a. table of contents - foam update · appropriate to review some interesting research works for...
TRANSCRIPT
Foam Update
February 2013
To Give Than To Receive - 1 -
A. Table of Contents
Contents
A. Table of Content ............................................................... 1
B. Editorial ............................................................................ 2
C. News ................................................................................. 5
D. Patents and Journals .......................................................... 7
a. New Foaming Technique: .......................................... 7
b. Blowing Agents: ........................................................ 9
c. Foam products: ........................................................ 11
d. Applications: ........................................................... 20
e. Degradable and Sustainable Foam: .......................... 28
f. Thermoset Foam; PU and Others: ............................ 30
g. Microcellular and Expanded Particle: ...................... 47
Foam Update
February 2013
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B. Editorial
Foam in Pharmaceutical
In the human body, cellular organisms in our lungs play a unique and critical
role in the transport and exchange of gas. The plethora amount of surface area
simply makes the diffusion and transfer of gas very efficient. When polylactic
acid (PLA) was developed in the cellular
structure, its significant amount of internal
surface area and potentially possible
dissolution in blood and open cell structure
generated a lot of applicable interest in the
medical and pharmaceutical segments.
Traditionally, it has been a challenge to build a
temporary scaffold after a major surgery to
allow fast tissue growth and speed up the rehab
and recovery process. Open celled PLA foam
seemed to have the potential as a good
candidate for this area of growth. This
recognition drew a serious amount of interest in
its area of research. Although there is a long
perceived process to make it application
acceptable, the starch based PLA may mean a
lot to the pharmaceutical and medical fields. In
addition, it can easily open the door for bio-
based or plant-based materials and enhance
pharmaceutical and medicinal efficiency or the
natural extension of Chinese and India
traditional medicine. When foam or cellular
technology is applied, the microfiber in the
plant can become easier to be compatible with
our digestive system. Nonetheless, it seems
appropriate to review some interesting research
works for foam in drug delivery and medical
usage.
Fig. 1 SEM images of microcellular
injection molded scaffolds: (a) PLA,
(b) TPU, (c) PLA75%, (d) PLA50%,
and (e) PLA 25%. Subscript 2 images
are enlarged images of subscript 1
images. Scale bars are 500 m and 20
m, respectively. (courtesy of Prof.
Turng of U. Wisconsin)
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February 2013
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In scaffold for tissue engineering, the inherent numerous amount of the surface
area is ideal for organisms to grow and to multiply. Tiny soluble powders can
be fused together into an open cell structure to allow tissue to grow; through
which the scaffold may be suppressed enough to dissolve in the blood and
eventually flush away. Fig. 1 illustrates the cell morphology of thermoplastic
polyurethane and polylactic acid (TPU/PLA) in tissue engineering scaffold by
microcellular injection molding. It is noted that not only is there microcellular
cell morphology occurring but the cell wall in an almost nanocellular structure
is present and may be dependent on the weight ratio of the incompatible TPU
and PLA. University of Wisconsin is spearheading this area. Precise control of
polymer chemistry for dissolution, and cell morphology to match tissue
bioactivity, will involve more disciplines to advance the front. In other words,
foam could be a vital part in this multi-disciplinary project. Virtually, this
subject is becoming increasingly important among the global foam community.
More attention from the editorial office will warrant further review works down
the road.
In oral drug delivery, extrusion process has been used to allow one or more
active drug ingredients to disperse in a polymer carrier. After the extruded
drug-polymer air is cooled down into its final form, it becomes what we
normally obtain from the pharmaceutical store. There are at least two
fundamental concerns in this application. One is the poor water solubility, and
Fig. 2: SEM of a foamed PVCap-PVAc-
PEG disk. b) is an enlarged version in a)
Fig. 3: Comparison of complete dissolution of
foamed (red dot) and unfoamed (blue triangle)
PVCap-PVAc-PEG disk.
Foam Update
February 2013
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the other is the pH specific release system for drug delivery in the digestive
organs. Both can clearly reduce the oral drug delivery efficiency. It is clear
that cellular structure can certainly enhance the release rate of the
pharmaceutical chemicals to improve its efficiency. For the PVCap-PVAc-
PEG (caprolactam-copolyvinyl acetate-copolyethylene glycol), it is a novel
amorphous polymer specially designed for solid solutions to increase solubility
and bioactivity of poorly soluble drugs. (Fig.2 shows the SEM of the foamed
PVCap-PVAc-PEG, and Fig. 3 its dissolution curves.) The foamed disc can be
fully dissolved at 50% of the time of an un-foamed disc. In addition, the
reduced density can help floating oral drug maintain its buoyance in acid
aqueous solution. Increase of residence time for effective release can thus be
imagined. Another benefit in foaming is the presence of blowing agents which
can plasticize the drug-polymer system to a point where lower processing
profile is possible to avoid degradation for thermal-sensitive drug ingredients.
In brief, cellular structure appears to be a good methodology in process and
product control of drug manufacturing. It can enlarge the processing latitude
depending on the added kind and amount of blowing agent, which in turn
produces cellular morphology for the effect of drug chemical release. Detailed
efforts are certainly necessary to various drug-polymer systems to conserve
drug ingredients and polymers, and also reduce the cost burden on customers.
Polymer Processing Institute (PPI) is a leading research and development group
in this area.
The implication is clear that foam could be a widely consumed product to make
our living more comfortable and foam can also be applied in specific areas to
fully utilize its features and enhance other critical function. It could be sold in
the packaging segment where we have an array of choices. Yet, it can also be
useful in enhancing medical and pharmaceutical efficiency, which seems to
have limited or no choice at all. Nonetheless, foam is upgraded from a living
improver to life enhancer.
Editorial Office
Foam Update
February 2013
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C. News
ASIA THE DRIVING FOR BEHIND GROWTH IN ETHYLENE VINYL
ACETATE
Author(s) N/A
Sources Bulk Solids Handling
Corporate/Assignee N/A
Publication Date January 7, 2013
Abstract:
The new report says the impressive manufacturing industry in Asia will be largely
responsible for a predicted worldwide ethylene vinyl acetate demand increase – from
2011’s total of 2,286,193 tons to 2,966,078 tons in 2017, climbing at a Compound
Annual Growth Rate (CAGR) of 4.4%.
According to GBI Research, Asia was accountable for 49% of the global EVA demand in
2011, with the market driven primarily by China (with a 62% share of the continent’s
total), followed by Japan (16%) and South Korea (8%).
Solar Industry Drives Demand for Vinyl Acetate
Although extensively used in the foams and films manufacturing industry, EVA can also
be used in the construction of solar voltaic panels as an encapsulating material. The
growing solar power industry is therefore predicted to play an important role in the future
production of the co-polymer, particularly in China – a major producer of solar power
equipment.
SPRAY POLYURETHANE FOAM ALLIANCE (SPFA) CONVENTION AND
EXPO; Feb. 12-15, Jacksonville, FL
Author(s) N/A
Sources Sprayfoam.com
Corporate/Assignee N/A
Publication Date January 9, 2013
Abstract:
This SPFA Convention & Expo will take place from Feb. 12 to 15 at Jacksonville,
Florida. Its primary focus is to enhance polyurethane foam technology in spraying
applications. It brings suppliers, contractors, researchers, and industry experts together to
present and discuss the state of industry trends, technology, equipment, and opportunities
for building and construction industrial segments. Tie I sponsors include Saint-Gobain
Certainteed, and Huntsman.
ZOTEFOAM’S SALES IN LINE WITH EXPECTATIONS
Author(s) N/A
Sources Sharecast
Corporate/Assignee N/A
Foam Update
February 2013
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Publication Date January 9, 2013
Abstract:
Zotefoams, which manufactures and sells high-performance foams, said on Wednesday
its business has continued to perform in line with expectations following sales growth in
2012. Ahead of preliminary results for the year ended December 31st 2012, the company
said it expected an annual sales growth of 6%.
The firm also reported an 8% increase in fourth quarter sales, compared to the same
period the year before. The high-performance polymers (HPP) business accounted for
half the sales increase for the year. Results were also driven by sales in the Azote
polyolefin foams business, which climbed 3%.
DOW GETS THE WIND UP WITH NEW SWISS FACILITY
Author(s) N/A
Sources European Plastics News
Corporate/Assignee N/A
Publication Date January 11, 2013
Abstract:
Dow Formulated Systems, an arm of Dow Chemical, has opened a Global Wind
Application Centre in Switzerland to help deliver a portfolio of resins, foams and
adhesives to wind blade manufacturers. As part of a new 800m² Composite Excellence
Centre in Freienbach, the Wind Application facility includes what Dow called “new
system formulation capabilities, process testing equipment and semi-scale lab
demonstration tools”.
Another highlight of the wind application testing facilities is a new, five-metre blade
mold section, said Jean Luc Guillaume, global marketing manager for wind energy at
Down Formulated Systems.
“The lab expansion is a result of continuous efforts to provide reliable innovation to our
customers in the wind energy business. As wind energy grows long-term, it will continue
to require innovation in blade technology. We look forward to using this application
centre to further strengthen our ability to help customers advance their technologies for
this sustainable energy source,” he added.
WESTLAKE LAUNCHES ETHYLENE EXPANSION
Author(s) Esposito, F.
Sources Plastics News
Corporate/Assignee N/A
Publication Date January 14, 2013
Abstract:
Foam Update
February 2013
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Westlake Chemical Corp. has launched work on a project to increase 230 million pounds
for feedstock ethylene per year at its plant in Lake Charles, LA. The new technical
developments in the natural gas industry make expansion in North America attractive.
Natural gas can be used a feedstock to make ethane, which can be converted into ethylene
as a primary feedstock for polyethylene, PVC, and other plastics.
MICROGREEN EXPANSION RECEIVES BACKING FROM STILLAGUAMISH
TRIBE
Author(s) Holbrook, J.
Sources Plastics News
Corporate/Assignee N/A
Publication Date January 21, 2013
Abstract:
MicroGreen Polymers Inc. plans to expand its production capacity by raising $20 million
in the early phase closed by the end of the first quarter in 2013. Stillaguamish tribe of
American Indians is committed to $5 million. MicroGreen uses patented technology,
named Ad-air, to create microcellular structure in the PET sheets with up to 50% post-
consumer content. At present, they purchase the sheets. In the expansion plan, they plan
to buy an extruder to make sheet in house. In this way, the recycled content will increase.
The company plans to move forward with the investment from Stillaguamish.
D. Patents and Journals
a. New Foaming Technique
NANOCOMPOSITE USEFUL IN A FILTRATION MEMBRANE FOR THE
REMOVAL OF MICROORGANISMS FROM WATER, COMPRISES CARBON
NANOTUBES, AND SILVER NANOPARTICLES
Inventor(s) Chan, B. E. M., Chang, W. M., Guan, C., Gunawan, P., Wang, K., Xu, R.
Sources WO 2012177223
Corporate/Assignee University Nanyang Technological
Publication Date Dec. 27, 2012
Abstract:
A nanocomposite comprises: (a) carbon nanotubes; and (b) silver nanoparticles,
where the silver nanoparticles are coupled to the surface of the carbon
nanotubes.
AND ITS MANUFACTURING METHOD WITH INTEGRAL SKIN FOAM
Foam Update
February 2013
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MOLDED ARTICLE
Author(s) Okumura, T.
Sources JP IPDL: 2013-6374
Corporate/Assignee Chemical Industry Co., Ltd.
Publication Date January 10, 2013
Abstract:
Foam integrally with skin may be
made good feeling when a person
touches by changing partially
tactile addition, can improve the
design and can form a concave-
convex shape three-dimensional
surface is disclosed provide a
molded product.
With respect to base 12 foam
obtained by molding foaming
stock solution of foam comprises,
molded integrally joined state 16
skin layer and the film 22 and the
layer 20 slab foam soft 18 and
skin are stacked together in article
10 together with foaming skin
constituted by, the mouth portion
24 is provided impregnation with
notches or holes are to reach the
interior of the slab foam layer 20
through the film 22, the skin layer
16, neck portion 24 impregnation
the stock portion 26 to form a
solidified foam resin impregnated
foam layer 20 through the slab.
The skin 18 is bonded to the
solidified part 26, we form the
irregularities on the surface of the
foamed molded article 10 to the skin 18 bulges on the front side with other portions of the
foam and the slab layer 20.
FOAMS OF GRAPHENE, METHOD OF MAKING AND MATERIALS MADE
THEREOF
Author(s) Alcazar Jorba, D., Thomas, E.L.
Sources US Pat. App.: 20120322917
Corporate/Assignee Massachussetts Institute of Technology
Publication Date December 20, 2012
Foam Update
February 2013
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Abstract:
Method for making a liquid foam from graphene. The method includes preparing an
aqueous dispersion of graphene oxide and adding a water miscible compound to the
aqueous dispersion to produce a mixture including a modified form of graphene oxide. A
second immiscible fluid (a gas or a liquid) with or without a surfactant are added to the
mixture and agitated to form a fluid/water composite wherein the modified form of
graphene oxide aggregates at the interfaces between the fluid and water to form either a
closed or open cell foam. The modified form of graphene oxide is the foaming agent.
SILICONE-IMPREGNATED FOAM PRODUCT AND METHOD FOR
PRODUCING SAME
Author(s) Hubbs, C.
Sources US Pat.: 8,337,980
Corporate/Assignee N/A
Publication Date December 25, 2012
Abstract:
The present invention relates to products having a foam carrier or substrate, and
particularly to such products employing a reticulated polyurethane foam carrier
impregnated with silicone polymer. The present invention also relates to a method of
producing these silicone-impregnated foam products.
b. Blowing Agents
REDUCED-VOC AND NON-VOC BLOWING AGENTS FOR MAKING
EXPANDED AND EXTRUDED THERMOPLASTIC FOAMS
Author(s) Handa, Y.P., Francis, G.A., Castner, G.C., Zafar, M.
Sources US Pat. App.: 20130011648
Corporate/Assignee Pactiv LLC
Publication Date January 10, 2013
Abstract:
A blowing agent blend for making thermoplastic polymer foams includes methyl formate.
The blowing agent blend can further comprise at least one co-blowing agent. The co-
blowing agent is either a physical co-blowing agent (e.g. an inorganic agent, a
hydrocarbon, a halogenated hydrocarbon, a hydrocarbon with polar, functional group(s),
water or any combination thereof), or a chemical co-blowing agent, or combinations
thereof. The thermoplastic polymer foam can be an alkenyl aromatic polymer foam, e.g. a
polystyrene foam. The blowing agent blend includes methyl formate and one or more co-
blowing agents. The methyl formate-based blowing agent blends produce dimensionally
stable foams that have improved resistance to flame spread. A process for the preparation
of such foams is also provided.
Foam Update
February 2013
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REDUCED-VOC AND NON-VOC BLOWING AGENTS FOR MAKING
EXPANDED AND EXTRUDED THERMOPLASTIC FOAMS
Author(s) Handa, Y.P., Francis, G.A., Castner, G.C., Zafar, M.
Sources US Pat. App.: 20130011647
Corporate/Assignee Pactiv LLC
Publication Date January 10, 2013
Abstract:
A blowing agent blend for making thermoplastic polymer foams includes methyl formate.
The blowing agent blend can further comprise at least one co-blowing agent. The co-
blowing agent is either a physical co-blowing agent (e.g. an inorganic agent, a
hydrocarbon, a halogenated hydrocarbon, a hydrocarbon with polar, functional group(s),
water or any combination thereof), or a chemical co-blowing agent, or combinations
thereof. The thermoplastic polymer foam can be an alkenyl aromatic polymer foam, e.g. a
polystyrene foam. The blowing agent blend includes methyl formate and one or more co-
blowing agents. The methyl formate-based blowing agent blends produce dimensionally
stable foams that have improved resistance to flame spread. A process for the preparation
of such foams is also provided.
METHOD FOR PRODUCING A THERMOPLASTIC RESIN EXTRUDED FOAM
Author(s) Ishikawa, T.
Sources JP 2012255078
Corporate/Assignee Akira Okuda Jay SP Co., Ltd.
Publication Date December 27, 2012
Abstract:
Ozone depletion potential while very low or zero, even when using a blowing agent
smaller global warming, the thermal conductivity is small, and can maintain a thermal
insulation over a long period of time, the present invention is extruded with good surface
condition and to provide the foam can be produced, the method of manufacturing the
extruded thermoplastic resin foam. Saturated hydrocarbons particular (a), carbon dioxide
(b), a method of manufacturing extruded foam thermoplastic resin of the present
invention, a molten thermoplastic resin foam by melt kneading with the thermoplastic
resin and water and (c) A method of manufacturing extruded foam thermoplastic resin to
obtain a mixture, foaming extrusion melt thermoplastic resin foam, polyester copolymer
specific (B), and polystyrene resin thermoplastic resin is, (A consisting of a), and parts by
weight of 5 ~ 150 (A) 100 parts by weight of the polystyrene resin, the amount of the
polyester copolymer (B) is the amount of water (c) is the heat and a is less than 0.01 mol
relative to 1 mol or more thermoplastic resin 1kg.
Purpose: In view of the problems of the prior art, with extremely low ozone depletion
potential is zero or, using a blowing agent smaller global warming potential, low thermal
conductivity, the present invention can maintain a long-term thermal insulation The aim
with, extruded foam can be produced to provide a good surface condition, the method of
Foam Update
February 2013
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manufacturing the extruded thermoplastic resin foam
Effect: Without By using the thermoplastic resin, resulting in deterioration of the foam,
stable, excellent insulation long, thick foam is thick, the manufacture of high expansion
ratio, an extruded foam thermoplastic resin good I can.
c. Foam Products
FIRE RESISTANT FOAM INSULATION COMPOSITIONS
Author(s) Torres-Aranda, Francisco, Jose
Sources WO2013010022
Corporate/Assignee Advanced Tec Materials, LLC
Publication Date January 17, 2013
Abstract:
This invention relates to polyurethane foam insulation materials comprising cenospheres,
a coal combustion waste by-product, a poly-isocyanate and petroleum and/or vegetable
based polyols and/or post-industrial or post- consumer recycled polyester to produce
polymeric foam insulation products useful in building materials and component products.
The percentage of industrial waste product, recycled materials and sustainable vegetable
based components used in the formulations support make this a "green" composition.
HIGH-HEAT CONDUCTIVE FOAM MATERIAL COMPRISES FOAM
MATERIAL AND HIGH-RADIATION FILM MATERIAL DISPERSED IN FOAM
MATERIAL
Inventor(s) Not, P.
Sources CN Pat.: 102559148
Corporate/Assignee Shanghai Jieyuan Environmental Protection
Publication Date July 11, 2012
Abstract:
Foam Update
February 2013
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A high-heat conductive foam material comprises a foam material (a) and high-
radiation film material (b) dispersed in the foam material.
FOAMABLE COMPOSITION IN TABLET FORM USEFUL FOR PROMOTING
FRAGRANCE, COMPRISES FRAGRANCE, SODIUM CARBONATE, AND
ORGANIC ACID
Inventor(s) Hori, T., Ishii, T., Matsuhisa, M.
Sources JP 2012240921
Corporate/Assignee Kao Corp.
Publication Date Dec. 10, 2012
Abstract:
Foamable composition comprises (in %mass): (a) fragrance (1.2-5), (b) sodium
carbonate (15-70) having bulk density of 1 g/ml or less, and (c) organic acid.
FOR POLYPROPYLENE FOAMING MATERIAL THE COMPOUND VESICANT
MANUFACTURING METHOD
Author(s) N/A
Sources CN 102702560
Corporate/Assignee Chongqing Hong Dai Science And Technology Co Ltd
Publication Date October 3, 2012
Abstract:
For polypropylene foaming material the compound vesicant manufacturing method
referring to plastic foaming technique. According to weight proportion of the high melt
strength polypropylene: Parts carbonate 85-95 kg silicon: 25-35 calcium carbonate: 10-20
parts of sodium bicarbonate: 10-20 parts pp colour master batch: 1-5 parts of evenly
mixing then putting into the plastic extruding machine the hopper the temperature of 280
centigrade to 100 centigrade plasticizing side of mixing at 90-150 to carry out chemical
foaming; The plastic extruding machine cylinder body the middle section of the melt the
melting plasticized after evenly 8-15mpa the injected under the condition of inert gas
foaming agent an inert gas injection amount is 1-5% the weight of the body keeping for
30-60 min and then lowering to normal pressure to the physical foaming; The
plasticization good the melt from a t shaped die head is extruded through the roller to get
compound foaming polypropylene sheet material. Its foaming ratio can reach 5-15 times
it has good inflaming retarding heat insulation performance and good tensile strength
bending strength and so on mechanics performance.
FOAMABLE RESIN COMPOSITION
Author(s) Komori, T., Hatakeyama, E., Kenji
Sources JP 2013001891
Corporate/Assignee Rika Kogyo Co., Ltd.
Foam Update
February 2013
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Publication Date January 7, 2013
Abstract:
When used as artificial leather, which has a sufficient strength and flexibility, excellent in
hydrolysis resistance urethane - with the aim of obtaining a composite resin aqueous
dispersion of the (meth) acrylic. The presence of an aqueous medium, is added
continuously or sequentially to the reaction vessel, the emulsion material at least two
types of having dispersed advance plural kinds of the (meth) acrylic monomer, the
different compositions one or urethane obtained by adding the emulsion following
ingredients after as well as the addition of emulsion material one has been completed -
the composite resin (meth) acrylate, contain a foam stabilizer and foaming agent. No
Purpose:When used as artificial leather, which has a flexibility and strength sufficient
urethane excellent in hydrolysis resistance present invention, - obtained aqueous
dispersion of composite resin (meth) acrylate, the effect of the resin and further with the
aim of obtaining a formulation for artificial leather can be made to maximize the
Effect: Is a resin formed by polycondensation and a polyvalent isocyanate and a diol, has
properties that are different from (meth) acrylic polymer, urethane resin, the advantages
of the resin both by composite both I can be made to utilize.
FOAMABLE COMPOSITION CONTAINING A FOAMING AGENT AND FORM
HALOGENATED OLEFINS
Author(s) Williams, D.J.
Sources JP IPDL: 2013-501844
Corporate/Assignee Honeywell International
Publication Date January 17, 2013
Abstract:
The present invention is to produce a foaming systems, including at least one hydro-halo-
olefins (a); degradation induced substantial long-term contact between the (b) of the
amine-containing catalyst (i) and hydrofluoroolefins an effective amount of surfactant or
(ii) is available in the system under conditions to prevent long-term exposure to the
atmosphere, the decomposition reaction of the surfactant that a long period of time;; may
exist or not (iii provides a method of forming a form that includes; securing either;
combination of and (ii) (i)). Disclose related methods, effervescent system, and also form.
Such a manufacturing method thereof closed cell polyurethane and polyisocyanurate
foams, the preferred embodiment provides a method for producing polyurethane and
polyisocyanurate foams and. Preferred form is characterized by having a fine and
uniform cell structure, there is only little or no collapse of the form. Forms are preferably
prepared using polyol composition premix which is characterized further comprising a
blowing agent hydro halo olefins, polyol, silicone surfactant, a combination of the
catalyst, substantially free of added water.
METHOD OF MANUFACTURING A COMPOSITE ELEMENT FORM
Author(s) Van De Braak, J.
Foam Update
February 2013
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Sources JP IPDL: 2013-500886
Corporate/Assignee Bayer Material Science
Publication Date January 10, 2013
Abstract:
The present invention is a method for producing a composite element form comprising
the step of applying a foam layer containing polyisocyanurate polyurethane and / or fixer
step of supplying a surface material, and the step of applying the fixing agent to the
surface material Te, polyurea dispersion polyether polyol (B.1), polymer polyol (B.2),
(B.3), fixing agent, the group consisting of (B.5) PIPA polyol and polyester polyol (B.4)
relates to a method characterized in that it comprises at least one compound selected from
the. The present invention is also used as a fixing agent of a compound of one kind, in the
manufacture of a composite element form, obtained by the method of the present
invention, as well as at least selected from the group consisting of dispersion polyurea
polyether polyol and polymer polyol composite element on a Form.
FOAM POLYMERIC ARTICLES / AIRGEL COMPOSITE INSULATION
Author(s) Shobo -Ban
Sources JP IPDL: 2013-500383
Corporate/Assignee Dow Global Technologies LLC
Publication Date January 7, 2013
Abstract:
By providing a polymer foam that defines a cavity, place the material airgel in the cavity
(cavity comprises a material airgel) to produce an article of manufacture comprising a
polymer foam thermoplastic extrusion which defines a cavity for at least one.
Foam Update
February 2013
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MACHINABLE THERMALLY INSULATING POLYMERIC FOAM
Author(s) Fox, R.T., Frankowski, D.J., Smith, R.E., Lee, S.
Sources US Pat. App.: 20130018117
Corporate/Assignee N/A
Publication Date January 17, 2013
Abstract:
Provide a foamable polymer composition containing: (i) a thermoplastic polymer matrix
and a blowing agent, (a) the thermoplastic polymer matrix containing a styrene-
acrylonitrile copolymer having a weight-averaged molecular weight in a range of 90,000
to 150,000 and polymerized acrylonitrile concentration in a range of five to twenty
weight-percent relative to total polymer matrix weight; and (ii) a blowing agent
containing water, 1,1,1,2-tetrafluouroethane and at least one of difluoromethane and 1,1-
dilluoroethane; (b) cooling the foamable polymer composition to a foaming temperature;
and (c) extruding the foamable polymer composition and allowing the blowing agent to
expand the foamable polymer composition into a polymeric foam having an average
vertical cell size in a range of 0.5 millimeters to 1.8 millimeters and a density in a range
of 24 to 40 kilograms per cubic meter and a Normalized Roughness Quotient of 3.5 or
less in a Milled Surface Test
FIRE RESISTANT FOAM INSULATION COMPOSITIONS
Author(s) Torres-Aranda, JR., Francisco, J.
Sources US Pat. App.: 20130015389
Corporate/Assignee N/A
Publication Date January 17, 2013
Abstract:
This invention relates to polyurethane foam insulation materials comprising cenospheres,
a coal combustion waste by-product, a poly-isocyanate and petroleum and/or vegetable
based polyols and/or post-industrial or post-consumer recycled polyester to produce
polymeric foam insulation products useful in building materials and component products.
The percentage of industrial waste product, recycled materials and sustainable vegetable
based components used in the formulations support make this a "green" composition.
METHODS FOR CREATING FOAM-LIKE TEXTURE
Author(s) Thompson, J.M., Goraltchouk, A., Ma, K.A.
Sources US Pat. App.: 20130013062
Corporate/Assignee Allergan, Inc.
Publication Date January 10, 2013
Abstract:
Methods for creating a foam-like texture on an implantable material are provided. More
particularly, methods for creating foam-like texture on implantable silicone materials are
Foam Update
February 2013
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provided.
POLYESTER ELASTOMER FOAM AND FOAM MATERIAL
Author(s) Kato, K., Saito, M., Kodama, K., Hatanaka, I.
Sources Us Pat. App.: 20130011657
Corporate/Assignee Nitto Denko Corporation
Publication Date January 10, 2013
Abstract:
There is provided a polyester elastomer which is excellent in compression set
characteristics and has a micro cell structure. The polyester elastomer foam is formed by
allowing a polyester elastomer composition containing a polyester elastomer having a
melting point of 180 to 240.degree. C. and an epoxy-modified polymer to expand. The
epoxy-modified polymer is an epoxy-modified polymer having a weight average
molecular weight of 5,000 to 100,000 and an epoxy equivalent of 100 to 3000 g/eq.
PHENOLIC RESIN FOAM LAMINATED SHEET AND METHOD FOR
MANUFACTURING THE SAME
Author(s) Hamajima, M., Inoue, Y., Mihori, H., Fukasawa, Y.
Sources US Pat. App.: 20130011655
Corporate/Assignee Asahi Kasei Construction Materials Corporation
Publication Date January 10, 2013
Abstract:
A phenolic resin foam laminated sheet comprising a phenolic resin foam; and a face
material for covering a surface of the phenolic resin foam, wherein the phenolic resin
foam contains a hydrocarbon, a chlorinated aliphatic hydrocarbon or a combination
thereof, a density of the phenolic resin foam is 10 kg/m.sup.3 or higher and 100
kg/m.sup.3 or lower, an average cell diameter of the phenolic resin foam is 5 .mu.m or
larger and 200 .mu.m or smaller, a closed cell content of the phenolic resin foam is 85%
or higher and 99% or lower, and an absolute value of a dimensional charge rate of the
phenolic resin foam after 70.degree. C. for 48 hours is 0.49% or lower.
TOPICAL FOAM COMPOSITION
Author(s) Loupenok, L.
Sources US Pat. App.: 20130011452
Corporate/Assignee N/A
Publication Date January 10, 2013
Abstract:
The present invention relates to a novel oil in water emulsion aerosol foam composition
containing an active agent for the treatment of various chronic and acute skin conditions,
particularly acne and psoriasis; and processes for preparing the emulsion aerosol foam
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compositions. In particular, the present invention relates to oil in water emulsion aerosol
foam compositions containing a retinoid in the oil phase.
FOAMABLE COMPOSITION, PROCESS FOR PRODUCING THE SAME AND
FOAM
Author(s) Kusanose, Y., Horiuchi, M., Araki, Y.
Sources US Pat. App.: 20120322905
Corporate/Assignee N/A
Publication Date December 20, 2012
Abstract:
The present invention provides a foam which maintains high hardness while being
lightweight and has excellent peel strength and permanent compression set, and a
foamable composition used to obtain the aforementioned foam. A foamable composition
comprising (A) an olefin-based copolymer; (B) a copolymer that is (B-I) and/or (B-II)
described below, (B-I) a vinyl aromatic-based copolymer comprising a vinyl aromatic
compound and a conjugated diene, and/or a vinyl aromatic-based copolymer comprising
a vinyl aromatic compound and alkylene,(B-II) an ethylene-based copolymer having an
unsaturated group; (C) an inorganic filler; (D) an organic silane coupling agent; and (E) a
foaming agent; wherein a mass ratio of the component (A) to the component (B), (A/B),
is from 5/95 to 100/0; an amount of the component (C) is from 0.5 to 35 mass parts, and
an amount of the component (E) is from 0.1 to 20 mass parts, based on 100 mass parts of
a total amount of the components (A) and (B); and an amount of the component (D) is
from 0.1 to 50 mass parts, based on 100 mass parts of the component (C).
HIGH ALCOHOL CONTENT FOAMING COMPOSITIONS WITH SILICONE-
BASED SURFACTANTS
Author(s) Fernandez de Castro, M.T., Koivisto, B.M., Munoz, F.
Sources US Pat. App.: 20130012595
Corporate/Assignee N/A
Publication Date January 10, 2013
Abstract:
This invention relates to a "high lower alcohol content" (>40% v/v of a C.sub.1-4
alcohol) liquid composition able to be dispensed as a stable foam with the use of non-
propellant foam dispensing devices from non-pressurized containers. The liquid
compositions comprise a C.sub.1-4 alcohol, (>40% v/v), a silicone-based surfactant of at
least 0.001% by weight for foaming to prepare a foamable composition, 0-10% w/w of
additional minor components added to obtain the desired performance (a foamable
composition), and the balance being purified water. The compositions may include
emulsifier-emollients and mosturizers, secondary surfactants, foam stabilizers,
fragrances, antimicrobial agents, other type of medicinal ingredients, and the like
ingredients or additives or combinations thereof commonly added to alcohol gels or
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February 2013
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foams, aerosol compositions or to toiletries, cosmetics, pharmaceuticals and the like.
HIGH ALCOHOL CONTENT FOAMING COMPOSITIONS WITH SILICONE-
BASED SURFACTANTS
Author(s) Fernandez de Castro, M.T., Koivisto, B.M., Munoz, F.
Sources US Pat. App.: 20130011490
Corporate/Assignee Deb Worldwide Healthcare Inc.
Publication Date January 10, 2013
Abstract:
This invention relates to a "high lower alcohol content" (>40% v/v of a C.sub.1-4
alcohol) liquid composition able to be dispensed as a stable foam with the use of non-
propellant foam dispensing devices from non-pressurized containers. The liquid
compositions comprise a C.sub.1-4 alcohol, (>40% v/v), a silicone-based surfactant of at
least 0.001% by weight for foaming to prepare a foamable composition, 0-10% w/w of
additional minor components added to obtain the desired performance (a foamable
composition), and the balance being purified water. The compositions may include
emulsifier-emollients and mosturizers, secondary surfactants, foam stabilizers,
fragrances, antimicrobial agents, other type of medicinal ingredients, and the like
ingredients or additives or combinations thereof commonly added to alcohol gels or
foams, aerosol compositions or to toiletries, cosmetics, pharmaceuticals and the like.
DURABLE FOAM OF OLEFIN POLYMERS, METHODS OF MAKING FOAM
AND ARTICLES PREPARED FROM SAME
Author(s) Strandburg, G.M., VanSumeren, M.W., Wu, S., Stockton, L.E.
Sources US Pat.: 8,357,727
Corporate/Assignee Dow Global Technologies LLC
Publication Date January 22, 2013
Abstract:
Olefin polymer-based, durable, open-cell foam compositions, structures and articles
derived from same; methods for preparation of such foams; and use of the dry durable
foams in various applications are disclosed. Further described is use of the foams and
structures and articles made of same in absorption, filtration, insulation, cushioning and
backing applications, and in particular for odor removal, hygiene and medical
applications due to, among other properties, good absorption capabilities, softness and/or
flexibility of the foams and their recyclable nature.
RESIN COMPOSITION FOR CROSS-LINKED FOAM MOLDING, CROSS-
LINKED FOAM MOLDED ARTICLE, AND METHOD FOR PRODUCTION OF
CROSS-LINKED FOAM MOLDED ARTICLE
Author(s) Yamada, K., Nozue, Y.
Foam Update
February 2013
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Sources US Pat.: 8,344,037
Corporate/Assignee Sumitomo Chemical Company, Limited
Publication Date January 1, 2013
Abstract:
A resin composition for cross-linking foam molding having a polymer composition
which comprises 100 parts by weight of the following component (A) and 0.5 to 20 parts
by weight of the following component (B); a foaming agent; and a cross-linking agent,
wherein the component (A) is an ethylene-based polymer satisfying the following
conditions (a1) to (a2): (a1) the density is 860 to 935 kg/m3, and (a2) the melt flow rate
(MFR) is 0.1 to 10 g/10 minutes, and the component (B) is an ethylene-.alpha.-olefin
copolymer satisfying the following conditions (b1) to (b3): (b1) the density is 890 to 925
kg/m.sup.3, (b2) the intrinsic viscosity [.eta.] determined in a tetralin solution is 4 to 15
dL/g, and (b3) the activation energy of flow (Ea) is less than 50 kJ/mol.
PRESERVATION OF BIOACTIVE MATERIALS BY FREEZE DRIED FOAM
Author(s) Truong-Le, V.
Sources US Pat.: 8,343,518
Corporate/Assignee MedImmune, LLC
Publication Date January 1, 2013
Abstract:
This invention provides methods and compositions to preserve bioactive materials in a
dried foam matrix. Methods provide non-boiling foam generation and penetration of
preservative agents at temperatures near the phase transition temperature of the
membranes
FOAMED MATERIALS COMPRISING A MATRIX HAVING A HIGH
HIGHBLOCK CONTENT AND PROCESS FOR PREPARING THEM
Author(s) Bleys, G.J., Verbeke, H.G.G.
Sources US Pat.: 8,349,908
Corporate/Assignee Huntsman International LLC
Publication Date January 8, 2013
Abstract:
Foamed material having a density of less than 100 kg/m.sup.3 and comprising a matrix
material comprising a plurality of urea groups and having a hardblock content of more
than 50% (hereinafter called matrix A); and a polymeric material which 1) has no groups
which are able to form a urethane, urea or isocyanurate group with an isocyanate group,
2) is interpenetrating said matrix A, and 3) is a polymer having an average molecular
weight of more than 500 which polymer comprises at least 50% by weight of oxyethylene
groups based on the weight of this polymer (hereinafter called polymeric material B); and
wherein the relative amount of all ingredients used to make said matrix A and of said
polymeric material B, on a weight basis, ranges from 10:90 to 70:30 and process for
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making such materials.
METHOD AND APPARATUS FOR MOLDING RESIN FOAM PRODUCT
Author(s) Miyamoto, T., Ogawa, J., Kaneko, M., Nakajima, Y.
Sources US Pat.: 8,337,186
Corporate/Assignee Mazda Motor Corporation
Publication Date December 25, 2012
Abstract:
An example molding method includes: feeding a molten foamable resin by injection in a
cavity formed in a molding die; allowing the molten foamable resin to flow in the cavity;
and foaming and solidifying the molten foamable resin to mold a resin foam product. The
example molding method performs flow rate control by controlling a flow rate of the
molten foamable resin at a welding portion to be equal to or higher than a flow rate of the
molten foamable resin at an upstream portion adjacent to the welding portion.
d. Applications
METHOD FOR MAKING FOAMED SYNTHETIC BOARDS
Author(s) Navez, V., Brull, D., Frere, R., Noel, E., Job, D., Mayeres, J.P.
Sources EP2539126
Corporate/Assignee NMC SA
Publication Date January 2, 2013
Abstract:
The invention relates to a method for making articles having a veined aspect that includes
the steps of (a) extruding a layer of substantially transparent PPMA including pigmented
granules in a first extruder, (b) extruding a polystyrene layer including a foaming agent in
a second extruder, wherein the extrusions of steps (a) and (b) are carried out
simultaneously as a co-extrusion.
FOAM PRODUCED FROM A DISPERSION OF HIGHER CRYSTALLINITY
OLEFINS
Author(s) Neubauer, A.C., Quaranta, A., Dunchus, N.W.,Kalinowski, M.J., Strandburg,
G.M.,Maak, K.D.
Sources EP2543393
Corporate/Assignee Dow Global Technologies LLC
Publication Date January 9, 2013
Abstract:
A foam produced from an aqueous dispersion comprising: at least one higher crystallinity
thermoplastic; at least one dispersing agent; and water.
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MANUFACTURE OF POLYSTYRENE-TYPE RESIN FOAM SHEET USED FOR
CONTAINER, INVOLVES EXTRUSION-FOAMING RESIN COMPOSITION
CONTAINING POLYPHENYLENE ETHER RESIN, AND HYDROTALCITE
BAKING PRODUCT IN EXTRUDER PROVIDED WITH SCREW
Inventor(s) Harada, M., Hayashi, M.
Sources JP Pat.: 5110727
Corporate/Assignee Sekisui Plastics Co. Ltd.
Publication Date Dec. 26, 2012
Abstract:
A resin composition containing 10-50 parts mass of polyphenylene ether resin
with respect to total of 100 parts mass of polystyrene-type resin, and
polyphenylene ether resin, and hydrotalcite baking product is extrusion-foamed
in a extruder, to form polystyrene-type resin foam sheet. The extruder is
provided with screw. The molten material which is obtained by melting the
resin composition, is in the shape of groove extending from outer peripheral
portion toward center of front-end portion during extrusion-foaming process.
ELECTRON IRRADIATION CROSS-LINKED POLYETHYLENE FOAM
EQUIPMENT USED FOR E.G. AUTOMOBILE, HAS SEVERAL HOT AIR
CIRCULATING FANS THAT ARE LOCATED IN TRANSITION SECTION,
FOAMING SECTION AND BLOWING SECTION
Inventor(s) He, C., Zhao, J.
Sources CN 102672872
Corporate/Assignee Ningbo Hi-Tech Huimen Technology Co., Ltd.
Publication Date Sep. 19, 2012
Abstract:
The equipment has an inner cavity end arranged at a vertical feeding opening
and a discharging opening of furnace portion. A transition section, foaming
section and a blowing section are arranged at the vertical feeding opening. An
electric heating tube and hot air circulating fan are arranged at a vertical side
wall of a foaming furnace. The heat pipes are located in the transition section,
foaming section and blowing section. Several hot air circulating fans are located
in the transition section, foaming section and blowing section.
The schematic view of the irradiated X-PE foam set-up:
1 Horizontal conveying device
2 Horizontal preheating device
3 Vertical foaming device
4 Developing device
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5 Front surface of pressing device
METHODS AND APPARATUS FOR DELIVERING FOAM
Author(s) Sparrey, J.M.
Sources WO2013001300
Corporate/Assignee Livetec Systems Limited
Publication Date January 3, 2013
Abstract:
A foam generator unit comprising : - (i) an enclosure comprising a chamber body having
at least one side wall and a first end through which foam exits the enclosure and a second
end, the second end of the chamber body being substantially sealed in order to exclude
ambient air from the foam generator unit; (ii)a manifold located at or towards the second
end of the enclosure, the manifold being adapted to allow gas to be introduced into the
chamber body in a turbulent flow fashion, the manifold having at least one gas inlet and
at least one gas outlet, wherein the gas outlet(s) from the manifold are directed away from
the direction of the first end of the chamber body, in order to cause turbulent flow of the
gas within the enclosure; (iii)a foam solution inlet means adapted to introduce a spray of
foam solution into the chamber body; wherein the foam solution inlet means is spaced
away from the gas inlet manifold, and spaced towards the first end of the chamber body,
such that the sprayed foam solution is released into a turbulent flow of gas within the
chamber body.
MANUFACTURE OF POLYSTYRENE-TYPE RESIN FOAM SHEET USED FOR
CONTAINER, INVOLVES EXTRUSION FOAMING OF RESIN COMPOSITION
CONTAINING POLYSTYRENE-TYPE RESIN, AND PASSING MOLTEN
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February 2013
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MATERIAL FORMED BY MELTING RESIN COMPOSITION TO BREAKER
PLATE
Inventor(s) Harada, M., Hayashi, M.
Sources JP Pat.: 5110726
Corporate/Assignee Sekisui Plastics Co. Ltd.
Publication Date Dec. 26, 2012
Abstract:
A resin composition containing 10-50 parts mass of polyphenylene ether resin
with respect to 100 parts mass of total of polystyrene-type resin and
polyphenylene ether resin, and hydrotalcite baking products, is subjected to
extrusion-foaming to obtain polystyrene-type resin foam sheet. The molten
material formed by melting the resin composition is passed through a breaker
plate and pulled. The molten material has minimum temperature of 20° C or less
with respect to maximum temperature of center portion of breaker plate from
outer peripheral portion of breaker plate.
CURING METHOD OF MOLDED FOAM POLYOLEFIN RESIN IN THE MOLD
Author(s) Akihiro, I.
Sources JP 2012255082
Corporate/Assignee Kaneka Corporation
Publication Date December 27, 2012
Abstract:
Without in the process of curing of the molded foam polyolefin resin in the mold, use and
implementation of the special temperature control, a special apparatus to resolve after
deformation in-mold foam molding, the shrinkage problem in a simple way. By curing in
an atmosphere of carbon dioxide concentration has been adjusted, the polyolefin resin in-
mold expanded molded article, we can suppress shrinkage after molding in-mold
foaming, a deformation.
Effect: Curing step without having the above-mentioned problems, and to use a special
embodiment of the temperature control, a special device, the present invention solves
deformation after molding in-mold foaming, the shrinkage problem by a simple method
FOAM STRUCTURE, A PROCESS OF FABRICATING A FOAM STRUCTURE
AND A TURBINE INCLUDING A FOAM STRUCTURE
Author(s) Goller, G.A., Cavanaugh, D.W.
Sources Us Pat. App.: 20130017071
Corporate/Assignee General Electric Company
Publication Date January 17, 2013
Abstract:
Disclosed is a foam structure, a process of fabricating the foam structure, and a turbine
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February 2013
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including the foam structure. The foam structure includes a cast metallic foam having
pores and a gel positioned within at least a portion of the pores. The process of
fabricating the foam structure includes providing the cast metallic and infusing the cast
metal foam with the gel. The turbine includes a rotating portion and a turbine seal
including the foam structure.
MOLDING METHOD AND ITS SYNTHETIC RESIN BOTTLE BODY
Author(s) Sugisaki
Sources JP IPDL: 2013-14020
Corporate/Assignee Yoshinokogyosho Inc.
Publication Date January 24, 2013
Abstract:
Has been made in view of the problems pertaining to a bottle thick due to the method of
hot parison, small by biaxial stretch blow molding, the present invention object of the
present invention is localized in the bottom of the bottle blow molded, especially we
aimed to provide the body bottle thick small that technical problem to suppress the
thinning associated with this variant, with exhibits
the appearance of high quality by glass bottle, and
deformation stretching.
In the method of molding the bottle made of
synthetic resin by biaxial stretch blow molding by
hot parison of the preform made of a synthetic resin
tubular bottom by injection molding comprises, in
the bottom of the preform, the preform injection
molding using an injection mold having a mold core
protrudes, the convex portions are arranged in the
center corresponding to the center of the distal end
portion of the peripheral surface.
FOAM APPLICATOR FOR APPLYING A FLUID
Author(s) Purizhansky, E.M., Winter, C.S., Mantelli, M.S.
Sources Us Pat. App.: 20130022387
Corporate/Assignee Tmp Technologies, Inc.
Publication Date January 24, 2013
Abstract:
A fluid applicator includes an applicator body, a foam element, and a fabric cover
protecting the foam element. The applicator body includes a foam element support
platform having first and second sides. A foam element engaging surface is provided on
the first side of the foam element support platform. A foam element retaining wall is
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February 2013
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disposed at a peripheral edge of the foam element engaging surface. The foam element
has a first side supported on the foam element engaging surface, a second side opposite
the first side, and a peripheral edge at least partially enclosed by the retaining wall. A
fabric mounting surface is disposed outside the retaining wall. The fabric cover is
arranged on the second side of the foam element and is peripherally bonded to the fabric
mounting surface. A fluid port provides fluid communication between the first side and
second sides of the foam element support platform.
FLEXIBLE MAT WITH MULTIPLE FOAM LAYERS
Author(s) Mechling, C., Mechling, N.
Sources US Pat. App.: 20130017372
Corporate/Assignee N/A
Publication Date January 17, 2013
Abstract:
A flexible, foam-based mat comprising: a bottom layer of foam comprising four lateral
edges, wherein a first smooth lateral edge is opposing a second smooth lateral edge, and a
third lateral edge comprising a plurality of protrusions opposes a fourth lateral edge
comprising a plurality of intrusions, further wherein the plurality of protrusions have
complementary dimensions with the plurality of intrusions; a top layer of foam
comprising four lateral edges; and a surface layer that covers the top layer of foam,
further wherein the bottom layer and top layer are segmented with horizontal scoring
extending across the width of the mat from the first smooth lateral edge to the second
smooth lateral edge.
LOW REFLECTED-SOUND-PRESSURE-LEVEL, LOW MOISTURE-VAPOR-
TRANSMISSION-RATE FLOORING SYSTEM
Author(s) Keane, C.P.
Sources US Pat. App.: 20120328867
Corporate/Assignee N/A
Publication Date December 27, 2012
Abstract:
A flooring system having a top floor layer, a sub-floor, and an underlayment material
disposed between the sub-floor and the top floor layer is disclosed. The underlayment
material may include a cross-linked, polyolefin foam having a moisture vapor
transmission rate of less than about 3.0 lb/1000 ft.sup.2/24 hr, and an average sound
pressure level of less than about 15 dB over a range of about 300 Hz to about 1000 Hz.
Foam density, gel fraction, and resin blend may combine to provide an underlayment
material having such reflective sound and moisture vapor barrier properties.
INSULATED SLEEVE FOR A CUP
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February 2013
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Author(s) Leser, C.K., Wallace, C.T., Driskill, P.A., Euler, J.B., Paladino, J.J.,
Maravich, M.C., Davis. D.O., Mann, J.A.
Sources US Pat. App.: 20120318812
Corporate/Assignee Berry Plastics Corporation
Publication Date December 20, 2012
Abstract:
A container includes a cup formed to include and interior region and an insulated sleeve.
The insulated sleeve is coupled to an outer surface of the cup.
ELASTOMERIC GLOVE CONTAINING A FOAM DONNING LAYER
Author(s) Johnson, D.W., Shamis, M., Bagwell, A.S.
Sources US Pat.: 8,353,883
Corporate/Assignee Kimberly-Clark Worldwide, Inc.
Publication Date January 15, 2013
Abstract:
Elastomeric articles, such as gloves are disclosed. The gloves include a primary matrix
made from one or more elastomeric materials and a foam donning layer. In one
embodiment, for instance, the donning layer can be formed from a polyurethane foam.
The polyurethane foam can be created from the reaction product of a polyurethane
prepolymer and a solution containing water. The resulting foam can be hydrophilic and
can absorb moisture for preventing moisture from being trapped between the primary
matrix and a user's skin.
FOAM SPRING FOR PILLOWS, CUSHIONS, MATTRESSES OR THE LIKE
AND A METHOD FOR MANUFACTURING SUCH A FOAM SPRING
Author(s) Poppe,W.
Sources US Pat.: 8,353,501
Corporate/Assignee N/A
Publication Date January 15, 2013
Abstract:
A foam spring for use in pillows, cushions, mattresses or the like, the foam spring having
a tubular resilient body (2) made of foam and forming an outer wall, with holes (3)
extending inwardly from an outside surface (4) to an inside surface (5), those holes (3)
being arranged in a staggered symmetry and mainly being diamond shaped, characterized
in that the tubular body (2) displays said holes (3) only over a limited part (16) of its
surface (4), and that this limited part (16) is regularly alternating with a limited part (18)
of the surface (4) that is not provided with said holes (3) and which forms longitudinal
reinforcement ribs (7) in the wall of the tubular body (2) of the spring (1).
METHOD FOR MANUFACTURING MOLDED FOAM
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Author(s) Onodera, M., Tamada, T., Fukuda, T., Igarashi, Y., Ohno, Y.
Sources US Pat.: 8,343,413
Corporate/Assignee Kyoraku Co. Ltd.
Publication Date January 1, 2013
Abstract:
An object of the invention is to provide a method for manufacturing a molded foam
which is lightweight and excellent in strength. According to the invention, a method for
manufacturing a molded foam from a foamed parison includes: an extruding step of
extruding a resin blend containing a foaming agent and a thermoplastic resin to form a
foamed parison; an attaching step of closely attaching facing portions of an inner wall
surface of the foamed parison to each other to form a foamed parison laminated body; a
mold clamping step of sealing and mold clamping the foamed parison laminated body by
clamping the foamed parison laminated body by split mold blocks; and a sucking step of
sucking air between the split mold blocks to reduce a pressure between the split mold
blocks, after the attaching step and the mold clamping step.
MICROVASCULAR BASED SELF-HEALING POLYMERIC FOAM
Author(s) Patrick, J.F., Sottos, N.R., White, S.R.
Sources Polymer 53, No.19, 2012, p.4231-4240
Corporate/Assignee N/A
Publication Date August 2012
Abstract:
A self-healing microvascular polymeric foam has been developed to improve the
resilience of rigid foam core materials for sandwich structures. We investigated the
healing of brittle polyisocyanurate (PIR) foam after mode-I crack separation in a 3-point
single edge notch bend (SENB) specimen. A two-part healing chemistry based on a
commercially available polyurethane (PUR) foam formulation is employed to rebond the
interface. Both components are initially sequestered in separate channels in a
vascularized SENB geometry. Upon loading and subsequent crack propagation through
the network, the healing agents are released and polymerize on contact to create new
foam material in the crack plane. An attractive feature of this system is the volumetric
expansion of the healing chemistry, demonstrating the ability to repair macro-scale
damage. The foaming reaction occurs on the order of minutes at room temperature,
enabling rapid in-situ healing. Furthermore, by using a vascular delivery technique,
multiple damage–recovery cycles are achieved at consistently high healing efficiencies.
Through repeated mechanical testing, we have demonstrated over 100% recovery in
fracture toughness for this new class of bioinspired, self-healing cellular materials.
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February 2013
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RESIN FOAM AND FOAM SEALING MATERIAL
Author(s) Kato, K., Saitou, M., Hatanaka, I., Kodama, K.
Sources EP 2546292
Corporate/Assignee Nitto Denko Corp
Publication Date January 16, 2013
Abstract:
here is provided a resin foam excellent in dustproofness and assemblability. The resin
foam has a repulsive stress at 80% compression (repulsive stress when a resin foam is
compressed by 80% of the initial thickness) of 1.0 to 9.0 N/cm 2 and a tensile modulus of
elasticity of 5.0 to 14.0 MPa. Preferably, the resin foam further has an average cell
diameter of 10 to 180 µm and an apparent density of 0.01 to 0.10 g/cm 3.
e. Degradable and Sustainable Foam
PREPARING FOAM MATERIAL USING BIO-OIL MODIFIED PHENOLIC
RESIN, COMPRISES UNIFORMLY MIXING BIO-OIL MODIFIED PHENOLIC
RESIN, SURFACTANT, FOAMING AGENT AND CURING AGENT, AND
FOAMING TO OBTAIN A BIO-OIL MODIFIED PHENOLIC FOAM MATERIAL
Inventor(s) Chang, J., Che, Y., Ren, X., Wang, W., Yao, S., Yi, S., Zhang, J.
Sources CN Pat.: 102617980
Corporate/Assignee University Beijing Forestry
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Publication Date Aug. 1, 2012
Abstract:
Preparing foam material using bio-oil modified phenolic resin, comprises uniformly
mixing (in parts by wt.) bio-oil modified phenolic resin (100), surfactant (2-5) and
foaming agent (5-15), adding curing agent (5-20), stirring for 2-10 minutes, and foaming
at 60-90° C for 15-90 minutes to obtain a bio-oil modified phenolic foam material.
POLYPROPYLENE SPECIAL FOAMING MATERIAL
Author(s) Zhu, Z.P.
Sources CN 102634118
Corporate/Assignee N/A
Publication Date August 15, 2012
Abstract:
The invention claims a polypropylene special foaming materials comprise polypropylene
polyethylene thermoplastic elastomer filling material cross-linking agent and other
auxiliary agents each component according to weight parts as: Polypropylene 60-70;
Polyethylene 30-40; Thermoplastic elastomer 10-20; Crosslinking agent 1~2; Filling
material for 5-15; Processing agent 0.5-3; Wherein said polypropylene as extrusion level.
The invention claims a polypropylene special foaming material is an environmental
protection material and it not only can be recycled and it can naturally degrade it does not
cause the white pollution. Manufactured by it a foaming polypropylene product it has
very good shock absorption and good performance the deformation resistance heat
resistance chemical corrosion performance heat performance can be completely as the
substitute of new type foam material.
CLOSED-LOOP RECYCLED POLYURETHANE FOAM, METHODS OF
MANUFACTURE AND PRODUCTS THEREFROM
Author(s) Ryntz, R.A., Mcroberts, T.M.
Sources US Pat. App.: 20130005841
Corporate/Assignee International Automotive Components Group North America, Inc.
Publication Date January 3, 2013
Abstract:
The present disclosure relates to the production of molded products containing recycled
content, and more particularly polyurethane foam which includes polyol recovered from
chemical recycling of polyurethane foam scrap, which polyol has been treated to
optimize viscosity and/or reactivity characteristics.
BIODEGRADABLE COMPOSITE, THE PREPARATION PROCESS THEREOF,
AND A DISPOSABLE ARTICLE MADE THEREFROM
Author(s) Zhu, G., Zhang, W., Han, L., Xu, N., Zou, Y., Ji, W.
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Sources US Pat. App.: 20120329924
Corporate/Assignee Beijing Research Institute of Chemical Industry, China Petroleum
& Chemical Corporation
Publication Date December 27, 2012
Abstract:
The present invention relates to a biodegradable composite and its preparation process,
which composite is prepared by mixing feed stocks comprising a polylactic acid, an
aliphatic-aromatic copolyester A, an aliphatic-aromatic copolyester B and an organic
peroxide at a temperature between about 100 and about 200.degree. C. The present
invention also relates to a disposable article, which is prepared from said biodegradable
composite.
UNITARY COMPOSITE/HYBRID CUSHIONING STRUCTURE(S) AND
PROFILE(S) COMPRISED OF A THERMOPLASTIC FOAM(S) AND A
THERMOSET MATERIAL(S)
Author(s) Allman, M., Cao, B., Yiannaki, A.C., Sobran, I., Henderson, R.L.
Sources US Pat.: 8,356,373
Corporate/Assignee Noel Group LLC
Publication Date January 22, 2013
Abstract:
Embodiments disclosed in the detailed description include a unitary or monolithic
composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular
thermoplastic foam and a thermoset material. The thermoset material may also be
provided as cellular foam as well. In one embodiment disclosed herein, the unitary
composite cushioning structure is formed from a cellular thermoplastic foam and a
thermoset material. The cellular thermoplastic foam provides support characteristics to
the unitary composite cushioning structure. The thermoset material provides a resilient
structure with cushioning characteristics to the cushioning structure. A stratum is
disposed between at least a portion of the cellular thermoplastic foam and at least a
portion of the thermoset material to secure the at least a portion of the thermoset material
to the at least a portion of the cellular thermoplastic foam to provide a unitary composite
cushioning structure.
f. Thermoset Foam; PU and Others
POLYURETHANE FOAM LAMINATION FRAME
Author(s) Yamada, Y.
Sources JP 2012236910
Corporate/Assignee INOAC Corporation Ltd.
Publication Date December 6, 2012
Abstract:
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Provides a polyurethane foam for flame lamination as the polyol component of the
polyurethane raw material mixing system, while having the physical properties of plant-
derived polyol raw material is used, you will be prompted to polyurethane foam for flame
lamination, expressing strong peel strength. The polyurethane foam for flame lamination
consisting of a polyurethane raw material containing a polyol, polyisocyanate, a blowing
agent, a catalyst, a polyol, a polyurethane foam for flame lamination, which is
characterized by containing ricinoleic acid.
Purpose: Where the purpose of the present invention, for flame lamination as the polyol
component of the system formulation polyurethane raw materials, while having the
physical properties using raw polyol derived from a plant, required for the polyurethane
foam for flame lamination, expressing the peel strength strong It is to provide a
polyurethane foam
Effect: In Patent Document 2, to solve the problem low resilience urethane foam is that it
does not fully cured after bonding portion is melted by flame.
STRENGTHENING AGENT FOR THE PRODUCTION OF POLYURETHANE
FOAM
Author(s) Kitagawa, H.
Sources JP 2012251027
Corporate/Assignee Sanyo Chemical Industries, Ltd.
Publication Date December 20, 2012
Abstract:
Provides a strengthening agent for the manufacture of polyurethane foam. Hydrogen
atoms on the aromatic ring A (a), 2 in the molecule: (a) hydrogen atom carbonyl group is
bonded to two carbon adjacent to the carbon of the aromatic ring (a) is bonded hydrogen
atoms in this one has, strength enhancing agent for producing polyurethane foams having
a number average molecular weight is 250 ~ 800 (A). No
Purpose: Also cost reduction in thermal insulation applications, a low density is desired
for environmental considerations
Effect: When using a strength-enhancing agent for producing polyurethane foams of the
present invention, it is possible to obtain (tensile strength, compressive strength) high
mechanical properties of the polyurethane foam.
METHOD FOR PRODUCING A RESIN FOAM USING THE SAME RESIN
FOAM AND RESIN COMPOSITION FOR FOAM MOLDING
Author(s) Miyake, y., Nagahama, M., Kido, S., Sato, A.
Sources JP 2012246437
Corporate/Assignee Masahiko Abe Corporation
Publication Date 13 December 2012
Abstract:
Providing a resin composition for foam molding can be high closed cell ratio, which has
Foam Update
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an appropriate rigidity, to obtain a resin foam having a biodegradable. Foam molding
resin composition comprising a starch and a 3 and olefin resin, has been treated by a
reverse phase evaporation method compatibilizing supercritical carbon dioxide. 1 starch,
starches, wherein at least one kind to be selected etherified starch, esterified starch is
preferably from. In addition, the ratio of the starches and the olefin resin (weight ratio) is
to be a = 1/99 to 60/40 resin / olefin starches are preferred.
Purpose: The present invention has been made in view of these problems, a resin
composition for foam molding which can be a high ratio of closed cells, which has an
appropriate rigidity, to obtain a resin foam having a biodegradable and to provide
Effect: A resin composition used to form a resin foam of the present invention, the resin
composition for foam molding of the present invention, the starch is treated
compatibilized by the reverse phase evaporation method with supercritical carbon dioxide
in this manner a high rate of closed cells by serving as olefin resin containing species,
using a physical foaming agent organic containing isobutane, at least the foam molding,
which has an appropriate rigidity, foam resin having biodegradability to be obtained
METHOD FOR PRODUCING A POLYURETHANE FOAM USING THE SAME
POLYOL COMPOSITION FOR PRODUCING POLYURETHANE FOAM
Author(s) Takahashi, K.
Sources JP IPDL: 2013-14658
Corporate/Assignee Sanyo Chemical Industries, Ltd.
Publication Date January 24, 2013
Abstract:
Polyurethane foam was prepared using a conventional polyol object of the present
invention, there is a problem that the sufficient mechanical properties and moisture
resistance. The present invention is directed to provide a polyol composition that solves
these problems.
A compound having a cyclic structure in the main chain (A) and the polyol composition
for producing polyurethane foam comprising (B) in the polyol comprises (PL). And in the
method for producing a polyurethane foam by reacting with the isocyanate component
and a polyol component, a method for producing a polyurethane foam polyol component
contains 10 to 100% by weight relative to the weight of the polyol component the polyol
composition described above (PL)
Foam Update
February 2013
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STRENGTHENING AGENT FOR THE PRODUCTION OF POLYURETHANE
FOAM
Author(s) Shin, E.
Sources JP IPDL: 2013-14657
Corporate/Assignee Sanyo Chemical Industries, Ltd.
Publication Date January 24, 2013
Abstract:
(Strain rate compressive residual heat and humidity, the rate of volume change heat and
humidity) and high-strength object of the present invention (hardness tensile strength,
tear strength, compression) durability provides a strengthening agent for the production
of polyurethane foam that is capable of producing polyurethane foam to achieve both to.
Represented by the following general formula comprises (I), a hydrogen atom on the
aromatic ring A (a), is a carbonyl group to two carbon adjacent to the carbon of the
aromatic ring (a) is bonded hydrogen atoms in this molecule having two: (a) hydrogen
atoms are bonded, strength enhancing agent for producing polyurethane foams having a
number average molecular weight is 1110 ~ 2000 (A).
POLYURETHANE FOAM FOR LAMINATE FRAME
Author(s) Nomoto, T.
Sources JP IPDL: 2013-6947
Corporate/Assignee Bridgestone Corporation
Publication Date January 10, 2013
Abstract:
Provides a polyurethane foam for the frame and breathable laminate that combines the
heat-fusible disclosed.
A polyurethane foam for the frame laminate formed from a composition formed
polyurethane foam comprising the polyol component comprises, polyisocyanate
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component, foaming agent, an agent for heat-sealing agent and a foam stabilizer, the
polyol component, wherein the polyester block polyols containing block copolymer
having the amount of the polyol block copolymer, a polyurethane foam is characterized
in that 20-60 parts by mass relative to 100 parts by weight of the total amount of the
polyol component; polyurethane and laminate is characterized in that the surface of the
foam, the skin having a vent hole is fused (in particular, used in the seat cover is attached
to the vehicle seat or the seat pad for a vehicle)
PADS FOR CLOTHING MADE OF MOLDED POLYURETHANE FOAM,
URETHANE FOAM MOLDED BY THAT, AND A METHOD FOR PRODUCING
MOLDED URETHANE FOAM
Author(s) Shirai, T.
Sources JP IPDL: 2013-2005
Corporate/Assignee INOAC Corporation
Publication Date January 7, 2013
Abstract:
To improve the usefulness of the pads for clothing that is formed molded urethane foam
object of the present invention, and, by its molded urethane foam.
Membrane treatment comprises
removal is performed while, in
the sheet-like molded
polyurethane foam is the
number of cells / 25mm 5-35
pcs, pressure treatment in a
heated state is applied to the
surface, air permeability (JIS
configured to be at least that
125cc/cm3/sec method) L
1096:2010 A. Removing film
processing, thereby improving
the overall breathability
urethane foam molded body,
and permeability can be
achieved. In addition, it is by
means of pressure treatment in
a heated state, defeating the
projections on the surface of
cells becomes possible to form
a molded polyurethane foam of
a smooth surface can be
achieved. This makes it
possible to improve the
practicality of the pad for
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clothing, which is polyurethane foam molded body, and the molded urethane foam
becomes possible.
POLYOL COMPOSITION FOR THE MANUFACTURE OF FLEXIBLE
POLYURETHANE FOAM
Author(s) Shin, E.
Sources JP IPDL: 2013-1777
Corporate/Assignee Sanyo Chemical Industries Ltd.
Publication Date January 7, 2013
Abstract:
Providing a polyol composition for making flexible polyurethane foam also use the
isocyanate Aliphatic / alicyclic, not reduce tensile mechanical properties such as tear
strength Also, yellowing hardly disclosed.
Will contain (P) is a polyol (A) and the strengthening agent for producing polyurethane
foam having a specific structure comprises, the following polyol composition for
producing flexible polyurethane foam to be satisfied (3) (1) ~ (B ). Hydroxyl value (A) is
(mgKOH / g), is the strength improving agent 0-500 (1). Aromatic polycarboxylic acid
having three or more aromatic polycarboxylic acid (2) (C) that is (C), 0 content of the
structure of Y relative to the weight of the polyol composition is (% by weight). 1-60%
by weight. (Mmol / g) is 0.005 ~ 3.8mmol / g ester group concentration of the
composition (3) polyol.
METHOD OF MANUFACTURING A POLYURETHANE COMPOSITION FOR
CMP PAD
Author(s) Chang, Y.
Sources JP IPDL: 2013-501823
Corporate/Assignee Technology, The Inventor Inc.
Publication Date January 17, 2013
Abstract:
The composition used in the production of polyurethane based (CMP) planarization pad /
chemical-mechanical polishing, to the reaction mixture and polyester prepolymer
particular polyether. Having a low rebound can not only stabilize the polishing, to
dissipate energy irregular, CMP pad the results in dishing and less uniformity of the
substrate was improved.
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February 2013
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METHOD FOR FORMING A POLYURETHANE GASKET AND IT
Author(s) Ahmet, K., Saint, G.
Sources JP IPDL: 2013-500877
Corporate/Assignee Performance Plastics - Shen'nu
Publication Date January 10, 2013
Abstract:
Comprising preparing a froth from a precursor polyurethane one-component, applying to
the surface of the article to floss wherein the step of applying at the same time with the
froth the water, and a method of forming a seal, the floss wherein the cured forming a
gasket having a density of 350kg/m3 or less was adhered to the article.
THE COMPOSITION OF THE POLYOL BLEND AND THE HCFO-1233ZD FOR
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USE IN POLYURETHANE FOAM
Author(s) Abba, L.
Sources JP IPDL: 2013-500386
Corporate/Assignee Akema, Inc.
Publication Date January 7, 2013
Abstract:
HCFO-1233zd polyurethane foam blowing agent is mixed with a polyol blend consisting
of at least one polyester polyol and at least one polyether polyol. This combination is
useful for preparing polyurethanes, thermoset form. Appliances, polyurethane foam is
useful in applications such as insulation for residential and commercial buildings as well.
METHOD FOR PRODUCING A POLYURETHANE FOAM
Author(s) Gross, M.
Sources JP IPDL: 2013-500362
Corporate/Assignee Evolution Nik Goldschmidt GmbH
Publication Date January 7, 2013
Abstract:
The present invention relates to a method for producing a polyurethane foam by using a
component containing siloxane of formula (I) and at least one blowing agent consisting
of at least one olefin (containing fluorine) halogen-containing.
Foam Update
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PREPOLYMER WITH ISOCYANATE END GROUPS, THEIR PREPARATION
AND THEIR USE
Author(s) Chie, J.L.
Sources JP IPDL: 2013-502500
Corporate/Assignee Bayer Aktiengesellschaft Materials Science
Publication Date January 24, 2013
Abstract:
Related to the field of polyurethanes, especially the prepolymer with isocyanate end
groups, their preparation methods, the present invention relates to the use thereof. The
present invention is to obtain a prepolymer with isocyanate end groups appropriate to
adjust the ratio of the reaction components and their, to prepare relatively low mold
temperature under a flexible polyurethane foam. Reduce energy consumption mold
temperature, and manufacturing time, a method for preparing a polyurethane foam soft by
using a prepolymer with terminal groups to the isocyanate, which is provided in the
present invention, the mechanical and physical properties and good I can be obtained
polyurethane flexible foam having characteristics.
PROCESS FOR POLYURETHANE-MODIFIED POLYISOCYANURATE FOAM
WITH IMPROVED THERMAL STABILITY
Author(s) Kaplan, W.A., Gabbianelli, A.R., Norberg, D.J.
Sources Us Pat. App.: 20130023597
Corporate/Assignee Stepan Company
Publication Date January 24, 2013
Abstract:
A method for improving the thermal stability of polyurethane-modified polyisocyanurate
(PU-PIR) foams is provided. Moreover, a process for producing the PU-PIR foams
exhibiting improved thermal stability is provided. The foams have incorporated therein a
high molecular weight ammonium polyphosphate (APP). APP is employed as a partial or
complete substitute for flame retardants conventionally employed in PU-PIR foams. The
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foams of the invention exhibit excellent and improved thermal stability characteristics as
compared to foams to which no APP has been added.
RESIN FOAM SHEET, AND METHOD FOR PRODUCING RESIN FOAM
SHEET
Author(s) Anan, T., Oonishi, T.
Sources US Pat. App.: 20130018116
Corporate/Assignee Sekisui Plastics Co., Ltd.
Publication Date January 17, 2013
Abstract:
An object is to provide a resin foam sheet having good reformability, and a method for
easily producing such a resin foam sheet. Provided are a resin foam sheet formed by
extrusion foaming with an extruder a polypropylene-based resin composition mainly
composed of a polypropylene-based resin component containing a polypropylene-based
resin and a high melt tension polypropylene resin having a higher melt tension than that
of the polypropylene-based resin, wherein the high melt tension polypropylene resin has
a melt tension after being passed through the extruder of 4 cN or more and 10 cN or less,
and a rate at breakage after being passed through the extruder of 12 m/min or higher and
26 m/min or lower, and the like.
RESIN FOAM AND FOAM SEALING MATERIAL
Author(s) Kato, K., Saitou, M., Hatanaka, I, Kodama, K.
Sources US Pat. App.: 20130017391
Corporate/Assignee Nitto Denko Corporation
Publication Date January 17, 2013
Abstract:
There is provided a resin foam excellent in dustproofness and assemblability. The resin
foam has a repulsive stress at 80% compression (repulsive stress when a resin foam is
compressed by 80% of the initial thickness) of 1.0 to 9.0 N/cm.sup.2 and a tensile
modulus of elasticity of 5.0 to 14.0 MPa. Preferably, the resin foam further has an
average cell diameter of 10 to 180 .mu.m and an apparent density of 0.01 to 0.10
g/cm.sup.3.
PROFESSIONAL GRADE ONE COMPONENT POLYURETHANE FOAM
WITH NON-LIQUEFIED INERT PROPELLANT
Author(s) Assemat, V., Goeller, C., Harelle, L.
Sources US Pat. App.: 20130012609
Corporate/Assignee US Pat. App.: 20130012609
Publication Date January 10, 2013
Abstract:
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A one-component-foam formulation contains a propellant in a concentration range of
from 5 to 35 weight-percent of total formulation weight and contains at least 50 weight-
percent non-liquefied inert gases based on total propellant weight, a polyol, a silicone
glycol copolymer and less than 0.01 weight-percent of a cell opener based on polyol
weight. An article contains five liters or more of the one-component-foam formulation
within a container compressed to a pressure of at least 15 atmospheres pressure. A
method for dispensing the one-component foam formulation includes providing the
article and expelling the formulation from the container through a dispensing means onto
a substrate and allowing the formulation to expand into a stable polymeric foam having a
density of 45 kilograms per cubic meter or less.
METHOD FOR MANUFACTURING SOUNDPROOFING MATERIAL USING
POLYURETHANE FOAM FROM CAR SEAT FOAM AND COMPOSITION
THEREOF PREPARED THEREBY
Author(s) Koo, H.M., Kim, K., Yang, J.H., Kim, Y.T.
Sources Us Pat. App.: 20130009087
Corporate/Assignee Hyundai Motor Company
Publication Date January 10, 2013
Abstract:
Disclosed is a method for manufacturing a soundproofing material by finely crushing a
discarded car seat, mixing the crushed car seat with polyester fiber, low-melting polyester
fiber such as LM PET, polypropylene fiber and hemp, and carding the resulting mixture,
and a soundproofing material composition prepared thereby. The disclosed method
allows recycling of polyurethane foam of the discarded car seat into a soundproofing
material composition having superior appearance quality and soundproofing
performance. The disclosed method also prevents generation of excessive static
electricity and allows preparation of a soundproofing material with smooth surface.
POLYURETHANE FOAM CONTAINING SILICONE
Author(s) Cremer, J.
Sources US Pat. App.: 20130005847
Corporate/Assignee Wacker Chemie AG
Publication Date January 3, 2013
Abstract:
Silicone-containing polyurethane foams of low density, good pore structure, and high
surface quality are prepared by reacting a branched, preferably hyperbranched silicone
polyol with a polyisocyanate and a silicone resin in the presence of a reactive or non-
reactive blowing agent.
URETHANE FOAM MOLDED PRODUCT AND METHOD FOR PRODUCING
Foam Update
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THE SAME
Author(s) Tomiyama, K., Kitayama, N., Suzuki, Y., Yoshida, S., Hashimoto, K.
Sources US Pat. App.: 20130001460
Corporate/Assignee Tokai Chemical Industries, Ltd.
Publication Date January 3, 2013
Abstract:
The present invention provides a urethane foam molded product that has high thermal
conductivity with minimal change to its physical properties. A simple method for
producing the same is also provided. The urethane foam molded product includes a base
material formed of a polyurethane foam, and a thermal conductive filler mixed in the
base material and oriented to form mutual connections. The thermal conductive filler is
formed of composite particles that include thermal conductive particles formed of a
nonmagnetic material, and magnetic particles adhered to the surfaces of the thermal
conductive particles. The method for producing the urethane foam molded product
includes a raw material mixing process that mixes a foam urethane resin material and the
thermal conductive filler to obtain a mixed raw material, and a foam molding process that
injects the mixed raw material into a cavity of a foaming die and performs foam molding
while a magnetic field is applied so as to substantially uniform a magnetic flux density
inside the cavity.
FOAMS BASED ON THERMOPLASTIC POLYURETHANES
Author(s) PRISSOK, F., Braun, F.
Sources US Pat. App.: 20120329892
Corporate/Assignee BASF SE
Publication Date December 27, 2012
Abstract:
Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore
hardness of the thermoplastic polyurethane is from A 44 to A 84.
THERMALLY FOAMABLE RESIN COMPOSITION, THERMALLY
FOAMABLE RESIN SHEET, THERMALLY FOAMABLE LAMINATE, AND
FOAMED MATERIAL AND PROCESS FOR PRODUCTION THEREOF
Author(s) Hayashi, Y. Mitsuoka, Y., Ul, T.
Sources US Pat. App.: 20120328889
Corporate/Assignee Nitto Denko Corporation
Publication Date December 27, 2013
Abstract:
A thermally foamable resin composition contains foamable resin particles and a resin
composition. Each of the foamable resin particles contains a solid resin and a thermally
expandable substance contained in the solid resin.
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February 2013
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POLYURETHANE FOAMS CONTAINING BRANCHED
POLY(TRIMETHYLENE ETHER) POLYOLS
Author(s) Fenyvesi, G., Poladi, R.H., Sunkara, H.B.
Sources US Pat. App.: 20120322907
Corporate/Assignee E I Du Pont De Nemours And Company
Publication Date December 20, 2012
Abstract:
Disclosed is branched poly(trimethylene ether) polyols prepared from the acid catalyzed
polycondensation reaction of 1,3-propanediol, and at least one triol comonomer selected
from 1,1,1-tris(hydroxymethyl) ethane and 1,1,1-tris(hydroxymethyl) propane. Also
disclosed is a branched poly(trimethylene ether) polyol with an equivalent hydroxyl
functionality of about 2.1 to about 3.2 and a M.sub.n of about 200 to about 6000. The
polyols are useful in the preparation of polyurethane rigid and flexible foams.
ALKYLENE OXIDE CAPPED SECONDARY ALCOHOL ETHOXYLATES AS
FERMENTATION FOAM CONTROL AGENTS
Author(s) Wurm, D.B., Marques, Y.A.
Sources US Pat.: 8,357,823
Corporate/Assignee Dow Global Technologies LLC
Publication Date January 22, 2013
Abstract:
Provided are foam control agents and their use for controlling foam in fermentation
processes. The foam control agents are of the formula I: ##STR00001## wherein R.sup.1,
R.sup.2, R.sup.3, R.sup.4, n and y are as defined herein.
PROCESS FOR PRODUCING FLEXIBLE POLYURETHANE FOAM
Author(s) Sasaki, T., Kaku, D., Ito, T., Kumagai, N.
Sources US Pat.: 8,357,730
Corporate/Assignee Asahi Glass Company, Limited
Publication Date January 22, 2013
Abstract:
To provide a flexible polyurethane foam which is excellent in low resiliency and
durability without using a plasticizer and which shows little change in hardness against a
change in temperature and at the same time, has high air flow. A process for producing a
flexible polyurethane foam, which comprises reacting a polyol mixture comprising the
following polyol (A), the following polyol (B) and the following monool (D) with a
polyisocyanate compound in the presence of a blowing agent and a foam stabilizer, at an
isocyanate index of at least 90, wherein: Polyol (A) is a polyether polyol having an
average of from 2 to 3 hydroxyl groups, a hydroxyl value of from 10 to 60 mgKOH/g and
an oxyethylene group content of from 0 to 30 mass %, obtained by ring-opening
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polymerization of an alkylene oxide to an initiator using a phosphazene compound, a
Lewis acid compound or an alkali metal compound catalyst; Polyol (B) is a polyether
polyol having an average of from 2 to 3 hydroxyl groups and a hydroxyl value of from 70
to 250 mgKOH/g; and Monool (D) is a polyether monool having a hydroxyl value of
from 10 to 200 mgKOH/g.
PREVENTION, ACTUATION AND CONTROL OF DEPLOYMENT OF
MEMORY-SHAPE POLYMER FOAM-BASED EXPANDABLES
Author(s) Johnson, M., Mazyar, O.A.
Sources US Pat.: 8,353,346
Corporate/Assignee Baker Hughes Incorporated
Publication Date January 15, 2013
Abstract:
Actuation and control of the deployment of a polymeric memory-shape material on a
wellbore device on a downhole tool may be accomplished by treating a compacted or
compressed polymeric memory-shape material with a deployment fluid to lower its
T.sub.g and/or decrease its rigidity, thereby softening the polymeric shape-memory
material at a given temperature and triggering its expansion or recovery at a lower
temperature. Alternatively, the deployment of the compacted or compressed polymeric
memory-shape material may be prevented or inhibited by shielding the material with an
environment of a fluid that does not substantially lower its T.sub.g, decrease its rigidity
or both, and then subsequently contacting the material with a deployment fluid.
INVENTION RELATES TO THE USE OF FOAM STABILIZERS, PRODUCED
ON THE BASIS OF SUSTAINABLE RAW MATERIALS, FOR PRRODUCING
POLYURETHANE FOAMS
Author(s) Henning, F., Knott, W., Thum, O., Schiller, C., Glos, M., Terheiden, A.
Sources US Pat.: 8,349,907
Corporate/Assignee Evonik Goldschmidt GmbH
Publication Date January 8, 2013
Abstract:
Preparation and use of polyurethane foams with the use of foam stabilizers of the general
formula (I) ##STR00001##
WATERBORNE POLYURETHANE COATING COMPOSITIONS
Author(s) Subramanian, R., Stewart, R., Ekin, A., Pohl, T.
Sources US Pat.: 8,354,151
Corporate/Assignee Bayer Material Science LLC
Publication Date January 15, 2013
Abstract:
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Aqueous polyurethane coating compositions are disclosed in this specification. The
aqueous polyurethane coating compositions contain a polycarbonate-polyurethane resin
component, an aminoplast resin component, and a polyester polyol component.
LOW HAZE THERMOPLASTIC POLYURETHANE USING CO-CHAIN
EXTENDERS
Author(s) Farah, H., Lerma, Jr., F.
Sources US Pat.: 8,357,768
Corporate/Assignee N/A
Publication Date January 22, 2013
Abstract:
The present invention is a low haze thermoplastic polyurethane (TPU) comprising
structural units of a diisocyanate; a diol and three different chain extenders (butanediol
chain extender; a different linear diol co-chain-extender and a cyclic co-chain-ex-tender).
The TPU has good combinations of light transmission and clarity, low temperature
flexibility, and high moisture vapor transition rates compared to other commercial or
known TPUs. The preferred composition is a TPU that is based on polycaprolactone as
diol, MDI as the diisocyanate monomer, butanediol chain extender, 1,3 propanediol
linear chain co-extender and cyclohexanedimethanol cyclic chain co-extenders, and has
good clarity and tensile strength.
POLYMERIC FILMS MADE FROM POLYHEDRAL OLIGOMERIC
SILSESQUIOXANE (POSS) AND A HYDROPHILIC COMONOMER
Author(s) Allen, R.D, Na, Y.H., Sooriyakumaran, R.
Sources US Pat.; 8,353,410
Corporate/Assignee International Business Machines Corporation
Publication Date January 15, 2013
Abstract:
A composite membrane includes a filtration membrane and a layer on a surface of the
filtration membrane. The layer includes a polymer including a polyhedral oligomeric
silsesquioxane (POSS) derivative with a hydrophilic moiety attached to at least one
vertex thereof. A method for making a composite membrane includes applying to a
surface of a filtration membrane a photopolymerizable composition including a POSS
compound, a hydrophilic comonomer, and a photoinitiator. The composition is cured to
form a hydrophilic layer on the filtration membrane.
POLYOLEFIN DISPERSIONS, FROTHS, AND FOAMS
Author(s) Menning, B.A.
Sources US Pat.: 8,349,920
Corporate/Assignee Dow Global Technologies LLC
Foam Update
February 2013
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Publication Date January 8, 2013
Abstract:
Polyolefin dispersions, froths, and foams and articles manufactured therefrom are
disclosed. Also disclosed is a method for generating a thermoplastic foam from an
aqueous dispersion. The aqueous dispersion may include a thermoplastic resin, water, and
a stabilizing agent. The method may include adding at least one frothing surfactant to the
aqueous dispersion to form a mixture, adding a flame retardant and/or a phase change
material, frothing the mixture to create a froth, and removing at least a portion of the
water to produce the foam.
POLYURETHANES BASED ON RENEWABLE POLYOLS FROM
BIODERIVED LACTONES
Author(s) Gurusamy-Thangavelu, S.A., Emond, S.J., Kulshrestha, A., Hillmyer, M.A.,
Macosko, C.W., Tolman, W.B., Hoye, T.R.
Sources Polymer Chemistry 3, No.10, p.2941-2948,
Corporate/Assignee N/A
Publication Date October 2012
Abstract:
Ring opening transesterification polymerization of lactones derived from menthone and
carvomenthone was used to synthesize polyols for polyurethane film formulations. The
polyols were synthesized at 140 °C using tin(II) octoate as catalyst, diethanolamine as
trifunctional initiator, and with ratios of lactone : initiator of 9 : 1 or 18 : 1. Polyol
structural features were deduced by comparison of NMR spectral data with those of
simple model amide/esters of the initiator. Films were formulated from the renewable
polyols, diphenylmethane diisocyanate [or poly(diphenylmethane diisocyanate)], and
diethylene glycol. Thermal and mechanical properties of these polyurethane films were
measured, demonstrating their potential utility as biobased thermosets for rigid or flexible
foams.
Foam Update
February 2013
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EFFECT OF HARD SEGMENT CONTENT AND CARBON-BASED
NANOSTRUCTURES ON THE KINETICS OF FLEXIBLE POLYURETHANE
NANOCOMPOSITE FOAMS
Author(s) Bernal, M.M., Martin-Gallego, M., Romasanta, L.J., Mortamet, A.C., López-
Manchado, M.A., Ryan
, A.J., Verdejo
, R.,
Sources Polymer 53, No.19, 2012, p.4025-4032
Corporate/Assignee N/A
Publication Date August 2012
Abstract:
Reactive flexible polyurethane (PU) foams were synthesized with two contents of hard
segments (HS) and filled with multi-walled carbon nanotubes (MWCNTs), functionalized
MWCNTs (f-MWCNTs) and functionalized graphene sheets (FGS). The effect of the HS
content and the carbon nanofillers on the kinetics of polymerization and the kinetics of
phase-separation have been studied by Fourier transform infrared spectroscopy (FT-IR)
and synchrotron small-angle X-ray scattering (SAXS). A slow down on the rate of
polymerization and on the development of the polymer structure due to the increase of
the HS content and the inclusion of the nanoparticles was observed. Therefore, this work
demonstrates that there is a relationship between the kinetics of polymerization and the
kinetics of phase separation in flexible PU nanocomposite foams. SAXS data was used to
generate 3D microstructures of PU nanocomposite foams and the phase-separated
morphology was observed by atomic force microscopy (AFM).
METHOD FOR PRODUCING POLYURETHANE HARD FOAM MATERIALS
Author(s) Eling, B., Schuette, M., Zarbakhsh, S., Seifert, H., Kampf, G.
Sources EP2542607
Corporate/Assignee BASF SE
Publication Date January 9, 2013
Abstract:
The invention relates to a method for producing polyurethane hard foam materials by
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reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms
reactive with two isocyanate groups in the presence of c) foaming agents, characterized in
that the compounds having at least two hydrogen atoms reactive with two isocyanate
groups comprise at least one polyether alcohol b1) having a functionality of 2-8 and a
hydroxyl number of 200-800 mg KOH/g, said alcohol having been produced by building
up alkylene oxides b1b) on compounds having at least two hydrogen atoms reactive with
alkylene oxides b1a), referred to below as starting substances, using an amine b1c) as a
catalyst.
MELT-SHAPED BODY OF POLYIMIDE PRECURSOR AND PROCESS FOR
PRODUCTION OF POLYIMIDE FOAM USING SAME
Author(s) Hosoma, T., Ozawa, H., Yamamoto, S., Kaneko, Y.
Sources EP2546293
Corporate/Assignee UBE Industries
Publication Date January 16, 2013
Abstract:
The object is to propose an improved process for the production of a polyimide foam by
which a large-sized polyimide foam in a state of fine and homogeneous cells can be
readily obtained by easy operations and convenient steps. A melt-shaped body of a
polyimide precursor obtainable by melt-treating in a closed state a powder of a polyimide
precursor including at least an aromatic tetracarboxylic acid ester component and an
aromatic amine component. A process for the production of a polyimide foam including
the steps of melt-shaping in a closed state a powder of a polyimide precursor including at
least aromatic tetracarboxylic acid ester component and an aromatic amine component to
give a melt-shaped body of the polyimide precursor, and foaming the melt-shaped body
of the polyimide precursor by a heat treatment.
g. Microcellular and Expanded Particle
CONTAINING NANO CELLULOSE POLYMER ESTER OF FATTY ACID MICRO POROUS
FOAMING MATERIAL AND PREPARATION METHOD THEREOF
Author(s) N/A
Sources CN 102618001
Corporate/Assignee Zhejiang University Ningbo Science And Engineering College
Publication Date August 1, 2012
Abstract:
The invention claims a containing nano cellulose polymer ester of fatty acid micro porous
foaming material and preparation method thereof. The foaming material is composed of
nanometre cellulose or nanometer fibre film surface modified derivatives a fatty acid
ester to form the nanometre cellulose or nanometer fibre film surface modified
derivatives of the quality percentage content is 0.5-20wt to foam hole density larger than
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February 2013
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or 108 plurality cm3; Its preparation method is as follows it adopts organic solvent as
solvent nano cellulose or nanometer cellulose surface modified derivatives crystal and a
fatty acid ester as solute solution preparation of the organic solvent is evaporate mixture
and drying after removing the mixture gas residual heat pressing film and then the super
critical carbon dioxide foaming. The foaming material green degradable wireless
environment burden material foam hole with big density of holes are evenly with
excellent isolating performance good mechanical performance is strong it is suitable for
popularizing.
CHEMICAL VAPOR DEPOSITION GRAPHENE FOAM ELECTRODES FOR
PSEUDO-CAPACITORS
Author(s) Yager, T.A.
Sources US Pat. App.: 20130021718
Corporate/Assignee Empire Technology Development, LLC
Publication Date January 23, 2013
Abstract:
Technologies are generally described for a porous graphene electrode material is
described herein that may incorporate a three-dimensional open-cell graphene structure
fabricated via chemical vapor deposition onto a metal foam. After the graphene is
deposited, the metal foam may be dissolved, leaving a three-dimensional open-cell
graphene structure that may include single or few layer graphene. Pseudo-capacitive
materials, such as RuO.sub.2, Fe.sub.3O.sub.4, or MnO.sub.2, may be deposited within
the pores of the a three-dimensional open-cell graphene structure to form the porous
graphene electrode material. The porous graphene electrode material may have a specific
capacitance comparable to chemically modified graphene (CMG) electrodes. The porous
graphene electrode material may also have a conductivity greater than CMG electrodes of
equivalent surface area. Use of the porous graphene electrode material in capacitors may
result in siginificant improvements in specific power compared to CMG based capacitors.
POLYMER OR POLYMER COMPOSITE MEMBRANE HAVING THROUGH-
THICKNESS MICROPORES, AND METHOD FOR PREPARING SAME
Author(s) Lee, J.H., Lee, M.K.
Sources US Pat. App.: 20120325737
Corporate/Assignee N/A
Publication Date December 27, 2012
Abstract:
A polymer or polymer composite membrane having through-thickness micropores and a
method of preparing the same are provided. More particularly, a polymer or polymer
composite membrane having a pore structure such that micropores are aligned in a mesh
structure in the thickness direction of the polymer or polymer composite membrane due
to unidirectional freezing in the thickness direction of a solvent. The membrane has
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February 2013
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through-thickness micropores, and thus has improved permeability in the thickness
direction and superior uniformity in size of the micropores and wall thickness between
the micropores. For these reasons, the membrane can be used for a porous membrane
substrate, microfiltration membrane, etc.
NANOPOROUS POLYMERIC FOAM HAVING HIGH CELL DENSITY
WITHOUT NANOFILLER
Author(s) Costeux, S., Zhu, L., Jeon, H., Bunker, S.P., Kalantar, T.H.
Sources US Pat. App.: 20120321873
Corporate/Assignee N/A
Publication Date December 20, 2012
Abstract:
A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam
characterized by: (a) the polymer matrix having greater than 50 weight-percent
copolymer containing at least two different monomers at least one of which is a
methacrylate monomer, each monomer having a solubility parameter lower than 20
(megaPascals).sup.0.5 and a chemical composition where twice the mass fraction of
oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2;
wherein the monomers comprise at least 90 weight-percent of all monomers in the
copolymer; (b) at least one of the following: (i) a nucleation site density of at least
3.times.10.sup.14 effective nucleation sites per cubic centimeter of foamable polymer
composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage
greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of
at least one millimeter.
POLYSTYRENE/POLYETHYLENE OXIDE COPOLYMER CELL SIZE
ENLARGER FOR FOAM
Author(s) Delaviz, Y., Breindel, R.M., Rodrigues, K., Patel, B.
Sources US Pat.: 8,349,909
Corporate/Assignee Owens Corning Intellectual Capital, LLC
Publication Date January 8, 2013
Abstract:
Polymeric foam and polymeric foam products that contain a foamable polymer material,
at least one blowing agent, an infrared attenuating agent, and a polystyrene/polyethylene
oxide copolymer are provided. In exemplary embodiments, the blowing agent contains an
HFC. The maleic anhydride-styrene copolymer grafted with polyethylene oxide increases
the cell size of the polymer foam and offsets or even negates the decreased cell size
caused by an HFC blowing agent and/or infrared attenuating agents. In addition, the
copolymer of maleic anhydride-styrene grafted with polyethylene oxide has a positive
affect on the processability of the blowing agent(s) in the composition by both widening
the process window and enhancing the solubility of the blowing agent in the polymer
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melt. Thus, the polystyrene/polyethylene oxide copolymer present in the inventive
composition acts as a cell enlarger, a plasticizer, and a processing aid. A method of
forming an extruded foam product is also provided.
IN SITU PREPARATION OF CROSS-LINKED
POLYSTYRENE/POLY(METHYL METHACRYLATE) BLEND FOAMS WITH
A BIMODAL CELLULAR STRUCTURE
Author(s) Kohlhoff*, D., Nabil, A., Ohshima, M.
Sources Polymers for Advanced Technologies 23, No.10, p.1350-1356
Corporate/Assignee N/A
Publication Date October 2012
Abstract:
In situ preparation of a cross-linked poly(methyl methacrylate) (PMMA) and polystyrene
(PS) blend and its foaming were investigated for creating a bimodal cellular structure in
the foam. Methyl methacrylate (MMA) monomer was dissolved in PS under supercritical
CO2 at a temperature of 60 °C and a pressure of 8 MPa, and the polymerization of MMA
was conducted at 100 °C and 8 MPa CO2, with a cross-linking agent in PS. The blend was
successively foamed by depressurizing the CO2. CO2 played the roles of plasticizing the
PS and enhancing the monomer dispersion in PS during the sorption process and as a
physical blowing agent in the foaming process. The cross-linking agent was used for
controlling the elasticity of polymerized PMMA domains and differentiating their
elasticity from that of the PS matrix. The difference in elasticity delayed the bubble
nucleation in the PMMA domains from that in the PS and made the cell size bimodal
distribution, in which the smaller cells ranging from 10 to 30 µm in diameter were
located in the wall of large cells of 200–400 µm in diameter. The effects of the initial
MMA content, the concentration of cross-linking agent, and the depressurization rate on
the bimodal cell structure and bulk foam density was investigated.