN SITU PREPARATION OF CROSS-LINKED

POLYSTYRENE/POLY(METHYL METHACRYLATE) BLEND FOAMS WITH

A BIMODAL CELLULAR STRUCTURE

Author(s) Kohlhoff*, D., Nabil, A., Ohshima, M.

Sources Polymers for Advanced Technologies 23, No.10, p.1350-1356

Corporate/Assignee N/A

Publication Date October 2012

Abstract:

In situ preparation of a cross-linked poly(methyl methacrylate) (PMMA) and polystyrene

(PS) blend and its foaming were investigated for creating a bimodal cellular structure in

the foam. Methyl methacrylate (MMA) monomer was dissolved in PS under supercritical

CO2 at a temperature of 60 °C and a pressure of 8 MPa, and the polymerization of MMA

was conducted at 100 °C and 8 MPa CO2, with a cross-linking agent in PS. The blend was

successively foamed by depressurizing the CO2. CO2 played the roles of plasticizing the

PS and enhancing the monomer dispersion in PS during the sorption process and as a

physical blowing agent in the foaming process. The cross-linking agent was used for

controlling the elasticity of polymerized PMMA domains and differentiating their

elasticity from that of the PS matrix. The difference in elasticity delayed the bubble

nucleation in the PMMA domains from that in the PS and made the cell size bimodal

distribution, in which the smaller cells ranging from 10 to 30 µm in diameter were

located in the wall of large cells of 200–400 µm in diameter. The effects of the initial

MMA content, the concentration of cross-linking agent, and the depressurization rate on

the bimodal cell structure and bulk foam density was investigated.