a40111-a-english 9232 spare parts catalog

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www.markem-imaje.com

the team to trustthe team to trust

Markem-Imaje S.A.S.9, rue Gaspard Monge - B.P. 11026501 Bourg-ls-Valence Cedex FranceTl. : +33 (0) 4 75 75 55 00Fax : +33 (0) 4 75 82 98 10

92329232 IP65

Catalog

A40111-A

accessories - spare parts

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Contents

3 A40111-A

General 5

SafetyInstructions.................................................. 7 Recycling................................................................ 7 Howtousethiscatalog.......................................... 8

Electroniccompartment 9

Hydrauliccompartment 13

Frontview............................................................. 15 Lateralview.......................................................... 16 Preventivemaintenancekit.................................. 17

Printmodule 19

Explodedview...................................................... 21 Generalview......................................................... 22

Accessories 23

Bracket-Wall....................................................... 25 Stand-Table........................................................ 26 Aluminiumstand................................................... 28 Stainlesssteelstand............................................. 30 Maintenancetray................................................. 32

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4 A40111-A

Headadjustmentsupports-Markingtable........... 33 Alarm.................................................................... 34 Photocells............................................................. 36 Shaftencoders.................................................... 38 Antistaticbrush,airbladekit................................ 40 Markingpistol....................................................... 42 Air-processingunitandhead-dryingkit................ 44

Safetyandmaintenanceparts 45

Safetykit............................................................... 47 Tools..................................................................... 48

Documentation 49

CD-ROM............................................................... 51 Instructionmanual................................................ 51 Usermanual......................................................... 53 Networkinterfacemanual..................................... 53 Sparepartsandaccessoriescatalog................... 53

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5 A40111-A

General

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General

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7 A40111-A

SafetyInstructions

WARNING: before using the printer, please carefully read the information concerning safety and installation in the instructions and the Safety Data Sheet (SDS) for the consumables used.

RecyclingTheequipmentdescribedbelowisindustrialequipment,andthereforecannotberecycledorrecoveredashouseholdwastebutmustbeprocessedusingspecialmethods,asshownbytheoppositesymbol.Thefollowingtableindicatessomeofthemethodsavailableforrecyclingmachineswhentheyreachtheendoftheirlifecycle.Thesemethodsareshownforguidancepurposesonly.Othermorespecializedprocessesmaybeusedinsteadofthoseindicated.

PleasedonothesitatetocontactyourMarkem-Imajerepresentativeforfurtherinformation.

Accumulatorsandbatteriesusedintheequipmentmustbetreatedusingspecializedmethods.Iftheequipmentisnotdismantledonsite,thefollowinginformationmustbeforwardedtotheservice-providerresponsibleforthisoperation.

Recycled parts Method

1 Stainlesssteelcabinet. Material100%recyclableusinganymetalprocessingmethod.

2 Containersforconsumablesandinkcircuits.

Theseitemsconsistofplastic,metalandcompositematerialswhichareimpregnatedwithorcontainink.Recommendedmethod:-energyrecovery.

3 Umbilicalandprinthead.

-energyrecovery,-recoveryofelectricalmaterial,-recoveryofmetals.

CAUTION:Electroniccircuitboardpresent(see4).

4 Electroniccircuitboards,screenandelectricalwiring.

Recommendedmethod:-Recoveryandtreatmentofelectronicwaste(computers,televisions,etc.).

ReadInstructionmanual+CDRom

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General

8 A40111-A

Howtousethiscatalog How to order ?

Ordersmaybesentbymail,faxortelephone.Writtenconfirmationisrequiredinthecaseoftelephoneorders.Toorderparts,contacttheMarkem-Imajerepresentative.Thefollowinginformationshouldbeshownonordersforreplacementpartsoraccessories: partreferencenumber, description, quantityrequired, requireddeliverydate, deliveryinstructions, purchaseordernumber.

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Electronic compartment

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Item Part number Description

1 A35319 MainSupplyCable-Europestandard

2 A35320 MainSupplyCable-USstandard

3 A35321 MainSupplyCable-UKstandard

4 A35322 MainSupplyCable-Oceanicstandard

5 A41522 MainSupplyCable-Argentinastandard

6 A35323 MainSupplyCable-Israelistandard

7 A35324 MainSupplyCable-Swissstandard

8 A35325 MainSupplyCable-India&SouthAfricanstandard

9 A35326 MainSupplyCable-Danishstandard

10 A35327 MainSupplyCable-Chinesestandard

11 ENM27331 Powercordprotectionkit

12 ENM40235 Fan-forIP55

13 ENM40189 Board-Powersupply-110V/240V-Assembly

14 ENM39347 Board-Industrialinterface

15 ENM40204 Ribboncable-IndustrialInterface/TechnologyBoard

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Hydraulic compartment

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Frontview

7

2

4

6

5

8

9

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11

1


1 ENM40311 Cartridgeholder(x2)

2 ENM40209 AirFilterassembly-ForIP55

3 ENM37928 Electrovalves

4 ENM40235 Fan

5 ENM5629 Pump-pressure-Standardink

6 ENM36322 Magneticcoupling-6mm-Strength

7 ENM26966 Motor-DC

8 ENM40206 AirTreatmentUnit-Withoutswitch

9 ENM16215 Switch-PressureDetection-ForIP65

10 ENM16203 Filtercartridge-0.1m-Withseal

11 A41755 SDCard

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Lateralview

3

6

5

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2

4

7

8


1 ENM39006 Sensor-Pressure/temperature

2 ENM4343 Tubes(20m)-2,7x4-withtiewraps(x2)

3 ENM37928 Electrovalves

4 ENM39084 Sensor-Level

5 ENM40285 Board-inkcircuitconnection

6 ENM37931 Pump-Transfer

7 ENM40334 Flatcable-Inkcircuit/Technoboard

8 A42336 Sealkit

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Preventivemaintenancekit

1

3

11

2

4

5

7

6

8

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1 A40846 Maintenancekit(includes2,3,11)

2 A40989 Filterkit(includes4,5,6)

3 A40988 Draining/Flushingkit(includes6,7,8,9,10)

4 Airfilterassembly

5 Filter-Ink

6 Gloves(x2)-Latex

7 Tank-3liters-withpipe

8 Pump-Flushing

9 Adaptator

10 Caps(X2)

11 Pump-Pressure-Standardink

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19 A40111-A

Print module

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Print module

20 A40111-A

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Print module

21 A40111-A

Explodedview

Tte G Common

Tete G

6

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1 ENM38980 Modulationassembly-GHead-Sversion(black)

1 ENM40038 Modulationassembly-GHead-Lversion(white)

2 ENM40783 Deflectionplateskit

3 ENM40636 Cover-Head-Stainlesssteel-IP55

4 ENM40422 Cover-Head-Stainlesssteel-IP65

5 ENM40161 Cover-Head(includingEHTblock)

6 ENM14419 Seal-StainlessSteelHeadcover

7 A41130 Seals&screwskit

8 ENM25683 Filter-Head

9 ENM16508 Magnet(x5)

10 ENM6206 Screw(x10)-Knurled-Aluminium-M6

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Print module

22 A40111-A

Generalview

1 2 34


1 ENM39035 Umbilical-IP55-Straight-3meters




3 ENM41972 Umbilical-IP55-Angled-3meters




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Accessories

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Accessories

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Bracket-Wall

1


1 ENM40991 Bracket-Printer-WallMounting

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Stand-Table Dimensions

600 mm

700 mm

400 m

m

1 inch = 25.4 mm

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Part number

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76

5

4

2

3


1 A41989 Table-Stainlesssteel

2 A41985 Supportkit-Maintenancetray

3 A42209 Wheels(x4)

4 EN6450 Maintenancetray

5 A28457 Mountingkit-Maintenancetray-withgroundstrap

6 EN10013 Headsupport-Servicingposition

7 A34798 Mountingkit-Headsupport-Servicingposition

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Aluminiumstand Dimensions

1 inch = 25.4 mm

785 mm

(30.90

in)791 mm (31.14 in)

606 mm (23.85 in)

1678

,5 m

m (6

6.08

in)

6,2 mm4x

301 mm

243 mm

366 mm

60 mm

53,5 m

m

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Part number

4

2

5

6

3

7

1


1 A36418 Stand-Printer/Head-Aluminium(includes2,3,4,5)

2 A28453 Groundstrapkit



5 A17974 Headsupport-Aluminiumstand-withrotation

6 A28455 Adjustablebasepad(x4)

7 ENM40993 Bracket-Printer-Withweights(x2)

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Stainlesssteelstand Dimensions

593.1mm

103.3mm

1 inch = 25.4 mm

80mm

564mm

812mm

1731

mm

1200

mm

812mm

40 mm

( 31,14 in )

791 mm

( 30,90

in )785

mm

1688

,5 m

m

( 66,47

in )

6,2 mm4x

301 mm

243 mm

366 mm

60 mm

53,5 m

m

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Part number

10

11

6

9

4

7

8

5

2

3

1


1 A36416 Stand-Printer/Head-Stainlesssteel(includes4,5,6,7,8)

2 A28473 Stand-Head-Stainlesssteel

3 A36415 Stand-Printer-Stainlesssteel(includes4,5,6)

4 A28453 Groundstrapkit



7 A28459 Adjustablebracket

8 A36925 StandardHeadsupport-Stainlesssteelstand-withrotation

9 A35955 Bracket-InterfaceHeadSupport

10 A28455 Adjustablebasepad(x4)

11 ENM40993 Bracket-Printer-Withweights(x2)

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Maintenancetray

5

2

1

41

6

2

2

3




3 A28457 Mountingkit-Maintenancetray-Withgroundstrap

4 A34798 Mountingkit-Headsupport-Servicingposition

5 EN6163 Headsupport-Wall-Servicingposition

6 ENM40807 Headsupport-IP65-Servicingposition

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Headadjustmentsupports-Markingtable

78

56

2

1

43


1 EN10012 Headsupport-1axisprecisionadjustment

2 A28479 Mountingkit-Headsupport-1axisprecisionadjustment

3 EN4735 Headsupport-2axisprecisionadjustment

4 A28480 Mountingkit-Headsupport-2axisprecisionadjustment

5 ENM10163 Conduitsupport

6 A28460 Mountingkit-Conduitsupport

7 EN6051 Markingtable

8 A28463 Mountingkit-Markingtable

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34 A40111-A

Alarm Dimensions

30 mm10

mm

A

220 mm

35

3000 mm

17 m

m

A (mm)2 lments

3 lments

300

335

23 mm

10 mm

80 m

m

30 mm

21.5 mm

13.1 mm

80 m

m

38 mm

39.9 mm

6.2 mm

6.2 mm

1 inch = 25.4 mm

Support en LL Bracket

Technical specifications

Model Rated Voltage nominalePower con-sumption Mass Wire type/diameter

A34791 24VAC/DC 1.4W 0.23kg UL1007/AWG22

A34792 24VAC/DC 2.0W 0.25kg UL1007/AWG22

External contact capacity

LED module[1-light]

Currentconsumption Red-Orange:30mA/Green-Blue-White:25mA

Contactcapacity Is50mAVS35VAC

SupplyCurrentconsumption 200mA(MAX)

Contactcapacity Is200mAVs35VAC

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Part number

2

4

6

5

1

3


1 A34791 Alarm-Illuminated-24V-2elements(Red/Orange)

2 A34792 Alarm-Illuminated-24V-3elements(Red/Green/Orange)

3 A28466 Mountingkit-Alarm-Illuminated

4 A42244 Element-Red

5 A42245 Element-Orange

6 A42246 Element-Green

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Photocells Dimensions

Technical specifications

Reflex photocell

Proximity photocell Optic fiber

Ajustable range 01,70m 0200mm 055mmVoltage range 1030VDC 1030VDCCurent consumption 35mA 30mAMax. load current 200mA 200mAActivation time 1ms 0.5msDeactivation time 1ms 0.5msProtection class IP65 IP65 IP65Cable length 6m 6m Fiber=1m

Case material Nickel-platedbrassNickel-platedbrass

Sheathing:chrome-platedmetal

Output PNP PNPCommutation Dark LightProtected against short circuits Yes YesProtected against polarity inversions Yes Yes

Temperature range -25C/+65C -25C/+65C -25C/+65C

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Part number

1

6 m

2

3

4

3

5

6

1m

37mm

37mm

6.5mm

18.5mm

29.5m

m

7

1 inch = 25.4 mm


1 A35433 Photocell-Reflex-Withconnector

2 A16540 Reflector

3 A35355 Photocell-Proximity-Withconnector

4 A16541 Glassprotector

5 A16470 Opticalcable(usedwithproximityphotocell)

6 A16538 Mountingbracket-Photocell/opticalcable

7 A16539 Support-Photocell

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Shaftencoders Dimensions

5000

Mechanical specifications

Material Housing:aluminiumFlange:aluminium

Maximal loads Axial:10NRadial:30NMoment of inertia Typ.0.85x10-7kgmAcceleration Typ.0.75cNm(3000rpm/20C)Continuous speed Max6000tr/min(rpm)Weight A41369:300g-A41370:150gRelative humidity 95%(withoutcondensation)IP (EN 60529) IP65

Electrical specifications

A41369 A41370Supply 4.75to30VDC 4.75to30VDCConsumption Typ.100mA(to24VDC) Typ.40mA(to24VDC)Output voltage 24VDC 24VDCIntensity per channel max.20mA max.20mAProtection against short circuits yes yesProtection against reverse polarity yes yesOperating temperature -20Cto85C -20Cto85C

Resolution 5000pulses/rev 1000to25000pulses/rev(adjustable16values)

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Part number

5 6

1 32 4

7


1 A41369 Encoder-5000Pulses/revolution+connector

2 A41370 Encoder-Adjustable

3 A41371 Cable-5meters-foradjustableencoder

4 A41390 Adaptationplate-Forencoderaccessoriesbefore2011

5 A41411 Mountingkit-Withtensioncontrol-Withwheel

6 A41412 Mountingkit-WithL-shapebracket-Withflexiblecoupling6-6

7 A41400 Flexiblecoupling6-10

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40 A40111-A

Antistaticbrush,airbladekit Anti-static brush

DescriptionCertainprintingapplications,suchasblisterpacks,plasticfilmorcables,canproduceelectrostaticchargesthatmaydispersethedropsink,whichwillreduceprintquality.Useananti-staticbrushtopreventthis.

InstallationThebrush,whichis70mm(2.76in.)long,ismountedcrosswise50mm(1.97in.)infrontofthehead.Itshouldneverbemorethan1mm(0.04in.)fromtheobjectandshouldpreferablybeincontactwiththeobject.Itmustalsobegrounded.

Kit lame dair

DescriptionTheairbladeisusedtodry: Thesubstratepriorprinting Theinkafterprinting

InstallationBladesareavailableintwolengths:6(153mm)and18(457mm).Thespacebetweenthebladeandtheobjectmaybeadjusted(between0.4and2in.)(10and60mm).Theairbladekitincludestheblade,filtersandabartoremovetheheadandcouplingsnecessaryforinstallation.Theconnectoronthekitsinletis1/2Gfemaleor1/2BSP10mm.Usethecross-shapedbarstoattachtheairbladetotheMarkem-Imajestand.Checkyourplantairforthefollowingcharacteristics: 6blade(153mm):airflowandpressureatthekitsinputmustbeatleast300l/min.(10.5scfm)at1.8bar(26.1PSI).

18blade(457mm):airflowandpressureatthekitsinputmustbeatleast800l/min.(28.25scfm)at1.8bar(26.1PSI).

Pressureatthekitsinputmustbeatleast3bar(43.5PSI). Operatingtemperaturemustbebetween14Fand167F(-10Cand+75C). Theairmustbeclean,dryandoilfree.Itmustcontainatthemost:0.12gramsofwater/m3(0.15onceofwater/cubicfoot),1PPMofoilandsizeofparticle

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Part number

1

32

4

5

6

4 5


1 A13939 Antistaticbrush

2 A17287 Airbladekit-457mm(18in.)

3 A17796 Airbladekit-153mm(6in.)

4 ENM17562 Filter-airblade-mainfilter-5m

5 ENM17563 Filter-airblade-secondaryfilter-0.01m

6 A34371 Mountingkit-airbladekit-Stainlesssteelstand

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Markingpistol Technical specifications

Dimensions 300x167x200mmWeight 2kgincludingheadFunctional temperature Between5Cand35CDuration of complete cycle 2sDuration of useful cycle 1,2sTotal course 70mmUseful course (at constant speed) 65mm

Electrical specifications

MIN NOM MAXSupply: 15V 24V 30V

Voltage 1mAOff-line currentCurrent 200mA 250mA

Commands:Mechanical contact in triggerRemote - photocoupled inputVoltage level (for R7 = 1.5 K) 26V 40VCurrent 16mA 25mAPulse width 1ms

Output:Detect / Object / TopVoltage 50VCurrent 12-25mA 500mA

Cycle duration LED:Current 20mA

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Part number

2

3

10 11

5

9

4

12

6

8

7

1


1 EN6031 MarkingPistol-Equipped

2 ENM4925 Cover-Lower-Equipped

3 ENM6014 Cover-Upper-Equipped

4 ENM4930 Leadscrew

5 ENM4946 Carriage-Equipped

6 ENM4879 Board-Command

7 ENM10000 LED(X4)

8 ENM10001 Kit-Mechanical

9 A11285 Motoreductor-12V

10 ENM6680 Mountingtongues(X5)

11 ENM6681 Microswitch(X5)-Limit

12 ENM6682 Pushbuttons(X5)-Forreloading

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44 A40111-A

Air-processingunit,head-dryingkit

4

1

3

2


1 ENM40206 Air-processingunit-withoutpressureswitch

2 ENM16203 Filteringcartridge-0.1m-withseal

3 ENM16215 Pressureswitch-IP65

4 EN7696 Head-dryingkit

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Safety and maintenance

parts

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Safety and maintenance parts

46 A40111-A

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47 A40111-A

Safetykit


1 A17538 Safetykit(includes2,3,4,5,6)

Referencedmaterialsinthesafetykitmaybeorderedseparately

2 A17955 Safetyglasses

3 A38254 Eyewash-Handheld-500mL

4 Eye-Cup-Individual

5 ENM4491 Gloves(x20)-Latex

6 Handcleaner-Liquid-125ml

7 A20872 Teeshirt-Black-Markem-Imaje-SizeM

7 A20873 Teeshirt-Black-Markem-Imaje-SizeL

7 A20874 Teeshirt-Black-Markem-Imaje-SizeXL

7 A20875 Teeshirt-Black-Markem-Imaje-SizeXXL

8 A38255 Eyewash-Handheld-235mL

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48 A40111-A

Tools

2

11

13

78

9

12

14

6

3

4 5

10


1 A27831 Suitcase-user

Referencedmaterialsinthesuitcase-usermaybeorderedseparately(seelistbelow)

2 A17955 Safetyglasses

3 A10413 Magnifier-Magnificationx12

4 A11007 Beaker-250ml

5 ENM6317 Cleaningflask

6 A10864 Headdryer

7 Allenwrench-3/32

8 A18631 Allenwrench-2mm

9 Allenwrench-1.5mm

10 Connector-Ringed-M6-1/8-Teflon

11 A12027 Screwdriver-2.5x50

12 ENM5932 Adjustmenttool-Cannon-Punch-0.95

13 Screwdriver-Flat1.5-Cannonholdercam

14 ENM14434 Wrench-Cannon-Hexagonalkey-5mm

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Documentation

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Documentation

50 A40111-A

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Documentation

51 A40111-A

CD-ROMThisCD-ROMincludestheentirerangeofdocumentationfor9232printerinPDFfor-mat:Usermanual,Instructionmanual,Sparepartscatalog,Networkinterfacemanual,InstructionsforaccessoriesandSpacefloorplansinDXFformat.

Part number Description

A40049 CD-ROM-alllanguages

InstructionmanualTheInstructionmanualcomplieswithEuropeandirective2006/42/CE.ItistranslatedintoallEUlanguages.Itdescribesthebasicfunctionsoftheprinter.


A40070 Instructionmanual-French

A40071 Instructionmanual-English

A40072 Instructionmanual-Spannish

A40077 Instructionmanual-Brazilian

A40073 Instructionmanual-German

A40074 Instructionmanual-Italian

A40075 Instructionmanual-Portuguese

A40076 Instructionmanual-Dutch

A40078 Instructionmanual-Chinese

A40079 Instructionmanual-Japanese

A40080 Instructionmanual-Korean

A40092 Instructionmanual-Finnish

A40094 Instructionmanual-Danish

A40086 Instructionmanual-Norwegian

A40100 Instructionmanual-Hungarian

A40083 Instructionmanual-Polish

A40084 Instructionmanual-Slovenian

A40082 Instructionmanual-Swedish

A40087 Instructionmanual-Croatian

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Documentation

52 A40111-A

A40099 Instructionmanual-Greek

A40098 Instructionmanual-Turkish

A40081 Instructionmanual-Russian

A40088 Instructionmanual-Bulgarian

A40965 Instructionmanual-Estonian

A40090 Instructionmanual-Hebrew

A40966 Instructionmanual-Latvian

A40967 Instructionmanual-Lithuanian

A40968 Instructionmanual-Slovak

A40969 Instructionmanual-Irish

A40970 Instructionmanual-Maltese

A40100 Instructionmanual-Romanian

A40089 Instructionmanual-Arabic

A40085 Instructionmanual-Czech

A40096 Instructionmanual-Vietnamese

A40093 Instructionmanual-Taiwanese

A40091 Instructionmanual-Farsi

A40095 Instructionmanual-Thai

A40097 Instructionmanual-Indonesian

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53 A40111-A

UsermanualTheUsermanualdescribesallotherfunctionsoftheprinter,technicalspecificationsandpreventivemaintenance.


A40050 Usermanual-French

A40051 Usermanual-English

A40052 Usermanual-Spanish

A40053 Usermanual-German

A40054 Usermanual-Italian

A40055 Usermanual-Portuguese

A40056 Usermanual-Dutch

A40057 Usermanual-Brazilian

A40058 Usermanual-Chinese

A40059 Usermanual-Japanese

A40060 Usermanual-Korean

A40062 Usermanual-Swedish

NetworkinterfacemanualThismanualdescribestheuseoftheserial,parallelandEthernetinterfacesoftheprinter.


A40120 Networkinterfacemanual-French

A40121 Networkinterfacemanual-English

SparepartsandaccessoriescatalogThecatalogincludesallsparepartsandaccessoriesoftheprinter.


A40110 Catalog-Accessories-Spareparts-French

A40111 Catalog-Accessories-Spareparts-English

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Revision

55 A40111-A

9232 Catalog

Instructions update TherevisionAindexcorrespondstothefirsteditionofthismanual. Therevisionindexchangeswitheachupdate.

Date published Revision index documentation Software index

01/2011 A MI01.00

ForMarking&CodingEquipment.Photographsanddrawingsarenotbindingindetail.ThisdocumentwasoriginallywritteninFrench.TheFrenchtextofthisdocumentshallalonebeauthenticandshallprevailintheeventofadispute.Markem-Imajereservestherighttomodifythespecificationsofitsproductswithoutpriornotice.Anyreproduction,evenpartial,ofthisdocumentisprohibited.Translationoftheoriginalmanual:theoriginalmanual(inFrench)isavailableontheCD-ROMsuppliedwiththeprinter.

2011Markem-ImajeAllRightsReserved.Englishversion

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56 A40111-A

a40111-a-english 9232 spare parts catalog

Documents

informationcontents4

trustthe team

safety data sheet sds

rue gaspard monge

valence cedex francetl