a2z manufacturing west coast dec jan 2014 15
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The A2Z Manufacturing Regional Magazines are a business development tool for The Precision U.S. Manufacturing Industry! Our focus is business development for you, our customers. We give you the exposure to thousands of decision makers in the manufacturing industry. The people that need machines, tools, parts, and manufacturing processes and services utilize our magazines to find the people that make, sell, and perform these services! Our magazines are available both in print and online!TRANSCRIPT
www.a2zmanufacturing.com
Free Shipping on $150+ orders. Factory Direct. 30% Less.
800.754.6920
Vol. 4, No. 6, DEC/JAN 2014-15Front Cover Story Pages 24-25
Regional West Coast Edition For (WA, OR, and CA)
MANUFACTURING
SOLUTIONS
SYSTEMS
INTEGRATION
Lookin’sharp.And you’ll be looking sharp too when you order from Sawblade.com – the fastest, most efficient way to buy bandsaw blades. Order direct online or by using our toll-free number and save up to 30% on every purchase. German engineered. American made. Shipped in 2 days with a 100% quality guarantee.
800.754.69202014_MetalWorker_LookingSharp_8.5x11_Ad.indd 1 1/3/14 4:47 PM
The Secret Formula
Inside Cover Story on pages 48-49
www.cascadesystems.net
Welcome to Cascade Systems Technology
Proud American Electronics Manufacturer
ISO 9001:2008ITAR RegisteredISO 13485:2003UL Approved for PCB and Cable AssembliesRoHS Compliant
Cascade Systems Technology (CST) is a Hillsboro, Oregon based contract electronic manufacturing company. CST was founded in 1989 and we have been providing quality electronics manufacturing and engineering services to our customers for over 20 years. We specialize in the design and manufacture of electronic assemblies for a variety of applications.
+ Prototype and QTA Capabilities with Turnkey, Kitted and Consignment+ Seamless Transition to Production+ Fine Pitch, BGAs, MLF Packages+ Lead Free Processes+ Engineering Design Services+ High Density and Double-Sided Capabilities+ Flying Probe, and Functional Testing+ Supply Chain Management+ Electro-Mechanical and Sub-Assembly Builds+ High Speed SMT Lines+ Automated Conformal Coat+ OSP Process+ Microelectronics+ Flip Chip Technology+ Wire Bonding+ Die Placement+ Encapsulation
Industries Served
Demonstrated Technology Leadership Starts with CSTOur Goal is 100% defect free products and to exceed our customers requirements.
23176 NW Bennett StreetHillsboro, OR 97124
DefenseAerospace
MedicalIndustrial
CommercialRenewable Energy
Lookin’sharp.And you’ll be looking sharp too when you order from Sawblade.com – the fastest, most efficient way to buy bandsaw blades. Order direct online or by using our toll-free number and save up to 30% on every purchase. German engineered. American made. Shipped in 2 days with a 100% quality guarantee.
800.754.69202014_MetalWorker_LookingSharp_8.5x11_Ad.indd 1 1/3/14 4:47 PM
Published bi-monthly to keep precision manu-facturers abreast of news and to supply a viable supplier source for the industry.
Circulation: A2Z Manufacturing West Coast maintains a master list of over 14,000 decision makers consisting of fortune 1000 companies, small manufacturing companies, engineering firms, DOD & Scientific Lab facilities, machine shops, fab-shops, and secondary source businesses. It has an estimated pass on readership of more than 25,000 people. The majority of our readers are based in CA, OR, WA area!
Advertising Rates have remained the same since 1999, deadlines and mechanical requirements furnished on our website at: www.a2zManufacturing.com.
All photos and copy become the property of A2Z Metalworker.
The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher.
The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.
CONTRIBUTORSLinda Daly, Hugh Taylor, Eugene Wirth, Stephen
Hannemann, Kate Carpenter
CoverThis Month’s Front Cover - Inside Front Cover,
& Articles:WP Industrial, Inc. & Atlas Copco
SawBlade.com
Published by:A2Z Manufacturing West Coast
PUBLISHERS/EDITORSKim Carpenter & Linda [email protected]
Mail Address: PO Box 33857Portland, OR 97292
Telephone: (480) 773-3239Website: www.A2ZManufacturing.com
E-mail:[email protected]
Editors Corner
A2Z MANUFACTURING West Coast • 4 • DEC/JAN 2014 - 2015
Announcements/Releases ....................6-21Front Cover & Shop Profile .............1,24-25Feature Articles ................................... 48,49Buyers Guide Equipment ....................65-70Buyers Guide Processes ......................71-77Card Gallery ........................................65-77Index Of Advertisers ...............................78Editorial .................................. Throughout
“I hope that in this year to come, you make mistakes.
Because if you are making mistakes, then you are making new things, trying new things, learning, living, pushing yourself, changing yourself, changing your world. You’re doing things you’ve never done before, and more importantly, you’re Doing Something. Whatever it is you’re scared of doing, Do it. Make your mistakes, next year and forever.” Neil Gaiman
Some Successful Failures:
1. Soichiro Honda: The billion-dollar business that is Honda began with a series of failures and fortunate turns of luck. Honda was turned down by Toyota Motor Corporation for a job after interviewing for a job as an engineer, leaving him jobless for quite some time. He started making scooters of his own at home, and spurred on by his neighbors, finally started his own business.2. Harland David Sanders: Perhaps better known as Colonel Sanders of Kentucky Fried Chicken fame, Sanders had a hard time selling his chicken at first. In fact, his famous secret chicken recipe was rejected 1,009 times before a restaurant accepted it.3. Walt Disney: Today Disney rakes in billions from merchandise, movies and theme parks around the world, but Walt Disney himself had a bit of a rough start. He was fired by a newspaper editor because, “he lacked imagination and had no good ideas.” After that, Disney started a number of businesses that didn’t last too long and ended with bankruptcy and failure. He kept plugging along, however, and eventually found a recipe for success that worked.4. Albert Einstein: Most of us take Einstein’s name as synonymous with genius, but he didn’t always show such promise. Einstein did not speak until he was four and did not read until he was seven, causing his teachers and parents to think he was mentally handicapped, slow and anti-social. Eventually, he was expelled from school and was refused admittance to the Zurich Polytechnic School. It might have taken him a bit longer, but most people would agree that he caught on pretty well in the end, winning the Nobel Prize and changing the face of modern physics.5. Jerry Seinfeld: Just about everybody knows who Seinfeld is, but the first time the young comedian walked on stage at a comedy club, he looked out at the audience, froze and was eventually jeered and booed off of the stage. Seinfeld knew he could do it, so he went back the next night, completed his set to laughter and applause, and the rest is history.6. Sidney Poitier : after his first audition, the casting director told Poitier, “Why don’t you stop wasting people’s time and go out and become a dishwasher or something?” Poitier vowed to show him that he could make it, going on to win an Oscar and become one of the most well regarded actors in the business.7. Steven Spielberg: While today Spielberg’s name is synonymous with big budget, he was rejected from the University of Southern California School of Theater, Film and Television three times. He eventually attended school at another location, only to drop out to become a director before finishing. Thirty-five years after starting his degree, Spielberg returned to school in 2002 to finally complete his work and earn his BA.8. The Beatles: Few people can deny the lasting power of this super group, still popular with listeners around the world today. Yet when they were just starting out, a recording company told them no. The were told “we don’t like their sound, and guitar music is on the way out,” two things the rest of the world couldn’t have disagreed with more.9. Babe Ruth: You probably know Babe Ruth because of his home run record (714 during his career), but along with all those home runs came a pretty hefty amount of strikeouts as well (1,330 in all). In fact, for decades he held the record for strikeouts. When asked about this he simply said, “Every strike brings me closer to the next home run.”
Linda and I thank you for your support of our manufacturing magazines. We hope to help you hit as many home runs as we can in 2015! Kim Carpenter
Ryerson simplifies customer manufacturingand procurement. From one-of-a-kindcomponents to parts in productionquantities, our one-stop shopping reducesoverall costs and streamlines operations.
Lower Production CostsTrim outsourcing handling costs andinspection points. Eliminate scrap handlingcosts and inspection points. Minimize capitalexpenditures. Our ready-to-assemble partsreduce customer work-in-process inventory.
Consolidate Supplier BaseSave transportation and administrativecosts. We’re responsible for all work
performed, even for services of our extendedfabrication network. We screen and audit allof our sources.
Increase FlexibilityTest new designs and prototypes withouttying up machines or employees. We knowfabrication and materials and recommendthe best for customer applications.
Meet Demand FluctuationsEliminate bottlenecks. Avoid capacityoverloads. Eliminate capital tied up inunderutilized equipment. We help customersfocus on core competencies and meetprocessing requirements.
Carbon Steel Bar• CF1018 ROUNDS – 3/16" THRU 6"• CF1018 SQUARES – 1/4" THRU 6"• CF1018 FLATS – 1/8" X 1/2" THRU 3-1/2" X 6"• CF1045 ROUNDS – 3/4" THRU 6"• CF1144 STRESSPROOF ROUNDS – 1/2" THRU 4-1/2"• CF12L14 ROUNDS – 1/2" THRU 6"
Alloy Steel Bar• CF4140ANN ROUNDS – 3/4" THRU 4-1/2"• CF8620ANN ROUNDS – 1-1/8" THRU 4-3/4"• CF4140HT ROUNDS – 3/4" THRU 3-1/2"• HR4140ANN ROUNDS – 1-1/2" THRU 24"
Carbon Steel Tube• ERW STEEL TUBE – 1/2"OD X .049W THRU 6"0D X .188W• ORN STEEL TUBE – 1/2"SQ X .065W THRU 4"SQ X .120W• STRUCT STEEL TUBE – 1-1/2"SQ THRU 6"SQ X .250W
(INCLUDING RECTANGLES)
Stainless Steel Bar• 303, 304L, 316L, 17-4 ROUNDS – 1/8" THRU 12"• 304L, 316L PLATE CUT FLATS – 1/8" X 1/2" THRU 1/2" X 8"• 303, 304L, 316L ROLLED BAR – 1/4" X 3/4" THRU 1-1/2" X 2"• 304L, 316L ANGLES – 3/4" X 3/4" X 1/8" THRU 4" X 4" X 1/2"• 304L, 316L CHANNELS – 2" X 1" X 1/8" THRU 6" X 4" X 3/8"
Seattle: 600 SW 10th Street, Renton, WA 98057206-624-2300 Local | 800-562-9067 Toll Free
Boise: 6759 S. Supplyway, Boise, ID 83716800-452-9935 Toll Free
Portland: 6330 Basin Avenue, Portland, OR 97217503-247-2300 Local | 800-452-9935 Toll Free
Spokane: 207 N. Freya Street, Spokane, WA 99202509-535-1582 Local | 800-541-6365 Toll Free
Long Products – a sampling of what we offer
Fabrication
www.ryerson.com
Stainless Steel Tube• 304 SQUARE TUBE – 1/2"SQ X .065W
THRU 12"SQ X .500W• 304 RECTANGLE TUBE – 1/2" X 1" X .065W
THRU 12"SQ X 8" X .500W• 304 ROUND TUBE – 1/2"OD X .065W
THRU 6.0"D X .375W• AVAILABLE IN MILL FINISH AND
180 GRIT POLISHED
Aluminum Bar• 6061 EXTR & CF ROUNDS – 3/16" THRU 12"• 6061 EXTR SQUARES – 1/4" THRU 6"• 6061 EXTR RECTANGLES – 1/8" X 1/2"
THRU 4" X 8"• 6061, 6063 EXTR ANGLES, CHANNELS, BEAMS• 2024 CF ROUNDS – 3/8" THRU 4"
Tube & Pipe• 6061, 6063 EXTR SQUARE TUBE – 3/4"SQ X
.065W THRU 8"SQ X .500W• 6061, 6063 EXTR RECTANGLE TUBE –
3/4" X 1-1/2" THRU 2" X 8" X .250W• 6061 EXTR ROUND TUBE – 1/2" X .125W
THRU 8"OD X .250W• 6061 EXTR PIPE – 1/2" SCH40 THRU 8" SCH80
Carbon & Alloy PlateWe routinely stock:• Carbon from general purpose to structural, PVQ
and improved machining grades.• Alloy in construction, case hardening, PVQ,
aircraft quality and abrasion resisting grades.
Plate processing:Oxy-fuel CuttingPlasma CuttingShearing
Aluminum PlateWe routinely stock:• Heat treatable, cast tooling and cast mold plate• Standard thicknesses to 16”• Widths to 60.5”• Standard lengths of 96”, 120”, 144”, 240” and 288”• Diamond Tread plate
Plate processing:SawingBand Saw CuttingShearingCutting to Length
Stainless PlateWe routinely stock:• All standard grades• Plate up to 4” thick• Coiled plate inventory: 36, 48, 60, 72” wide• Stainless floor plate in 1/8, 3/16 and 1/4” thickness
Plate processing:Plasma CuttingSawingShearingCutting to LengthPrecision Leveling
A2Z MANUFACTURING West Coast • 5 • DEC/JAN 2014 - 2015
A2Z MANUFACTURING West Coast • 6 • DEC/JAN 2014-2015
Announcements & ReleasesBen Belzer To Head TCI Precision Metals
Third Generation Belzer Spanning 58 Years In Business
Gardena, California, TCI Precision Metals named Ben Belzer as President and Chief Operating Officer for the company effective immediately. Ben, 33, represents the third generation
in the c lo se ly -he ld company and has been with TCI full-time since 2004 and will take over day-to-day operations. John Belzer is stepping a s i d e a n d w i l l remain active as the company’s CEO.
“This is an extremely proud moment for
me personally and important milestone for TCI,” said John Belzer, CEO of TCI Precision Metals. “Ben brings renewed energy, creativity, applied technologies and a focus on transformative culture to the company while providing exceptional value to the company over the past 10 years. Moving forward, under his leadership the company will continue to evolve as a customer-centric organization.” Ben Belzer holds a Bachelor of Arts Degree in Economics and Information Sciences from the University of Illinois at Urbana-Champaign. Among his many accomplishments, shortly after joining TCI in 2004, Ben scoped, sourced, and directed the implementation of an integrated ERP system; in 2008 he was instrumental in acquiring both ISO 9001 and AS9100 quality certifications for the company. Under Ben’s leadership, TCI continues on a path of developing a high-performance workplace focusing on operational excellence and total customer satisfaction.
Founded in 1956, TCI Precision Metals is a family-owned precision manufacturer producing precision Machine-Ready Blanks from aluminum, stainless steel and other alloys. Sawing, Grinding, Milling and Finishing operations with the added benefit of being a plate and sheet distributor for Alcoa make TCI Precision Metals a one stop source for quality aluminum, stainless and other alloy blanks. TCI serves the needs of the medical, oil & gas, aerospace, industrial equipment, defense, food packaging, semiconductor and many other industries.
For more information, call 800-234-5613, or visit: http://tciprecision.com
Aerodyne Alloys Has Received A New Certificate Of Registration to AS9120, Rev. A/ISO 9001:2008.
Aerodyne Alloys new registration encompasses the distribution and processing of specialty materials in sheet, plate and bar forms with equipment including band saws, plate saws, water jet cutting equipment and sheet shearing. All four Aerodyne Alloy locations are included in the registration; South Windsor, Connecticut, La Mirada, California, Houston, Texas, and Greenville, South Carolina.
“This registration is a tremendous accomplishment which demonstrates our company’s relentless commitment to quality,” remarked Mark Ruel, Aerodyne Alloys Quality Department.
About Aerodyne Alloys
Aerodyne Alloys is a world leader among suppliers and processors of specialty high temperature alloys including nickel, cobalt, titanium and stainless steel. The company’s wide range of cutting technologies includes sawing, shearing, heat treating, trepanning, boring and water jet cutting. Aerodyne Alloys is headquartered in Windsor, Connecticut and maintains additional service centers in California, South Carolina and Texas.
Aerodyne Alloys is one of more than a dozen companies that comprise O’Neal Industries (onealind.com), the U.S.A.’s largest family-owned group of metals service centers. With sales of approximately $2.5 billion in 2013, O’Neal Industries is based in Birmingham, Alabama, and has more than 90 specialized facilities throughout North America, South America, Europe, and Asia.
For more information on Aerodyne Alloys, visit www.aerodynealloys.com.
SHARP Industries Vertical Knee Mill “K” Package
SHARP Industries manual vertical knee mills have been a popular selling item for SHARP for almost 40 years. SHARP vertical knee mills feature a variety of design features that truly make SHARP mills unique. SHARP was the first one to use the backlash eliminator by a double nut design that keeps the feed screw in contact with a pair of bronze nuts, the feed nuts are then adjusted to control backlash and held tight with a retaining nut and locking ring. The
A2Z MANUFACTURING West Coast • 7 • DEC/JAN 2014-2015
Announcements Continued Next Page
new patented knuckled-head design has a knuckle which uses 6 bolts, 3 on each side, fitted into circular t-slots with matching nuts securing them from the outside and locks the head into place for better accuracy and performance. Other unique features include roller bearing support on the base of the motor shaft and an easy access lubricating shaft. These
machines are ideally suited for educational institutions, toolrooms and various job shops.
S H A R P ’s k n e e m i l l premium “K” package includes a three axis Digital Readout Out (DRO), a power feed table, a power draw bar (TMV-K only), and Yasakawa inver ter variable speed head. The mills also feature a 3 horsepower R-8 spindle, super precision spindle
bearings and Meehanite castings. Three models are available which feature working surface options of 9” x 42” (Model LMV-K), 9” x 50” (Model LMV-50K) or 10” x 50” (TMV-K), with prices starting at $11,440.
For more information contact SHARP Industries at 310-370-5990 or visit our website at www.sharp-industries.com.
The Difference Between Gage R&R and Accuracy (Bias)
A Gage R&R study quantifies the inherent variation in the measurement system, but measurement system accuracy (more specifically referred to as bias) must be verified through a calibration process. For example, when reading an outdoor thermometer, we might find a total Gage R&R of five degrees, meaning that we will observe up to five degrees of temperature variation, independent of the actual temperature at a given time. However, the thermometer itself might also be calibrated ten degrees to the low side, meaning that, on average, the thermometer will read ten degrees below the actual temperature. The effects of poor accuracy and a high Gage R&R can render a measurement system useless if not addressed.
Measurement system variation is often a major contributor to the observed process variation, and in some cases it is found to be the number-one contributor. Remember, Six Sigma is all about reducing variation.
Think about the possible outcomes if a high-variation measurement system is not evaluated and corrected during the Measure phase of a DMAIC project – there is a good chance that the team will be mystified by the variation they encounter in the Analyze phase, as they search for variation causes outside the measurement system.
Measurement system variation is inherently built into the values
we observe from a measuring instrument, and a high-variation measurement system can completely distort a process capability study (not to mention the effects of false accepts and false rejects from a quality perspective). The following graph shows how an otherwise capable process (Cpk = 2.0: this is a Six Sigma process) is portrayed as marginal or poor as the Gage R&R percentage increases:
Conducting a Gage R&R Study
GR&R studies can be conducted on both variable (gaging that produces data) and attribute (gaging that produces a “go/no-go” result) gaging. Prior to conducting a Gage R&R, the following steps/precautions should be taken –
Calibrate the gage – ensure that the gage is calibrated through its operating range – keep in mind that Gage R&R and gage accuracy are two different things.
Check the gage resolution – the gage should have sufficient resolution to distinguish between several values within the tolerance range of the feature being measured. As a general rule, the gage should be able to distinguish at least ten readings within the tolerance range. See distinct categories for more information.
Collect samples to be measured – it’s important to collect samples (parts, materials, or whatever is being measured) that represent the majority of the variation present in the process. Sometimes it is helpful to have inspectors set aside a group of parts that represent the full spectrum of measurements. Ten samples are considered a good number for a Gage R&R study in a manufacturing environment.
For More Information go to: biz-pi.com
A2Z MANUFACTURING West Coast • 8 DEC/JAN 2014-2015
Announcements Continued
Fullerton Tool Company Is Starting Construction Of An Additional Facility In Spring 2015 As The
First Occupant Of The Great Lakes Tech Park.
The manufacturer of precision-made solid carbide cutting tools said it has outgrown its current 35,000 square foot facility and will be starting construction of an additional facility in Spring 2015 as the first occupant of the Great Lakes Tech Park.
The Great Lakes Tech Park is approximately 240 acres of shovel-ready land that is owned by the Economic Development Corporation (EDC) of Saginaw County. Through the support and assistance of the Michigan Economic Development Corporation (MEDC), the EDC and Saginaw Future Inc, Fullerton Tool Company has acquired 35 acres of the land
and plans to construct a 35,000 square foot building to allow for the company’s continued growth.
“Our current building is bursting at the seams,” said Patrick Curry, president of Fullerton Tool. “The expansion will allow for us to serve our existing customer base in a manner they have been accustomed to while still allowing for further diversified growth for our company.”
The company hopes to complete construction of the new facility in the third quarter of 2015. Over the course of three years, Fullerton plans to hire a significant amount of new employees as part of the expansion.
“We feel it is important for us to keep our facilities located within the heart of the great lakes bay region,” Curry stated. “As a family owned company, we highly value the people that work for us and we are thrilled to bring new team members into the Fullerton family.”
Familiy Owned
Fullerton Tool Company has been family owned and in full operation for over 70 years as they proudly manufacture solid carbide cutting tools for a vast variety of industries. Fullerton Tool has been located in Saginaw, Michigan since the company began in 1942 and they are the only location in the world that manufacturers Fullerton brand solid carbide cutting tools. The company is a frontrunner in the manufacturing of solid carbide cutting
tools as the employees and processes are dedicated to you – the customer.
American Made
Fullerton is currently led by President Patrick Curry, the third generation successor for the company. Even though Fullerton Tool is family-owned, the manufacturing strengths and capabilities within the company far outweigh other tool manufacturers. The genuine passion for manufacturing is evident throughout the entire facility as each employee strives to provide high productivity rates while delivering the best in quality customer service.
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Design & Engineering • Precision Laser Cutting • Punching & Stamping • Bending & Forming • Welding & AssemblyProduct Finishing • Logistics & Controls • Quality Assurance • Superior Customer Service
At AEI Fabrication, we believe in service and are celebrating 20 years of expertise in cost-saving,high-quality metal fabrication. Our turn-key precision laser cutting and metal fabrication operation hasbecome a ‘go-to’ fab source for customers in a variety of industries throughout Arizona and the West.
We believe first impressions are everything and are meticulous with our fabrication processes toensure quality throughout your order, from design to your doorstep. We believe anything ispossible. Our 6,000-Watt Amada LC3015F1-NT laser system cuts up to 1.25-inch steel, up to.75-inch stainless steel/aluminum and is the only precision laser cutting system of its kind in Arizona.
At AEI, we believe in our business and want to turn your first impression into a lasting relationship. Call on us today and let us show you why we are your West Coast fabrication source.
AEI-Fab-A2Z-MetalWorker-AugSep2014-WestCoast_A2Z 7/28/14 4:08 PM Page 1
A2Z MANUFACTURING West Coast • 9 • DEC/JAN 2014-2015
Announcements Continued Next Page
SigmaTEK Announces Release of SigmaNEST® Version 10.2
SigmaTEK Systems, LLC, the world’s authority on CAD/CAM nesting, material optimization and manufacturing process automation, announces the latest release of its industry-leading SigmaNEST software program. Powered by the industry’s most advanced CAD/CAM nesting engine, SigmaNEST Version 10.2 contains a number of new features and enhancements making cutting machine programming even more effective and easy.
Version 10.2 offers a Split Window allowing different areas of the work-space to be viewed simultaneously. Users may also manually nest parts across the split windows and onto other sheets. This provides quick nesting of parts onto multiple sheets without having to select the layout from the list.
Additional enhancements to SigmaNEST Version 10.2 include: · Laser Destruct· Center of Gravity Tabbing· Conditional Tabbing for Drop Doors· Special Lead-ins with manual tabs· Quick Search in Parts, Sheets, and Work Order List· Horizontal line cropping· Punching enhancements·Founded in 1993, SigmaTEK Systems, LLC is headquartered in
Cincinnati, OH (USA) and has an extensive global support network with branches in North America, South America, Europe, Asia, Australia and Africa. SigmaTEK develops and sells SigmaNEST®, a comprehensive software solution for nesting, NC programming and cutting of steel sheet, plate, tube/pipe, and wood. SigmaNEST is the leading CAD/CAM nesting system for plasma, laser, punch, oxyfuel, waterjet, router, knife, tube/pipe and combination cutting machines. SigmaNEST ensures superior material utilization, machine motion optimization, and maximum part quality balanced with cutting speed, work flow integration, material handling, accurate estimates and information management.
For more information visit www.sigmanest.com or call 513-674-0005.
A2Z MANUFACTURING West Coast • 10 • DEC/JAN 2014-2015
S-191The ultimate machining solution…
for small precise parts.
Starrag USA Inc.2379 Progress DriveHebron, Kentucky 41048P: +1 859-534-5201
www.bumotec.chwww.starrag.comBooth S-8696
Announcements Continued
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Cygnet Stamping & Fabricating announces ISO 9001 & AS9100 Certification.
Cygnet Stamping & Fabricating is proud to announce another milestone in the history of the company. Continuing in our commitment of excellence, Cygnet is proud to announce ISO 9001:2008 & AS9100 certifications. Cygnet’s achievement further strengthens our quality management system that directs our operations from top to bottom. These certifications are an important step in assuring that customers continue to receive the very best in quality and service from Cygnet.
“Using an outside auditor means that you can be confident that we are committed to the uppermost standards in our operations, production, and management.”
- Marko Swan, President Cygnet Stamping & Fabricating’s performance over the past 40 years has shown that they consistently manufacture high quality metal stampings, fabricated sheet metal and laser cut parts. This latest accomplishment verifies that the entire organization is finely tuned to serve you now and into the future.
A2Z MANUFACTURING West Coast • 11 • DEC/JAN 2014-2015
New Spindle Sales and Repair ServiceHigh Speed - High Torque - High Quality
Announcements Continued Next Page
A2Z METALWORKER • 30 • Sept/Oct 2014 800-460-9014www.northsouthmachinery.com
North South Machinery4221 E Raymond St, Suite 100Phoenix, AZ 85040Local Office: 602-438-4291Cell: 602-391-4696
Live Demos on EDM’s, Mills, Turrets, Plasma, Press Brake &
Exclusive Dealer
Stocking EDM & Waterjet Consumables and OEM replacement parts for AccurPress, AccurShear
We staff experienced service technicians in Arizona to maintain your Mitsubishi , AccurPress & Shear Products
“North of 10 fwy & East of 40th St”
From10am to 5pmHot Lunch Catered by
Celebrating 17 years in Arizona
Save the DateOpen House June 11th & 12th
Bioengineers Produce 3-D, Artificial Brain Tissue
The New York Times reports that according to research published in PNAS, “a doughnut created in a lab and made of silk on the outside and collagen gel where the jelly ought to be can mimic a basic function of brain tissue.” Specifically, bioengineers have “produced a kind of rudimentary gray matter and white matter in a dish, along with rat neurons that signaled one another across the doughnut’s center.”
After researchers “dropped weights on the material to simulate traumatic injury, the neurons in the three-dimensional brain model emitted chemical and electrical signals similar to those in the brains of injured animals.”
New Reports Hold Positive News For Service Sector, Manufacturing
Bloomberg News reports the ISM’s “non-manufacturing index increased to 58.7, exceeding the highest estimate in a Bloomberg survey of economists, from the prior month’s 56,” and showing growth “at the fastest pace since December 2005.”
Factory Orders Rise 1.1 Percent. The Sacramento Bee reports US factory orders rose to a seasonally adjusted 1.1 percent in June, according to a Commerce Department report. Aircraft demand jumped 8.4 percent, but increases in other sectors “point to businesses investing with the expectation of economic growth.” Orders for machinery rose 2.9 percent, iron and steel mills rose 1.7 percent, and computers and electronic products rose 2.9 percent. Over the past year, orders were up 2.5 percent, and factory orders rose 1 percent from May to June when military hardware orders are excluded.
Home Solar Panel Installations Continue To Rise
NBC News reports that installing home solar panels remains expensive, but “a confluence of plummeting equipment prices, rising utility bills, new financing schemes and a raft of federal, state, and local incentives are encouraging homeowners across America to take the plunge and put photovoltaic panels on their roofs.”
In 2013, 792 megawatts of solar capacity was installed on homes, and that is “expected to increase 61 percent in 2014 and another 53 percent in 2015, according to the Solar Energy Industries Association.”
Apple Receives Patents Related To Wireless Power System
Forbes reported that Apple “received two patents related to wireless power.” The patents “describe a system that would let you power up your mouse, keyboard and possibly iPhone, iWatch, etc. simply by plugging your Macbook Air into a power supply.” The computer would then “create ‘a charging region’ that would transfer wireless power ‘to any number of suitably configured devices.’”
MICRO 100 TOOL CORPORATION
1410 E. Pine Avenue Meridian, ID. 83642
www.micro100.com
Charlie A. Mersinas
Micro 100 Tool Corporation
Arizona Regional Sales Manager
Phone:
Fax:
Email:
480-495-1454
480-275-5756
800-421-8065 208-888-7310
Contact your local Authorized Micro 100 Distributor or Sales Representative today for more details!
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Industries Served: Aerospace Power Generation Oil and Gas Fastener
People, Passion, Performance… Experience the Aerodyne Alloys Difference!
www.aerodynealloys.com 1-800-243-4344
Many in-between sizes saves you time and money Value-added cutting services Fastrac Guaranteed Same Day Shipment Program
Celebrating 35 years of stocking what you need!
Nickel ▪ Titanium ▪ Cobalt Stainless ▪ Alloy ▪ Bar & Plate
ISO9001:2008 / AS9120A PWA LCS Approved GE S1000 Approved RR 9000 Approved
Industries Served: Aerospace • Power Generation • Oil and Gas • Fastener
Celebrating 35 years of stocking what you need!
Nickel • Titanium • Cobalt
• Stainless • Alloy • Bar & Plate
• Many in-between sizes saves you time and money• Value-added cutting services• Fastrac Guaranteed Same Day Shipment Program
People, Passion, Performance...Experience the Aerodyne Alloys Difference!
www.aerodynealloys.com1-800-243-4344
Industries Served: Aerospace Power Generation Oil and Gas Fastener
People, Passion, Performance… Experience the Aerodyne Alloys Difference!
www.aerodynealloys.com 1-800-243-4344
Many in-between sizes saves you time and money Value-added cutting services Fastrac Guaranteed Same Day Shipment Program
Celebrating 35 years of stocking what you need!
Nickel ▪ Titanium ▪ Cobalt Stainless ▪ Alloy ▪ Bar & Plate
ISO9001:2008 / AS9120A PWA LCS Approved GE S1000 Approved RR 9000 Approved Industries Served:
Aerospace Power Generation Oil and Gas Fastener
People, Passion, Performance… Experience the Aerodyne Alloys Difference!
www.aerodynealloys.com 1-800-243-4344
Many in-between sizes saves you time and money Value-added cutting services Fastrac Guaranteed Same Day Shipment Program
Celebrating 35 years of stocking what you need!
Nickel ▪ Titanium ▪ Cobalt Stainless ▪ Alloy ▪ Bar & Plate
ISO9001:2008 / AS9120A PWA LCS Approved GE S1000 Approved RR 9000 Approved
United Performance Metals Provides Materials For Heat Exchangers
United Performance Metals understands the unique material requirements for the heat exchanger industry. A variety
of stainless steel, duplex stainless steel and nickel alloys used in heat exchange applications are available through the company. Insight on the industry as well as available alloys can be found on the company website www.upmet.com/application-briefs.
Heat exchangers (Plate Heat Exchangers Al loy 59, C-22, C-276, 254SMO, 304, 316L, 400, 904L) use containment vessels to heat or cool one fluid by transferring heat between it and another fluid. Users of heat exchangers include chemical, petrochemical, oil & gas, power generation, refrigeration, pharmaceuticals, HVAC, food & beverage processing and pulp & paper industries.
A plate heat exchanger is a specialized design well suited to transferring heat between medium and low pressure fluids. Plate heat exchangers contain thin plates joined together with a small space between them allowing fluid to flow between a larger surface area. They are highly efficient and more compact in design than other forms of heat exchangers.
Shell and tube heat exchangers (Shell & Tube Heat Exchangers Alloy 20, 304/304L, 316/316L, 317L, 321, 347, 400, 410, 800H, 825, 2205, 2507 ) are well suited for high pressure applications. They consists of a shell with a bundle of tubes inside it transferring heat from within and around the bundle.
Air cooled heat exchangers (Air Cooled Heat Exchangers 304/304L, 316/316L, 400, 800H, 825, 2205, 2507) are pressure vessels which cool a circulating fluid within finned tubes by forcing ambient air over the exterior of the tubes.
United Performance Metals is a leading supplier of stainless steel, duplex stainless steel, nickel, cobalt, aluminum and titanium. The company’s comprehensive inventory of high temperature, high strength and corrosion resistant alloys includes sheet, coil, strip, plate and near net shapes that can be processed to customers’ exact specifications using its proprietary FIRSTCUT+® Services.
United Performance Metals is one of more than a dozen companies that comprise O’Neal Industries (onealind.com), the U.S.A.’s largest family-owned group of metals service centers. O’Neal Industries is based in Birmingham, Alabama, and has more than 90 specialized facilities throughout North America, South America, Europe, and Asia.
For more information on United Performance Metals and its specialty divisions, visit www.upmet.com.
A2Z MANUFACTURING West Coast • 12 • DEC/JAN 2014-2015
Announcements Continued Next Page
25 Years and Still Growing
Automatics & Machinery is wrapping up its 25th year as a dealer recognized for the expertise in quality used machine tools. Their sales staff specializes in all areas of CNC machinery including CNC Swiss, precision CNC Turning & Milling, EDM, Grinding and tool room equipment.
A&M has always modeled their used machine tool business like a new machinery dealer. They cycle, photograph and video all of the machines that come to their 18,000 sq. ft. climate controlled warehouse. Customers are encourage to visit and inspect their machines prior to purchase or view a video inspection on-line.
Their approach to a sale is to always make sure the customer has the correct machine for their work. Working as a team, A&M staff pool their expertise to find the best machine available for a customer’s needs.
In addition to used machines, A&M offers new bar feeds, high pressure coolant systems, tooling, accessories, etc as well as Delcam/Partmaker software to offer a ready to run machine package for their customers. A&M has an auction and appraisal division and represents several financial institutions for end of lease and reposessed machines. With A&M’s experience as an international used machine tool dealer, they offer an aggressive trade in program for both new and used machines.
As they enter their next 25 years, A&M has added their first new machine tool line, representing Ganesh Machinery in the Mountain States. Ganesh is an American company that designs Japanese quality machines built in the Ganesh plant in Taiwan. Featuring Japanese made critical components and standard features that are optional from other builders, Ganesh delivers a superior quality machine at a very competitive price.
Let the A&M staff help you with all your machine tool needs.
More information can be found on their website at www.automatics.com or contact them at 303-651-6545.
If your tools don’t have a good cutting edge, you’re losing time & money.
• FAST turn around times • Save the cost of buying new tools• We offer both CNC remanufacturing & manual regrinding
• We do it all in house and that saves you time & money
We can put a new edge on virtually any tool including:
Taps KeywayCutters
AnnularCutters
DovetailCutters
SawBlades
Drills RouterBits
ShellMills
MerryChristmas! Swift Tool Co.CCoCoCoInc. KENT 800-562-0900 [email protected]
SEATTLE 800-700-2801 [email protected] 800-424-5490 [email protected]
swifttool.com
www.facebook.com/a2zmetalworker A2Z METALWORKER NW • 13 • DEC/JAN 2014-2015
Quality New & Used CNC Machine Tools
Since 1989
Machines - Accessories - ToolingBuy - Sell - Trade Ins - Appraisals - Auctions
Specializing in
CNC Turning CentersCNC Machining Centers
CNC Swiss - Bar Feeds & Bar Loaders
(303) 651-6545 [email protected]
Western precision Products, I n c . , h a s b e e n i n t h e machining business for over 30 years. As a second generation family-owned business, we make it a priority to listen to our customers in
order to provide the best service experience. WPP employs state-of-the-art precision CNC machines. We offer support of prototypes through production. Contact us today:
21101 SW 115th Ave. Tualatin, Oregon 97062 Phone: (503) 786-8923 Fax: (503) 786-5042
[email protected] www.westernprec.com
We Offer Personalized Service
5 Axis Mill/Turning
Flow Waterjet Launches Enhanced Parts Ordering Site: FlowParts.com
Flow International Corporation, the world’s leading developer and manufacturer of industrial waterjet machines for cutting and cleaning applications, has launched a new website for online parts ordering, FlowParts.com. Designed from customer feedback, the new website is the easiest and most efficient way to order Genuine Flow Parts.
“We are excited to be releasing the new and improved FlowParts.com” says Tim Fabian, director of aftermarket at Flow International Corporation. “We are able to bring our customers a solution that will put them in even greater control of their business.”
The new FlowParts.com allows customers to find what they need quickly and easily, with no time wasted. There are three new ways to search; by keyword, by system, or browse by product. Customers can now create saved machine configurations, which will automatically narrow search results to show only relevant parts; allowing customers to easily identify parts for faster ordering. Customers can quickly track the status of orders, as well as manage shipping and tracking information. With an expanded resource section customers can access training class information and videos, product manuals and diagrams, marketing resources, and recommended spares lists.
“Our customers can make intelligent business decisions with the insights provided from FlowParts.com” says Dick LeBlanc, president of Flow International Corporation. “We are thrilled to bebringing them a solution that provides our customers exactly what they need all in one place, FlowParts.com.”
The new FlowParts.com website capabilities include:+ Simple Search, three easy ways to search for quick visibility on available parts.+ My Machine Profiles, save specific machine configurations for automatically targeted search results relevant to those systems.+ Order Express, customers can reorder parts from previous orders, or import orders from excel spreadsheets for express ordering.+ Professional Parts Photography, customers can see parts close up for a more simplified search experience.+ Frequently Ordered Products, the system will recognize parts that are ordered frequently based on order history for easy access when reordering regular consumables.+ Immediate visibility of in-stock parts that are available for immediate shipment+ Order Invoice Tracking, access order history and order status, shipping methods, and tracking information.+ Shipping Management, set ship-to locations, carrier, and shipping methods.+ News & Updates, view the latest promotions, helpful hints, and other relevant information.
Genuine Flow Parts are ASME certified and manufactured to the highest quality standards. For
more information, visit www.FlowWaterjet.com.
A2Z MANUFACTURING West Coast • 14 • DEC/JAN 2014-2015
IMPROVE YOUR GRINDING PROCESS
DCM-Tech Designs And Builds A Premier Line Of Rotary Surface Grinders And Automotive Engine Rebuilding Equipment. We Have Provided Quality Machine Tool Equipment And Customer Satisfaction For Over 40 Years.
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Call to discuss process development and free sample grinding: (800) 533-5339
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Industrial Rotary Surface Grinders
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Northrop Grumman Delivers First F-35 Center Fuselage to Norway
Technicians at Northrop Grumman’s Palmdale (Calif.) Aircraft Integration Center of Excellence conduct final quality inspections on the center fuselage for AM-1
Northrop Grumman recently completed the center fuselage for the first F-35 Lightning II aircraft to be ordered by Norway, a Conventional Takeoff and Landing (CTOL) variant designated AM-1. The AM-1 center fuselage is the first of 52 center fuselages that Northrop Grumman will produce for the Scandinavian nation.
Northrop Grumman produces the center fuselage for all three F-35 variants: CTOL, Short Takeoff Vertical Landing (STOVL) and the Carrier Variant (CV) for the Lockheed Martin-led F-35 industry team. Lockheed Martin Aeronautics will perform final assembly and checkout of the Norwegian F-35s in Fort Worth, Texas. The process includes mating the center fuselage to the forward fuselage/cockpit and wings produced by Lockheed Martin, and the aft fuselage and empennage produced by BAE Systems.
“Today’s event marks another key delivery on the F-35 team’s promise to produce a fifth-generation, multirole fighter that can meet the common air combat requirements of the U.S. and its allies,” said Brian Chappel, vice president and F-35 program manager at Northrop Grumman Aerospace Systems.
A2Z MANUFACTURING West Coast • 15 • DEC/JAN 2014-2015
Announcements Continued Next Page
North South Machinery’s Open House a Great Success
Making Designs Into Products; this was the theme at the North South Machinery Sales open house in November. Many small business owners came to the Brea CA open house to see the latest in machine tools and software.
North South Machinery had Factory Reps and Application Engineers on hand for demonstrations and to discuss their customers’ manufacturing needs.
S o m e o f t h e featured machine tools were the all-new Murata Turret Tool Management Program, The new Vision Control from Accurpress, The new Safan E-Brake, a c c o m p a n i e d b y o f f l i n e p r o g r a m m i n g for press brakes, press brake safety s y s t e m s , a n d
5-minute setup demonstrations with Wila.
For more information on North South’s premium line of manufacturing machine tools stop by the
showroom at: 1400 Pioneer Street, Brea, CA 92821 or call: 562-690-7616, www.northsouthmachinery.com
A2Z MANUFACTURING West Coast • 16 • DEC/JAN 2014-2015
ALBINA CO, INC - The Undisputed Source for
Accurate And Repeatable Rolled Metal Parts And Components For Over 75
Years
Albina Co, Inc. produces consistent, accurate and repeatable rolled metal parts and components for various sectors of the manufacturing industry. We produce small parts such as hydraulic lines, handles, brake bands, pipe spools, boiler tubes, heat exchangers, and coils for the auto, marine, aviation, locomotive, agricultural and food processing sectors.
Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports. Our plate roll is consistently rolling custom tanks for countless industries, brake bands for industrial manufacturers and non-standard pipe diameters. Our qualified Steam Fitters have the skills required to fabricate your pipe spools, wear backs, or other pressure retaining components.
If your product needs to be opened, closed, held or picked up, we can produce your handle! Albina has the expertise to bend coils to virtually any configuration. We coil all forms of material: pipe, tubing, square and rectangular. We also work with all types of material: carbon, stainless, aluminum,
copper, zirconium, etc.
One call can result in bent material fully fabricated with flanges, fittings, miscellaneous components, etc. Albina has been involved in numerous alternative energy projects. Most alternative energy projects require AESS (Architecturally Exposed Structural Steel) and Albina can bend to your AESS requirements. The faster we can bend your material, the greater cost savings you can pass on to the end user. We provide same day service and rush deliveries whenever applicable. Albina is qualified to process NQA-1 work for certified NQA-1 shops.
For more Information on how Albina Co can help you contact them at: www.albinaco.com, [email protected]
toll Free: 866-252-4628
DuraVertical 5100Vertical Machining Center
NHX4000Horizontal Machining Center
WASHINGTON - OREGON19625 62nd Ave S, Suite A109, Kent, WA 98032Phone: 253.872.1661 | Fax: 253.872.2188
N.CALIFORNIA2607 7th St, Suite C, Berkeley, CA 94710Phone: 866.814.7238 | Fax: 510.845.4924 WWW.ELLISONTECHNOLOGIES.COM
CONTACT US TODAY TO SCHEDULE A PERSONAL TOUR
LEGENDARY QUALITY – BUILT IN AMERICA The 200,000 sq. ft. DMG MORI manufacturing facility in Davis, California produces two of
their most popular machine tool product lines; the NHX horizontal machining line (400mm
to 630mm) and the DuraVertical (20” x 40”) milling machine line.
S. CALIFORNIA9912 Pioneer Blvd., Santa Fe Springs, CA 90670Phone: 562.949.8311 Fax: 562.949.9091
A2Z MANUFACTURING West Coast • 17 • DEC/JAN 2014-2015
Announcements Continued Next Page
Fahey Machinery Invites You To Stop In For A Tour Of Their Facility
Fahey Machinery maintains a large stock of new and used fabrication machinery tools and parts. We also maintain the best fabrication service department around. Our main office in Oregon houses a wide variety of new and used equipment and machines for: bending, punching, shearing, stamping, sawing, burning, welding, rolling, finishing, as well as milling and turning.
We invite you to come by our show room to tour our fully stocked facility for any of your service, new and used equipment, parts, and tooling needs. We are prepared to make you the best deal around! Come see us TODAY: 17605 SW 65th Avenue, Lake Oswego, OR 97035, (503) 620-9031 (OR), (425) 398-1554 (WA), [email protected], http://www.faheyinc.com
New: Sunrise IW-66KBThis brand new Sunrise IW-66KB compact single cylinder ironworker is in stock and ready to ship! It comes equipped with:66 US tons of punching pressureAngle shearingFlat shearingBar shearing7 7/8” throat depthFor more information on machine specifications or a quote Call; or Email Us At: 800-523-2439, [email protected]
IW-66KB
www.faheyinc.com [email protected] 800-52FAHEY (523-2439
A2Z MANUFACTURING West Coast • 18 • DEC/JAN 2014-2015
ORDERS ARE UP.EXPECTATIONS FOR SPEED,ACCURACY AND FINISH HAVE NEVER BEEN HIGHER.KEEPING YOUR WIRE EDM EDGE HASNEVER MATTERED MORE.
See how Makino helps you hit your wire EDM cost per part.MAKINO.COM/WIREEDM
WHEN YOU MAKE WHAT MATTERS
With Makino, there is no compromise. No retreat from the speed, fi nish and accuracy you need to succeed. From cutting advances in poor fl ushing conditions, to the revolutionary new Hyper-i control, the Makino U-Series wire EDM machines let you power up and still slash wire consumption while achieving superior surface fi nishes of 3µmRz (16µinRa) with just 3 Pass Machining using HyperCut technology. Any way you cut it, that’s the kind of performance that matters most.
Ellis Machinery6225 20th Street EFife, WA [email protected]
Clancy Machine Tool, Inc.3942 Valley AvenuePleasanton, CA 94566925-249-229www.clancymachinetool.cominfo@clancymachinetool.com
SST Southwest17800 Newhope Street, Suite KFountain Valley, CA 92708714-444-4334www.singlesourcetech.comjonathan.hay@singlesourcetech.com
Makino_MWM_U6_FP_A2Z-Mountain_NW_Dec.indd 1 12/2/14 11:30 AM
Boeing Selects Rockwell Collins Flight Displays, Integrated Surveillance and Select Flight Control Systems for 777X
Rockwell Collins has been awarded a contract by Boeing to provide its next-generation, large-format flight displays, integrated surveillance system and select flight control systems as standard equipment on the Boeing 777X.
“This award for the Boeing 777X represents the culmination
of our long-term strategy to provide common, state-of-the-art flight deck technologies on Boeing’s next-generation airplanes, including the 787 Dreamliner and 737 MAX”
This contract is in addition to Rockwell Collins’ previously announced award to provide the Flight Control Module for the 777X Integrated Flight Control Electronics fly-by-wire system. Together, these awards rival the content that Rockwell Collins provides Boeing for the 787 Dreamliner and triples the amount of supplier-furnished equipment that it has on the 777X when compared to previous generations of the airplane.
“This award for the Boeing 777X represents the culmination of our long-term strategy to provide common, state-of-the-art flight deck technologies on Boeing’s next-generation airplanes, including the 787 Dreamliner and 737 MAX,” said Kent Statler, executive vice president and chief operating officer, Commercial Systems for Rockwell Collins. “By creating commonality among these flight decks, airlines will benefit from the latest innovations while realizing reduced operating costs and pilot training time.”
The new 777X flight deck will feature five configurable 15.1-inch landscape LCD displays four across the console and one in the control stand that will increase situational awareness and efficiency. The displays are also featured on the Boeing 787 Dreamliner and 737 MAX.
The integrated surveillance system (ISS), which first debuted on the Boeing 787 Dreamliner, brings together Rockwell Collins’ MultiScan™ weather radar, traffic collision and avoidance, Mode S surveillance, and terrain awareness and warning capabilities into a single system, delivering valuable savings in size, weight and power requirements. The ISS also is compliant with the upcoming ADS-B Out mandate and includes ADS-B In traffic applications.
In addition, Rockwell Collins’ Head-up Guidance System (HGS) will be available for the first time on a 777 airplane. The HGS, which is standard on the Boeing 787 Dreamliner and an airline-selectable system on the 737 MAX, projects an image onto a glass combiner mounted in front of pilots’ eyes that displays essential flight information while they simultaneously look outside the flight deck, scanning for traffic or flying an approach.
Additional Rockwell Collins flight controls systems selected for the 777X include the control stand, digital audio system, mode control panel and primary control damper.
Boeing has 300 orders and commitments for the 777X, with first deliveries planned for 2020.
To find out more about Rockwell Collins, please visit www.rockwellcollins.com.
•* Lean Manufacturing
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Call Today for your Fast Expert Quote!Call Today to Schedule A Product Review!Call Today to Save Time and Money!
503-538-0350, www.AREmanufacturing.com
At A.R.E. Our Team Starts Every Day With A Great
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To Eat Our Lunch.Pride in Workmanship
A2Z MANUFACTURING West Coast • 19 • DEC/JAN 2014-2015
ORDERS ARE UP.EXPECTATIONS FOR SPEED,ACCURACY AND FINISH HAVE NEVER BEEN HIGHER.KEEPING YOUR WIRE EDM EDGE HASNEVER MATTERED MORE.
See how Makino helps you hit your wire EDM cost per part.MAKINO.COM/WIREEDM
WHEN YOU MAKE WHAT MATTERS
With Makino, there is no compromise. No retreat from the speed, fi nish and accuracy you need to succeed. From cutting advances in poor fl ushing conditions, to the revolutionary new Hyper-i control, the Makino U-Series wire EDM machines let you power up and still slash wire consumption while achieving superior surface fi nishes of 3µmRz (16µinRa) with just 3 Pass Machining using HyperCut technology. Any way you cut it, that’s the kind of performance that matters most.
Ellis Machinery6225 20th Street EFife, WA [email protected]
Clancy Machine Tool, Inc.3942 Valley AvenuePleasanton, CA 94566925-249-229www.clancymachinetool.cominfo@clancymachinetool.com
SST Southwest17800 Newhope Street, Suite KFountain Valley, CA 92708714-444-4334www.singlesourcetech.comjonathan.hay@singlesourcetech.com
Makino_MWM_U6_FP_A2Z-Mountain_NW_Dec.indd 1 12/2/14 11:30 AM
A2Z MANUFACTURING West Coast • 20 • DEC/JAN 2014-2015A2Z METALWORKER • 44 • July / Aug2014
For More Information Visit Our Website/Call/E-Mail Us:
www.gladhillassociates.com
1-719-495-80451-623-939-4412
[email protected]@gladhillassociates.com
A2Z METALWORKER • 66 •Mar/Apr 2010
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October Rocky Mtn 2014.indd 44 8/24/14 9:14 PM
Modern Luthiers Embrace CNC for Guitar Building
On the edge of the Pacific Ocean, Santa Cruz, CA, supports a thriving musical community with several luthiers local to the area. It’s here, just a short commute from Silicon Valley’s High Tech Corridor, that amateur guitarist and professional technologist John Bower has married old world craftsmanship with CNC technology. Bower manufactures guitar parts for several professional luthiers with his Tormach PCNC 1100.
“I play classical guitar and several of my good friends are luthiers,” Bower explained. “Since I’ve got a fairly strong mechanical background and an interest in music, I became fascinated with the process of building guitars and my friends encouraged me to try my hand at it. In the process, I learned that luthiers are really stuck in the Stone Age in terms of their techniques for building.”
While Bower didn’t immediately realize the potential for a CNC mill, he quickly recognized the opportunity to improve on manual building techniques. “I was trying to bring a little more predictability and a little more accuracy to the building process, so I decided to start building templates and jigs. In the course of that I purchased a manual mill,” he continued. “The manual mill turned out to not give the sort of precision that I wanted. A friend of mine suggested I turn to CNC. I knew nothing about it at the time and I started looking around and determined that the only serious player offering any kind of hope of moving things to a light production level was Tormach.”
A self-taught machinist by the most basic sense of the definition, Bower began learning about CNC through local resources in the Bay Area. “Tormach was kind enough to refer me to the Techshop (a local makerspace) in the area. I went and visited Techshop to see the Tormach mill and got exposed to so much more. I was like a kid in a candy store with all the nifty tools they had.”
Bower’s computer programming background allowed him to quickly become comfortable with programming his PCNC 1100. “When I got my machine, I figured there had to be a reasonable way to rapidly get doing something useful by just taking baby steps. I started by looking up what the G-codes were. Because I’m a computer programmer, that was a more logical approach for me as opposed to drawing pictures on a screen and trying and figure out how to get it into CAM and do it that way. For me it was more direct and easier to do it that way than learning the CAD and CAM software. I found it more logical to just say, “You want it to move here and cut that bit there, then do it.”
In a just few short years, Bower has gone from a CNC beginner to a bonafide supplier of guitar parts used by some of the guitar world’s respected luthiers. “Several parts on the types of guitars that I work with are very difficult to build by hand. The builders that I work with locally asked me to try and develop these parts on CNC so that they would be repeatable and be delivered in some sort of reasonable quantity. I make 30 or 40 of a part and as the luthiers use them up, and then call me up and say they need more,” he said.
One of Bower’s primary customers is internationally-renowned
luthier and accomplished guitarist Kenny Hill. Bower builds and supplies guitar bridges and the neck joint (the v-joint where the neck and the headstock meet) for The Signature, Hill’s top-of-the line guitar. “If you’re looking at the neck of a guitar, right below the tuning machines you’ll see the wood in the neck that has a v-joint. That’s an extremely tricky v-joint because the whole thing is sloped at five degrees on each part. I make both the male and female joint of that part for Kenny and Hill Guitars. It takes about three or four setups on the Tormach,” Bower explained.“I also make the heel cap, the part where the neck joins the body as well as some of the fingerboards. The fingerboards have a particular teardrop shape to them down by the 20th fret to accommodate an extra reach. So I have to figure out the arching and how to do that cutting, which is done with a very narrow .023 inch end mill.”
“My friend John Bower is thinking that we can re-vitalize American small-shop craftsmen with technology, kinda like Henry Ford, and I am starting to agree with him. As much as I love the sensuous hand work of wood and shapes in guitars, I am learning that the difficulties of an employer, the long learning curves, and the simple economics of business, are leading toward CNC and general robotics. There is no substitute for he love of the product and of the pleasure of the work, but streamlining the processes should be a good thing. With robotic technology I may find myself dependent on a different class of worker and tooling, but this is more reliable, and more transferable,” Kenny Hill explained.
Hill continued, “In some ways I lament the abandonment of old world hand-work savvy. I take pride in the sensitivity of my hands
and my eyes. But in other ways I’m grateful. Although I have to depend on higher skilled tech workers for components, in other ways I don’t have to worry about accuracy, and with John Bower–thankfully–delivery times are perfect.
For his part, Bower is just excited to have created a successful small
business that also indulges his passion in guitars, “My original goal was to develop a business I could run out of my own home when I retired and sold my own business. I was not trying to create a factory, but rather trying to have something that could be done a little more casually but with precision and being able to produce a good product. So I started making guitar parts in order really to support my habit of having the Tormach PCNC there for my own hands. It’s turned out to be a reasonable little side business. I’m probably pretty typical of a lot of Tormach owners. I’m not trying to turn this into production, but boy, I’m having a great time doing it.”
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www.santacruzelectronics.comA2Z MANUFACTURING West Coast • 21 • DEC/JAN 2014-2015
A2Z MANUFACTURING West Coast • 22 • DEC/JAN 2014-2015
Airline Association Unveils Guidelines for Tracking Aircraft
Standards Call for Reporting Aircraft Positions at Least Every 15 MinutesAn Australian Air Force plane helped search the Indian Ocean for Malaysian Airlines Flight 370, which disappeared earlier this year.
An Australian Air Force plane helped search the Indian Ocean for Malaysian Airlines Flight 370, which disappeared earlier this year. Associated Press
Airline industry officials released voluntary standards calling for all aircraft to automatically report their position at least every 15 minutes, and more frequently during emergencies, even when flying over water
or on other routes lacking real-time coverage by controllers or ground radar.
But some carriers object to the one-year implementation schedule for the recommendations released Wednesday by the International Air Transport Association. The recommendations had been expected.
Despite months of preparatory discussions by a task force of experts organized by an arm of the United Nations, IATA’s chief executive, Tony Tyler , told reporters that some airlines haven’t endorsed the suggested timeline.
“Airlines are taking the tracking issue very seriously,” Mr. Tyler said in prepared remarks to a media briefing on the state of the global airline industry in Geneva. “While they are committed to improving,” he said, “they could not fully endorse what would be practically unachievable for some.”
The call for universal tracking of commercial jets stems from the disappearance of Malaysia Airlines Flight 370 in March, with 239 people aboard, which is presumed to have gone down in a remote corner of the southern Indian Ocean. The widebody Boeing 777 jet was outside the range of traditional radar and didn’t have advanced satellite-tracking services.
Within weeks, IATA and the U.N.’s International Civil Aviation Organization convened a high-level industry and government tasks force to ensure universal tracking of airliners world-wide.
The IATA recommendations are expected to become de facto minimum requirements for practically all carriers. ICAO, on its own, intends to establish them as formal global standards, though
that process is expected to take until the fall of 2016.
Also as expected, IATA officials announced that the latest recommendations don’t call for making transponders or communication equipment tamper proof, as a way to protect against sabotage or deliberate acts. Such changes would entail more expense and technical complications than simply assuring regular position reports. Transponders and certain satellite-communications systems on the missing Malaysian airliner are believed to have been disabled before it disappeared, making it nearly impossible for civilian radar to track.
In his prepared remarks, Mr. Tyler stressed that preventing onboard systems from being turned off was “well beyond the near-term focus of the task force” and could take years to address and implement. “So the
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public should be aware that there is no silver bullet solution” to guarantee tracking under all circumstances.
Wednesday’s development comes after many airlines already have embraced and invested in satellite links to provide robust satellite tracking, with some planes routinely sending position reports as often as every minute. There are some 100,000 daily airline flights world-wide, and IATA hasn’t elaborated about how many of them currently fall short of the latest standard.
The members of the task force, as they promised from the beginning, f o c u s e d t h e i r recommendations to make use of systems and capabilities already onboard airliners. In many instances, that m e a n s p r i m a r i ly making some software changes and perhaps paying additional fees to a service provider.
Down the road, Mr. Tyler said, airlines are urged to “monitor new technolog ies which will become
available, including space-based systems” intended to provide precise and truly global tracking, including over polar regions. Only after that, he suggested in the speech, will the time be right to work with aircraft makers and equipment suppliers “to explore the possibility of making systems tamper proof.”
Under IATA’s leadership, the task force also urged stepped-up exercises and drills for airlines, air-traffic control organizations and rescue-coordination centers to better prepare for planes that may divert from planned routes, experience an emergency or crash.
ICAO’s top policy council is slated to debate issues involving stepped-up tracking at a meeting in February. At the same time, the European Commission has riled some airline officials by pushing ahead with its own plans to mandate tracking standards, whic h could take effect as quickly as the summer of 2015.
Associated Press
A2Z MANUFACTURING West Coast • 24 • DEC/JAN 2014-2015
MP Industrial Authorized Distributor and Solutions Provider in the Northwest for Atlas Copco Tools and Assembly Systems
Mike Madden and Tim Prather met while working together for a local industrial tool distributor. Tim was in Operations and Govt sales while Mike was the company’s Major Key Account Manager. Mike and Tim were approached to purchase the assets and thus MP Industrial was created. The partnership seemed to mesh well as Mike would handle the Sales & Marketing of the company and Tim the business operations. This came at a time when the United States was in a state of financial depression and starting a company in a down turn was almost unheard of. Yet somehow it all seemed to work out in their favor.
On January 1st 2009 MP Industrial opened for business however one thing was missing, manufacturers to represent. They quickly contacted every major tool manufacturer in hopes of becoming an authorized distributor. It wasn’t long until they had amassed an impressive list of
products to offer their customers. It was when Atlas Copco s igned them that the company took off and it found its unique identity.
The business started as a typical tool distributor. Like most, they offered a reasonable selection of tools most companies u s e i n t h e i r d a i ly production. While the company had modest g rowth they hadn’t done much to separate themselves from their competition. That all changed in 2010.
It became clear to both Mike and Tim that they needed a different approach to their business model, to become a complete solutions provider to their customers. MP Industrial was spread out in its early days representing many different manufacturers. They found that simply offering everything was not a value added solution to the customer. This realization helped them to arrive at a new conclusion, the best resource for their customers, and complete assembly solutions was Atlas Copco.
As Tim has said, “Atlas Copco is the largest tool manufacturer in the world. They invest more money into research and development than any other tooling company. They constantly develop new tools and products that help shape production in today’s manufacturing environment.”
Tim credits Mike as having incredible insight to all aspects of manufacturing, production, and research and development. We understand that all companies must continually improve their processes to remain successful in today’s business environment. Atlas Copco Tool and Assembly Systems has become the driving force of the MP Industrial business model.
Per Tim, “Over the last 10 years Atlas Copco has evolved to be such a large support center with an infrastructure that is highly trained and very sophisticated. What’s key for us is we have an exclusive market; they have an applications center that helps us help our customers with engineered solutions. They speak to the type of customers we deal with, and they have the complete support structure to back it all up.” Mike adds, “Basically Atlas Copco has 6 different segments and they have a team leader for each segment, a local RSM, plus they have product specialists for every single product line in the catalog. In short Atlas Copco gives you the best support. If I have an application and I need Atlas Copco support I can have a specialist on site the following business day regardless of where in the U.S. they are located. That’s how well they support us.”Mike continues, “We have grown the past 24 months to support very
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A2Z MANUFACTURING West Coast • 25 • DEC/JAN 2014-2015
large companies with complete value added solutions. For instance, we can offer software that tracks every facet of the assembly operation. If you have 30 screws going into an assembly how do you prove they all were tightened to the correct torque? Atlas Copco has various systems which can track who the operator was, when the job was performed, and provide complete metrics as to the efficiency of the process. We help companies design, install, and maintain complete assembly solutions. This results in significantly lower costs, increased production and offers higher quality, predictable and traceable results.
Tim said, “What we are really trying to create is a production work flow. We work hard to sell not just an individual tool, but to help engineer a solution that provides our customer with an ergonomic, highly accurate system that has complete traceability. Ultimately we help our clients improve their products for their customers.”
MP Industrial continues to adapt to every change in the market that comes their way and to improve daily on their customer service and knowledge of the ever improving Atlas Copco tool and systems solutions. In addition to providing systems, MP Industrial has a complete, authorized repair facility and offers total support after the sale. Regardless of if a customer needs calibration, tool repair, certification or a simple preventative maintenance program MP Industrial offers it all to their customers.
Sales-Service (800-759-4282): MP Industrial has sales and service people servicing WA., OR., and ID.
Atlas Copco is a world-leading provider of sustainable productivity solutions. The Group serves customers with innovative compressors, vacuum solutions and air treatment systems, construction and mining equipment, power tools and assembly systems. Atlas Copco develops products and services focused on productivity, energy efficiency, safety and ergonomics. The company was founded in 1873, is based in Stockholm, Sweden, and has a global reach spanning more than 180 countries. In 2013, Atlas Copco had revenues of BSEK 84 (BEUR 9.7) and more than 40 000 employees. Atlas Copco is listed on the NASDAQ OMX Stockholm exchange.
Customer centricity is a guiding principle for Atlas Copco. The ambition is to have close relationships with customers and to help them increase their productivity in a sustainable way. Sales and service is primarily direct, but complemented by alternative sales channels, e.g. through distributors, to maximize presence in the market. The Group has sales in around 180 countries and about 80% of sales are made directly to the end user.
Like MP Industrial, Atlas Copco is convinced there is always a better way of doing things. Innovation and product development are very important for the group. A key activity is to design new or improved products that provide tangible benefits in terms of productivity, energy efficiency and/or life cycle cost to the customer and, at the same time, can be efficiently produced. Atlas Copco protects technical innovations with patents.
Innovation also includes better processes to improve the flow and utilization of assets and information. Innovation will improve customer satisfaction and contribute to strengthening customer relations, the brand, as well as financial performance. Overcapacities and waste must always be challenged.
For more information on complete manufacturing solutions contact Tim and Mike at: 253-833-9119, or 800-759-4282,
[email protected], [email protected], www.mpindustrial.com
A2Z MANUFACTURING West Coast • 26 • DEC/JAN 2014-2015
Hagel Approves Better Armed Upgrade
The controversial Littoral Combat Ship dodged a big torpedo when outgoing Defense Secretary Chuck Hagel approved the Navy’s plan for a larger, better armed and better protected version of the ship. Critics had called for a radical redesign or an entirely new ship. The “modified LCS” simply adds new weapons, electronics, and armor to the two existing LCS variants for an additional $60-$75 million per ship.
“After rigorous review and analysis, I accepted the Navy’s recommendation to build a new small surface combatant (SSC) ship based on upgraded variants of the LCS,” Defense Secretary Chuck Hagel said in a statement early this evening. “The new SSC will offer improvements in ship lethality and survivability, delivering enhanced naval combat performance at an affordable price.”
The Navy remains committed to buying both the speedboat-like Freedom hull, built by Lockheed Martin and Marinette Marine in Wisconsin, and the space-age-catamaran Independence, built by General Dynamics and Austal in Alabama. Between them, the two teams will build 52 Littoral Combat Ships, as was the plan before Sec. Hagel ordered a review of LCS
in February. This announcement simply means 32 of those will be the original LCS design and 20 will be the upgraded version. (At least some of the original 32 will eventually receive at least some of the upgrades, but the current design can’t accommodate all the changes).
The split between the teams and terms of competition remains to be determined: The Navy will submit an acquisition strategy to the secretary by May and work out detailed cost estimates as part of the budget process for 2017. While the shipbuilders themselves will remain the same, there may be multiple opportunities to compete on specific components of the upgrade package, such as new missiles and sensors.US Navy graphic
So what’s the difference between the “modified LCS” and the current design (bizarrely designated “Flight Zero Plus”)? The new version
gets a lot more combat power for not much more cost, insisted the Chief of Naval Operations, Adm. Jonathan Greenert, and the Navy’s top procurement official, Assistant Secretary Sean Stackley, at a hastily convened roundtable with reporters this evening.
“Are you going to need an Aegis ship to protect this ship? The answer is no,” said Stackley. One major
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criticism of the original LCS was that it lacked the anti-aircraft and anti-missile defenses to survive on its own against any serious threat, requiring escort by expensive cruisers and destroyers equipped with the Aegis defense system. While threat environments vary, Stackley said,
“we have given this multi-mission [LCS] the degree of self-defense that it needs so it does not have to be operating underneath the umbrella of an Aegis ship.”
Unlike an Aegis ship, however, the new LCS design does not have the Navy’s standard multi-purpose missile-launcher, the Vertical Launch System. Used on larger craft from cruisers to attack submarines, VLS can fire different kinds of rounds to shoot down incoming aircraft and missiles, strike land targets, or — once the Navy finishes developing a new long-range anti-ship missile — sink enemy warships. Outsiders, including one of Greenert’s former aides, argued an LCS with VLS would be much more able to attack a wide range of targets and defend itself or even other ships against a wide range of threats.
“They did evaluate a Vertical Launch System,” Adm. Greenert said. But it was “kind of heavy, kind of big, a major change [adding] cost, time. It was all part of the evaluation, Sydney, so it was considered.” But ultimately the Small Surface Combatant Task Force charged
to review alternatives to the current LCS found adding a Vertical Launch System cost too much in terms of money, production delays, and weight for what it added, Greenert said.
What the new LCS will have, and the current one does not, is an over-the-horizon anti-ship missile: The Navy will probably hold a competition for the exact system, but Stackley said it would be at least comparable to the Harpoon Block II, which has about a 70-mile range.
For self defense, the new LCS will have an upgraded version of the current model’s SeaRAM missile launcher. It will also add new 25 millimeter heavy machineguns. (The Navy decided against adding a 5-inch cannon, though, to traditionalists’ dismay). It have new decoy
launchers and anti-torpedo defenses. An advanced degaussing system will make the hull’s magnetic field less detectable by naval mines.
To detect threats, the new LCS will have an upgraded radar and a “multifunction towed array” to detect torpedoes and submarines. When configured for all-out sub hunts, it will replace some of its anti-ship weapons with a variable-depth sonar — making it, said Stackley, “the most effective ASW [anti-submarine warfare] platform in the Navy.”
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Boeing Selects GE Aviation For Electrical Power System On 777X
The Boeing Company has selected GE Aviation to provide the Electrical Load Management System (ELMS), the Backup Generator and the Backup Converter for the Boeing 777X aircraft.
“The advanced ELMS on the 777X will control 30% more power than the current system, while contained in the same size and weight”
“The advanced ELMS on the 777X will control 30% more power than the current system, while contained in the same size and weight,” said Brad Mottier, president of Business & General Aviation and Integrated Systems for GE Aviation.
“The backup power generation system will provide twice the amount of power generation than the current 777 system,” added Mottier. “This is our first commercial electrical power generating system, leveraging decades of experience on military applications.”
The advanced ELMS for the Boeing 777X will utilize the Boeing 777 ELMS design elements, to reduce aircraft maintenance time and cost, improving reliability and availability of aircraft power. With the ELMS, backup generator and backup converter for the 777X, GE will utilize their Electric Power Integration Center in Cheltenham, UK and their Electrical Power Integrated Systems Center in Dayton, Ohio where they will employ state of the art dynamic software modeling, simulation and analysis to predict how the system and its individual components will perform, including full system testing within a copper-bird environment.
“By using these new state-of-the-art labs, GE will reduce development risk and mature these products before aircraft introduction to an extent never done before,” said Vic Bonneau, president of electrical power for GE Aviation.
Building on 20 years of successful operation on the 777, the ELMS will be enhanced to handle the additional power and loads on the 777X. The primary panels will be modified to handle the increased main and APU generator outputs, up 30% from the current system. The secondary panels will be adapted to deliver power to the increased number of power subscribers on the currently defined 777X and with growth capacity for future platform developments and airline options. These advancements will be made while maintaining the volume and footprint of the existing system.
The ELMS for the 777X will have increased flexibility making airline specific configurations more straightforward and in-service modifications easier to implement while improving the maintainability of the system.
In addition to the electrical power, GE Aviation is also providing the common core system and the enhanced airborne flight recorder for the 777X.
A2Z MANUFACTURING West Coast • 29 • DEC/JAN 2014-2015
A2Z MANUFACTURING West Coast • 30 • DEC/JAN 2014-2015
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Harris Corporation Receives $38 Million Order From Australian Defence Force For
Wideband Tactical Radios
Harris Corporation has received a $38 million order to deliver Falcon III® tactical radios that will provide Australia’s armed forces with reliable and secure Type-1 tactical voice and data communications. The order was awarded by the Defence Materiel Organisation of the Australian Department of Defence to support project JP2097. This project delivers enhancements to Networked Communications to meet Special Operations Command Land Mobility (LM) and Command, Control and Communications (C3) requirements.
“Harris Falcon radios provide the ADF with wideband capabilities, a broad suite of interoperable waveforms, and the ability to easily accommodate future Joint Tactical Radio Systems waveforms.”
The Australian Department of Defence is acquiring AN/PRC-152A handheld and AN/PRC-117G manpack radios to provide its forces with wideband tactical networking capabilities, as well as line-of-sight, ground-to-air and tactical satellite communications. The wideband network enables operators to send and receive tactical voice, video, and data, resulting in enhanced situational awareness and real-time intelligence. In addition, the AN/PRC-152A and AN/PRC-117G provide users with interoperability through legacy narrowband waveforms.
“This order complements the significant capabilities of Australia’s JP 2072 Program and expands our ongoing collaboration with the Australian Department of Defence,” said Brendan O’Connell, president, International Business, Harris RF Communications. “Harris Falcon radios provide the ADF with wideband capabilities, a broad suite of interoperable waveforms, and the ability to easily accommodate future Joint Tactical Radio Systems waveforms.”
Harris has deployed more than 35,000 AN/PRC-117G and 20,000 AN/PRC-152A radios worldwide. They are in use by all branches of the U.S. Department of Defense and more than 15 allied nations.
Harris RF Communications is the leading global supplier of secure radio communications and embedded high-grade encryption solutions for military, government and commercial organizations. The company’s Falcon® family of software-defined tactical radio systems encompasses manpack, handheld and vehicular applications. Falcon III® is the next generation of radios supporting the U.S. military’s Joint Tactical Radio System (JTRS) requirements, as well as network-centric operations worldwide. Harris RF Communications is also a leading supplier of assured communications® systems and equipment for public safety, utility and transportation markets — with products ranging from the most advanced IP voice and data networks to portable and mobile single- and multi-band radios.
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A2Z MANUFACTURING West Coast • 31 • DEC/JAN 2014-2015
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A2Z MANUFACTURING West Coast • 32 • DEC/JAN 2014-2015
US Army Releases RFP for Joint Light Tactical Vehicle
Billed as filling the gap between legacy Humvees (pictured) and the larger, less mobile Mine Resistant Ambush Protected vehicle fleet, the Joint Light Tactical Vehicle is intended to restore light tactical mobility.Billed as filling the gap between legacy Humvees (pictured) and the larger, less mobile Mine Resistant Ambush Protected vehicle fleet, the Joint Light Tactical Vehicle is intended to restore light tactical mobility.
After releasing several draft requests for proposals for the Joint Light Tactical Vehicle (JLTV), the US Army released a final version on Friday, clearing the way for contenders AM General, Lockheed Martin and Oshkosh Defense to submit proposals.
“Today’s release is an important step as this successful, on-budget program moves forward on schedule, and it is the result of tremendous work and diligence across our team,” Army Col. John Cavedo, the JLTV project manager, said in a statement. “The JLTV program remains on track to deliver an affordable, protected mobility solution that fills today’s critical capability gap with substantial advances in the balance of payload, performance, and protection.”
After a Milestone C decision and award of a firm-fixed-price contract to a single vendor near the end of fiscal 2015, the award period will cover three years of low rate initial production and five years of full rate production, for a total of 17,000 vehicles for the Army and Marine Corps.
A production award is expected in late fiscal 2015 for approximately 50,000 JLTVs for the Army and another 5,500 for the Marine Corps. The first Army unit is expected to be equipped in fiscal 2018; The Marines anticipate an initial operating capability in fiscal 2018 with its fielding complete in fiscal 2022.
Army procurement will last until approximately 2040 and replace a significant portion of the Army’s legacy light tactical vehicle fleet with 49,099 new vehicles across four configurations: general purpose, heavy gun carrier, close combat weapons carrier and a utility vehicle.
Billed as filling the gap between legacy Humvees and the larger, less mobile Mine Resistant Ambush Protected vehicle fleet, the JLTV is intended to restore light tactical mobility.
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The JLTV joint program office posted a third draft RFP, which revised source selection criteria for the production phases and set a value for a company offering the data rights to their offering. The service set a threshold price for the data package of $511 million above which contractors will see no effect on their rating, as described in the last draft and first reported by Inside the Army.
The final RFP had no substantial changes from previous drafts, according to the program office, which billed the final solicitation as, “clarifying expectations about the delivery of specific requirements, while still allowing vendors to propose tradable options in some areas.”
“This RFP maintains the program’s longstanding focus on affordability and stable requirements to obtain the best value for the taxpayer and America’s soldiers and marines,” Scott Davis, the Army’s program executive officer for combat support and combat service support, said in the statement.
Among other tweaks, the latest draft reduced the maximum life cycle cost
“downward adjustment,” identified 15 requirements as “non-tradeable,” and it divided qualification testing into three parts.
The solicitation follows Army and Marine Corps limited user testing for prototype vehicles, part of engineering and manufacturing development (EMD) contracts, awarded to the three companies in 2012.
Each company delivered 22 vehicles and six trailers for the most recent test phase, which included ongoing reliability, armor and blast testing. The ongoing limited user test involved soldier and Marine participation.
The competition has the potential to restructure the industry, reinvigorating AM General if it wins or damaging it if it loses. Lockheed, a defense giant, is still an upstart in this sector.
“We are pleased that the JLTV RFP has been released after months of intense vehicle testing and evaluation,” Scott Greene, vice president of ground vehicles at Lockheed Martin Missiles and
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Fire Control said in a statement. “Our proposal team is active, having completed several detailed reviews of our customers’ draft RFPs over the past weeks, and is already working on our final response.”
“We intend to deliver a proposal that proves to our Army and Marine Corps customers that the Lockheed Martin JLTV Team will produce the most capable, best value JLTV at the right price,” Greene said.
Oshkosh’s senior vice president for Defense Programs, John Bryant, said the company had received part of the RFP. “Our initial review of the RFP demonstrates DoD’s consistent focus on a best value approach and delivering a highly capable, reliable vehicle for our soldiers and Marines.”
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New Market Report Predicts Size Of Aerospace Sector
According to the report, Europe, North America, and the Asia-Pacific region dominated the aerospace composite market in 2013 and accounted for over 85% of the market, by volume and value. Country-wise, the U.S. is the top consumer of aerospace composite products globally. Companies, such as Hexcel and Cytec Aerospace Materials are two of the biggest players in the country. France is the second-largest aerospace composite consumer in the world.
The need for lightweight and fuel-efficient aircraft has shifted the focus of manufacturers towards aerospace composites. Future growth in the international market hinges heavily onto developing economies, especially in Asia-Pacific. China and India, especially, stand out as noteworthy emerging markets. The future scenario in Asia-Pacific looks promising given the number of facility expansions, merger and acquisitions, and strategic partnerships that took place in these countries. The ensuing increase in foreign investments and rise in the number of
new manufacturing establishments will see Asia-Pacific emerge into a prime driver of growth for the aerospace composite market.
Commercial aircraft took the topmost position in the aerospace composite market with around 61.7% market share by value in 2013. The drive towards fuel-efficient and lightweight aircraft is anticipated to drive the market for aerospace composites. The fastest growth rate till 2019 in the aerospace composite market is projected to come from applications, such as military aircraft and business and general aviation. The growing concern over security issues and the consequent defense spending is anticipated to propel the market. Glass fiber composites comprise approximately 89.6% of the total aerospace composite market in terms of volume. High corrosion resistance, lighter weight, and good tensile strength are some of the reasons for which manufacturers consider glass fiber reinforced composites as an able substitute for metals.
Low-cost airlines have proved to be strong competitors to the luxury airliners, particularly in the developing economies of Asia and Latin America during the 2008-2009 economic downturns. The highest traffic growth in particular was in the short-haul routes around Southeast Asia, India and Australia. In India, low-cost carriers Spice Jet and Indigo continue to grow as they replace the likes of Air India, Jet Airways and Kingfisher Airlines. Even major airlines like Jet and Kingfisher converted 70% of their domestic operations to the low-cost model in the past couple of years.
Boeing and Airbus also predicted that the companies would require approximately 5,200 new airliners in the 100 to 210 seat
category, such as the best-selling A320 family. In 2012 low-cost carriers like Indigo, Spice Jet and JetLite ordered 46 new aircraft, which are to be delivered by the end of 2014. This increasing market for airlines is a good indicator that the market for aerospace composites will thrive in the future, says the report.
Aerospace composite manufacturers are focused on expansion with key objective of catering growing demand with better penetration in the emerging economies. For instance, Toray Industries Inc. (Japan) invested around $450 million to increase global carbon fiber production capacity by 6,000 KT annually in its Japan, U.S., France, and South Korea sites during 2014 and 2015.
The growing demand for light-weight aerospace has encouraged other companies to adopt the strategy of expansion like Toray Industries, along with other strategies such as partnerships, new product development, agreements, joint ventures, and collaborations. Market players are focusing on expansions of production facilities.
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Benteler SGL To Supply Composite Leaf Springs For New Volvo XC90
The rear axle of the new Volvo XC90 crossover SUV will use a composite leaf spring molded by Austria-based Benteler SGL using Henkel’s Loctite MAX 2 polyurethane resin in RTM.
Henkel (Düsseldorf, Germany) reported that a fiber-reinforced composite leaf spring based on its polyurethane matrix resin Loctite MAX 2 is being used in the chassis of the new Volvo XC90, a crossover SUV of which the rear axle concept is to serve as a platform for other model series. Benteler SGL Composite Technology GmbH (Ried im Innkreis, Austria), a manufacturer of composite components for automotive applications, expects to produce several hundred thousand of these leaf springs per year.
In its alliance with Benteler SGL, aligned to the development and large-scale production of a composite leaf spring for Volvo Cars, Henkel has contributed in particular its process know-how in relation to RTM (res in transfer molding) so as to further optimize the cycle times that occur in the manufacture of fiber-reinforced components. Because of its low viscosity, the polyurethane matrix resin Loctite MAX 2 from Henkel
rapidly fills the mold and quickly impregnates the fiber, resulting in short injection times. With the curing rate also substantially faster than that of epoxy resins, cycle times are shorter overall. Loctite MAX 2 has been successfully used in the mass production of leaf springs since 2013. In addition, the current project uses selected additives that make the curing process faster and more flexible.
“Within the development network comprising ourselves, BENTELER-SGL and Volvo Cars, the component manufactured with our polyurethane resin was subjected to extensive automotive-specific testing and validation,” says Frank Kerstan, global program manager automotive composites, Henkel Adhesive Technologies. “Applying our expertise in process optimization, we were able to demonstrate that this polyurethane technology could satisfy all the criteria of long service under environmental influences such as temperature and humidity.”
The leaf springs on new Volvo XC90 offer a highly compact design as well as weight savings of 4.5 kg compared to a conventional coil-spring
concept. Further functional bene f i t s a r i se f rom a smoother ride and improved NVH (noise, vibration, harshness) behavior. The t r unk vo lume i s a l so increased because there are no suspension turrets. Volvo operates on the basis of what is called Scalable Platform Architecture (SPA), according to which certain
A2Z MANUFACTURING West Coast • 37 • DEC/JAN 2014-2015
successfully implemented concepts are flexibly adapted for application to further vehicle models. The new rear axle is likewise destined to be incorporated into additional automobile models in the years to come, leading to several hundred thousand vehicles being fitted with it every year. The new Volvo XC90 is, therefore, just the beginning.
Samsung Ventures Funds Connora Technologies To Enable Recyclable Composites
Connora Technologies, Inc. (Hayward, CA, US) has announced an investment from Samsung Venture Investment Corporation (“Samsung Ventures”), the Venture Capital arm of the Samsung Group (Seoul, Korea), to advance commercialization of their recyclable epoxy thermoset technology called RECYCLAMINE. Two new members also join Connora’s advisory board: Andre Genton, former President of Huntsman Advanced Materials (Basel, Switzerland), and Brendan Iribe, a successful entrepreneur known recently for the acquisition of Oculus by Facebook.
Connora’s RECYCLAMINE technology is a green chemistry platform that provides an efficient method for making and recycling composite waste materials and products. Efficiently recycling composite materials should have a positive impact in the automotive and aerospace industries, where the trend to make lighter, stronger, and more energy efficient vehicles is driving growth in the use of carbon fiber composite materials. In these and other applications, carbon fiber parts are often made in high volumes, with sometimes 20-40% of the raw materials going to waste. Since traditional thermoset plastics are not optimized for recyclability,
current composite waste is intractable and often disposed of in landfill or by burning.
This investment shows that the technology will have an economic value for manufacturers just as compelling as the obvious environmental benefits. “Reclaiming the expensive carbon fiber [from manufacturing waste] in a near virgin state, and enabling OEMs to put it back into their products will help lower their costs over time.” stated Dr. Rey Banatao, Connora’s CEO.
European auto manufacturers are already facing increased regulations to make cars from more recyclable materials. The European Union Directive for End of Life Vehicles (ELV) is enforcing limits which composite materials will have to address if they are to have a mainstream role in automotive industry. Under the current provisions of the ELV Directive targeted for 2015, the proportions of ELV material required for re-use and recycling are 85% by weight, while that for re-use and recovery is 95%. The 10% difference being the amount allowed for incineration and energy recovery.
Connora’s RECYCLAMINE Technology enables carbon fiber composites to more readily qualify as a recyclable material. Connora is currently in discussions with several auto and aerospace OEMs to develop a specific RECYCLAMINE Epoxy Resin system for use in high-pressure resin transfer molding processes (HP-RTM), suitable to the high-volume manufacturing methods being adopted by auto and aerospace manufacturers today. Epoxy resins are currently the predominant thermoset plastic used in performance carbon fiber composites.
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Can A Battery Run For 20 Years? This Startup Is Working To Make It Happen
Alex Yokochi, an OSU assistant professor of chemical engineering, and Alex Bistrika, president and CEO of NRGindependence, are collaborating on research to extend the life of rechargeable batteries.
The UpTake: NRGindependence secures funding to test a chemical treatment process that could extend the life of rechargeable batteries to 20 years.
A Corvallis, Oregon, cleantech firm will team with researchers at Oregon State University on technology that could extend the life of certain battery cores to 20 years.
NRGindependence secured $150,000 in commercialization funding from Oregon BEST to collaborate with Alex Yokochi, an OSU assistant professor of chemical engineering, to advance the technology of rechargeable “reduction-oxidation” or redox batteries.
NRGindepdendence, a research firm that concentrates on various aspects of energy storage, developed a system that chemically coats a battery’s carbon core to significantly reduce degradation. The technology could triple the life of redox flow battery cores by some estimates.
The funding from Oregon BEST as well as support from the OSU Venture Fund will allow OSU to purchase equipment it needs to conduct industrial scale testing of battery technology, including the NRG process.
“This process offers a substantial cost reduction to battery manufacturers because they don’t have to replace the cores every two to five years,” said by Alex Bistrika, president and CEO of NRGindependence.
“Many redox flow battery manufacturers are startups operating at a loss because they are staking out a market that hasn’t taken off yet, in part due to the cost of replacing cores, and this is the market our technology is going to enable.”
The OSU Venture Fund is a $5.3 million pool of private funds raised by supporters to provide capital for OSU-related entrepreneurial programs.The OSU Entrepreneurship curriculum teaches students how to recognize and develop opportunities in business and not-for-profit organizations. It prepares students to operate in rapidly growing businesses, to participate in family-owned businesses, to establish their own business, or to plan, lead and contribute to new business development initiatives within larger organizations.
CurriculumThe Entrepreneurship program demands much from its students, including a professional orientation and a sense of self-sufficiency.
Your freshman and sophomore years will be largely confined to starting the OSU baccalaureate core and the Business Core (see Requirements.) These courses are required of all Business students. The majority of Entrepreneurship option courses are completed during the Junior and Senior years. By the conclusion of the Entrepreneurship option, you will have broad exposure to all major areas in business.
Source: Portland Business Journal
Alex Yokochi and Alex Bikistra
Alex Yokochi, an OSU assistant professor of chemical engineering, and Alex Bistrika, president and CEO of NRGindependence, are collaborating on research to extend the life of rechargeable batteries.
A2Z MANUFACTURING West Coast • 39 • DEC/JAN 2014-2015
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Why A Southern Oregon E-Vehicle Serial Entrepreneur Expects A Huge 2015
Melissa Brandao, founder and CEO ofAshland-based Rogue Rovers, reports the prototype of its all-electric ATF for specialized farming is ready for testing and will hit the market in 2015.
Melissa Brandao is going to take some time over the holidays to be with family and enjoy the season.
The Southern Oregon entrepreneur will need the rest.
The New Year is going to be big for the Ashland-based agtech firm she founded and leads, Rogue Rovers.
The company and its partners at the Oregon Institute of Technology are finalizing designs on its self-driving electric all-terrain smart vehicle (ATV).
Brandao reports the prototype is complete and ready for testing with potential customers in January.
“This is our launch year,” Brandao said. “Things have turned around economically.”
The ATV is conceived to bring smart technology to specialized agriculture, where it’s often more difficult to navigate uneven terrain or around trees or vines. The vehicle is equipped with data collection and navigational tools. It can be programmed to operate without a human driver, apply pesticides and herbicides and will help managers build a virtual database of growing conditions.
I caught up with Melissa Brandao this week for an update on Rogue Rovers. Knowing the company is close to commercializing its technology, I was eager to get her thoughts on Oregon’s proposed crowdfunding rules.
The state is expected to legalize community public offerings come Jan. 1. Then, Oregon businesses will be able to raise up to $250,000 from Oregon residents, with an individual investment limit of $2,500.
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Supporters believe the new program has the potential to unleash a wave of new capital for promising startups and existing businesses.
For the time being, no one can publicly disclose their intentions, but Brandao said she’s intrigued by the idea of turning to friends, fans and customers to support the next evolution of the company.
Funding to date includes private funds, $25,000 from Oregon BEST, a state-funded research and commercialization agency, and additional support from Drive Oregon. The funding allowed it to team with OIT to develop the prototype.
PGE Announces Completion Of Tucannon
River Wind Farm
Portland General Electric Company today announced its Tucannon River Wind Farm is in service and available to generate power for PGE customers. Tucannon River is PGE’s second fully owned and operated large-scale wind project, with 116 turbines and a total installed capacity of 267 megawatts. Given the variability of wind power, the plant is expected to produce an average of 101 megawatts – enough to power the homes of about 84,000 average PGE residential customers.
“Tucannon River Wind Farm is a key infrastructure investment that will serve our customers with clean, renewable energy for decades to come,” said Jim Piro, PGE president and CEO. “Tucannon River supports a balanced, diverse energy portfolio for reliable, reasonably priced power. The new wind farm will also help PGE meet Oregon’s Renewable Portfolio Standard, which requires us to supply 15 percent of the electricity our customers use from qualified renewable resources by 2015 and 25 percent by 2025.”
Tucannon River Wind Farm is located on 20,000 acres near Dayton, Wash. The new wind farm complements PGE’s existing portfolio of wind resources located in Eastern and North-central Oregon: Biglow Canyon Wind Farm, which is fully owned and operated by PGE, and power purchase agreements for the output of the Klondike II and Vansycle Ridge wind farms. By securing wind power from different geographic locations, PGE is able to better integrate wind into the system because the facilities are less likely to cycle up and down simultaneously.
The Tucannon River Wind Farm has been a great addition to Columbia
County and the Dayton community,” said Mike Talbott, Columbia County Chair. “The project brought hundreds of construction jobs to the region, and now 18 permanent, family-wage positions to the Dayton community. It’s also bringing income to local businesses and increasing county tax revenue. We’re happy to have PGE in our community.”
Tucannon River was built for PGE by general contractor and independent renewable power developer Renewable Energy Systems Americas Construction Inc. using wind turbines manufactured by Siemens, each with a nameplate generating capacity of 2.3 megawatts. Power generated at Tucannon River will be brought to PGE customers via a new interconnection at Central Ferry Substation constructed by the Bonneville Power Administration. The plant was completed on time and on budget under fixed-price contracts, with final construction costs expected to be approximately $500 million, excluding AFDC.
A2Z MANUFACTURING West Coast • 42 • DEC/JAN 2014-2015
Textron Aviation, With Recovering Demand And Improving Margins, Is Poised For
Growth
In March of this year, when Textron acquired Beechcraft, the maker of King Air turboprops, the global demand for business jets and turboprops had just begun to recover. Since then, the global general aviation aircraft market has continued to strengthen with the availability of used aircraft steadily coming down. According to Amstat and Salesforce.com data cited by Textron, the number of used Citation jets and used King Air turboprops available for sale has steadily come down over the past few years. This reduced availability of used Textron aircraft in the market is a result of rising customer demand, which will likely lift sales of new Textron aircraft in the coming months. In addition, reduced availability of used general aviation aircraft will likely also compel buyers to purchase new aircraft, further boosting Textron’s new aircraft sales.
In the current year, we anticipate Textron Aviation – the division formed with the combination of Beechcraft and Cessna units – to constitute nearly a third of Textron’s top line. We currently have a price estimate of $40 for Textron, approximately in line with its current market price.
The number of used Cessna Citation business jets available for sale in the market has come down from around 900 in 2009 to about 600 in 2014. As a percentage of its total installed fleet, the number of used Citation jets available for sale, has come down from nearly 16% in 2009
to 9% in 2014. This declining availability of used Citation business jets indicates that demand for business jets is improving. This improving demand is also boosting the new business jet market, which witnessed a recovery in unit shipments in 2013, after steadily falling during 2009-2012. Driven by a strengthening used and new business jet market, Textron’s Citation business jet shipments have risen to 104 units in the first nine months of 2014, from 77 units in the same period last year. [2] Similar trends of a strengthening used and new aircraft market can be observed in turboprops.
Looking ahead, we figure if the global economy continues to recover, demand for business jets and turboprops will likely continue to rise. This growing demand, coupled with the reduced availability of used aircraft, will likely grow shipments of general aviation airplanes in the coming years.
Textron, being one of the largest business jet and turboprops manufacturers, will benefit from this rising demand for general aviation airplanes. Textron’s Citation business jets and King Air turboprops command leading market shares in the light and midsize jet and turboprop segments, respectively. The company is also developing larger business jets, Citation Latitude and Citation Longitude, to expand its presence in the super midsize business jet segment.
On the margin front, Textron is benefiting from the cost synergies that it is generating from the integration of Beechcraft and Cessna. Cost reductions in overhead, supply chain and facility utilization has pushed up margins at Textron Aviation this year. In the third quarter, profit from the Textron Aviation segment improved to $62 million, from a loss of $23 million in the same period last year, on gains from these cost synergies.
All in all, with falling availability of used aircraft, recovering customer demand for business jets and turboprops, and expanding margins, Textron Aviaiton looks set to grow in the coming months.
Textron is a multi-industry company that designs and manufactures civilian and military helicopters, business jets, turboprop aircraft, piston-engine airplanes, golf cars, off-road and light transportation vehicles, turf care equipment, power tools, and a variety of defense products. The company also provides financing to promote sales of some of its products, including helicopters and airplanes.
Textron conducts its business through five operating segments: Bell commercial and military helicopters, Textron Aviation (which includes Cessna and Beechcraft airplanes’ business), Textron Systems (which includes the company’s defense system business), Industrial (which includes the company’s turf care equipment, golf cars, off-road and light transportation vehicles, and auto component business), and finance (which provides financing to purchasers of Textron products).
The company sells its products directly as well as through a network of independent dealers. For many of its product lines, including Bell helicopters and Cessna and Beechcraft airplanes, the company also provides maintenance, repair and overhaul services.
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U.S. Issues Commercial Drone Permits To 4 Companies
Under pressure from Congress to speed access to U.S. skies for commercial drones, the government granted four companies permission Wednesday to use drones for aerial surveillance, construction site monitoring and oil rig flare stack inspections.
The new permits bring the total number of companies granted per mits for commercia l operations to 13. They were announced by the Federal Aviation Administration an hour before a House hearing
at which lawmakers warned that if the agency doesn’t move faster, Congress will step in.
Commercial drone flights are taking off in other countries while the U.S. lags behind in developing safety regulations that would permit unmanned aircraft operations by a wide array of industries, Gerald Dillingham of the Government
Accountability Office testified at the hearing.
Several European countries have granted commercial permits to more than a 1,000 drone operators for safety inspections of infrastructure, such as railroad tracks, or to support commercial agriculture, Dillingham said. Australia has issued over 180 permits to businesses engaged in aerial surveying, photography and other work, but limits the permits to drones weighing less than 5 pounds. And small, unmanned helicopters have been used to monitor and spray crops in Japan for more than a decade.
Canada has had regulations governing the use of unmanned aircraft since 1996 and, as of September, had issued over 1,000 permits this year alone, Dillingham said.
The per mits announced Wednesday were granted to Trimble Navigation Limited, VDOS Global LLC, Clayco Inc. and Woolpert Inc., which received two permits. The drones weigh less than 55 pounds (25 kilograms) and the firms have said they will they will keep the unmanned aircraft within line of sight of the operator.
Previously the only permits the Federal Aviation Administrational Aviation had issued were to two oil companies in Alaska and five aerial photography companies associated with television and film production.
The FAA said it has received 167 requests for exemptions from commercial entities.
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Production Starts On Test Model Of New Navy Hovercraft
A Landing Craft Air Cushion vessel assigned to the USS Kearsarge transports light armored vehicles and Humvees assigned to the 26th Marine Expeditionary Unit at sea on May 27, 2013. The 26th MEU is a Marine Air-Ground Task Force forward-deployed to the U.S. 5th Fleet area of responsibility aboard the Kearsarge Amphibious Ready Group. Kyle Runnels/U.S. Marine Corps]
Defending territory and allies in the Pacific largely comes down to the ability to strike quickly from the sea, control a beachhead and secure
it with troops and equipment.
A company is marking the start of production of the Navy’s newest hovercraft: a landing craft designed to haul vehicles, heavy equipment, and supplies over water and beaches.
Crews are currently making the aluminum hull for a test and training model of the “Ship to Shore Connector,” Tom Williams, spokesman for Textron Systems New Orleans, said.
The contract, worth $212 million for designing and building the test craft and another $358 million if eight production craft are made by 2020, was announced in July 2012. The Navy ultimately plans to buy 72 production models, according to a Navy website about the craft.
The website said parent company Textron Inc. of New Orleans has subcontractors in at least five other states and the United Kingdom. U.S. subcontractors include Rolls-Royce Naval Marine of Indianapolis, Indiana. GE Avionics’ Dowty Propellers, based in Gloucester, England, made the propellers in the current landing hovercraft.
“We are working with six locations of L-3,” Williams wrote.
The Navy’s chief for the landing craft program, Capt. Chris Mercer, and Textron Systems Marine & Land Systems senior vice president and general manager Tom Walmsley were speaking at Monday’s ceremony.
Textron has been making the current amphibious landing craft for
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20 years. Those are being fitted with new equipment to extend their lifespans, a process expected to continue into 2016.
The new craft, designed for 30 years of service, will fit in the well deck from which Navy amphibious ships launch the current LCACs, short for “Landing Craft, Air Cushion.”
They will have bigger, more efficient engines; use composites rather than metal for many components and have much better command and control capability, Textron said in a news release. Better communication and computer systems will allow a smaller crew, the company said.
They’ll be able to travel at the same speed — 35 knots over 2-foot waves — carrying 74 tons of cargo rather than the LCACs’ 60 tons, Williams said.
Textron’s major subcontractors also include L-3 Communications of Camden, New Jersey; GKN Aerospace of St Louis, Missouri; and Innovative Power Solutions of Eatontown, New Jersey, with others including Alcoa Defense of Farmington Hills, Michigan, and Moog of East Aurora, New York, according to the Navy.
NASA Developing Biodegradable UAV
CNN reports on the biodegradable UAV “that combines mushroom fibers and cloned paper wasp spit” being developed by NASA. NASA’s Lynn Rothschild, a member of the Earth Science group, said, “Periodically, UAVs get lost – for example on coral reefs or in other sensitive habitats. ... As I started to hear about this, I thought, ‘Well, wouldn’t it be useful if the UAV was biodegradable, so if it crashed somewhere that was sensitive, it wouldn’t matter if it dissolved.” The article notes some of the challenges encountered so far, like making
“sensors from modified E. coli bacteria” and ensuring that a crashed vehicle “does not infect the environment.” Rothschild added, “If you have living organisms acting as biosensors and the plane crashes, there certainly could be problems as the plane interacts with the environment. Hopefully people could think of this in advance, and design such that this never becomes a problem.”
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Fuel Cells May Be Useful For Carbon Capture
The New York Times reports that the more engineers experiment, the “more they find unexpected ways to capture carbon dioxide.” One
“novel approach” is taking shape in Connecticut by FuelCell Energy, where “engineers say carbon capture could be a cheap byproduct of running a fuel cell.” The Department of Energy “sees potential in the technology, enough to provide a grant of $2.5 million for the experiment.”
A2Z MANUFACTURING West Coast • 46 • DEC/JAN 2014-2015
SpaceX Is About To Land A Rocket On A Platform In The Ocean — A Feat That Could
Forever Change Spaceflight
The most monumental part of SpaceX launch will not be what goes up, but what comes down.
In a game-changing move, SpaceX is going to try and land a used rocket atop a floating platform in the ocean.
Doing this will be like “trying to balance a rubber broomstick on your hand in the middle of a wind storm,” SpaceX described in a statement released yesterday.
If successful, the company will set a new standard in space exploration — one that could eventually cut the cost of space travel by a factor of 100, according to SpaceX founder Elon Musk.
Building a rocket that can be used more than once is an extremely important step in ultimately sending a manned space mission to and from Mars that could use the rocket to land and, more importantly, leave Mars to return to Earth.
The launch will be the fifth cargo mission to the International Space Station for SpaceX. At 1:22 pm EST, Dec. 19, the Falcon 9 boosters will fire, launching the rocket and its 3700-pound cargo out of the Cape Canaveral Air Force Station in Florida and into the skies.
After the Falcon 9 rocket has emptied most of its fuel, it will detach from the Dragon spacecraft, which will carry the payload of food, science experiments, and other supplies to the ISS.
The Falcon 9 rocket will fall back to Earth, and this is when things will get exciting for SpaceX — the rocket will, for the first time, try to land itself upright on a giant ocean platform. But it won’t be easy.
“During previous attempts, we could only expect a landing accuracy of within 10km. For this attempt, we’re targeting a landing accuracy of within 10 meters,” SpaceX said in their recently issued press release.
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One of the main goals of SpaceX is to develop reusable rocket technology where rockets can be recovered and relaunched unlike every space rocket that has ever taken off in history that never flew again. To do that, they need to return the rocket to Earth in good shape.In September 2013, SpaceX successfully fired boosters as the rocket fell to Earth, slowing it down so it could land softly. That test landed in the ocean, seemingly at least semi-upright, but the rocket was eventually spun out of control, crashing in the ocean.
S p a c e X f i n a l l y a c h i e v e d s o f t landings in the ocean
for two missions earlier this year, but the 14-story tall rocket was irreversibly damaged when it toppled sideways into the high seas. But SpaceX is determined. Since landing in the water won’t work, they’ve turned to something else.
The new plan? Create a self-stabilizing floating platform to sit in the ocean and wait for the rocket’s return.
“I think we’ve got a chance of landing on a floating landing platform,” Elon Musk said last October at the MIT AeroAstro Centennial Symposium. “And if we land on that, then I think we’ll be able to re-fly that booster.”Just last month, Musk tweeted images of the football-field long platform. They plan to use GPS tracking, the rockets newly attached “X-wings,” and other technology to help safely guide the multi-million-dollar Falcon 9 onto the platform.
These hypersonic X-wings will deploy upon reentry and help the rocket steer itself onto the platform. The legspan of the rocket is about 70 feet wide, and the platform has a width
about 3 times that length, so precision is key in this game-changing attempt.
“It’s probably not more than a 50% chance or less of landing it on the platform,” Musk said, still optimistic at the MIT AeroAstro Centennial Symposium.
“But there’s at least a dozen launches that will occur over the next 12 months, and I think it’s quite likely, probably 80 to 90% likely, that one of those flights will be able to land and re-fly. So I think we’re quite close.”
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Delivery Of Your Band Saw Blades From Sawblade.com
by Chris Luke
“I believe that there is a simple formula to keep customers coming back to buy our band saw blades; just provide them with the best product, with a fair price and deliver it faster than anyone else.”
It sounds simple, but delivery seems to be the “choke point” for many industrial suppliers. We are no exception to this, however we recognize it and work hard to provide same day shipping on all orders received by 4pm Central time. Our most recent record is 94.8% of all band saw blade orders were shipped the same day the customer ordered. That number may be acceptable for some companies, but we view it as room for improvement.
Our standard ship time for an order is going to vary from order to order. That’s because there really is no such thing as a standard band saw blade order. Customers routinely place orders anywhere from 2 – 100 saw blades per order, ranging in all sizes and widths.
Orders that come in via our online store go directly into our system, and are then routed to one of our several weld centers across the USA. In addition, a customer can phone or email-in the order, and it can also be entered by a customer service representative. We are always happy to help a customer set up an online account; simply call
us for assistance at 877-501-7297. If you call in to the customer service line you simply need tell us what material, what length and teeth, and how many. We will then get to work welding your bands. Of course, no matter what order size or width of band, we always try to ship it the same day. A 50-piece band order takes longer to fill than a 20-piece weld-to-length band saw blade order so be sure to allow for lead time on your larger orders.
Also, make sure that you order the correct length!
“Check twice and order once” on welded band saw
blades. They are non-returnable if the length is wrong. If you have a rush, call customer service by noon for same day shipment. If you are like many people and don’t realize you have a rush until the saw operator tells you it’s a rush, call us as soon as you can; we will work with you right down to your preferred method of shipping to get the order to you as soon as possible.
We are rarely out of items that you are ordering. Band Saw Blades are basically all we sell, so inventory on our side is a simple task, governed by one simple rule: “stock everything, and a lot of it”! We spent thousands of dollars implementing SAP on our system to track and forecast sales and inventory in all of our locations. We also have an entire department, as well as monthly inventory and production meetings to forecast that plenty of coil stock is on the shelf at all times. Delivery is serious business to us, so it’s important that orders ship the same day or next day, depending on when the order was entered and the size of the order.
The other type of product item we sell is AF coolant. This is almost always in stock and pulled and shipped with your order, the same day.
We are trying to build the world’s finest band saw blade company, and prompt shipping is a big part of it. If you have any issues, please call
Sawing through P110 Coupling stock using the 501 series band saw blade and AF 2000 Sawing fluid
The latest welding technology is used in all of our weld centers to ensure the
finest quality welds
Making easy work of 316 Stainless Steel with the 701 series saw bladee
A2Z MANUFACTURING West Coast • 49 • DEC/JAN 2014-2015
and let us know. We are eager to hear about them and will always strive to provide you with world class service.
Our Product line includes:
Q© 701 Bi metal Ground Tooth Band
Saw Blade
If you need to cut through large, solid sections of nickel or exotic-based alloys, the Q© 701 is the blade for the job. Its large capacity gullet improves chip carrying capacity, making it a unique blade in the sawing industry, uniquely suited to cutting through alloy and carbon steels.
Benefits:
•Variabletoothheightandsetallowsforaggressivecuttingaction•Groundteethprovidemaximumperformance
Applications:
•Nickel•Stainlesssteel•Inconel•D2•Monel
To craft a blade for alloys prone to work hardening, we use unique tooth geometry and ground 8% Cobalt high-speed steel tooth tips. Then, we add durable chrome backing. We make the Q© 701 extremely tough and weld it for excellent heat and wear resistance. This blade was built to last.
Q© 601 M42 Bimetal Band Saw Blade
One of the most popular saw blades online, the Q© 601 M42 Bi-metal is designed to be an all-purpose, high-quality blade. We custom build each blade to have aggressive tooth geometry and a fatigue-resistant backer. By setting the teeth alternately on the left and right side at regular intervals, we break up the regular tooth pattern to reduce noise and, therefore, vibration and chatter.
This saw blade’s long-term durability and capacity for cutting a wide range of alloys makes it a great option for steel service centers, medium to large manufacturers, fabricators, and tool and die shops.
Get the blade you need crafted to your exact specifications.
Benefits:
•Resistsheat,abrasion,and shock•Canbeusedinhorizontal and vertical machines•Ideaforcontourand general purpose cutting
Applications:
•Carbonsteel•Chromesteel•Toolsteel•Diesteel
•Stainlesssteel•Nickelbasedsteel•Structural•Pipeandtube
Q© 501 IC Band Saw Blade
The Q™501 IC Bimetal comes highly recommended by industry experts. By virtue of our proprietary heat treatment process and robust tooth design, a custom welded Q™501 IC band saw blade can handle the largest cross-section structurals without pinching. The teeth are 8% cobalt, triple-tempered M-42 high speed steel.
Benefits:
•Resistsheat,abrasion,andshockforfastercutting•Reducedvibrationandnoiselevel
Applications:
•BundledSolids•StructuralSteel•Tubes•SmallerSolids
Each Q© 501 IC Bimetal band saw blade features a custom High Speed Steel Bi metal Blade design. It maximizes cutting performance while minimizing kerf loss, so you can cut quickly and accurately with minimal damage to your blade. These custom-welded band saw blades have a 20% longer life span than older designs of matrix bands. Look no further for a heavy-duty workhorse saw blade online.
Sawblade.com is reinventing the way Industry buys Band Saw Blades!
www.sawblade.com
1002 Triple Chip Carbide blade is used throughout the forging industry to increase production
A2Z MANUFACTURING West Coast • 50 • DEC/JAN 2014-2015
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Home of 5 Omax Waterjets80” x 240” Cutting EnvelopeVirtually Zero Taper AvailableFast Quoting & Turn AroundsPrototype to Production
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Boeing To Equip Navy’s New P-8A Poseidon Maritime Patrol Aircraft For High-Altitude
Asw Missions
Surveillance aircraft experts at the Boeing Defense, Space & Security segment in Seattle are upgrading the U.S. Navy’s new P-8A Poseidon maritime patrol aircraft to enable the long-range reconnaissance aircraft to perform anti-submarine warfare (ASW) missions from high altitudes.
Officials of the U.S. Naval Air Systems Command at Patuxent River Naval Air Station, Md., announced a $67.8 million contract to Boeing on Friday to integrate capabilities and training systems upgrades to the P-8A aircraft -- a variation of the Boeing 737-800 single-aisle passenger jetliner modified for maritime patrol and ASW.
Boeing engineers will upgrade the P-8A with high-altitude ASW weapons and sensors, as well as enable the aircraft to perform guided weapons in-flight target updates, retargeting, weapon hand-off, and bomb impact assessments over the Link-16 tactical radio network.
Boeing to make flying torpedoes able to attack enemy submarines from 30,000 feet
Among the upgrades Boeing will perform is to equip the P-8A aircraft with torpedoes that can be released from altitudes as high as 30,000 feet. These high-altitude torpedoes are Navy Mark 54 lightweight torpedoes with add-n kits that enable the weapons to glide through the air to attack enemy submarines from long ranges.
Last year the Navy authorized Boeing to start building the add-on kits as part of the High Altitude Anti-Submarine Warfare Weapon Capability (HAAWC) Air Launch Accessory (ALA) program. Aircraft normally release conventional torpedoes from very low altitudes or with small parachutes to ease the torpedoes into the water gently.
The HAAWC ALA turns the Raytheon Mark 54 torpedo into a glide weapon that the P-8A aircraft can release from high altitudes. As the flying torpedo reaches the water, it jettisons wings and other air-control surfaces and takes on its original role as a smart torpedo that can detect, track, and attack enemy submarines autonomously.
Navy Boeing P-8 maritime patrol jet to receive anti-submarine warfare (ASW) system upgrades
Ultimately, the Navy plans to buy 108 P-8A aircraft from Boeing to replace the service’s fleet of 196 P-3C Orion maritime patrol aircraft, which are approaching the end of operational life. The P-3 is a version of the Lockheed Martin Electra four-engine turboprop aircraft.
Last summer Boeing delivered its 15th P-8A Poseidon to Navy Patrol Squadron 16 at the Jacksonville Naval Air Station, Fla. P-8A squadrons and air crews will be based at Jacksonville NAS and at Whidbey Island NAS, Wash., where the squadrons will train for extended deployments.
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800-243-8253 / 562-903-1929www.ChevalierUSA.com
We do mean FULLY automatic.The FSG-2040ADIII series features a new PLC controller that includes a grind cycle with rough and fine grinding, spark-out passes and an automatic over-wheel dresser with compensation that can be added to a fully automatic grinding process. After the cycle is finished, the table will “park” either left or right, wheel head will park at safety position to facilitate unloading and loading. The fully automatic grinding feature consists of rough- and fine-grinding cycles, switching from rough-grinding down-feed increments to fine-grinding down-feed increments at preset points during the cycle. This crossfeed also switches from a rough to fine cross-feed increment, which results in a finer surface finish and finer accuracy.It’s friendly too. The FSG-2040ADIII’s new user-friendly touch-screen control has standard surface grinding programs and a plunge grinding cycle. There are also optional crisscross or zigzag cycles and a CBN dressing cycle. So simple and user-friendly, all skill levels can operate this series of ADIII controllers.Call your local dealer to see the new ADIII and our comprehensive product line for all your machining needs and see you at Houstex.
See Us At HOUSTEX Booth #262
CMI_FSG-2040ADIII_half_4clr_a2zPNW.indd 1 10/20/14 10:45 AMNavy officials plan to use the P-8A in tandem with the Northrop Grumman RQ-4N Triton Broad Area Maritime Surveillance (BAMS) unmanned aerial vehicle (UAV) -- a maritime-patrol version of the Global Hawk long-range surveillance UAV.
Related: Obsolete before deployment: Boeing to update P-8A electronic warfare components to stave-off obsolescence
One or more Triton UAV can detect and track hostile submarines, and the P-8A can launch torpedo attacks from high altitudes. Plans call for the P-8A to operate from high altitudes to save fuel, although the aircraft is hardened to operate at low altitudes.
Boeing is building the Poseidon aircraft at its factory in Renton, Wash. The 737 fuselage and tail sections will be built by Spirit AeroSystems in Wichita, Kan., then transferred to Renton where all structural features are incorporated in sequence during fabrication and assembly.
The P-8A’s flight management system and the stores management system have been developed by GE Aviation Systems in Grand Rapids, Mich. (formerly Smiths Aerospace). The cabin has as many as
seven operator consoles.
Navy prepares to ramp-up production of P-8 Poseidon maritime patrol jets for U.S. and Australia
The Poseidon’s MX-20HD digital electro-optical and infrared (EO/IR) multi-spectral sensor turrets come from L-3 Communications Wescam in Burlington, Ontario. The MX-20HD is gyro-stabilized and can have as many as seven sensors, including infrared, CCDTV, image intensifier, laser rangefinder, and laser illuminator.
The aircraft has the upgraded APS-137D(V)5 maritime surveillance radar and signals intelligence (SIGINT) system from the Raytheon Co. Space and Airborne Systems (SAS) segment in McKinney, Texas.
The APS-137D(V)5 radar, which is installed on the P-8’s enlarged nose fairing, provides synthetic aperture radar (SAR) for imaging stationary ships and small vessels, coastal and overland surveillance, and high-resolution imaging synthetic aperture radar (ISAR) for imaging surfaced submarines and fast surface vessels operating in coastal waters.
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Vivek Wadhwa Talks Tech Disruptions On The Horizon
Vivek Wadhwa of Singularity University returns to Big Think today as part of today’s featured video interview. The topic is disruption: the phenomenon that occurs when radical innovations ignite revolutionary or evolutionary change in an industry. A simple example of this is what services like Lyft and Uber have done to disrupt the taxi industry. On a larger scale, cell phone technology has disrupted communications to the point that the private landline has gone the way of the dodo. Wadhwa explains in the clip below that our current era of exciting tech innovations will cause similar disruptions in pretty much every current industry:
“Every industry I’ve looked at I’ve seen a trend of major disruption
happening. Manufacturing is the most obvious. With robotics and 3-D printing, as of this year, it is cheaper to manufacture in the United States than it is in China. It is cheaper to manufacture in Europe than it is in China.”
Many westerners have lamented the recent outsourcing of manufacturing jobs to places like China. Wadhwa explains that automation is going to once again make manufacturing a local industry, although those human jobs don’t return with them. This is because operating costs will soon dip below what it costs to pay humans, meaning there will be no reason for major corporations to maintain international facilities that exploit cheap labor. That’s good for the U.S., Europe, and much of Asia, Wadhwa says. It’s not so good for China.
T h e s w i t c h t o a u t o m a t e d manufacturing is just the tip of the iceberg as far as that industry’s disruptions go. Over the next few decades we’ll see manufacturing get a major facelift:
“Within 15 to 20 years we’ll be able to 3-D print electronics. So imagine being able to design your own iPhone and print it at home. That is what becomes technically feasible in the 15 to 20 year timeframe. So you’re talking about major disruption happening to manufacturing in the short-term and then even greater
disruption happening in the long term.”
Finance
Wadhwa explains that innovations such as crowdfunding and Bitcoin represent disruptions to the financial industry as well. Banks, he says, will have to reinvent themselves if they want to stay in business. Experiments involving crowdfunded loans are already being made outside the U.S. “You’re now moving into cardless transactions for purchasing goods. We may not need the banks anymore. We may not need financial institutions the way we do right now.”
It’s well-understood that the financial industry has plenty of support in the U.S. government and that measures will be put into place
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to protect their interests. Yet Wadhwa notes that these protections don’t all exist internationally. The U.S. would risk falling behind if it concerns itself too much with preventing the financial industry’s inevitable evolution.
Healthcare
“We now have Apple putting a stake in the ground saying we’re going to be the platform for health. They basically have announced their health platform. What they want is that all of these new sensor devices that are becoming common, which monitors your blood pressure, which monitors your blood oxygenation, which monitors your heart beats, which monitors your temperature, which monitors your activity levels, and soon which will monitor your blood glucose and monitor your internals. They want all of this data being uploaded to the Apple platform. Do you think Google will be left behind? Do you think Microsoft will be left behind? Do you think Samsung will be left behind?”
Not only are doctors at risk of being replaced by robots, tech innovations could significantly lower the costs of delivering healthcare. Wadhwa notes that the cost of human genome sequencing has plummeted over the past 15 years. That trend should continue to the point where it’ll cost practically nothing. Factor in the robot surgeons that could replace the imperfect hands of men and women, and you’re looking at a major shift in how this industry looks 20 years down the line.
“Combine that with the medical sensor data, combine that with the data that we have in the cloud and you’ve got a healthcare revolution.”
Energy
Despite the dangers associated with it, fracking has allowed the U.S. to close in on its goal of relative energy independence. Rather than relying on foreign oil, the U.S. could soon become an net energy exporter. Wadhwa also cites solar as an energy source that has become much less expensive in recent years and could eventually lead to grid parity:
“Grid parity means it’s cheaper to produce energy at home on your solar cells then buy it from the grid. Move forward another ten years. It costs you 100th as much to produce your own energy then to buy it from the grid, which means that we have these grid companies
now in serious trouble. This is why you have the utilities fighting solar.”
Along with the benefit of never having to pay another energy bill, this type of renewable energy independence could lead to further innovations such as vertical farms and unlimited clean water.
Communications
We’ve already talked about how mobile phones have done away with the private landline. Wadhwa believes that data will eventually disrupt the mobile industry.
“When I travel abroad right now I don’t make long-distance calls anymore because I just call over Skype. Imagine when we have Wi-Fi everywhere?”
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Congress Restores Business Tax Breaks For 2014, But They End Dec. 31.
The Senate ensured that businesses can take advantage of numerous tax breaks for 2014 by passing legislation that restored breaks that had expired.
These breaks include popular provisions such the research and development tax credit, and the ability of small businesses to expense up to $500,000 of investments in new equipment through Section 179 of the tax code. Those breaks are designed to encourage business investments, but under the Senate bill, they’ll expire again on Dec. 31 — meaning they’ll have little impact on future investment.
The bill, which previously passed the House, made it through the Senate on a 76-16 vote.
The legislation will save businesses who made such investments in 2014 millions of dollars on their tax bills.
Business groups were grateful for that.
“With today’s passage of tax extenders legislation, America’s businesses will not be hit with a harmful and unnecessary tax hike at the end of the year,” said Business Roundtable President John Engler.
But they hope the next Congress will be forward-looking and overhaul the tax code.
“In 2015, we urge Congress to build on tonight’s bipartisan agreement and pursue a long-term, comprehensive tax reform plan that will create certainty for businesses, fuel investment and job growth, and make American companies more competitive with the rest of the world,” said Linda Moore, president and CEO of TechNet, which represents the technology industry.
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Stephen Hannemann proudly welcomes
to his stable of preferred resources.
designPORT is a Northwest based product development and engineering services company. Every decision made by their experienced engineers ensures the end products they design are winners. The following project spotlights just some of the many engineering challenges and solutions des ignPORT eng ineer s employ every day.
Project Spotlight: Pool Lift Controller.
Recent federal legislation requires every public pool in the country to provide handicapped access or risk getting shut down. Hotels, schools and municipalities are racing to find the most economical solution in order to comply. Battery powered pool lifts with electric motors are relatively easy to install
and do not require extensive renovations of the pool itself. The environment for batteries, electronics and plated metals is severe. The units are typically outside or in a wet, chemical filled atmosphere. The battery pack must be removed and reinstalled each day to recharge and must resist splashing, tampering and the general abuse one would expect in a public pool setting.
I. To prevent the public from removing or stealing the battery pack a unique latching system was designed and stamped out of stainless steel. In addition to allowing an optional lock it can be operated with just one hand.II. The injection molded housing protects the extensive electronics from water splashing and public contact with the electrical contacts.III. A custom light pipe was designed using optical ray tracing software to ensure easy visibility in bright conditions.IV. The aggressive pool chemicals and vapor required the design of custom screw machined, electrical contacts. Their base material and plating ensured corrosion resistance and by heat staking to the housing, it eliminates another water ingress path.V. The custom designed membrane switch not only provides a seal to the interior but allows easy customization of the branding and user interface.VI. A magnetic key provides electrical lockout to make sure only authorized users activate the lift.
The end result is the most technologically advanced pool lift controller on the market. The distinctive design and functional advantages have ensured the client will continue to grow and prosper.
Whether it is for the medical, consumer, industrial or military market desigPORT enjoys a challenge. If you are in the Portland Oregon area, please call or stop by their design studio and prototype shop to see further examples of their work.
For more information about designPort or any of the many well vetted SMH Inc services call, 425.501.7342 or e-mail [email protected]
The Manufacturers’ Secret Weapon
PROJECT SPOTLIGHT:
A2Z MANUFACTURING West Coast • 57 • DEC/JAN 2014-2015
Visual inspection with memory
function: BMW Group tests smart
eyewear for quality assurance in production.
A picture is worth a thousand words: At present, the BMW Group is running a pilot project at its U.S. plant in Spartanburg that aims at determining whether wearable technology could improve and accelerate the workflows in quality assurance. To this end, workers use Google Glass to record test series with pre-series vehicles. The tool allows them to take photos or videos as a means to document potential deviations, providing a better, faster and clearer way to analyze and correct these later on. Right now, the BMW Group is assessing in which form this innovative pilot application could be transferred to other production areas and sites. The project is an element of the BMW Group’s current Industry 4.0 campaign, set up to evaluate how new technologies can be applied to provide optimum support to workers in production and production planning.
The purpose of the pilot project at the Spartanburg site is to improve the communication between quality testers at the analysis center of the pre-series production on the one hand and the development engineers on the other. The BMW Group runs a complete check of each pre-series vehicle so as to ensure the required premium quality of all vehicles in the subsequent series production. Previously, potential issues identified in pre-series vehicles were documented in writing. Often enough, the problem description was too vague, thus prompting further questions from the responsible specialist department in about one in four cases.
A2Z_Metalworker_NW-EPP.indd 1 10/31/2014 10:46:02 AM
The smart eyewear now makes it possible for the staff at the analysis center to add photos and video sequences to their reports. The optical head-mounted display is fitted with a camera that has three
different settings: photos, video recording, and background video. In the latter mode, the camera is permanently turned on; every two minutes, the video images are stored temporarily and can be later transferred to a BMW Group plant server for permanent storage at the push of a button. This is a great advantage especially when malfunctions cannot be reproduced clearly. ‘During the term of the pilot project, we are planning to add a video call feature so that a problem can be discussed with the responsible development areas right there and then,’ explains project coordinator, Dr. Jörg Schulte.
A2Z MANUFACTURING West Coast • 58 • DEC/JAN 2014-2015
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Berkeley Lab Team Aims To Build A Better Battery.
In an article about some of the “ambitious goals of the $120 million, Department of Energy-funded Joint Center for Energy Storage Research” partnership, which is led by “Argonne National Laboratory and including Lawrence Berkeley Lab, Sandia National Laboratories and a host of universities and private companies,” the San Jose (CA) Mercury News reports that “in January, the center’s Berkeley hub is moving into the lab’s new $54 million General Purpose Laboratory, bringing its battery scientists, chemists and engineers together under one roof for the first time.” The team, led by the deputy director of JCESR Venkat Srinivasan,
“aims to achieve revolutionary advances in battery performance – creating devices with up to five times the energy capacity of today’s batteries at one-fifth the cost by 2017.”
OECD Reports On Disparity Between Supply And Demand Of High-Skilled Workers.
The Los Angeles Times reports researchers from the Organisation for Economic Co-operation and Development reported that only 14 states in America have a supply of skilled workers that match the “intense demand” from industry. The OECD reports that places that have a balance are poised to grow economically, and encourages governments to create policies that will let companies invest in training employees and innovate their work processes.
Kohler Introduces $90 Odor-Eating Toilet Seat.
The AP reported on a “deodorizing toilet seat” introduced by Kohler that the company says will eliminate bathroom odors and the need for sprays to mask them. A fan concealed in the battery-operated seat
“sucks in air and pushes it through an odor-eating carbon filter, followed by an optional scent pack,” the story said. The seat, with a $90 retail price, noted that Kohler regards “deodorizing technology” as a point of connection with consumers. San Francisco-based Brondell introduced a similar product in 2006 but withdrew it from sale “about three years
ago because the manufacturing costs were high” and demand didn’t meet expectations, the AP said.
General Electric Implements Major Manufacturing Changes.TIME profiles General Electric, saying that it embodies the trends of the US economy in that it has gone from a finance company that makes a few things to making big bets on manufacturing. The company has reduced the portion of its profits coming from finance to less than half and is betting that emerging market economies are going to enter periods of growth like the US after World War II. GE has also set up an internal venture-capital firm that vets new ideas for products being presented by employees that is “shortening dramatically” the production cycles for new ideas.
Study: Solar Power Growing Rapidly In America.
USA Today reports that according to a new study by Environment America, the US “is building so much solar power that 10% of the country’s energy needs could be generated by the sun in 15 years,” and it urges “the country to keep looking skyward for energy solutions.” Currently, “the country gets less than 1% of its energy from the sun. But the country also tripled its solar generation capacity in three years, and increased it tenfold from 2007 to 2013.” Co-author of the report Rob Sargent said, “Goals that even a handful of years ago seemed unimaginable ... now are wholly realistic. ... The rate at which solar is growing is far beyond what most people understand it to be.”
MAPI Predicts Manufacturing Production To Outpace GDP Growth In 2015, 2016.
IndustryWeek reports the Manufacturers Alliance for Productivity and Innovation released its quarterly economic forecast predicting that GDP will expand by 2.8 percent in 2015 and 3.0 percent in 2016. The predictions are a revision downward from the group’s August report, but MAPI predicts that manufacturing production will “outpace GDP, with anticipated growth of ” 3.5 percent in 2015 and 3.9 percent in 2016.
A2Z MANUFACTURING West Coast • 59 • DEC/JAN 2014-2015
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University Of Washington Uses “Redshirt” Program For Future Engineers.
The Seattle Times reports on a program that offers “automatic acceptance into the University of Washington’s engineering school,” noting that the State Academic Red Shirt (STARS) program “enrolls promising engineering students — many of them women and minorities — to give them an additional year of collegiate academic work before they’re ready for the big time.”
ISS’ 3-D Printer Produces First Object Made In Space.
The AP reports that the ISS’s new 3-D printer has replicated its first part: “a sample replacement part for itself.” According to the article, NASA spokesman Dan Huot said that some of the material stuck to the printer’s tray, but this is “part of the learning process.” The article notes that the issue may mean that there is a difference in “the layer-by-layer bonding process” in space compared to what takes place on Earth. issue Made In Space, which developed the printer, called the milestone “a transformative moment.” Meanwhile, more items will be printed int the coming weeks for examination back on Earth.
TIME reports that Niki Werkheiser, project manager for the ISS’s 3-D printer, said, “This is the first time we’ve ever used a 3-D printer in space, and we are learning, even from these initial operations. ... As we print more parts we’ll be able to learn whether some of the effects we are seeing are caused by microgravity or just part of the normal fine-tuning process for printing.”
Washington Manufacturing Contributes To 19 Months Of Job Growth
The Tri-City Herald (WA) reports that the Tri-Cities area of Washington state has reached its 19th consecutive month of year-over-year job growth thanks in part to increases in manufacturing employment. The manufacturing sector “saw a significant increase, hitting 9,600 jobs in October, up by 1,100 jobs from the same month last year,” helping to reduce the area’s unemployment rate.
IBM Study Says Old Laptop Batteries Can Provide Electricity For World’s Poor
Business Insider highlights new research at IBM that suggests old laptop batteries could be used to provide free, sustainable electricity for the world’s poor. IBM researchers examined “a sample of discarded batteries” and found that nearly three-quarters of them had enough energy “to keep an LED light on for more than four hours a day — for a whole year.” According to the article, IBM collaborated with RadioStudio “to understand how to use laptop batteries to provide light to homes.”
Manufacturers See Sales Rising 5.6% In 2015, ISM Says.
Bloomberg News cites the latest semiannual survey by the Institute for Supply Management as predicting that purchasing managers at factories anticipate sales will increase 5.6% next year, up from 3.6% for 2014. In terms of hiring, manufacturers surveyed by ISM projected a 1.5% increase in 2015, compared with a 1.2% rise since April. For capital spending, purchasing managers in manufacturing intend a 3.7% year-on-year increase in 2015, down from a 14.7% gain for this year. Similar gains were forecast by services-based purchasing managers in the ISM survey.
Obama To Announce Funding To Encourage Manufacturing.
The Hill reports President Obama “will announce some $390 million in new public and private spending designed to boost manufacturing and apprenticeship programs during a meeting with his export council.” The spending will include $290 million to open competition “for two new ‘manufacturing innovation hubs,’ the latest in a series of institutes designed to bring together private companies, universities and federally backed researchers in a bid to spur job creation.” The funding “will underwrite the creation of a smart manufacturing hub run by the Department of Energy and a flexible hybrid electronics hub run by the Pentagon.” The hubs “will be the seventh and eighth such institutes launched during Obama’s presidency.” Additionally, the President will announce another $100 million in funding to develop apprenticeship programs.
A2Z MANUFACTURING West Coast • 60 • DEC/JAN 2014-2015
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Nuclear-Armed Subs May Cost U.S. 17% More, Budget Office Finds
The U.S. Navy’s plan to build as many as 12 new submarines armed with nuclear missiles may cost $92 billion, 17 percent more than the $79 billion the service has estimated, according to the Congressional Budget Office.
The estimate in the budget office’s annual review of Navy shipbuilding raises new questions about the service’s acquisition strategy to replace its aging Ohio-class ballistic-missile submarines.
The findings underscore comments this month by the Pentagon’s top weapons buyer that the new submarine and other initiatives to upgrade or replace elements of the U.S.’s air-land-and-sea nuclear triad would present a “big affordability problem” to Ashton Carter,
“We’ll be laying the groundwork for what we do on all those things” and making “key commitments” to continue them, Frank Kendall, the Defense Department’s under secretary for acquisition, told reporters Dec. 5.
The Congressional Budget Office said that if historical increases in construction costs continue, the first in the new class of nuclear-powered submarines would cost $13.8 billion in this year’s dollars, up from the $12.4 billion the Navy has projected. The other 11 would average $7.1 billion each, not counting research and development, compared with the Navy’s estimate of $6 billion.
“The historical record for lead ships of a new classes of submarines in the 1970s and 1980s provides little reason to believe that ballistic missile submarines are cheaper by weight to build than attack submarines,” the budget office said.
The first new ballistic-missile sub would be purchased in 2021, the second in 2024. General Dynamics Corp. (GD:US) and Huntington Ingalls Industries Inc. (HII:US) build the U.S.’s nuclear submarines.
For the new submarines, the Navy has estimated that it will request $13 million in fiscal 2016 for procurement, $778 million in fiscal 2017, $792 million in 2018 and $2.9 billion in fiscal 2019, all in dollars not adjusted for inflation.
Those increases would come even as the Pentagon plans to spend $37 billion from fiscal 2017 to 2019 on F-35 fighters and engines for the Air Force, Navy and Marine Corps, and the Navy would spend $6.8 billion on the new Ford-class aircraft carrier, according t o B l o o m b e r g Government analyst Kevin Brancato.
A2Z MANUFACTURING West Coast • 61 • DEC/JAN 2014-2015
A2Z MANUFACTURING West Coast • 62 • DEC/JAN 2014-2015
U.S. Cutting Tool Consumption Up 9.7% In October
October U.S. cutting tool consumption totaled $193.6 million, according to the U.S. Cutting Tool Institute (USCTI) and AMT – The Association For Manufacturing Technology. This total, as reported by companies participating in the Cutting Tool Market Report (CTMR) collaboration, was up 9.7% from September’s total and up 3.3% from October 2013.
These numbers and all data in this report are based on the totals actually reported by the companies participating in the CTMR program. The totals here represent about 80 percent of the U.S. market for cutting tools.
“October 2014 has given some indication that we have turned the proverbial corner in the cutting tool industry,” said Tom Haag, president of USCTI. “Sales volume has recorded the best month in over two years going back to March 2012 and four of the last five months have outperformed 2013. The increased sales immediately after IMTS in Chicago have created a momentum that has continued to swell into the fourth quarter.”
The Cutting Tool Market Report is jointly compiled by AMT and USCTI, two trade associations representing the development, production and distribution of cutting tool technology and products. It provides a monthly statement on U.S. manufacturers’ consumption of the primary consumable in the manufacturing process – the cutting tool. Analysis of cutting tool consumption is a leading indicator of both upturns and downturns in U.S. manufacturing activity, as it is a true measure of actual production levels.
Historical data for the Cutting Tool Market Report is available dating back to January 2012. This collaboration of AMT and USCTI is the first step in the two associations working together to promote and support U.S.-based manufacturers of cutting tool technology.
A2Z MANUFACTURING West Coast • 63 • DEC/JAN 2014-2015
CONTRACTS
Northrop Grumman Systems Corp., San Diego, California, has been awarded a $657,400,000 hybrid contract including firm-fixed-price, cost-plus-incentive-fee and cost-plus-fixed-fee undefinitized contract action for aircraft for the Republic of Korea. Contractor will provide four RQ-4B Block 30 Global Hawk air vehicles, two spare engines, and the applicable Ground Control Environment elements. Each will contain an Enhanced Integrated Sensor Suite. Work will be performed at San Diego, California, and is expected to be complete by June 28, 2019. This contract involves foreign military sales. This award is the result of a sole-source acquisition. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity (FA8620-15-C-3001).
Lockheed Martin Aeronautics Corp., Fort Worth, Texas, has been awarded a $308,263,249 firm fixed price modification (P00005) to previously awarded contract FA8615-12-C-6016 to provide the government of Taiwan with 144 Active Electronically Scanned Array radars. Contractor will provide installation on F-16 aircraft and one year of supplier support in Taiwan. Work will be performed in Taiwan and is expected to be complete by Nov. 30, 2021. This contract is 100 percent foreign military sales. This award is the result of a sole-source acquisition. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity.
Boeing Co., Seattle, Washington, has been awarded a not to exceed $84,500,000 undefinitized contract action modification (P00054) to previously awarded contract FA8625-11-C-6600 for KC-46 production
spares and production support equipment. Contractor will provide the procurement of 4,880 production support equipment items and six production spare parts. Work will be performed at Seattle, Washington, and is expected to be completed by June 30, 2016. Fiscal 2014 aircraft procurement funds in the amount of $9,500,000 and fiscal 2015 aircraft procurement funds in the amount of $32,223,722 are being obligated at the time of award. Air Force Life Cycle Management Center, Wright-Patterson Air Force Base, Ohio, is the contracting activity. Composite Engineering Inc., Sacramento, California, has been awarded a $72,367,482 firm-fixed-price contract for Air Force Subscale Aerial Target Lots 11-13 production. Contractor will produce the AFSAT BQM-167A that will be used by the 53rd Weapons Evaluation Group to test and evaluate air-to-air and surface-to-air weapons systems. Work will be performed at Sacramento, California, and is expected to be completed by Dec. 31, 2017. This award is the result of a sole-source acquisition. Fiscal 2013 and 2014 Department of Defense procurement funds in the amount of $24,309,430 are being obligated at the time of award. Air Force Life Cycle Management Center, Eglin Air Force Base, Florida, is the contracting activity (FA8678-15-C-0069).
General Atomics Aeronautical, Poway, California, was awarded an $114,598,215 modification (P00006) to contract W58RGZ-14-C-0008 to continue contractor logistics for the Warrior unmanned aircraft system. Fiscal 2015 operations and maintenance (Army) funds in the amount of $17,000,000 were obligated at the time of the award. Estimated completion date is Dec. 16, 2015. Work will be performed in Poway, California, and in Afghanistan. Army Contracting Command, Redstone Arsenal, Alabama, is the contracting activity.
A2Z MANUFACTURING West Coast • 64 • DEC/JAN 2014-2015
Buyer’s Guide & Card GalleryEquipment and Services
Cheaper Gas, Food Lower U.S. Producer Prices
Falling gas and food costs pushed down overall U.S. wholesale prices last month, evidence that cheaper oil worldwide is limiting inflation.
The Labor Department said Friday that the producer price index fell 0.2 percent in November, after rising by the same amount in October. In the past 12 months, producer prices have risen just 1.4 percent, the smallest yearly increase since February.
The index measures the cost of goods and services before they reach the consumer. American consumers are already seeing lower prices at the gas pump, which has left them with more money to spend on other items.
Wholesale gas prices plunged 6.3 percent, the steepest drop in more than two years. Food prices decreased 0.2 percent, led by sharp declines in pork, fresh fruit and dairy product costs.
Excluding the volatile food and energy categories, core producer prices were unchanged last month and have risen 1.8 percent in the past 12 months.
That’s below the Federal Reserve’s target of 2 percent. The target is intended to guard against deflation, or falling prices. Deflation could pull down wages, while leaving debts unchanged, and potentially trigger another recession. At the same time, the Fed also tries to stop inflation from running so high that it could erode the buying power of consumers and businesses.
The retreat of wholesale costs gives the Fed more leeway to keep interest rates at record lows in an effort to stimulate the economy. Many economists forecast the Fed will start raising rates next June.
“Inflation pressures remain very modest in the U.S. ... which gives policymakers more wiggle room to hold back,” said Jennifer Lee, an economist at BMO Capital Markets.
Inflation has already been below 2 percent for most of the past two years, and falling gas prices could drive it even lower.
The average price for a gallon of gas has fallen 30 cents in the past month to $2.62 on Thursday, according to AAA.
Benchmark U.S. crude oil fell below $60 a barrel Thursday for the first time in more than five years, suggesting gas prices could decline even further in the months ahead. Oil prices
have fallen more than 40 percent since June.
Partly because of cheaper gas, the consumer price index was unchanged in October from the previous month. Compared with 12 months earlier, consumer prices were up just 1.7 percent.
Other trends are also keeping prices low. Average hourly pay has risen just 2.1 percent in the past year, below the 3.5 percent to 4 percent that is typical in a healthy economy. That makes it harder for consumers to pay higher costs, limiting retailers’ pricing power.
Americans are already showing some signs of spending the savings they’re seeing at the gas pump. Retail sales rose by the most in eight months in November, the government said Thursday, a promising start to the holiday shopping season.
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ACCESSORIESAbrasive Systems
S.L. Fusco San Leandro _________510-895-9000S.L. Fusco R. Dominguez ________ 310-868-1010S.L. Fusco National City _________619-477-7733
Air Cleaning GunsRoyal Products _____________ 631-273-1010
Aqueous DegreasersJRC & Associates, Inc. __________503-720-6354
Auto-Bar Feed SystemsWestern Machine Center ________ 408-955-1000
BallscrewsC & M Precision Spindle, Inc._ ______503-691-0955
Band Saws/Saw BladesBandsaw Tech _____________562--419-7675Roentgen USA _____________760--900-1110S.L. Fusco San Leandro _________510-895-9000S.L. Fusco R. Dominguez ________ 310-868-1010S.L. Fusco National City _________619-477-7733SawBlade.com ____________ 800--240-2932
Band Saw Replacement PartsBandsaw Tech _____________562--419-7675
Band Saw RepairBandsaw Tech _____________562--419-7675
Bar FeedersAutomatics & Machinery Co., Inc ____ 303-990-6190Edge Technologies ___________562-243-4659
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Micro 100 ______________ 208-888-7310Seco Tools Inc. ____________ 503-267-4805Swift Tool Co, Inc. ___________ 800-562-0900
BurrsFullerton Tool Company _____ 303-478-3497
Carbide ToolsCutting Tool Control Inc. _________206-617-2201Horizon Carbide ___________ 480-335-7688Micro 100 ______________ 208-888-7310S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Swift Tool Co, Inc. ___________ 800-562-0900
Chemicals: UltrasonicPetroferm Inc. ____________ 317-371-8899
CleaningJRC & Associates, Inc. _________ 503-720-6354
Collets & ChucksEdge Technologies __________ 314-692-8388Royal Products ____________ 631-273-1010Seco Tools Inc. ____________ 503-267-4805US Shop Tools ____________ 800-243-7701
CNC Lathe AccessoriesTrusty-Cook ______________ 877-240-2462Von Ruden Manufacturing, Inc. ____ 763-682--3122
CNC Spindle LinersTrusty-Cook ______________ 877-240-2462
Computer Enclosures-ProtectiveByte Box ________________ 888-bytebox
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Countersinks,Fullerton Tool Company _____ 303-478-3497
Cutting Fluids & OilsCastrol ________________ 800-894-7773Cutting Tool Control Inc. _________206-617-2201Hangsterfer’s _____________ 316-640-2462Hangsterfer’s _____________ 760-580-1357S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez ________310-868-1010S.L. Fusco National City ________ 619-477-7733Swift Tool Co, Inc. ___________ 800-562-0900
Cutting ToolsCutting Tool Control Inc. _________206-617-2201Horizon Carbide ___________ 480-335-7688 Innovative Tool Sales _________ 714-780-0730Micro 100 ______________ 208-888-7310Rosco Precision Machinery ______ 206-818-6813Scientific Cutting Tools _________ 805-584-9495
S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Seco Tools Inc. ____________ 503-267-4805Swift Tool Co, Inc. ___________800-562-0900US Shop Tools ____________ 800-243-7701Von Ruden Manufacturing, Inc. ____ 763-682--3122
Cutting Tool HoldersInnovative Tool Sales _________ 714-780-0730Scientific Cutting Tools _________ 805-584-9495Seco Tools Inc. ____________ 503-267-4805Swift Tool Co, Inc. ___________800-562-0900
Cutting Tool SystemsCutting Tool Control Inc. ________ 206-617-2201Innovative Tool Sales _________ 714-780-0730Scientific Cutting Tools _________ 805-584-9495Seco Tools Inc. ____________ 503-267-4805S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733
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Dust Collectors, Filtration Equip.DCM Tech ______________ 800-533-5339
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Desert EDM Sales __________ 480-816-6300EDM Network ____________ 480-836-1782EDM Performance __________ 800-336-2946Global EDM Supply __________ 480-836-8330
End MillsFullerton Tool Company _____ 303-478-3497Horizon Carbide ___________ 480-335-7688Micro 100 ______________ 208-888-7310Scientific Cutting Tools _________ 805-584-9495S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez ________310-868-1010S.L. Fusco National City ________ 619-477-7733Swift Tool Co, Inc. ___________ 800-562-0900
Filiter Mist CollectorsRoyal Products ____________ 631-273-1010
Fixturing/FixturesRyansDovetails.com _________ 253-876-9981
Guide Bushings, SwissEdge Technologies __________314-692-8388
Indestructable KeyboardsByte Box ________________888-bytebox
InsertsHorizon Carbide ___________480-335-7688Scientific Cutting Tools _________805-584-9495Seco Tools Inc. ____________503-267-4805Swift Tool Co, Inc. ___________800-562-0900
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Desert EDM Sales __________480-816-6300EDM Network ____________480-836-1782RyansDovetails.com _________ 253-876-9981US Shop Tools ____________ 800-243-7701
Keyseat CuttersFullerton Tool Company _____ 303-478-3497
Live CentersRoyal Products ____________ 631-273-1010
Load Unload SystemsEdge Technologies __________314-692-8388
Lubricants / SystemsCutting Tool Control Inc. ________ 206-617-2201DCM Tech ______________800-533-5339
Hangsterfer’s _____________316-640-2462Hangsterfer’s _____________760-580-1357S.L. Fusco San Leandro _______ 510-895-9000S.L. Fusco R. Dominguez _______310-868-1010S.L. Fusco National City ________619-477-7733Swift Tool Co, Inc. __________ 800-562-0900
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Cutting Tool Control Inc. ________206-617-2201DCM Tech _____________ 800-533-5339S.L. Fusco San Leandro _______ 510-895-9000S.L. Fusco R. Dominguez _______310-868-1010S.L. Fusco National City ________619-477-7733
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Polycrystalline Diamond (PCD) Fullerton Tool Company _____303-478-3497
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Exclusive provider of OKUMA
Sales Office23180 SW Price TerraceSherwood, OR 97140Email: [email protected]: 253Cell: 253
Hangsterfer’s 316-640-2462Fixturing/Fixtures
LNlIMACHINERY INC.
Edward GieblewiczAccount Manager
970 Industry DriveTukwila, WA 98188
Toll Free: 1-866-437-7315Cell: (206) 300-3945Fax: (780) 437-7328
Web: www.newusedmachines.com
www.SwiftTool.com
A2Z MANUFACTURING West Coast • 67 • DEC/JAN 2014-2015
UNITEDP E R F O R M A N C E M E TA LSO’NEAL HIGH PERFORMANCE METALS GROUP
888.282.3292 | www.upmet.com
14941 E. Northam Street | La Mirada, CA 90638
647159_UPM_BCs.indd 2 11/19/12 11:23 AM
Cutting Tool Control Inc. ________ 206-617-2201Horizon Carbide ___________ 480-335-7688Micro 100 ______________ 208-888-7310MP Industrial _____________ 800-759-4282Rosco Precision Machinery ______ 253-333-2439RyansDovetails.com _________ 253-876-9981S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Von Ruden Manufacturing, Inc. ____ 763-682--3122Western Sintering ___________ 509-375-3096
Vises & Vise JawsRyansDovetails.com _________ 253-876-9981
WorkholdingInnovative Tool Sales _________ 714-780-0730
APPRENTICESHIPS & TRAININGAerospace & Advanced Manufacturing
ApprenticeshipsAJAC _________________ 206-737-8342
Machining ApprenticeshipsAJAC _________________ 206-737-8342
Precision Metal Fabrication Apprenticeships
AJAC _________________ 206-737-8342Training & Education
AJAC _________________ 206-737-8342CAD/CAM/CAE CONSULTING AND
ENGINEERING SERVICESAnalysis, Design, Manufacturing
Daystrom Technologies ________ 303-619-3341Full Circle Development ________ 503-867-6514
Training & Technical SupportDaystrom Technologies ________ 303-619-3341
DISIGN FOR MANUFACTURABILITY3-D Plastics, Inc. _________ 503-720-0572
DOOR SYSTEMSAutomatic Door opening Systems
Midaco Corporation ___________847-593-8420FINANCING
Quick Turn Financial __________415-608-5692U.S. Bank Equipment __________415-902-5302
FORK LIFTSBixby Machine Tool Supply _______509-534-1208
GRINDING3, 4 & 5 Axis Grinding Machines
Chevalier USA _____________ 562-903-1929Custom Machines
Campbell Grinders Co. _________480-370-3800Grinding Filtration
Campbell Grinders Co. _________480-370-3800S.L. Fusco San Leandro _________510-895-9000S.L. Fusco R. Dominguez ________ 310-868-1010S.L. Fusco National City _________619-477-7733
Grinding MachinesBixby Machine Tool Supply _______509-534-1208Campbell Grinders Co. _________480-370-3800Chevalier USA _____________ 562-903-1929CNC Machine Services __________425-788-4500DCM Tech _______________800-533-5339Ellison Technologies ___________206-669-3578Gosiger _________________ 937-586-5067Machine Toolworks ___________800-426-2052North-South Machinery _________ 253-333-2439North Western Machinery ________206-583-2333Performance Machine Tools _______ 510-249-1000
Starrag Group ____________ 859-534-5201Guard & Vacuum Pedestals For Grinders
Midaco Corporation __________847-593-8420Aircraft brake rotor
DCM Tech ______________800-533-5339Grinders, Rotary
Campbell Grinders Co. ________480-370-3800CNC Machine Services _________ 425-788-4500
Silicon & QuartzDCM Tech ______________800-533-5339
Manual Lathes & MillsGanesh Machinery __________ 888-542-6374Machine Toolworks __________ 800-426-2052North Western Machinery _______ 206-583-2333
Sawing MachinesBixby Machine Tool Supply ______ 509-534-1208Fahey Machinery Co., Inc. _______ 503-620-9031North Western Machinery _______ 206-583-2333Performance Machine Tools ______ 510-249-1000Rocky Mountain Saw Blades _____ 303-761-3000Rosco Precision Machinery ______ 206-818-6813 Western Machine Center _______ 408-955-1000
Saw Replacement PartsRocky Mountain Saw Blades _____ 303-761-3000SawBlade.com ____________800--240-2932
Punch & DieDCM Tech ______________800-533-5339
Used Grinding MachinesCampbell Grinders Co. ________480-370-3800
INSPECTION EQUIPCutting Tool Control Inc. ________ 206-617-2201
OGP ________________480-889-9056Rosco Precision Machinery ______ 206-818-6813S.L. Fusco San Leandro ________ 510-895-9000S.L. Fusco R. Dominguez _______ 310-868-1010S.L. Fusco National City ________ 619-477-7733Verisurf ________________ 714-381-2322
3D CAD for CMMVerisurf ________________ 714-381-2322
CMM ProbesOGP ________________480-889-9056
Coordinate Measuring Mach.OGP ________________480-889-9056
Laser TrackersMetrology Instruments
OGP ________________480-889-9056Optical Comparators
OGP ________________480-889-9056Particle Inspection Mach
DCM Tech ______________800-533-5339INSURANCE
Business Insurance SolutionsSentry Insurance ___________ 877-373-6879
MATERIALAluminum
Coast Aluminum ___________ 877-398-6061Fry Steel _______________ 800-423-6651Gorilla Metals Inc. ___________ 855-516-3825Industrial Metal Supply Co. ______ 818-729-3333Laser Cutting Services, Inc _______ 503-612-8311Ryerson Corporation _________ 425-204-2601TCI Precision Metals __________ 800-234-5613
Aluminum Extrusions
Cutting Tool Control Inc. 206-617-2201
Division of Curran Manufacturing Corporation
200 Oser AvenueHauppauge, NY 11788U.S.A.
www.royalprod.com
Tel: 1-631-273-10101-800-645-4174
Fax: 1-631-273-10661-800-424-2082
Aerospace Joint Apprenticeship CommitteeYour key to a loyal, productive and trained workforce
JOE HAUTHProgram Development Manager
www.ajactraining.org
6770 E. Marginal Way S., Bldg A-106Seattle, WA 98108 Phone 206-737-8342Fax 206-764-5329
922-1674
Carlos R. LugoSales Manager
NORTH WESTERN, - ,- - - '"
MAC H I ~_ E R Y -
1222 S. Weller St.Seattle, WA 98144www.nwmachinery.org
(206) 583-2333Fax (206) 583-0698Cell (206) 898-6900
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
Quality New & Used CNC Machine(303) 651-6545
Aluminum Precision _________805-889-7569Coast Aluminum ___________ 877-398-6061
Armor:CommercialService Steel _____________503-224-9500Temtco Steel _____________480-389-2883
Armor: Military GradeService Steel _____________503-224-9500Temtco Steel _____________480-389-2883
Brass Coast Aluminum ___________ 877-398-6061Coastal Metals ____________ 800-811-7466Fry Steel _______________800-423-6651Gorilla Metals Inc. ___________ 855-516-3825Industrial Metal Supply Co. ______818-729-3333Ryerson Corporation _________425-204-2601Sequoia Brass & Copper _______800-362-5255
BronzeCoastal Metals ____________ 800-811-7466Sequoia Brass & Copper _______800-362-5255
Carbon SteelCoastal Metals ____________ 800-811-7466Fry Steel _______________800-423-6651Laser Cutting Services, Inc _______ 503-612-8311Ryerson Corporation _________425-204-2601
Cobalt AlloysAerodyne Alloys ___________800-337-3766United Performance Metals ______888-282-3292
CopperCoast Aluminum ___________ 877-398-6061Gorilla Metals Inc. ___________ 855-516-3825Industrial Metal Supply Co. ______818-729-3333
Ryerson Corporation _________ 425-204-2601Sequoia Brass & Copper _______ 800-362-5255
Drill RodAZ Tool Steel _____________ 877-795-1600
Electrical SteelsFry Steel _______________ 800-423-6651
GarnetGMA Garnet Group __________209-6-63-9931
High Temperature AlloysUnited Performance Metals ______888-282-3292
Laser Cut MaterialLaser Cutting Services, Inc _______ 503-612-8311
LeadIndustrial Metal Supply Co. ______ 818-729-3333
Material SalesCoast Aluminum ___________ 877-398-6061Coastal Metals ____________ 800-811-7466Fry Steel _______________ 800-423-6651Laser Cutting Services, Inc _______ 503-612-8311Temtco Steel _____________480-389-2883United Performance Metals ______888-282-3292
Metals: Bar & PlateCoast Aluminum ___________ 877-398-6061Fry Steel ________________800-423-665Ryerson Corporation _________ 425-204-2601Sequoia Brass & Copper _______ 800-362-5255United Performance Metals ______888-282-3292
Nickel AlloysAerodyne Alloys ___________ 800-337-3766 Fry Steel _______________ 800-423-6651Marzee Inc. ______________ 602-269-5801
United Performance Metals _____ _888-282-3292 Plate: Wear and Structural
Chapel Steel ____________ _503-928-7442Ryerson Corporation _________ 425-204-2601Temtco Steel _____________ 480-389-2883United Performance Metals _____ _888-282-3292
Precision Ground FlatAZ Tool Steel _____________ 877-795-1600TCI Precision Metals __________ 800-234-5613
Sheet & CoilChapel Steel ____________ _503-928-7442Ryerson Corporation _________ 425-204-2601
Stainless Steel & SteelAerodyne Alloys ___________ 800-337-3766AZ Tool Steel _____________ 877-795-1600Coast Aluminum ___________ 877-398-6061Fry Steel ________________800-423-665Gorilla Metals Inc. ___________ 855-516-3825Industrial Metal Supply Co. ______ 818-729-3333Laser Cutting Services, Inc ________503-612-8311Ryerson Corporation _________ 425-204-2601TCI Precision Metals __________ 800-234-5613Temtco Steel _____________ 480-389-2883United Performance Metals _____ _888-282-3292
Titanium Rod, Bar, & WireAerodyne Alloys ___________ 800-337-3766
Tool SteelAZ Tool Steel _____________ 877-795-1600Industrial Metal Supply Co. ______ 818-729-3333TCI Precision Metals __________ 800-234-5613
MACHINERY
Boring MillsRosco Precision Machinery ______ 253-333-2439Starrag Group _____________ 859-534-5201
ChuckersCNC-PROS _______________602-344-9753
CNC Controls & Retro FitsRosco Precision Machinery ______ 253-333-2439
CNC LathesAutomatics & Machinery Co., Inc ____ 303-990-6190Chevalier USA _____________562-903-1929Ellison Technologies ___________206-669-3578Ganesh Machinery ___________888-542-6374Gosiger _________________ 937-586-5067Machine Toolworks ___________800-426-2052Methods Machine Tools Inc. _______623-826-1025Muratec _______________ 949-466-8255North Western Machinery ________206-583-2333Performance Machine Tools _______ 510-249-1000Rosco Precision Machinery ______ 253-333-2439Selway Machine Tool __________ 503-314-3165Selway Machine Tool __________425-931-1680
3 , 4, & 5 Axis CNC MillsAutomatics & Machinery Co., Inc ____ 303-990-6190Bixby Machine Tool Supply ______ 509-534-1208Chevalier USA _____________562-903-1929Ellison Technologies ___________206-669-3578Ganesh Machinery ___________888-542-6374Gosiger _________________ 937-586-5067LMI Machinery Inc. ___________ 866-437-7315Machine Toolworks ___________800-426-2052Methods Machine Tools Inc. _______623-826-1025
4740 NE 166th AvenuePortland, OR 97230
(503) 224-6061(877) 398-6061
Fax (503) 253-1790Cell (503) 572-9331
John Palmer Jr.Vice President: Northwest Region
FAB-LINE
MACHINERY, LLC
Robert Herling
West Coast Regional
Sales Manager
1900 EAST TYLER ROAD
BUILDING 800
ST. CHARLES, IL 60174 USA
1-866-466-8298
OFFICE 630-587-0505
CELL 206-972-6215
E-MAIL [email protected]
www.fab-line.com
Boring Mills
763.682.0322763.682.3122763.682.3954
Brandon AndersonVon Ruden Manufacturing, Inc.
DIRECT:PHONE:
FAX:MOBILE:E-MAIL:
1008 First Street NE - PO Box 699 - Buffalo, MN 55313 USA www.live-tooling.com
Made in Italy
Since 1922
Made in ItalyDriven Tooling for the Machine Tool Industry
GROUPISO 9001:2008 Certified
Ray ElledgeSales Manager
Verisurf Software, Inc.4907 E. Landon DriveAnaheim, CA 92807www.verisurf.com
O�ce +1(714) 970-1683 x107 Mobile +1(714) 381-2322 [email protected]
Verisurf Software, Inc. 4907 E. Landon DriveAnaheim, CA 92807www.verisurf.com
David OlsonDirector of Sales & Marketing
888.713.7201 714.970.1683 x39
Toll FreePhoneFax
A2Z MANUFACTURING West Coast • 68 • DEC/JAN 2014-2015
Cell: 206-604-4928 Bellingham, WA Office: 360-318-7534 Salem, OR Office: 503-585-8741 Email: [email protected]
Ron Rankin, President4058 Hammer Drive, Unit B-101Bellingham, WA 98226
Router • Plasma • Knives • Waterjet • Laser • Cutting Solutionswww.appliedcuttingsolutions.com
Cell: 206-604-4928 Bellingham, WA Office: 360-318-7534 Salem, OR Office: 503-585-8741 Email: [email protected]
Ron Rankin, President4058 Hammer Drive, Unit B-101Bellingham, WA 98226
Router Router • Plasma • Knives • Waterjet • Laser • Cutting Solutionswww.appliedcuttingsolutions.com
Router
Kwik Mark Inc
www.kwikmark.com
Dot Peen Marking Systems
Phone 815 363 8268Fax 815 363 [email protected]
Kwik Mark Inc4071 Albany Street
McHenry IL 60050
For AZ, NM, and NV publication Southwest Edition
Delivering Alloy Solutions Worldwide
Patty Negoro (800)337-3766 ext. 148 [email protected]
www.aerodynealloys.com
O’Neal High-Performance Metals
Delivering Alloy Solutions Worldwide
O’Neal High-Performance Metals
For No. CA, OR, and WA publication Northwest Edition
Bill Voden (800)337‐3766 ext. 152 [email protected] www.aerodynealloys.com
Nickel Cobalt Titanium Stainless
Nickel Cobalt Titanium Stainless
A2Z METALWORKER • 90 Sept/Oct 2011
Infor VISUAL ERP:http://go.infor.com/visual/abouterpvisual/
Sheila BerruAccount Executive
Direct: 310 753 7104Email:[email protected]: infor.com
March 2014 SW.indd 90 1/24/14 4:25 PM
North Western Machinery _______ 206-583-2333Performance Machine Tools ______ 510-249-1000Rosco Precision Machinery ______ 253-333-2439Selway Machine Tool __________503-314-3165Selway Machine Tool _________ 425-931-1680Starrag Group ____________ 859-534-5201Tornos USA. ______________ 951-240-0818
CNC 3 & 5 Axis Routing MachinesACS/MultiCamNW __________ 360-318-7534Ellison Technologies __________ 206-669-3578Impact Machine Tools __________253-219-0119
CNC Swiss Turn MachinesAutomatics & Machinery Co., Inc ___ 303-990-6190Ellison Technologies __________ 206-669-3578Ganesh Machinery __________ 888-542-6374Gosiger ________________ 937-586-5067LMI Machinery Inc. __________ 866-437-7315Machine Toolworks __________ 800-426-2052Methods Machine Tools Inc. ______ 623-826-1025North-South Machinery ________ 253-333-2439North Western Machinery _______ 206-583-2333Performance Machine Tools ______ 510-249-1000Starrag Group ____________ 859-534-5201Tornos USA. _____________ _951-240-0818
Custom Design/Build MachinesLambie Engineering _________ 509-868-3100
Dot Peen MarkersKwik Mark Inc ____________ 815-363-8268
EDM Automation
ONA EDM USA ___________ 602-328-0881
EDM Die Sinking Machines
ONA EDM USA ___________ 602-328-0881EDM Filtration
EDM Network ____________ 480-836-1782EDM Machines
Current EDM, Inc. ____________612-840-0037EDM Network ____________ 480-836-1782Methods Machine Tools Inc. _______623-826-1025North-South Machinery ________ 253-333-2439
EDM Drilling & Micro Hole MachinesCurrent EDM, Inc. ____________612-840-0037
EDM Service
Desert EDM Sales __________ 480-816-6300EDM Network ____________ 480-836-1782
ONA EDM USA ___________ 602-328-0881EDM Tooling Systems
EDM Network ____________ 480-836-1782Global EDM Supply __________ 480-836-8330
Gantry & Bridge SystemsEllison Technologies ___________206-669-3578
Horizontal Boring & Milling Machines (CNC )
Rosco Precision Machinery ______ 253-333-2439Jig Boring
Methods Machine Tools Inc. _______623-826-1025Large Milling Machines
Starrag Group _____________859-534-5201Lathes
Bixby Machine Tool Supply ______ 509-534-1208
CNC-PROS ______________ 602-344-9753Rosco Precision Machinery ______ 253-333-2439
Parts WashingGosiger _________________937-586-5067
Sub Spindle LathesRosco Precision Machinery ______ 253-333-2439
Turning CentersCNC-PROS ______________ 602-344-9753
Used Wire EDM MachinesCurrent EDM, Inc. ____________612-840-0037EDM Network ____________ 480-836-1782
MECHANICAL ENGINEERING CONSULTING
Design to CAD to Build
Full Circle Development ________ 503-867-6514METROLOGY PRODUCTS
Rosco Precision Machinery ______ 253-333-2439NEW MACHINERY
FABRICATIONBixby Machine Tool Supply ______ 509-534-1208Fahey Machinery Co., Inc. _______ 503-620-9031Jorgensen Machine Tools ________800-952-0151
Band & Cut Off SawsHydmech Sawing Solutions _______714-620-5560Innovative Tool Sales _________ 714-780-0730Jorgenson Machine Tools ________801-214-7309North Western Machinery _______ 206-583-2333Rosco Precision Machinery ______ 253-333-2439
CNC Knife Cutting with RegistrationACS/MultiCamNW ___________360-318-7534
CNC Turret PunchesMuratec _______________949-466-8255
Drill LinesFahey Machinery Co., Inc. _______ 503-620-9031
Cold Saws/SawsFahey Machinery Co., Inc. ______ _503-620-9031Hydmech Sawing Solutions ______ 714-620-5560
Hardware InsertionFahey Machinery Co., Inc. _______ 503-620-9031
Iron WorkersFahey Machinery Co., Inc. _______ 503-620-9031Jorgensen Machine Tools _______ 800-952-0151
Laser CuttingACS/MultiCamNW __________ 360-318-7534Fahey Machinery Co., Inc. _______ 503-620-9031
Magnetic Drills/CuttersInnovative Tool Sales _________ 714-780-0730
Material Handling SystemsHydmech Sawing Solutions ______ 714-620-5560
Metal Marking SystemsKwik Mark Inc ____________ 815-363-8268
NotchersFahey Machinery Co., Inc. _______ 503-620-9031
Plasma/Gas Cutting Tools/SystemsACS/MultiCamNW __________ 360-318-7534Fab - Line Machinery _________ 206-972-6215Rosco Precision Machinery ______253-333-2439
Plate Bending & RollsFahey Machinery Co., Inc. _______ 503-620-9031Jorgensen Machine Tools _______ 800-952-0151
Presses
EDGEA DIVISION OF HYDROMAT INC
TECHNOLOGIES
11600 Adie RoadMaryland Heights, MO 63043
main: 314.692.8388 x3927cell: 951.440.1574fax: 314.692.5152
James PetersonRegional Service Technician
A2Z Mtlwkr WEST Coast BC ad.indd 1 8/10/2014 4:20:05 PM
A2Z MANUFACTURING West Coast • 69 • DEC/JAN 2014-2015
A2Z MANUFACTURING West Coast • 70 • DEC/JAN 2014-2015
Bixby Machine Tool Supply ______ 509-534-1208Press Brakes
Fahey Machinery Co., Inc. _______ 503-620-9031Fab - Line Machinery __________206-972-6215Jorgensen Machine Tools ________800-952-0151
PunchesFahey Machinery Co., Inc. _______ 503-620-9031
Rolling MachinesFahey Machinery Co., Inc. _______ 503-620-9031
Shearing MachinesFab - Line Machinery __________206-972-6215Fahey Machinery Co., Inc. _______ 503-620-9031Jorgensen Machine Tools ________800-952-0151
Sign & Graphic Cutting SolutionsACS/MultiCamNW ___________360-318-7534
ToolingFahey Machinery Co., Inc. _______ 503-620-9031
Welding EquipmentRocky Mountain Saw Blades ______303-761-3000
PALLET SYSTEMSManual & Automatic Pallet Systems
Midaco Corporation __________ 847-593-8420Manual Lift Off Pallet
SystemsMidaco Corporation __________ 847-593-8420
Manual Rotory Pallet SystemsMidaco Corporation __________ 847-593-8420
Shipping SolutionsPerry Pallet Co. ____________ 360-366-5239
Wood Pallets
Perry Pallet Co. ____________360-366-5239PRECISION TOOLHOLDING PRODUCTS
ToolingVon Ruden Manufacturing, Inc. ____ 763-682--3122
Tooling SystemsVon Ruden Manufacturing, Inc. ____ 763-682--3122
PROG. SYSTEMSFactory Automation/Logistics
Muratec _______________949-466-8255CAD/CAM Software, CAD
Automatics & Machinery Co., Inc ___ 303-990-6190Delcam Software ___________ 877-DELCAM1
MRP SoftwareSigmaTEK ______________ 513-595-2022
Nesting SoftwareSigmaNEST ______________ 513-595-2022
Software, Solid ModelingDelcam Software ___________ 877-DELCAM1Shop Floor ______________ 877-611-5825
PROTOTYPE MACHINERYSanta Cruz Electronics ______ 831-479-5444
REPAIRCNC-PROS ______________ 602-344-9753Derest Machine Tool Repair ___ 480-226-3128
Bar Feeder RepairEdge Technologies __________562-243-4659
ROBOTICSEllison Technologies __________ 206-669-3578LMI Machinery Inc. __________ 866-437-7315
Robotic Part Loading Systems
Midaco Corporation ___________847-593-8420ROUTERS
Rosco Precision Machinery _______253-333-2439
SERVICES
AS9100 RegistrationGreat Western Registrar _________623-580-1881
Financial ServicesIntech Funding _____________800-553-9208Quick Turn Financial __________415-608-5692U.S. Bank Equipment __________206-948-0022
ISO Consulting/RegistrationGladhill Associates ___________719-239-9830Great Western Registrar _________623-580-1881
Lean Consulting TrainingGladhill Associates ___________719-239-9830Lambie Engineering __________ 509-868-3100
ISO / AS9100 CertificationBMSC_________________ 602-445-9400Gladhill Associates ___________719-239-9830Sustaining Edge Solutions ________888-572-9642
Machine Tool RebuildingEDM Network _____________480-836-1782
Management Systems TrainingBMSC_________________ 602-445-9400Gladhill Associates ___________719-239-9830Sustaining Edge Solutions ________888-572-9642
Supply Chain AssessmentsGladhill Associates ___________719-239-9830Sustaining Edge Solutions ________888-572-9642
SIX SIGMA TRAININGSustaining Edge Solutions ________888-572-9642
SOFTWARE CAD CAMMachining
Cimatron _________ 248-596-9700 ext. 237Delcam ______________877-335-2261Solid Products __________ 480-206-0330
Mechanical Design
Cimatron ________ 248-596-9700 ext. 237Delcam _____________ 877-335-2261
SPINDLES & SLIDESSpindle Rebuilding/Repair
C & M Precision Spindle, Inc._ _____ 503-691-0955GMN USA LLC_____________ 800-686-1679Setco ________________ 714-222-6523
Spindle Sales NewC & M Precision Spindle, Inc._ _____ 503-691-0955GMN USA LLC_____________ 800-686-1679Setco ________________ 714-222-6523
TOOLING SYSTEMSMP Industrial _____________800-759-4282
USED MACHINERYAutomatics & Machinery Co., Inc ___ 303-990-6190EDM Network _ ___________480-836-1782Jorgensen Machine Tools _______ 800-952-0151K.D. Capital Equipt __________ 480-922-1674Machine Tools Northwest _______206-650-8999North Western Machinery _______ 206-583-2333Performance Machine Tools ______ 510-249-1000
WATERJET CUTTINGACS/MultiCamNW __________ 360-318-7534Fahey Machinery Co., Inc. _______ 503-620-9031Flow International __________ 909-620-5707Jorgensen Machine Tools _______ 800-952-0151 Machine Toolworks __________ 800-426-2052
Waterjet & Blast AbrasivesBarton International _________ 951-551-2685GMA Garnet Group __________209-6-63-9931
Waterjet Replacement PartsBarton International _________ 951-551-2685EDM Performance __________800-336-2946
WOOD PRODUCTSPerry Pallet Co. ____________360-366-5239
David BELLHOUSERegional Sales Manager – Cutting Tools | Abrasives
[email protected] +1 909 263 9282 - F +1 909 494 7989
Cinetic Landis Corp. Manufacturer of CITCO tools & Gardner abrasives7605 Disovery LaneConcord Twp., Ohio 44077 - USAwww.fivesgroup.com
PERRY PALLET CO.O. JOSH PERRY Sales Manager Phone: (360)366-5239 Email: [email protected]
Capabilities: Web: www.PerryPallet.com
Serve your pallet, crate & lumber needs Heat-Treat (HT) for export shipment
PERRY
C
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MY
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10457_IMS_BC_8up_front_shells.pdf 11/10/10 11:48:58 AM
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
8300 SAN FERNANDO ROADSUN VALLEY, CA 91352
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
PHONE (818) 729-3333FAX (818) 729-3377
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
MONDAY - FRIDAY7:00 AM to 5:00 PM
SATURDAY8:00 AM to 2:00 PM
121 Perry St. • Saginaw, MI 48602http://www.fullertontool.com
E-Mail: [email protected]
Tel: 989-799-4550800-248-8315
Fax: 989-792-3335Cell: 303-478-3497
Jeff BridgettRegional Sales Manager
Tool Company Inc.Tool Company Inc.
Don Klein
Phone: 415-491-4456Cell: 415-902-5302800-810-0038
305 San Anselmo Ave. Suite 310 San Anselmo, CA 94960
Midaco Corporation
Rosco Precision Machinery
Great Western Registrar
Business insurance solutions for the precision manufacturing industry
A2Z MANUFACTURING West Coast • 71 • DEC/JAN 2014-2015
Buyer’s Guide & Card Gallery Processes
Home of 5 Omax Waterjets80” x 240” Cutting EnvelopeVirtually Zero Taper AvailableFast Quoting & Turn AroundsPrototype to Production
Home of 5 Omax Waterjets80” x 240” Cutting EnvelopeVirtually Zero Taper AvailableFast Quoting & Turn AroundsPrototype to Production
MarZee Inc.2345 N. 34th Dr.Phoenix, AZ 85009
602-269-5801FAX 602-269-58101-877-885-1059
MarZee Inc.MarZee Inc.
Innol/ative
Tool !!iales
Manufacturers Representatives
Randall J. Wilson
Industrial Products Manager
755 East Debra Lane ITSOffice, (714) 780-0730
Anaheim. CA 92805 Weld Shop: [7 I 4) 533- 1690
[email protected] Fax, [714] 780-0735
www.innovativetoolsales.com [ell, (714) 51 2-73 I 4
3D TOOLS
3D PrintingPeak Solutions __________ 503-944-9438
3D ScanningPeak Solutions __________ 503-944-9438
3D SoftwarePeak Solutions __________ 503-944-9438
ASSEMBLIESCascade Systems Technology __ 503-640-5733
BENDING
MandrelAeroform, Inc. ___________360-403-1919Buyken Metal Products _____ 206-947-9122
Howell Precision _________ 623-582-4776Laser Cutting Services, Inc ________ 503-612-8311
BONDING
AdhesiveVacco Industries _________ 626-450-6472
BONDING
Di�usionVacco Industries _________ 626-450-6472
BRAZINGPrecision Casting Repair _____ 801-972-2345
BROACHINGPonderosa Ind ___ _______303-298-1801Specialty Steel Services _____ 801-539-8252
CASTINGRJM Sales Solutions _______ 630-849-8644
Investment Casting-PrecisionDolphin Investment Castings___ 602-272-6747
CHEMICAL ETCHINGPMA Photometals ________ 480-773-3239Vacco Industries _________ 626-450-6472
CUTTING
Bar & Plate CuttingAZ Tool Steel _____________ 877-795-1600Industrial Precision Grinding ___ 310-352-4700Laser Cutting Services Inc ________ 503-612-8311
DIE CASTINGSMH Inc LLC ___________ 360-341-2226TVT Die Casting _________ 800-280-2278
DIESTool & Dies
Micropulse West Inc. _______ 480-966-2300
Plastic Injection Molding _____ 509-531-2634DEBURRING
Industrial Precision Grinding ___ 310-352-4700EDGING
United Performance Metals __ _888-282-3292EDM
EDM: Dialectric Systems/Filtration
Ebbco Inc _____________586-716-5151EDM: Drilling Small Hole
Layke Inc. ____________ 602-272-2654EDM Express ___________ 800-780-7075
EDM: Ram-Type (Sinking)Micropulse West, Inc. ______ 480-966-2300Milco Wire EDM,, Inc. ______ 714-373-0098
The Manufacturers’ secret weapon
3D TOOLS
206.790.5464
JEFF TOMSONCELL: 360.202.7342
P.O. Box 80505 800.244.4130
7600 5th Ave. S. • Seattle. WA 98108 • 206.763.0990 • Fax 206.763.8709
A2Z MANUFACTURING West Coast • 72 • DEC/JAN 2014-2015
Stevens Tool & Die ________ 503-682-3185EDM: Wire
EDM Express ___________ 800-780-7075Micropulse West, Inc. ______ 480-966-2300Milco Wire EDM,, Inc. ______ 714-373-0098Metal Products Company ____ 800-345-2069Micropulse West, Inc. ______ 480-966-2300Jet Processing ________ 623-869-6749x117Plastic Injection Molding _____ 509-531-2634Stevens Tool & Die ________ 503-682-3185
ELECTRO-FORMING
Vacco Industries _________ 626-450-6472ELECTRO MECHANICAL
Sub-Assembly BuildsCascade Systems Technology __ 503-640-5733
ENGINEERING/DESIGNCascade Systems Technology __ 503-640-5733Hexatron Engineering ______ 801-363-8010
Lambie Engineering _______ 509-868-3100
Mohawk Metal _________ 541-556-6095
FABRICATION
Fabrication: Sheet MetalAEI Fabrication __________480-733-6594Aeroform, Inc. __________ 360-403-1919Aero Tech MFG __________ 801-891-2740AG Machining __________805-207-0584Buyken Metal Products _____ 206-947-9122Cygnet Stamping & Fab _____ 818-240-7574Howell Precision _________ 623-582-4776Laser Cutting Services Inc _______ 503-612-8311Metalcraft Industries _______888-280-7080Mohawk Metal _________ 541-556-6095Mountain View Machine _____435-755-0500QUAL-FAB, Inc. __________ 206-762-2117SMH Inc LLC ___________ 360-341-2226Valley Machine Shop, Inc. ____ 425-207-5951
Fabrication: Custom MetalAEI Fabrication __________480-733-6594AG Machining __________805-207-0584Buyken Metal Products _____ 206-947-9122
Cygnet Stamping & Fab _____ 818-240-7574
Group Mfg Serv __________480-966-3952Howell Precision __________ 623-582-4776Industrial Machine Svcs ______503-240-0878Metalcraft Industries ________888-280-7080QUAL-FAB, Inc. ___________ 206-762-2117SMH Inc LLC ____________ 360-341-2226Valley Machine Shop, Inc. _____ 425-207-5951
Weiser/Mile High Precision ____303-280-2778Wrico________________480-892-7800
Precision Sheet Metal Fabrication: Medium & Large
AEI Fabrication ___________480-733-6594 Aeroform, Inc. ___________ 360-403-1919AG Machining ___________805-207-0584Buyken Metal Products ______ 206-947-9122
Group Mfg Serv __________480-966-3952Howell Precision __________ 623-582-4776Industrial Machine Svcs ______503-240-0878Laser Cutting Services Inc ________ 503-612-8311Marketcraft ____________ 503-329-7678
Metalcraft Industries ________888-280-7080
QUAL-FAB, Inc. __________ 206-762-2117SMH Inc LLC ___________ 360-341-2226Solid Form Fabrication ______ 503-435-1400Weiser/Mile High Precision ___303-280-2778
FINISHINGArizona Finishing ________602-438-4443Arizona Hard Chrome ______ 602-278-8671Coating Technologies ______623-581-2648
Gold Tech Industries _______ 480-968-1930Real Axis Machining _______360-723-5386
Galvanizing: Hot DipTMM Precision __________800-448-9448
Glass Bead Clean Byington Steel Treating, Inc. ___408-727-6630Coating Technologies ______623-581-2648
Gold Tech Industries _______ 480-968-1930
Liquid PaintingAero Tech MFG __________ 801-891-2740
MPI International ________956-631-6880
Passivation
Group Mfg Serv QUAL-FAB, Inc.
DEC/JAN 2014-2015A2Z MANUFACTURING West Coast 72 DEC/JAN 2014-2015DEC/JAN 2014-2015
A2Z MANUFACTURING West Coast • 73 •DEC/JAN 2014-2015A2Z MANUFACTURING West Coast • 73 • DEC/JAN 2014-2015
Shawn Carlin [email protected]
Joe TripiISO9001:2008 President
444 W. 21st Street / Suite 101 / Tempe, AZ 85282(480) 966-2300 / Fax (480) 966-2323
Coating Technologies _____ _623-581-2648
Gold Tech Industries _______ 480-968-1930
PolishingArizona Hard Chrome ______ 602-278-8671
Powder CoatingAero Tech MFG __________ 801-891-2740AG Machining __________ 805-207-0584
SandblastingByington Steel Treating, Inc. ___ 408-727-6630
Silk Screening
Arizona Finishing ________ 602-438-4443
FIXTURINGReal Axis Machining _______ 360-723-5386
FORGINGSAluminum
Aluminum Precision _______ 714-227-2098Hand Forgings
Aluminum Precision _______ 714-227-2098Titanium
Aluminum Precision _______ 714-227-2098GASKETS
3-D Plastics, Inc. _________ 503-720-0572
GRINDINGAZ Tool Steel _____________ 877-795-1600ChemResearch __________ 602-253-4175
EDM Express ___________ 800-780-7075Industrial Machine Svcs _____ 503-240-0878Industrial Precision Grinding ___ 310-352-4700Mountain View Machine _____435-755-0500Ron Grob Co ___________ 970-667-5320Superior Grinding ________ 801-487-9700TCI Precision Metals _______ 800-234-5613
Grinding, BlanchardAZ Tool Steel _____________ 877-795-1600Diversified Metal Services ____ 801-972-6093Industrial Precision Grinding ___ 310-352-4700Superior Grinding ________ 801-487-9700
TCI Precision Metals _______ 800-234-5613Grinding, Centerless
Ron Grob Co ___________ 970-667-5320Grinding, Double Disc
Industrial Precision Grinding ___ 310-352-4700TCI Precision Metals _______ 800-234-5613
Grinding: ODArizona Hard Chrome ______ 602-278-8671Precision Tech __________ 801-285-7288Ron Grob Co ___________ 970-667-5320Superior Grinding ________ 801-487-9700
Grinding: SurfaceChemResearch __________ 602-253-4175
Industrial Precision Grinding ___ 310-352-4700Superior Grinding ________ 801-487-9700
TCI Precision Metals _______ 800-234-5613
Grinding: Tool & CutterSuperior Grinding_________888-487-9701
HEAT TREATINGByington Steel Treating______408-727-6630Controlled Thermal Tech______602-272-3714Inland NW Metallurgical______800-379-2231MET-TEK Heat Treating______503-519-9864
Phoenix Heat Treating_______602-258-7751Cryogenics
Phoenix Heat Treating ______ 602-258-7751Heat Treating/ISO/AS9100
Byington Steel Treating______408-727-6630Phoenix Heat Treating_______602-258-7751
Heat Treating/AerospaceByington Steel Treating______408-727-6630Inland NW Metallurgical______800-379-2231Phoenix Heat Treating_______602-258-7751
Large Capacity Drop Bottom Oven/Aluminum
Byington Steel Treating______408-727-6630MET-TEK Heat Treating_______503-519-9864
VacuumInland NW Metallurgical______800-379-2231
HONINGValley Machine Shop, Inc. ____ 425-207-5951
HYDRAULIC REPAIRArizona Hard Chrome ______ 602-278-8671
GASKETS RUBBER PRODUCTSRJM Sales Solutions _______ 630-849-8644
INJECTION MOLDSPlastic Injection Molding _____ 509-531-2634
INJECTION MOLDINGPlastic Injection Molding _____ 509-531-2634
INSTALLATIONMohawk Metal _________ 541-556-6095
LABELS-DECALS-OVERLAYSRJM Sales Solutions _______ 630-849-8644
LASER CUTTINGLaser Cutting
AEI Fabrication __________ 480-733-6594AG Machining __________ 805-207-0584Buyken Metal Products ______206-947-9122Howell Precision _________ 623-582-4776
Laser Cutting Services Inc ________ 503-612-8311
Marketcraft ___________ 503-329-7678Metal Products Company ____ 800-345-2069Mohawk Metal _________ 541-556-6095United Performance Metals __ _888-282-3292Wrico_______________ 480-892-7800
Laser Cutting: MicroHowell Precision _________ 623-582-4776
Laser Cutting Services Inc ________ 503-612-8311
MANUFACTURING West Coast • 73 • DEC/JAN 2014-2015
Doug Mielenz Sales [email protected] 541.556.6095 Toll-free 1.855.JIT.SHOP (548.7467)
Oregon Washington www.mohawkmetal.com
888-280-7080 | [email protected]
Darrin J. CaschettePresident
ISO 9001:2008
A2Z MANUFACTURING West Coast MANUFACTURING West Coast
Shelly Conti
Superior Grinding
www.tfcplating.com
503-771-0969 [email protected]
Superior Grinding ________Superior Grinding
A2Z MANUFACTURING West Coast • 74 • DEC/JAN 2014-2015A2Z MANUFACTURING West Coast • 74 • DEC/JAN 2014-2015
Laser Cutting: 3D
Howell Precision _________ 623-582-4776Laser Cutting Services Inc ________ 503-612-8311
Micro-Laser
Vacco Industries _________ 626-450-6472
E-CoatMPI International ________ 956-631-6880
EMI/RFI ShieldingIndustrialEX ___________ 303-456-6847
Laser EngravingMarketcraft ___________ 503-329-7678PMA Photometals ________ 480-773-3239
Laser MarkingPMA Photometals ________ 480-773-3239
Precision Etched Parts
PMA Photometals ________ 480-773-3239LEVELING
United Performance Metals __ _888-282-3292
MACHININGAG Machining __________ 805-207-0584Alpha Precision Machining, Inc. _ 253-395-7381Bar-S Machine, Inc. ________928-636-2115
Central Valley Machine _____ 435-752-0934
EDM Express ___________ 800-780-7075Faustson _____________ 303-420-7422
Howard Precision Machine ____ 801-619-9850Larkin Precision Machine ____ 831-438-2700Machinists Inc. __________ 360-202-7342MacKay Manufacturing _____ 509-922-7742Metalcraft Industries _______ 888-280-7080Metal Products Company ____ 800-345-2069Portland Precision Manufacturing 503-708-7212Real Axis Machining _______ 360-723-5386Ron Grob Co ___________ 970-667-5320St. Vrain _____________ 303-702-1529SMH Inc LLC ___________ 360-341-2226Treske Precision Machining ___ 503-625-2821TVT Die Casting _________ 800-280-2278
Valley Machine Shop, Inc. ____ 425-207-5951
Western Precision Products, Inc. _ 503-786-8923
Machining: 5-AxisAccutech Machine Inc _______ 801-975-1117Machinists Inc. __________ 360-202-7342St. Vrain _____________ 303-702-1529Treske Precision Machining ___ 503-625-2821
Western Precision Products, Inc. _503-786-8923
Machining: AerospaceAlpha Precision Machining, Inc. _ 253-395-7381Bar-S Machine, Inc. _______ 928-636-2115Larkin Precision Machine ____ 831-438-2700Layke Inc. ____________602-272-2654Portland Precision Manufacturing 503-708-7212St. Vrain _____________ 303-702-1529SMH Inc LLC ___________ 360-341-2226Teton Machine __________208-642-9344Treske Precision Machining ___ 503-625-2821Western Precision Products, Inc. _503-786-8923
Machining: ChemicalNW Etch _____________ 408-364-6001Vacco Industries _________ 626-450-6472
Machining: Horizontal BoringMachinists Inc. __________360-202-7342
Machining: Proto-R & D Alpha Precision Machining, Inc. _ 253-395-7381Bar-S Machine, Inc. _______ 928-636-2115
Central Valley Machine _____ 435-752-0934Industrial Machine Svcs _____ 503-240-0878MacKay Manufacturing _____ 509-922-7742Portland Precision Manufacturing 503-708-7212Proto Technologies. _______ 509-891-4747Real Axis Machining _______ 360-723-5386Ron Grob Co ___________ 970-667-5320Savage Machining Inc. ______ 805-584-8047SMH Inc LLC ___________ 360-341-2226Treske Precision Machining ___ 503-625-2821TVT Die Casting _________ 800-280-2278Western Precision Products, Inc. _ 503-786-8923
Machining: CNC MillingAccutech Machine Inc _______801-975-1117
Alpha Precision Machining, Inc. _ 253-395-7381A.R.E. Manufacturing, Inc. ____ 503-538-0350
Bar-S Machine, Inc. __ _____ 928-636-2115
Central Valley Machine _____ 435-752-0934EDM Express ___________ 800-780-7075Faustson _____________ 303-420-7422
Rebecca PrenticeBusiness Manager
www.IndustrialMachineServices.comwww.IndustrialMachineServices.com
SCOTT FERGUSONMarketing & Sales Manager
[email protected] (503) 625.2821
TRESKE.COMISO 9001:2008 | AS9100C (2013) | ITAR
KOTLOFFRON
[email protected] W. Birchwood AvenueMesa, Arizona 85210
TELFAX
EMAILWEBMAIL
Founder / CEO
AEIFABRICATION
Central Valley Machine
A2Z MANUFACTURING West Coast • 74 • DEC/JAN 2014-2015 A2Z MANUFACTURING West Coast • 75 • DEC/JAN 2014-2015
Howard Precision Machined Prod. 801-619-9850
Industrial Machine Svcs _____503-240-0878Larkin Precision Machine ____831-438-2700Layke Inc. ____________602-272-2654MacKay Manufacturing _____509-922-7742Metalcraft Industries _______888-280-7080Metal Products Company ____800-345-2069Micropulse West, Inc. ______480-966-2300Portland Precision Manufacturing 503-708-7212Real Axis Machining _______360-723-5386Savage Machining Inc. ______805-584-8047SMH Inc LLC ___________360-341-2226Stevens Tool & Die ________ 503-682-3185Teton Machine __________208-642-9344Treske Precision Machining ___503-625-2821Valley Machine Shop, Inc. ____ 425-207-5951Western Precision Products, Inc. _503-786-8923
Machining: LargeAccutech Machine Inc ______ 801-975-1117Alpha Precision Machining, Inc. _ 253-395-7381Machinists Inc. __________360-202-7342Valley Machine Shop, Inc. ____ 425-207-5951
Machining: MedicalPortland Precision Manufacturing 503-708-7212Teton Machine __________208-642-9344
Machining: ProductionAccutech Machine Inc ______ 801-975-1117Alpha Precision Machining, Inc. _ 253-395-7381A.R.E. Manufacturing, Inc. ____503-538-0350Howard Precision Machined Prod. 801-619-9850
Larkin Precision Machine ____ 831-438-2700MacKay Manufacturing _____ 509-922-7742Portland Precision Manufacturing 503-708-7212Teton Machine __________ 208-642-9344
Western Precision Products, Inc. _ 503-786-8923
Machining: Shaft TurningMachinists Inc. __________ 360-202-7342
Machining: SwissBar-S Machine, Inc. ________928-636-2115Howard Precision Machined Prod. _801-619-9850Ron Grob Co ___________ 970-667-5320Teton Machine __________ 208-642-9344Western Precision Products, Inc. _ 503-786-8923
Machining: TurningAccutech Machine Inc _______ 801-975-1117A.R.E. Manufacturing, Inc. ____ 503-538-0350Bar-S Machine, Inc. ________928-636-2115EDM Express ___________ 800-780-7075Faustson _____________ 303-420-7422Howard Precision Machined Prod. _801-619-9850Industrial Machine Svcs _____ 503-240-0878Larkin Precision Machine ____ 831-438-2700Layke Inc. ____________ 602-272-2654MacKay Manufacturing _____ 509-922-7742Metalcraft Industries _______ 888-280-7080Portland Precision Manufacturing 503-708-7212Real Axis Machining _______ 360-723-5386Savage Machining Inc. ______ 805-584-8047SMH Inc LLC ___________ 360-341-2226
Teton Machine __________ 208-642-9344
Valley Machine Shop, Inc. ____ 425-207-5951
Western Precision Products, Inc. _ 503-786-8923
Machining: Turning LargeMachinists Inc. __________ 360-202-7342Valley Machine Shop, Inc. ____ 425-207-5951
MANUFACTURING VALUE ADDED
Contract ManufacturingAEI Fabrication __________ 480-733-6594Aeroform, Inc. ___________360-403-1919Alpha Precision Machining, Inc. _ 253-395-7381Cascade Systems Technology __ 503-640-5733G & G Custom Metal Fab ____ 503-931-7069Group Mfg Serv _________ 480-966-3952Howell Precision _________ 623-582-4776Larkin Precision Machine ____ 831-438-2700MacKay Manufacturing _____ 509-922-7742Metalcraft Industries _______ 888-280-7080Metal Products Company ____ 800-345-2069QUAL-FAB, Inc. ___________206-762-2117Portland Precision Manufacturing 503-708-7212Teton Machine __________ 208-642-9344
Treske Precision Machining ___ 503-625-2821TVT Die Casting _________ 800-280-2278
Western Precision Products, Inc. _ 503-786-8923Turnkey Product Services
Aero Tech MFG __________ 801-891-2740
METAL INJECTION MOLDINGRJM Sales Solutions _______ 630-849-8644
METAL POLISHINGCommercial Polishing
Masic Industries ___________503-232-9109
Metal Polishing By Timothy ____ 503-253-5294Custom Airplane to Marine Polishing
Metal Polishing By Timothy ____ 503-253-5294Personal Collectables Polishing
Metal Polishing By Timothy ____ 503-253-5294Production Polishing
Metal Polishing By Timothy ____ 503-253-5294Timesaving
Masic Industries ___________503-232-9109
METALIZINGControlled Thermal Tech ______602-272-3714
MOLDING: RUBBER
Molds: Plastic InjectionPlastic ________________509-531-2634Plastic Injection Molding _______509-531-2634SMH Inc LLC _____________360-341-2226
MOLDS Aero Tech MFG ____________801-891-2740Arizona Finishing _________ 602-438-4443
Jet Processing _________ 623-869-6749x117Milco Wire EDM,, Inc. ________714-373-0098Plastic Injection Molding _______509-531-2634
Molds: High Volume Class 100Stevens Tool & Die __________503-682-3185
Molds: Fast Turn Prototype and Bridge Molds
Stevens Tool & Die __________503-682-3185
Molds: Expertise in Overmold and Insert
Heather CutlerSales ManagerOFFICE 503-406-3774 MOBILE 503-853-6234
Passivation, Electroless Nickel, Gold, Hard Chrome, Silver, &
Tin Plating. 206-947-4052 [email protected]
A2Z MANUFACTURING West Coast • 76 •DEC/JAN 2014-2015
MoldingStevens Tool & Die _______ 503-682-3185
PAINTING & POWDER COATING
A.R.E. Manufacturing, Inc. ___ 503-538-0350
Marketcraft __________ 503-329-7678
Masic Industries ________ 503-232-9109
Precision Industrial Painting __ 602-256-0260
Intricate MaskingPrecision Industrial Painting __ 602-256-0260
Passivation
ASKO Group __________ 206-947-4052
TFC Plating ___________ 503-771-0969
PC BOARDS
Surface Mount & Thru Hole
Cascade Systems Technology _ 503-640-5733
PLASTIC MACHINING
MacKay Manufacturing ____ 509-922-7742Portland Precision Manufacturing 503-708-7212
PLASTIC MOLDING
3-D Plastics, Inc. ________ 503-720-0572Plastic Injection Molding ____ 509-531-2634SMH Inc LLC __________ 360-341-2226
Mold Making3-D Plastics, Inc. ________ 503-720-0572Plastic Injection Molding ____ 509-531-2634
PLATING
ASKO Group __________ 206-947-4052ChemResearch __________602-253-4175
East Side Plating ________ 503-654-3774
EPSI _______________714-519-9423Foresight Finishing_______ 480-772-0387Gold Tech ___________ 480-968-1930
Masic Industries ________ 503-232-9109
Anodizing
ChemResearch __________ 602-253-4175
Bright Tin
Foresight Finishing________480-772-0387
Chrome/Nickel/PalladiumEPSI _______________ 714-519-9423
Gold Tech ____________480-968-1930
Masic Industries _________ 503-232-9109
CoatingCoating Technologies ______623-581-2648
Controlled Thermal Tech ____602-272-3714
Coating: Black OxideCoating Technologies ______623-581-2648
Coating: Dry Film LubeCoating Technologies ______623-581-2648
Coating: Nickel/ Teflon/ChromeCoating Technologies ______623-581-2648
Coating:Zinc & Mag.Phos.Coating Technologies ______623-581-2648
Copper
Gold Tech Industries _______480-968-1930Foresight Finishing________480-772-0387Masic Industries _________ 503-232-9109
TFC Plating ____________503-771-0969
Embrittlement ReliefEPSI _______________ 714-519-9423
Electroless Nickel
ASKO Group ___________206-947-4052
Gold Tech Industries _______480-968-1930Foresight Finishing________480-772-0387
Masic Industries _________ 503-232-9109
TFC Plating ____________503-771-0969Gold
ASKO Group ___________206-947-4052EPSI _______________ 714-519-9423
Foresight Finishing________ 480-772-0387
Gold Tech ____________ 480-968-1930
Hard Chrome
Arizona Hard Chrome ______ 602-278-8671
ASKO Group ___________ 206-947-4052
Nickel-Bright
Gold Tech Industries _______ 480-968-1930Foresight Finishing________ 480-772-0387
Masic Industries _________ 503-232-9109
TFC Plating ____________ 503-771-0969GTin / Zinc Plate
ASKO Group ___________ 206-947-4052EPSI _______________ 714-519-9423Gold Tech ____________ 480-968-1930Masic Industries _________ 503-232-9109
TFC Plating ____________ 503-771-0969Olive Drab-Chromate
Masic Industries _________ 503-232-9109Silver Plating
ASKO Group ___________ 206-947-4052EPSI _______________ 714-519-9423Gold Tech ____________ 480-968-1930
TFC Plating ____________ 503-771-0969Tin Plating
TFC Plating ____________ 503-771-0969
PLASMA CUTTING
G & G Custom Metal Fab ____ 503-931-7069
Oxy Fuel-Plasma Cutting
Chapel Steel ____________ _503-928-7442
PRECISION FORMINGAeroform, Inc. _ _________360-403-1919Cygnet Stamping & Fab _____ 818-240-7574Pacific Tool, Inc __________ 425-882-1970QUAL-FAB, Inc. __________ 206-762-2117
Foresight FinishingForesight Finishing 480-772-0387
Inland Northwest Metallurgical Services, Inc. 16203 E Marietta Ave
Spokane Valley, WA 99216
Dan Tabish
509-922-7663 800-379-2231 509-922-7626 Fax
President
Now Bright Hardening Superalloys!
[email protected] www.inlandmet.com 509-939-1590 Cell
SpringWorks Utah _________ 801-298-0113
Wrico_______________ 480-892-7800
PRINTING
UV LED Printing
Stratavision Industries _______951-272-5700
Flat Bed Digital PrintingMarketcraft ____________503-329-7678
PROCESSING: METAL
Acid Pickle
MPI International ________ 956-631-6880
Chemical
LA Specialties ___________ 602-269-7612
MPI International ________ 956-631-6880
Chem-Film ConversionMasic Industries __________503-232-9109
Plating Alodine
MPI International ________ 956-631-6880
Phosphate
MPI International ________ 956-631-6880
PROTOTYPES
Cascade Systems Technology __ 503-640-5733
PUNCHING
AEI Fabrication __________ 480-733-6594AG Machining __________ 805-207-0584Cygnet Stamping & Fab ______ 818-240-7574
Group Manufacturing Serv ___ 480-966-3952Mohawk Metal __________541-556-6095Pacific Tool, Inc ___________425-882-1970QUAL-FAB, Inc. ___________ 206-762-2117
RECYCLING MATERIALS
Aluminum, Brass, Copper, Nickel, Plas-tics, Stainless Steel, Steel, Tin
Calbag Metals Company _____253-283-8657Metro Metals Northwest _____503-819-1284
Bin Service
A2Z MANUFACTURING West Coast • 77 • DEC/JAN 2014-2015
Calbag Metals Company ____ 253-283-8657Excess Material Handling
Calbag Metals Company ____ 253-283-8657Full Service Scrap Management
Calbag Metals Company ____ 253-283-8657Scrap Metal Prrocessing
Calbag Metals Company ____ 253-283-8657Waste Metal Management
Calbag Metals Company ____ 253-283-8657Wood Products
Perry Pallet Co. ____________ 360-366-5239
REPAIRCNC-PROS ______________ 602-344-9753Derest Machine Tool Repair ___ 480-226-3128
ROLLINGAG Machining __________ 805-207-0584
ROUTING -CNCMarketcraft ___________ 503-329-7678
SANDBLASTINGByington Steel Treating, Inc. ___ 408-727-6630Masic Industries _________ 503-232-9109
SAWS: AUTOMATICA.R.E. Manufacturing, Inc. ____ 503-538-0350
SHEARINGMohawk Metal _________ 541-556-6095 United Performance Metals __ _888-282-3292
SIGNAGE & DISPLAYSMarketcraft ___________ 503-329-7678Milco Wire EDM,, Inc. ______ 714-373-0098
SILICONE3-D Plastics, Inc. _________ 503-720-0572
SINTERINGWestern Sintering ________ 509-375-3096
SLITTINGUnited Performance Metals __ _888-282-3292
SOFTWARE
MachiningDelcam _____________ 877-335-2261
Mechanical DesignDelcam _____________ 877-335-2261
SPLINESSpecialty Steel Services _____ 801-539-8252
SPRINGSSpringWorks Utah ________ 801-298-0113
STAMPING PRECISIONAEI Fabrication __________ 480-733-6594
A2Z MANUFACTURING West Coast • 77 • DEC/JAN 2014-2015
Cygnet Stamping & Fab _____ 818-240-7574 Metal Products Company ____800-345-2069Metalcraft Industries _______888-280-7080Pacific Metal Stampings _____ 661-257-7656Precision Die & Stamping ____480-967-2038SpringWorks Utah ________ 801-298-0113Weiser/Mile High Prec. _____303-280-2778
Stamping: AerospacePacific Metal Stampings _____ 661-257-7656
Stamping: BendingPacific Metal Stampings _____ 661-257-7656
Stamping:DesignPacific Metal Stampings _____ 661-257-7656SpringWorks Utah ________ 801-298-0113Weiser/Mile High Prec. _____303-280-2778
Stamping:Flat FormingMetalcraft Industries _______888-280-7080SpringWorks Utah ________ 801-298-0113
Stamping: LightMetalcraft Industries _______888-280-7080Pacific Metal Stampings _____ 661-257-7656SpringWorks Utah ________ 801-298-0113
Stamping: Production/Precision
Precision Die & Stamping ____480-967-2038Stamping: Short Run
Pacific Metal Stampings _____ 661-257-7656SUPPLY CHAIN MANAGEMENT
Cascade Systems Technology __503-640-5733TESTING
Testing: Corrosion, Product Stress, Vibration
Cascade TEK ___________888-835-9250Testing: Non-Destructive
Noranco Jet Processing _____ 623-869-6749THERMAL SPRAY
Controlled Thermal Tech ____ 602-272-3714TOOL & DIE DESIGN
Metal Products Company ____800-345-2069Wrico_______________480-892-7800
TOOL Cutting & GrindingPowerhaus Precision _______480-225-8845
TOOLINGIndustrial Machine Svcs _____503-240-0878Lambie Engineering _______ 509-868-3100
Mountain View Machine ____ 435-755-0500Real Axis Machining ______ 360-723-5386RyansDovetails.com _______253-876-9981
TUBE BENDING &
CUTTING FABAG Machining _________ 805-207-0584Cygnet Stamping & Fab _____818-240-7574Howell Precision _________623-582-4776
WATERJET CUTTINGAccutech Machine Inc ______ 801-975-1117Aeroform, Inc. __________360-403-1919Marketcraft __________ 503-329-7678Marzee Inc. ___________602-269-5801Milco Waterjet _________ 714-373-0098United Performance Metals _ _888-282-3292
WELDINGCustom Metal Fabrication ____503-788-5701Cygnet Stamping & Fab _____818-240-7574G & G Custom Metal Fab ___ 503-931-7069Howell Precision _________623-582-4776Industrial Machine Svcs ____ 503-240-0878Mountain View Machine ____ 435-755-0500Weiser/Mile High Prec. ____ 303-280-2778Weld Metal Works ________503-788-5701
Welding: Aluminum Medium & Large
G & G Custom Metal Fab ___ 503-931-7069Industrial Machine Svcs ____ 503-240-0878
Friction Welding:RJM Sales Solutions ______ 630-849-8644
Welding: PrecisionA.R.E. Manufacturing, Inc. ___ 503-538-0350AG Machining _________ 805-207-0584G & G Custom Metal Fab ___ 503-931-7069Howell Precision _________623-582-4776Industrial Machine Svcs ____ 503-240-0878Weiser/Mile High Prec. _____303280-2778
Welding: MIG-TIGA.R.E. Manufacturing, Inc. ___ 503-538-0350G & G Custom Metal Fab ___ 503-931-7069Howell Precision _________623-582-4776Industrial Machine Svcs ____ 503-240-0878
WIRE HARNESSESCascade Systems Technology _ 503-640-5733RJM Sales Solutions ______ 630-849-8644
BrazingBrazing : VacuumBrazing: Dip Heat TreatingHeat Treating – AerospaceHeat Treating – ISO 9001 / AS 9100
Thermal-Vac...714-997-2601
www.ThermalVac.com
Plate RollingTube & Pipe BendingSpecialty BendingStructural BendingArchitectural Forming & FabricationIndustrial Manufacturing Forming & Fabrication
Albina Co, Inc...866-252-4628
www.albinaco.com
Plate Rolling
Cell: 937/503-4708O�ce: 937/885-1878E-mail: [email protected]
Wohlhaupter Corporation10542 Success LaneCenterville, Ohio 45458
Nick HochuliSales Engineer
C O R P O R A T I O N
LATE BREAKING ADDITIONS
Modular MultiBore Boring SystemReplaceable InsertsClamping ToolsCustomized SolutionsGrooving HeadFacing and Boring HeadsDrills and Taps
Wohlhaupter...937-503-4708
www. Wohlhaupter.com
A2Z MANUFACTURING West Coast • 78 • DEC/JAN 2014-2015
Index of Advertisers3D-Plastics...50,71Accutech Machine, inc...75ACS/MultiCamNW...69AEI Fabrication...8,74Aerodyne Alloys...11,69Aeroform, Inc...75Aerotech...72AG Machining...73AJAC...67Albina Co, Inc...27,77Alpha Precision Machining...73Aluminum Precision...71A.R.E MFG, Inc...18,74Arizona Finishing...73Arizona Hard Chrome...75Asko Group...75Autlas Copco...24,25,39Automatics...13,68Aviation High School...76AZ Tool Steel...68BandSawBlog...43BandSawParts.com...68BMSC...32,74Bar-S...72Barton International...40, 70Bixby Machine Tool Supply...67BIZ-PI.COM...7Buyken Metal Products...72Byington Steel Treating...74C & M Precision Spindle, Inc...69Calbag Recycling...76Campbell Grinder Company...66Cascade Systems Tech...3,71Castrol...79Chapel Steel...69ChemResearch...72Chevalier USA..51,66Cimatron...22,69CNC Pros...65Coast Aluminum...37,68Coastal Metals...23,66Coating Technologies...72Controlled Thermal Tech...76Current EDM, Inc....70Cutting Tool Control...70Cygnet Stamping...73Daystrom Technologies...769DCM Tech...14,65Delcam...65Desert Machine Tool Repair...71DMG-Mori Seiki...16Dolphin Investment Castings...75East Side Plating...73EDM Express...46-47,72EDM Network...66EDM Performance..65,66Edge Technologies...34,67,69Ellison Technologies...16,65,67,70EPSI...754Fab-Line Machinery...68Fahey Machinery...17,66,69Faustson...72Fives...70Flow International...65Foresight Finishing...74Fry Steel...67Full Circle Development...66
Fullerton Tool...62,70G&G Custom Metal Fab...74Ganesh Machinery...53,65Gartman Technical...63Glahill Associates...20,67Global EDM Supply...66GMA Garnet...69GMN...11,67Gold Tech...73Gorilla Metals Inc...67Gosiger...66Group Manufacturing...72GS Testing...28Hangsterfers...65,67Hardware Speciality...41Helical...68Howard Precision Mach. Prod...74Hurco...57Hydmech...9,65Hyundai...52Industrial Machine Services...74Industrial Metal Supply Co....10,70Industrial Precision Grinding...77INFOR...69Inland NW Metalurgical...76Innovative Tool Sales...71Jorgenson Machine Tools...67JRC & Associates...72KD Capital...66Kloeckner Metals-Temtco...42,67Kwik Mark Inc...60,79Lambie Engineering...68Larkin Precision...75Layke Inc...75Layke Tactical...74LCSI Manufacturing...30,71LMI Machinery...52,66Machine Toolworks, Inc..55,66Machinists Inc....33, 71MacKay Manufacturing... 75Makino...19Mario Pinto...78Marketcraft...72Marzee Inc...50,71Masic Industries...76Mazak...55MET-TEK Inc...72Metalcraft Industries...73Metal Products Company...38,71Methods Machine Tools Inc...66Metro Metals Northwest, Inc...74Micro 100...28,66,67Micropulse West...73Midaco Corporation...67Milco...76Mohawk Metal...73Mountain View Machining...71MP Industrial...1,24,25,39,65North-South Machinery...15,65Northwestern Machinery...68Northwest Swiss...32,71Northwest Etch...73OMEP...75ONA EDM USA...70Optical Gaging Products Inc...68Pacific Metal Stampings...72Perry Pallet...70
Phoenix Heat Treat...73Pinnacle Precision...73Plastic Injection Molding...72Portland Precision...74Precision Die & Stamping...72Proclamp...70QUAL-FAB, Inc....71Quick Turn Financial...54,69Real Axis Machining...74ReSell CNC...45,69 RJM Sales Solutions...77Rocky Mountain Saw Blades...70Roentgen USA...66Ron Grob...72Rosco Precision Machinery...29,57,65Royal products...43,687Ryans Dovetail Fixtures...75Ryerson...5,65S.L. Fusco...79Santa Cruz Electronics...21Savage Machine...77Saw Blade.com...2,48,49,80Scientific Cutting Tools...45,66Seco...68Selway Machine Tool Co...65,67Sentry Insurance...70Sequoia Brass & Copper...698Setco Spindles & Slides...70SigmaTEK...69Sharp...29SMH Inc LLC...56,71Solid Products...69Specialty Steel...72Spring Works Utah...72St. Vrain Manufacturing...72Starrag...10,68Steel Services Grinding...71Stevens Tool & Die...71Stratavision Systems...71Streaming Teacher...35Superior Grinding...36,72Sustaining Edge...68Swift Tool...12,26,60,66TCI Precision Metals...64,67Teton...74TFC Plating...73Thermal-Vac...77Tornos...65Treske...20,74Trillogy...17Trusty Cook...31,65TVT Die Casting...58-59,71Ulbrich..27,66United Performance Metals...54,67US Bank Equipment ...70US Shop Tools...61,69Vacco Industries...75Valley Machine Shop...73Verisurf...68Von Ruden Manufacturing, Inc...66VTN Manufacturing...71Weiser Engineering...73Western Precision Products...13,73Western Sintering...40,71Wohlhaupter...77Wrico Stamping...30,71
A2Z MANUFACTURING West Coast • 79 • DEC/JAN 2014-2015
maximize productivity and reduce costs with the power of castroL high performance products
IT’S WHAT’S ON THE INSIDE THAT COUNTS …
Inside every Castrol drum is cutting edge technology that is proven to impact process efficiency and operating costs. Offering a wide range of products to meet your application needs, we provide the maximum performance benefits you seek, accompanied by world-class service and technical expertise. Castrol’s line is broad enough to cross all applications, yet refined enough to fulfill the intricate needs of the specialty markets we serve.
THE RIGHT LINE OF PRODUCTS
• Cutting & Grinding
• High Performance Lubricants
• Greases
• Deformation
• Cleaners
• Corrosion Preventatives
• Chain Oils
Discover why only Castrol Industrial has THE TECHNOLOGY INSIDE.
Castrol Industrial North America Inc. l 150 West Warrenville Rd. 603-1E l Naperville, IL 60563 l [email protected] l castrol.com/industrial
the technoLogyinside
S.L. Fusco’s three locations:
2102 Adams Avenue San Leandro, CA 94577 1 510 895 9000Serving Northern California & Northern Nevada
2530 Southport Way, Ste. D National City, CA 91950 1 619 477 7733 Serving Southern California
1966 Via Arado Rancho Dominguez, CA 90220 1 310 868 1010 Serving Southern California
slfusco.com
A2Z MANUFACTURING West Coast • 80 • DEC/JAN 2014-2015
We’ve got flex appeal
Just 5 clicks in two minutes can save you up to 30%Check our prices against your current supplier and see how they match up. We’re confident you’ll gain
bargaining power with them, or better yet, be convinced to switch to us. And all it takes is a 5-click, two minute visit to our website or a simple phone call. So ask yourself, is 2 minutes of your time worth saving 30%?
And don’t forget, we ship FREE on all orders over 150.00.
Discounts for ordering 2, 5, 10, 20, and 50 blades.
WIDTH 1/2” 3/4" 1" 1-1/4"4'-6" 16.08 17.75 18.65 20.675'-0" 17.15 19.01 20.01 22.255'-6" 18.23 20.27 21.37 23.836'-0" 19.30 21.53 22.73 25.416'-6" 20.37 22.78 24.08 26.997'-0" 21.44 24.04 25.44 28.587'-6" 22.51 25.30 26.80 30.168'-0" 23.58 26.55 28.15 31.748'-6" 24.65 27.81 29.51 33.329'-0" 25.73 29.07 30.87 34.909'-6" 26.80 30.33 32.23 36.4810'-0" 27.87 31.58 33.58 38.0610'-6" 28.94 32.84 34.94 39.6411'-0" 30.01 34.10 36.30 41.2211'-6" 31.08 35.35 37.65 42.8012'-0" 32.15 36.61 39.01 44.3912'-6" 33.23 37.87 40.37 45.9713'-0" 34.30 39.13 41.73 47.5513'-6" 35.37 40.38 43.08 49.1314'-0" 36.44 41.64 44.44 50.7114'-6" 37.51 42.90 45.80 52.2915'-0" 38.58 44.15 47.15 53.8715'-6" 39.65 45.41 48.51 55.4516'-0" 40.73 46.67 49.87 57.0316'-6" 41.80 47.93 51.23 58.6217'-0" 42.87 49.18 52.58 60.2017'-6" 43.94 50.44 53.94 61.7818'-0" 45.01 51.70 55.30 63.3618'-6" 46.08 52.95 56.65 64.9419'-0" 47.15 54.21 58.01 66.5219'-6" 48.23 55.47 59.37 68.1020'-0" 49.30 56.73 60.73 69.6820'-6" 50.37 57.98 62.08 71.2621'-0" 51.44 59.24 63.44 72.8521'-6" 52.51 60.50 64.80 74.4322'-0" 53.58 61.75 66.15 76.0122’-6” 54.65 63.01 67.51 77.5923’-0” 55.73 64.27 68.87 79.17
WIDTH 1-1/2" 2" 2-5/8"15’-6” 68.79 86.20 117.6716’-0” 70.78 88.74 121.1416’-6” 72.77 91.29 124.6217’-0” 74.75 93.83 128.0917’-6” 76.74 96.38 131.5618’-0” 78.73 98.92 135.0318’-6” 80.72 101.46 138.5019'-0" 82.71 104.01 141.9719'-6" 84.70 106.55 145.4520'-0" 86.68 109.10 148.9220'-6" 88.67 111.64 152.3921'-0" 90.66 114.19 155.8621'-6" 92.65 116.73 159.3322'-0" 94.64 119.28 162.8022'-6" 96.63 121.82 166.2823'-0" 98.62 124.36 169.7523'-6" 100.60 126.91 173.2224'-0" 102.59 129.45 176.6924'-6" 104.58 132.00 180.1625'-0" 106.57 134.54 183.6325'-6" 108.56 137.09 187.1126'-0" 110.55 139.63 190.5826'-6" 112.53 142.18 194.0527'-0" 114.52 144.72 197.5227'-6" 116.51 147.26 200.9928'-0" 118.50 149.81 204.4728'-6" 120.49 152.35 207.9429'-0" 122.48 154.90 211.4129'-6" 124.46 157.44 214.8830'-0" 126.45 159.99 218.3530’-6” 128.44 162.53 221.8231’-0” 130.43 165.08 225.3031'-6" 132.42 167.62 228.7732'-0" 134.41 170.16 232.2432'-6" 136.39 172.71 235.7133'-0" 138.38 175.25 239.1833'-6" 140.37 177.80 242.6534'-0" 142.36 180.34 246.13
®
M42 Band Saw Blade Prices
800.754.6920NOW SELLING A COMPLETE INVENTORY OF COLDSAW BLADES ONLINE
2014_MetalWorker_Prices_BackCover_Ad.indd 1 10/12/14 5:38 PM
A2Z Manufacturing WCP.O. Box 33857Portland, OR 97292