a406 - manuale cappa e bruciatori

S.R.L.

STABILIMENTO/FACTORY : Via di Tempagnano - Arancio - 55100 - LUCCA Tel. 0583 496040 954249 Fax. 0583 496721 - 954261

Via di Tempagnano Arancio 55100 LUCCA Tel. 0583 496040 954249 Fax. 0583 496721 - 954261

Partita IVA 01294070469

MANUFACTURER ECCONFORMITY DECLARATION

(According to All. II A of the Direttiva Macchine DPR 24-7-1996- Directive 98/37/CEE) Manufacturer FOMAT AEROTHERMIC S.r.l. Address Via di Tempagnano, 180/B Arancio 55100 LUCCA

DECLARATION OF THE KIND OF MACHINE DESCRIPTION Definition Hot air suction plant and natural gas / kerosene combustion products

for hood above the yankee cylinder. Machine Model YANKEE HOOD AND HEAT RECOVERY SYSTEM Machine type DUO SYSTEM N of Factory/rif.to A 406.07 N of Draw TA0406.07 Manufacture s Year 2008 Fluid inside Warm air and e products for natural gas / kerosene combustion Fluid max inside 530 C Max Tension 440/3/60 V/Hz MACHINE EC CONFORMITY DECLARATION MOD. YANKEE HOOD DUOSYSTEM

(according to art. 2, paragraph 2, letter a) of the DPR 24-7-1996 n. 459)

MACHINE MANUFACTURER CERTIFICATION PROCEDURE

Art. 4 paragraph 1a) (Machine do not put in the list of the Enclosure IV DPR 459/96)

We declared that the machine described above is conforming to the essential requisites of safety and health foreseen by EC 98/37/CEE and by art. 2,paragraph 1 of the DPR 24-7-1996 n. 459. We also declare that in the planning and construction of this Machine , we applied the following rules: -Low Tension Directive 73/23/CEE, written in the law n 791 del 18/1071977 -Electromagnetic Compatibility Directive 89/336/CEE e 92/31/CEE written with D.Lgs n476/92 -UNI EN 292-1, 292-2, 292-2/A1 (machinery safety ) -CEI EN 60204-1 (Machinery electric-equipment s safety ) -CEI EN 60439-1 (Put together equipment of protection and manoeuvre for BT picture-Part 1a ;equipment of series subjected to tests of series (As) and not of series, partially subjected to the series (ANS) -UNI EN 563 (Temperature limit values for the hot surface ) -D.M. LL. PP. 14-2-92- Part 2 (Technician rules for the calculationthe execution testing of the steel structures Calculation with method of the finished elements and of the admissibles solicitations)

Lucca, li: 01-09-2008

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YANKEE HOOD DUOSYSTEM PM2 OFFICINE RECARD for CMPC

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CLIENT : OFFICINA MECCANICA RECARD DESTINATION : CMPC ABSORMEX - Messico MILL LOCATION : LOC.BIECINA-VILLA BASILICA (LUCCA ) PLANT : PM2 SYSTEM : - DUOSYSTEM KEROSENE / GAS FIRED YANKEE AND HEAT RECOVERY SYSTEM

OPERATING AND MAINTENANCE INSTRUCTIONS

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CONTENTS IF NOT OTHERWISE SPECIFIED THE FOLLOWING DOCUMENTS ARE ISSUED BY AEROTHERMIC 1. P&I DIAGRAM (DWG TA0406.07) PAGE 1.2

1.2 HOW TO USE THE INFORMATIONS GIVEN IN THIS MANUAL PAGE 1.3 to 1.5

2. SYSTEM GENERAL DESCRIPTION PAGE 2.1 to 2.12 2.1 TECHNICAL DATA PAGE 2.1 2.2 TECHNICAL DESCRIPTION PAGE 2.3 2.3 MATERIAL SPECIFICATION PAGE 2.6 3. INSTRUCTIONS PAGE 3.1 to 3.13 SAFETY/INSTALLATION PAGE 3.1 3.1 START-UP PAGE 3.3 3.2 OPERATION PAGE 3.4 3.3 CLEANING PAGE 3.7 3.4 MAINTENANCE PAGE 3.8 3.5 HOOD/YANKEE GAP ADJUSTMENT PAGE 3.9 3.6 AIR FLOW SYSTEM PAGE 3.10 3.7 INSPECTION PORTS PAGE 3.12 4. HOOD MOVEMENT SYSTEM PAGE 4.1 to 4.10 4.1 PNEUMATIC DIAGRAM PAGE 4.1 4.2 PISTON PAGE 4.2 4.3 BASE+ELETTROVALVE PAGE 4.4 4.4 FLOW CONTROL PAGE 4.5

4.5 QUIK EXHAUST VALVE PAGE 4.6 4.6 LIMIT SWITCH PAGE 4.7 4.7 DRIVE SIDE WHEEL PAGE 4.8 4.8 TENDER SIDE WHEEL PAGE 4.9 4.9 SYNCRONISME SHAFT PAGE 4.10

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5. FANS PAGE 5.1 to 5.14 5.1 V1 CIRCULATING AIR FAN PAGE 5.1 5.2 V2 CIRCULATING AIR FAN PAGE 5.2 5.3 V3 EXHAUST AIR FAN PAGE 5.4 5.4 COMBUSTION AIR FAN V4-V5 PAGE 5.6 5.5 MAKE UP FAN V6 PAGE 5.8 5.6 ISTALLATION AND MAINTENANCE PAGE 5.10 5.7 LUBRIFICATION PAGE 5.11 6. HEAT RECOVERY SYSTEM R1 PAGE 6.1 to 6.2 6.1 AIR TO AIR EXCHANGER PAGE 6.1 6.2 MAINTENANCE INSTRUCTIONS PAGE 6.1 6.3 AIR DIFFERENTIAL PRESSURE SWITCH PAGE 6.2 7. GAS BURNERS G1,G2 PAGE 7.1 to 7.6 7.1 P&I DIAGRAM G1 PAGE 7.1 7.2 P&I DIAGRAM G2 PAGE 7.2 7.3 GAS BURNER GROUPS PAGE 7.3 7.4 BURNER ICOTEC PAGE 7.4 7.5 DIFFERENTIAL PRESSURE TRANSMITTER PAGE 7.5

7.6 FUEL OIL PUMPS PAGE 7.6 7.7 MAGHETIC LEVEL PAGE 7.7

8.DAMPERS PAGE 8.1 to 8.7 8.1 ROUND CONTROL DAMPER SC (S3 S5 S6 S8 ) PAGE 8.1 8.2 ROUND CONTROL DAMPER SC WITH AUTOMATIC

ACTUATOR (S3 S5 S6 S8 ) PAGE 8.2 8.3 ROUND CONTROL DAMPER SC WITH MANUAL

ACTUATOR (S4) PAGE 8.3 8.4 ROUND CONTROL DAMPER SF WITH AUT.ACTUATOR (SG1-SG2) PAGE 8.4 8.5 ROUND CONTROL DAMPER ON EDGE DRY AND WET SECTION PAGE 8.6

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9. ELECTRIC DIAGRAMS PAGE 9.1 to 9.11 9.1 P & I DIAGRAMS PAGE 9.1 9.2 WET END HOOD BURNER CONTROL PANEL Q1 PAGE 9.2 9.3 DRY END HOOD BURNER CONTROL PANEL Q2 PAGE 9.3 9.4 LOCAL PANEL Q4 PAGE 9.4 9.5 MOISTURE PANEL Q6 PAGE 9.5 9.6 TEMPERATURE SENSORS PAGE 9.6 9.7 AIR SAFETY SWITCHES PAGE 9.8 9.8 DCS CONFIGURATION AND LOGIC PAGE 9.9 9.9 ZIRCONIA HIGHT TEMPERATURES HUMIDITY ANALYSER PAGE 9.10 9.10 HOOD PLANT ELECTRIC DOCUMENTS ORGANIZATION PAGE 9.11 10. SPARE PARTS PAGE 10.1 to 10.11 11. DRAWINGS LIST PAGE 11.1

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WARNING

Upon receipt of the machine, check whether the machine structure or its internal parts have been damaged

during transport. The operators handbook must be read entirely before operation of the machine in order

to avoid the risk of damaging the plant.

In order to obtain a quick consulting of this handbook, you can refer to the information scheme at the

paragraph 1.2

Before to execute mainentance or regulating operations not described on this

handbook, please contact our Customer Service at this address:

Fomat Aerothermic S.r.l.

Via di Tempagnano 55100 - Lucca

Tel. 0039 583 954249 / 954386

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1. P&I DIAGRAM (DWG. TA0406.07)

DATA

DISEGNATO CONTROLLATO

FIRMA maurizio

08/11/2007

RECARD - MEXICO - CMPC ABSORMEX - PM2DESCRIZIONE

CODICE

A0406.07IMOD

0MATERIALE

APPROVATO

PESO kg

0SCALA

1:1

CODICE

DOCUMENTOTA0406.07_P&I_DIAGRAM 0

VERSIONE Data Stampa

FORMATOA1

1"

Q=800Lt/h

P =10Bar

INLET

1/2"ATOMIZING AIR

P= 8 BarQ=440 Lt/h

INLET1/2"ATOMIZING AIR

P= 8 BarQ=440 Lt/h

P=300 mbar

DN80-PN16

INLET GAS

P=300 mbar

DN80-PN16

INLET GAS

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1.2 HOW TO USE THE INFORMATIONS GIVEN IN THIS MANUAL

IN LINE POSITIONING AND UNIT INSTALLATION DEPARTMENT

Sect. 3 par. 3 INSTALLATION/SAFETY Sect. 3 par. 3.5 HOOD/YANKEE GAP ADJUSTMENT Sect. 3 par. 3.6 AIR FLOW SYSTEM Sect. 3 par. 3.7 INSPECTION PORT PRODUCTION ORGANISING DEPARTMENT Sect. 3 par. 3 INSTRUCTIONS/SAFETY Sect. 3 par. 3.1 START-UP Sect. 3 par. 3.2 OPERATION Sect. 3 par. 3.3 CLEANING

OPERATORS Sect. 3 par. 3 INSTRUCTION Sect. 3 par. 3.1 START-UP Sect. 3 par. 3.2 OPERATION Sect. 3 par. 3.3 CLEANING Sect. 3 par. 3.4 MAINENTANCE

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MECHANICAL AND ELECTRICAL/ELECTRONIC TECHNICIANS Sect. 3 par. COMPLETE Sect. 4 par. COMPLETE Sect. 5 par. COMPLETE Sect. 6 par. COMPLETE Sect. 7 par. COMPLETE Sect. 8 par. COMPLETE Sect. 9 par. COMPLETE SPARES DEPARTMENT Sect. 10 par. COMPLETE

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Reading this manual ,You can individuate the main plant units following this scheme. Aerothermic code Description V1 RECIRCULATING AIR FAN WE V2 RECIRCULATING AIR FAN DE V3 EXHAUST AIR FAN V4 COMBUSTION AIR FAN FOR G1 BURNER V5 COMBUSTION AIR FAN FOR G2 BURNER V6 MAKE-UP AXIAL FAN R1 HEAT RECOVERY SYSTEM F1 AIR FILTER ON R1 F4 COMBUSTION AIR FILTER G1 BURNER & COMBUSTION CHAMBER WE G2 BURNER & COMBUSTION CHAMBER DE S4 OVER PRESSURE DAMPER S5 CROSS FLOW DAMPER S6 COMBUSTION AIR MIXING DAMPER S8 MAKE-UP AIR DAMPER MP-051 OIL PUMP MP-052 OIL PUMP

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2. SYSTEM GENERAL DESCRIPTION 2.1 TECHNICAL DATA The plant to be sized on the following technical data: PRODUCTION DATA : Kind of paper Tissue Maximum production (at 95% dryness outlet 100% efficiency) 120 T/D Machine speed (max) 1848 m/min Basis paper weight on wire 16,4 g/m Paper width on c/y 2900 mm Paper width at pope reel 2750 mm Dryness inlet 39 % B.D. Dryness outlet dryness cylinder 94 % B.D. CYLINDER DATA : Diameter 4877 mm Face 3200 mm Operating steam pressure 8 bar H.T.C. (supposed) 590 kW/m2 HOOD DATA : Sweep angle (Wet) 135 degree Sweep angle (Dry) 120 degree Blowing velocity (operating) 137 m/s Blowing temperature (operating) 530 C

Blowing temperature (max) 540 C Blowing distance 20 mm Heating medium * Kerosene (ASTM specif.)

Net calorific power = 9700 Kcal/Kg at 180 mbar pressure

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MILL DATA : Electric supply=power 440/3/60 V//Hz Electric supply=control / V//Hz Compressed air available=instrument 6 bar Elevation on sea level (max) 100 m PERFORMANCE DATA : Total power evap. 7571 Kg/h

Yankee evaporation 2262 Kg/h Hood evaporation 5309 Kg/h

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2.2 TECHNICAL DESCRIPTION YANKEE HOOD

The Aerothermic Yankee Hood comprises two drying sections connected to a circulating air system outside the hood. Each hood section consists of a blow box which is a fed with drying air coming from the supply air duct. This ensures a ridged and stiff construction which is important on wide machines when the hood should have the possibility of opening up or closing together. The box is made of a lower perforated plate where perforation of impingement air nozzles and return air holes are accurately calculated to get an even drying in the cross direction of the paper web. In the dry end of the dry section, above the creping doctors, the blow-box is provided with a blowing slot which is directed with an angle towards the paper direction to prevent hot air from being ejected out of the Hood with the paper web. The blow-box consists of an upper perforated plate where the return air pipes are fastened. Each (at least one for each indipendent chamber) end plates are provided with cleaning ports. The space between the blow-box and the outer walls acts like an exhaust air chamber. This chamber is connected to an exhaust air duct which is designed for an even exhaust air amount in the cross direction of the hood. The cladding of the hood consists of an aluminium frame resting against the inner plate only in a few points. This outside frame carry the cladding pannels made of extrude aluminium double walled profiles provided with air room. Between the inner and outer plates there is an insulation of mineral whool (200 mm thick). There is one inspection door for each hood section, on the roof and one front wall. The space between the hood and cylinder at the gables of the hood should be tightened to prevent in and out leakage of air. This is done by dismountable and ajustable aluminium sealing strips fixed by stainless steel clamps. The wet end of the wet section is provided with a suction adjustable slot to pick-up the vapour coming from the paper leaving the press. In order to facilitate the threading, cleaning and inspection of the space between the hood and the cylinder, the hood can be retracted from the cylinder with pneumatic pistons. The hood halves are resting on 4 brackets furnished with supporting wheels. The brackets are attached to special renforcements The supporting wheels are provided with flanges for steering the movement at the driving side of the hood, while the wheels at the operating side are flat, to be able to take up side displacement at the heat expansion of the hood in the cross direction of the machine. Two of the supporting wheels on each hood half are mounted on a mutual shaft and provided with geared wheels which roll in rack on the foundation. This guarantees a straight movement of the hood. The connection between the hood halves and the circulating air duct should be connected even the hood is retracted. Because of that, this connection has to be flexible.

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DUOSYSTEM DIRECT FIRED The air system of the hood is of DUOSYSTEM type, this means the wet exhaust air is taken out from the wet hood section by the fan V3 controlled by the inverter, the exhaust air from the dry hood section is used as make-up of the wet hood section controlled by the damper S5, the incoming air is drawn in, part through the inlet and outlet paper slots, part from make-up air damper (S8).

The drying required heat power is supplied by two direct fired burners (G1-G2) placed on the circulating air after the fans V1-V2. HOOD AIR BALANCE To avoid hot air spread out from the hood and/or cold air infiltration into the hood from the ambient the pressure (positive or negative) of the hood return chamber can be controlled by trottling the damper S5 (to controls the WE hood section), and the damper S8 (to control the DE hood section).

BLOWING AIR FLOW CONTROL (HIC 120/221) The blowing air flow can be adjusted to the suitable value in order to obtain the higher evaporating efficiency and the lower as possible power consumptions of the fan. BLOWING TEMEPRATURE CONTROL (TIC 100/200) The temperature of blowing air can be setted and automatically controlled, the temperature controller operate on the burner servomotor. To prevent the over heating, the temperature controller TSAH-101/201 operate to stop the burner.

COMBUSTION AIR

The combustion air is coming part from economize (R1) and part from the ambient. COMBUSTION AIR PRESSURE CONTROL (PDIC 115/PDIC 215)

The pressure of the combustion air must be higher than the pressure into the furnace. This pressure difference must be constant even if the temperature/pressure changes into the furnace. The PDIC-115/215 controllers keep constant this difference operating on the inverters on the combustion air supply duct ahead of the burners.

AUTOMATC CONTROLS & INTERLOCKS

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The automatic controls will be installed on the operator control panel included in our supply. The instrumentation will be of conventional type. The logic funtions of the system will be carried out by a PLC Note: the Ul standard will be applied where possible

HEAT RECOVERY (R1)

The make-up air and the combustion air will be preheated by the wet air exhaust on the air-air economizer R1. The heat exchanger consists of tubes expanted into collared holes in the tube plates. The bottom tube plate is bolted to a framework, whereas the top tube plate is guided in the framework but it is free to move vertically to accomodate the thermal expansion and contaction of the tubes. The wet air flows through the tubes whereas the fresh air flows accros the outside of the tubes at 90 to the direction of the wet air flow.

MOISTURE PROFILE CONTROL

The blow box of the wet end hood section will be divided into 8+2 indipendent compartments. Each compartment will be provided by a butterfly type damper, manually controlled, in order to reduce the air impingement on the relative paper band.

DUCTWORKS The ductwork will be mainly of circular type, where it is possible, with connecting flanges and reinforcement of steel plate. The duct joints will be sealed with flat glass fibre gasket provided with special warping in the central part to allow the bolts insertion.

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Pos. Q.t Descrizione

1 1 CAPPA AD ALTA EFFICIENZA per cilindro monolucido

La cappa costituita dalle seguenti parti:

1.1.1 1 Semistruttura lato entrata carta (WE) in profilati e lamiere di AISI 430 costituente le fiancate ed i collegamenti tra di esse, contenente il sistema di soffiaggio e ricircolo.

1.1.2 1 Semistruttura per lato uscita carta (DE), costruita in lamiere di acciaio Corten A e profilati in acciaio al carbonio

1.2 2 Coibentazione spess. totale 200 mm circa costituita da: - lana di roccia ad alta densit - Intelaiatura di contenimento della coibentazione in Alluminio Anodizzato

1.3.1 1 Sistema di soffiaggio e ricircolo per semicappa lato entrata carta (WE), realizzato in lamiera di AISI 430 e costituito da: - lamiera perforata per il soffiaggio dell'aria - lamiere di separazione dei circuiti interni - tubi in acciaio inox per il ritorno dell'aria da ricircolare - Blow box WE diviso in 8+2 settori

1.3.2 1 Sistema di soffiaggio e ricircolo c.s. per semicappa lato uscita carta, (DE) costruito in lamiera di acciaio Corten A e tubi di ripresa in CortenA Il blow box provvisto di 2 settori sui bordi

1.4 2 Sistema di tenuta tra cappa e cilindro di tipo registrabile in Alluminio anticorodal

1.5 1 Sistema di tenuta tra cappa WE e cappa DE in acciaio inox

2 1 STRUTTURA DI SOSTEGNO DELLA CAPPA, poggiante sulle spalle del monolucido in profilati di acciaio al carbonio verniciato, provvisto di guide di scorrimento per la movimentazione della cappa

3 1 SISTEMA ELETTROPNEUMATICO PER LA MOVIMENTAZIONE DELLA CAPPA comprendente:

3.1 4 Attuatori elettro pneumatici completi di attacchi

3.2 8 Ruote montate su cuscinetti a sfere

3.3 2 Microinterruttore fine corsa (1 inst WE + 1 inst. DE)

3.4 2 Barre di sincronismo c on supporti con cuscinetti a sfere

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4 1 SISTEMA DI RICIRCOLO ARIA

La fornitura costituita da:

4.1 (V1-V2)

2 Ventilatori centrifughi con girante in Corten A, completi di:

- carcassa divisa in due parti

- supporti separati lubrificati a grasso

- disco di raffreddamento

- portina di ispezione

- tappo di scarico

- telaio di base con antivibranti

- giunti flessibili in acciaio inox per aspirazione e mandata

4.2 2 Motori elettrici (vedi dati tecnici) KW/4 completi di inverter (esclusi dalla ns. fornitura)

4.3 2 Giunto a denti di accoppiamento tra motore e ventilatore

4.4 2 Condotti in lamiera di acciaio Corten A per la mandata dell'aria alla cappa

4.5 2 Condotti in lamiera di acciaio Corten A per la ripresa dell'aria dalla cappa

4.6 8 Flessibili in acciaio Inox per la apertura e chiusura della cappa

4.7 1 Sistema di regolazione del circuito semicappa dry costituito da:

- Serranda ad alette di regolazione della portata aria di rinnovo in lamiera di Corten A di forte spessore (S8)

4.8 1 Sistema di regolazione del circuito semicappa wet costituito da:

- Serranda di regolazione della portata aria di controcorrente, in lamiera di Corten A di forte spessore (S5)

4.9 1 Condotto per aria in controcorrente in acciaio Corten A

4.10 1 Supporto condotti airsystem in acciaio al carbonio verniciati


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5 SISTEMA DI RISCALDAMENTO AD ARIA costituito da: 5.1 (G1-G2)

2 Generatore d'aria calda completamente assemblato meccanicamente in modo da costituire un'unit compatta e pronta all'uso previo collegamento alle tubazioni di alimentazione del kerosene e del gas ed allacciamento alle linee elettriche (escluso dalla nostra fornitura)

5.1.1 2 Camera di combustione in lamiera di acciaio COR-TEN A completa di:

- vetrino spia per controllo fiamma - intelaiatura di sostegno e appoggio in acciaio al carbonio

verniciato sulla quale sono montate le seguenti apparecchiature: - bruciatore con valvola proporzionamento aria/combustibile, e

boccaglio di protezione fiamma per circuito in pressione - servocomando elettrico modulante (4-20 mA) - cellula di rilevamento fiamma tipo U.V. - microinterruttore di basso fuoco - candela di accensione - trasformatore di accensione 5.1.2 2 Quadro elettrico locale di comando bruciatore sul quale verranno

montati: - pannello di allarme a 8 punti - controllo di fiamma - controllo tenuta valvole

- pulsanti e spie 5.1.3 2 Rack per treno Gas e Kerosene sul quale verranno montati e

collegati idraulicamente ed elettricamente: - Treno gas principale costituito da rubinetto di intercettazione,

filtro gas, riduttore di pressione, valvola di sicurezza, stabilizzatore di pressione, elettro valvole,

- Treno Kerosene principale costituito da rubinetto di intercettazione, filtro gas, riduttore di pressione, valvola di sicurezza, stabilizzatore di pressione, elettro valvole,

- Treno gas pilota costituito da rubinetto, (2) elettro valvole, pressostato min/gas

5.1.4 2 Quadretto di comando locale per i bruciatori 5.1.5 4 Pressostato aria di combustione e processo


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5.1.6 2 Controllo automatico temperatura di mandata comprendente: - Termocoppie tipo J - Il regolatore elettronico 5.1.7 2 Controllo temperatura di massima comprendente: - Termocoppie tipo J - Regolatore elettronico 5.2 (V4/V5)

2 Ventilatori aria di combustione, in acciaio al carbonio verniciato completi di: - Portina di ispezione - Disco di raffreddamento comprensivo di carter

- Telaio di base con slitte tendi cinghia Trasmissione a cinghie con carter - Antivibranti

- Giunti tessili flessibili in aspirazione e mandata - Tappo di scarico

5.3 2 Motore elettrico (vedi dati tecnici) KW / 2 poli + inverter (esclusi dalla nostra fornitura)

5.4 2 Serie di condotti per l'aria di combustione in Fe360 6 1 GRUPPO DI ESTRAZIONE FUMANA La fornitura comprende: 6.1 1 Condotto in lamiera di acciaio Corten A a valle del recuperatore

R1 6.2 (V3)

1 Ventilatore centrifugo di estrazione in acciaio Corten A completo di:

- Girante in Corten A - Portina di ispezione - Disco di raffreddamento comprensivo di carter - Telaio di base con slitte tendi cinghia - Trasmissione a cinghie con carter - Antivibranti - Giunti tessili flessibili in aspirazione e mandata - Tappo di scarico 6.3 1 Motore elettrico (vedi dati tecnici) KW / 4poli + inverter

(esclusa dalla ns. fornitura)

Pos. Q.t Descrizione 7 1 GRUPPO RECUPERO CALORE (R1)

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La fornitura costituita da: 7.1 (R1)

1 Scambiatore di calore aria-aria a sezioni premontate in fabbrica, costituito da:

- Piastre tubiere in Alluminio - Tubi in Alluminio - Lamiere laterali di tamponamento coibentate in Alluminio 7.2 1 Cassone ingresso fumana in lamiera in Acciaio Inox per fumana

entrante completa di portina dispezione 7.3 1 Cassone uscita fumana in lamiera in Acciaio Inox per fumana

uscente completa di: - Portina dispezione -Telaio di sostegno dello scambiatore in profilati di acciaio inox 7.4 Telaio porta filtri smontabile costruito in acciaio al carbonio

contenente celle filtranti di pulizie per aria fresca entrante 7.5 1 Filtro con rete di protezione in filo di acciaio e telai di

contenimento per aria entrante (F1) 7.5.1 1 Pressostato differenziale segnalazione filtro intasato

(PDSAH-810) 7.6 2 Cassoni laterali in lamiera di Corten A per aria fresca entrante ed

uscente dal recuperatore completa di portina dispezione 7.7 1 Ventilatore Assiale per aiuto aria di make-up completo di:

- girante in alluminio presso fusa direttamente accoppiato al motore di Ns. fornitura e completo di morsettiera (da cablare carico cliente)

- boccaglio aspirante - rete di protezione

- Motore 5,5Kw/2poli (Siemens) [Fornitura Aerothermic] 8 CONTROLLI AUTOMATICI 1 Il controllo degli interblocchi funzionali e delle funzioni di seguito

specificate sar effettuato da quadro touch sreen di ns fornitura. Lunit sopra descritta potr scambiare dati con lunit di controllo principale (DCS di fornitura del cliente).


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9 CONTROLLO TEMPERATURA ARIA COMBURENTE La fornitura costituita da: 1 Sonda di temperatura (TIC tipo J) 1 Servocomando elettromeccanico per azionamento serranda S4 (4-

20 mA) 10 CONTROLLO PRESSIONE ARIA COMBURENTE La fornitura costituita da: 2 Trasmettitori elettronici di pressione differenziale

11 CONTROLLO PROFILO SERRANDE CAPPA

La fornitura costituita da: 8+2 Attuatori Elettromeccanici per la regolazione in remoto

dellapertura della serranda di parzializzazione dellaria di soffiaggio alla cappa.

1 Sistema di protezione degli attuatori in lamiera di acciaio inox 12 Sistema di Controllo umidit aria di estrazione

(Vedi prezzo separato)

12.1 1 Sonda di umidit allossido di zirconio 12.2 1 Quadro di controllo 13 GRUPPO ALIMENTAZIONE CARBURANTE 13.1 1 Serbatoio carburante (Daily Tank) comprensivo di supporto 13.2 1 Livello visivo comprensivo di valvole manuali di intercettazione e

scarico 13.3 1 galleggiante 13.4 Pompa di rilancio del gasolio dal serbatoio generale al Daily Tank (

Esclusa dalla ns. Fornitura )


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13.5 Filtro da posizionare sulla linea del gasolio ( Esclusa dalla ns. Fornitura )

13.6 1 Tubazione di sfiato ed over flow comprensiva di rete antifiamma (

Esclusa dalla ns. Fornitura ) 13.7 1 Valvola di ritegno ( Esclusa dalla ns. Fornitura )

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3.1

3. INSTRUCTIONS

Attention. In order to avoid future problems to the plant of air inhale and of the combustion products of the methane of the two semi-hood of the cylindrical monolucid (Duo System Yankee Hood plant ), it is necessary to verify that during the voyage , the goods have no damages as for the inner parts of various components. N.B: before to make the systems regulation of the plant or other operations not found into the manual , or if you find something abnormal or strange not written in the manual you have to stop the influx of wet product to the monolucid , reducing gradually the pressure of the monolucid and the temperature of the inhaling plant of air of the two semi-hoods, removing electrical tension and the pneumatic supply and then you will immediately inform AEROTHERMIC S.r.l. technicians.

GENERAL RULES FOR SECURITY

Duo System Yankee Hood plant, realized by Aerothermic S.r.l., was made focalising the attention on operators security , energetic efficiency and saving and also on the environment safe. We know that knowledge about every single part of all the Duo System Yankee Hood plant is basic to have the above condition, so we recommend you to read carefully this manual we are going to send you and to follow all the rules youll find in. You have to put attention especially to the following General Rules For Security and to all those parts with the symbol:

Attention. AEROTHERMIC S.r.l. is not responsible for damages coming from: The installation of Duo System Yankee Hood plant with defectives products , non original, on the system ; Inobservance of the present manual; The use of different fans which are not mentioned in the Overhaul manual and the maintenance ; The use of things not subscribed by current rules about the prevention of accidents on the job; The lack of the expected maintenance The use of this system without having talked to an AEROTHERMIC S.r.l. SPECIALIZED TECHNICIAN, when the plant is in safe situation or when there are some anomalies.

We remind you that according the rules for the improvement of the workers security, the employer is obliged to make the all staff, assigned to the surveillance of the plant , know about the risks connected to the use of this DUO SYSTEM YANKEE HOOD PLANT.

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3.2

Attention. 1.2.1 Forbidden to remove or to tamper with the securitys devices and protections: As foreseen by the rules for avoiding accidents on the job and by articles of the D. Lgs , the employer has to carry out all the foreseen securitys rules and he has to pretend , from his workers , to attend these rules . 1.2.2 Forbidden to repair or to over haut anything while the machine is going on : As foreseen by the rules for avoiding accidents on the job, maintenance and repairing works must be realized when the machines dont work. You have to remember that the plants pressure must reach zero before proceeding to work on the pressure set , then you have to verify that no pressure is still in the system and pipes have to be cold . You have to make all your workers informed of this also by obvious trusts. 1.2.3 Forbidden to make repair, registration and maintenance operations ON THE FAN OR ON THE PLANT in presence of current ( strike risk ): We remind you that according to the rules for avoiding accidents on the job , the customer is obliged to : a) Not to do maintenance works or any other thing when alternating current towards earth is superior to

25V . ( Thats to say that before doing any kind of work , you have to put the current off ) ; b) To currently protect the Duo System Yankee Hood plant with a good connection to an efficient

ground cable into the paper mill .( So youll need to have a periodic control about more than every two years of the ground cable );

c) To realize a current connection to the pressure set according to EU rules (So youll need a certification from the installation of conformity as foreseen by law 46/90);

1.2.4 To verify periodically the functioning of all securities : We remind you that according to the rules for avoiding accidents on the job and according to the rules for the improvement of the workers security , its a customer duty to keep in a good stability , conservation and efficient way the plat and securities .

1.2.5 Attention. During all these maintenance, repairing or registration operations of the PLANT, in order to avoid risks linked to the accidental lighting of the fan and/or of the plant, you have always to put a segnalation trust on the control panel on the edge of the machine and on the current general switch. This trust should have this security indication: ATTENTION! DO NOT TOUCH! ASSISTENCE STAFF WORKING We remind you that according to the rules for avoiding accidents on the job, the customer has to adopt correct rules which allow people to work in security. 1.2.6 Machine conduction and all the normal maintenance works on the plant must be made according to the rules of the present manual and with specialized persons as AEROTHERMIC S.r.l council :

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3.3

We remind you that according to the rules for avoiding accidents on the job, the employer must assured a good formation to his operators .

1.2.7 Attention. BURN RISK TOUCHING AREAS WITH TEMPERATURE SUPERIOR TO 55OC DO NOT TOUCH DO NOT COME CLOSER We remind you that according to the rules for avoiding accidents on the job , the workers must not touch areas with dangerous temperature and that the hypothetical touch must be realized according to the limits foreseen by UNI EN 563 (55 C with a permanence of no more than 10 seconds with the metallic area). If the customer wants to remove temporary protection carters or the insulation surfaces of the two fans ,its required to well isolated those areas , putting on one or more of the above warning targets. We remind you that Aerothermic S.r.l. made an exact planning of the required with rock wool of the fan in order to guarantee the safety temperature of the same external surface ; according on these calculations the insulated external surface does not super , to regime , the max temperature of exercise of (34 C. +temp.mezzanine). We remind you that according to the rules for avoiding accidents on the job and according to the rules for the improvement of the workers security, the employer must give to those workers who are exposed to burn risks , work and protective clothes adapted to the working zone ( gloves , helmets ,protective jackets and overalls for rash and/r too hot bolt of water/steam , glasses and protective shoes , anti-noise bonnets and/or cover ears.. )

1.2.8 Attention. ZONE WITH DANGEROUS NOISINEES LEVELS DO NOT ENTER WITHOUT ANTI-NOISE BONNETS OR COVER EARS We remind you that, according to the laws for the prevention from the risk of noisiness, the employer is obliged to do annually the survey of the equivalent level of noise to which every worker is exposed every day and if the staff enter in contact with noises superior to 90 dB(A), periodic sanitary controls have to be made together with the usage of personal protections (anti-noise bonnets /cover ears). 1.2.9 Forbidden to remove or to modify the position of the fans anchorage or canalisations: AEROTHERMIC S.r.l. performed a precise study of the max expansions of the anchorages of the fan , of the canalisation of the machines which are part of the plant , linked to the max variations of temperature, admissible solicitations of the materials and of the anchorage positions as they result by the plants Lay-out. Every variation that the customer wants to bring to that position, has to be arranged with AEROTHERMIC S.r.l.. 1.2.10. Forbidden the substitution, the change or intervention of welding from the customer on every part of the plant : If you find some anomalies on the fan which need interventions to substitute some parts or components of the same and/or reparations welding , AEROTHERMIC S.r.l. has to be informed in advanced . 1.2.11 Forbidden the change, by the customer, of the temperatures setting of max turns of the plant and of the max turns of the superior fans to the foreseen limits: In order to avoid possible criccature, deformations and collapse of the fan, it is absolutely forbidden to make any kind of change of the max setting conditions of the exercise of the same.

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3.4

1.2.12 In the case in which you are not able to read the tag on the fan or if they are not on the fan, (v. fig. 3), which contain specific rules and safety, its an obligation of the customer to provide to the immediate substitution . 1.2.13 The commando zone of the fan and of its plant has to be good illuminated according to the national rules and it has to have an emergency illumination according to what is foreseen for the areas with high risk by national rules ( emergency illumination ). 1.2.14 The zones of the semi-hood of the monolucid, from which the fans inhale, are subjected to external burn risk due to the presence of paper powder; it is forbidden to leave to accumulate the powder , so the customer is obliged to periodically clean the aspirator itself . 1.2.15 The zones of the semi-fan of the monolucid, from which the fans inhale, are subjected to the risk of burst due to the presence of uncombustion methane and of carbon's dioxide in the inhaled air; the customer is obliged to provide to a periodic verification of the efficiency of the two (circumferentor )of flame rilevatori (one aloft and one in low ) which have to be present in front of the diffusers with double T dell.

INSTALLATION Every modification in unit positioning or in functional solutions have to be done accordingly with Aerothermic Customer Service and with the applicable safety rules, When units are being lifted and located , it is advisable that only loading and shipping personnel be admitted to the work area. This is in conformity with general safety rules that provide for safety areas around raised loads, in addition to fork lift trucks and/or bridge cranes while in motion. LOADING AND POSITIONING PROCEDURES

1) The hood support frame has to be completely assembled. Before laying lay hoods to the frame verify that the frame has been fixed to the machine bean and the screw are tightened ;

2) The connection crossbars are mounted and fixed;In hood loading and moving use the wheel

assembly ,for attaching steel ropes or chains suitable for the weights of the units and in a way such in the next images

3) Put the wheel and the synchronisme assemblies

4) Lift by crane exclusively the lower side of the hood section A by wheels and syncronisme (see

par.3.3)

5) Put exactly the lower side of the hood section in rails on the blowing device on the machine beam.

6) Lift by chains, cables and crane only the upper side of the hood section A and couple it exactly on the related lower side previously rested (see par.3.4). To execute all these operations use only hook located on the roof of the upper hood section

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3.5

7) Regulate the hood position (see par.3.5)

8) Repeat all operations above described for the hood section B

9) N.B.: for every movement you have to consider each hood section such as a singular body and you

have to lift them only by wheels (see par.3.5)

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3.6

3.1 START-UP Before start-up check the following: A) Check that the fans rotation direction corresponds to the indication arrow placed on the fans B) Adjust the hood sections against the cylinder in order to obtain an even distance of 20-25 mm on closed position. (see par. 3.5) C) Check that the hood opening oleodynamic system is properly running D) Check that the control damper has free movements E) Check that the filter (F01) is assembled on the heat exchanger inlet.

F) Check that all support are greased .

G) Follow carefully IMECO instruction for the burner start-up.

Attention: during the start-up, it is necessary to be very carefully since more operators work simultaneously.

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3.7

3.2 OPERATION A) PRESETTING Before the machine start-up the following presetting must be done: 1) Set the profile and the edge control dampers on the hood fully open 2) Set the blowing air temperature (TIC-100/TIC-200) at desired value between 150C and 520C 3) Set the limit air temperature (TIC-100/TIC-200) at 520C 4) Set the burner automatic block valve (for recirculatingair TIAH 121-221) at 520 C 5) Set the limit combustion air temperature (TIAH-100/ TIAH-200) at 120C 6) Set the burner automatic block valve(for combustion air TISH 400) at 140 C 7) Set the dampers S5/S8 fully open B) START-UP At machine start the two hood section (W=wet-end/D=dry-end) have to be retracted from cylinder and with the hood open the start-up sequence is as follows: 1) START-UP AUTOMATIC CYCLE: a) The wet air exhaust fan V3 run b) The combustion air fans V4/V5 run c) The recirculating air fans V1/V2 run at presetted low speed (1200 rpm minimum speed)

d) The make-up fan V6 run 2) Start the burners G1/G2 with its own push botton (the burners are at minimum heating capacity)

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3.8

C) OPERATION Close the hood sections as soon as the paper is through the cylinder. When the paper machine is on normal production the following adjustment must be done: 1) Set the blowing air temperature (TIC-100/TIC-200) at required value (max 520 C) 2) Set the fan V1/V2 speed at required value. The nominal set point is 1870 rpm. For energy saving

set in automatic with humidity sensor control . 3) Set the fan V3 speed at required value. The nominal set point is 1550 rpm. .to obtain the

maximum capacity with the minimum heat consumption until the drying capacity decrease. 4) Close step by step the damper S8 till the hot air spread out from the wet end section. NOTE: Don't close the damper more than 30% 5) Close step by step the damper S5 till the hot air spread out from the dry end section. NOTE: Don't close the damper more than 30% 6) Close the edge control damper if the paper edges are overdryed.

D) STOP

a) In case of short interruption on paper production ( with plant in stand-by) open the hood in the following way: burners G1 and G2 will go to their minimum power; recirculating fan V1 V2 will go to the minimum speed value; exhaust air fan V3 will stay in standard operating conditions; hood is so ready for production restarting; b) In case of long interruption on paper production ( with plant stop): open the hood; stop burners G1 and G2; stop fans V4, V5, leave running V1 and V2 fans at the minimum range for 15 minutes about , in order to evacuate humidity from air circuits.

Warning! Job interaction involving several operators is typical of start/stop operations. Great care is therefore essential.

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3.9

D) HOOD OPENING

For regulating, control and cleaning operations it would be necessary to open the two halves hoods in order to facilitate the access to inspections areas.

It is possible to open the hood in the following ways:

a) automatically when , after operating breakdown the hood move from the cylinder

b) manually from a selector located on local panel. In case of fall oil pressure fail pressure a safety device on oil circuit prevent the unexpected movement of the hood.

Verify always , before the access to the area between the two halves hoods the efficiency of this device. The authorized operator opening the hood must keep the key of the lock botton for manual opening command.

For additional safety put always a stopping block between wheels and guide group such as in the following figure

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3.10

3.3 CLEANING

Paper dust involves fire hazards! Please, put a particular attention to the plant cleaning!

A) - Only a perfectly clean of the hood gives its full efficiency and save it from corrosion The following parts are particularly to be cleaned: air filters, blow-box and negative chamber of the hood, the air-to-air economizer (R1) external hood jacket ductworks

B) - The blow box and the negative chamber of the hood are to be checked and cleaned monthly

- For cleaning operation open hood section and remove inspection port on the blow-box - The dust will be blown out of the inspection openings, if necessary use also a compressed air jet - During cleaning operation the inspection port on the negative and on the positive pressure duct can be open - After cleaning replace all the inspection covers C) - Clean the gas strainers according to the burner instructions D) - Clean the air-to-air economizer (R1) every three months at least

E) - Clean the air filter (F1)on the economizer (R1) every week or more often if required.

To operate into plant units ( hood, combustion chamber, ducts) it is necessary to maintain the air flow , by exhaust air fan running and open inspection ports. Before to enter , stop the exhaust air fan pushing the emergency botton and verify the adequate temperature. There are risks of contact with hot surfaces

and of toxic gases ( CO, Ch4) or Oxygen surplus /lack .The operators have to verify , by gas detectors , these possibilities and the entering into plant units have to be regulate by mill safety procedures Standing on the hood roof , for cleaning or control operations involves falling hazards and contact with moving crane. It is essential great care and several operators coordination . Operators acceding to hood roof must use stoppers that have to be fixed to the hook disposed on the hood.

WARNING!

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3.11

3.4 MAINTENANCE A) -Recirculating air fans (V1/V2) -Check bearings every 6 months -Check frequently the fan impeller blades to prevent the accumulation of fibrous material which might cause bad balancing and dangerous vibrations -Check frequently the vibration of the fans. B) -Wet air exhaust fan (V3) -Check bearings every 3 months -Check frequently fan impeller blades, as for fans (V1/V2) -Check frequently the vibration of the fans C) -Combustion air fan (V4 V5) -Check bearings every 1 month -Check fan impeller blades once a year -Check frequently the vibration of the fans. D) -Make- up fan (V6) -Check bearings every 6 month -Check frequently fan nyeller blades once a year -Check frequently the vibration of the fans E) -Burners (G1/G2) -Follow the IMECO maintenance instructions F) Once a month check the hood wheels, clean and lubricate the bearings G) Every 6 months check the dampers shaft and connecting arms and lubricate NOTE: For maintenance and lubricating instructions of the fans, see chapter #5 The paper dust on the plant is particularly flammable; it is forbidden to execute welds or to

use flames without before predispose the air flow on the machine units and the accurate cleaning of the working area.

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3.12

3.5 HOOD/YANKEE GAP ADJUSTMENT A) BEFORE START-UP

Positioning the guide rail make sure that the dimension X is respected, in order to assure that the gap between the perforated sheet of the blow-box of the hood and the cylinder surface has to be aprox. 20mm as even as possible in warm conditions.

The adjustment of this gap can be done by the screws "A. The screws "B" and "C" can be adjusted to regulate the correct positioning of the hood,. After the correct positioning of the hood ,take away the screw B and C in order to avoid damaging by the wheel bumping during its movement In the transversal positioning make sure that ,in hood cold conditions, inserted the drive wheel inits guide and verify that the tender wheel lay completely on the support ( see par. 4.6 and 4.7)

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3.13

3.6 AIR FLOW SYSTEM TYPICAL WET SECTION

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3.14

TYPICAL DRY SECTION

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3.15

3.7 INSPECTION PORTS

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3.16

DANGER! DONT TOUCH

MAINTENANCE OPERATORS WORKING ON THE PLANT

------------------------------

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4.1

4. HOOD MOVEMENT SYSTEM 4.1 PNEUMATIC DIAGRAM (T15466)

DATA

DISEGNATO CONTROLLATO

FIRMA gventurini

28/02/2007

SCHEMA PNEUMATICO DI APERTURA E CHIUSURA CAPPADESCRIZIONE

CODICE

C15466IMOD

1MATERIALE

APPROVATO

PESO kg

0SCALA

1:1

CODICE

DOCUMENTOT15466 0

VERSIONE Data Stampa

FORMATOA2

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4.2

4.2 PISTON Dia.250 mm PISTON RUN 200 mm (TRA/8250/M/200 NORGREN)

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4.3

TYPICAL SECTION

2/01 N 1.5.125.01Our policy is one of continued research and development. We therefore reserve the rightto amend, without notice, the specifications given in this document.

RA/8000, RA/8000/M

Comprehensive range for the utmost versatility

Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1

High performance, stability and reliability ideal for the demands of today

Supplied complete with piston rod locknut

Comprehensive range of standard mountings

Pneumatic CylindersISO 6431, VDMA 24562 and NFE 49-003-1

Non-magnetic and Magnetic Piston Double Acting

32 to 320 mm

Ordering ExamplesSee page N 1.5.125.05

Mountings and SwitchesSee page N 1.5.125.04 and .05

Guide BlocksQA/8000/51/* Plain BearingQA/8000/61/* Roller BearingSee page N 1.5.125.18 to 20

Alternative ModelsSingle acting cylinders see page N 1.4.101

Magnetic piston

Technical DataMedium:

Compressed air, filtered, lubricated or non-lubricated

Standard:ISO 6431, VDMA 24562, NFE 49-003-1

Operation:Double acting RA/8000 Adjustable cushioningRA/8000/M Magnetic piston, adjustable cushioning

Operating Pressure:1 to 16 bar (1 to 10 bar for 250 and 320 mm)

Operating Temperature:-20C* to +80C max. ( 32 to 125 mm)-10C* to +80C max. ( 160 to 320 mm)*Consult our Technical Service for use below +2C

Cylinder Diameters:32, 40, 50, 63, 80, 100, 125, 160, 200, 250, 320 mm

Strokes:Standard, see page N 1.5.125.03Non-standard strokes (10 to 3000 mm) available

Materials:Barrel: Anodised aluminiumEnd covers: Pressure diecast aluminium

( 200 to 320 mm gravity cast aluminium)Piston rod: Stainless steel (Martensitic) Piston rod seals: Polyurethane ( 125 to 320 mm nitrile rubber)Piston seals: Polyurethane ( 125 to 320 mm nitrile rubber)O-rings: Nitrile rubber

Non-magnetic piston

2/01N 1.5.125.02

RA/8000, RA/8000/M

Our policy is one of continued research and development. We therefore reserve the rightto amend, without notice, the specifications given in this document.

Cylinder Variants

For combinations of cylinder variants consult our Technical Service.

Symbol Model Symbol Model Description DimensionsNon-magnetic piston Magnetic piston PageRA/8000 RA/8000/M Standard cylinder 6CA/8000 CA/8000/M Cylinder with hard chromium plated piston rod 6SA/8000 SA/8000/M Cylinder with stainless steel piston rod (Austenitic) 6RA/8000/W1 RA/8000/W2 Cylinder with special wiper/seal (suitable for applications with cement, 6

plaster (stucco), Arizona sand, hoar-frost or ice ( 32 to 125 mm)RA/8000/X1 RA/8000/X2 Low friction cylinders ( 32 to 200 mm) 6

Medium: Compressed air, filtered and non-lubricated recommended(1 to 10 bar)

TRA/8000 TRA/8000/M Cylinder with heat resistant seals (150C max.) 6RA/8000/IU RA/8000/MU Cylinder with extended piston rod 6RA/8000/W5 RA/8000/W6 Cylinder with extended piston rod and special wiper/seal 6

(suitable for applications with cement, plaster (stucco), Arizona sand, hoar-frost or ice ( 32 to 125 mm).

RA/8000/G RA/8000/MG Cylinder with piston rod bellows 8TRA/8000/G TRA/8000/MG Cylinder with piston rod bellows and heat resistant seals (150C max.)

RA/8000/W RA/8000/MW Cylinder without cushioning 6RA/8000/X3 RA/8000/X4 Low friction cylinders without cushioning ( 32 to 200 mm) 6

Medium: Compressed air, filtered and non-lubricated recommended(1 to 10 bar)

HRA/8000/M Cylinder with hydraulic ( 32 to 100 mm) 6

RA/8000/J RA/8000/JM Cylinder with double ended piston rod 7RA/8000/W3 RA/8000/W4 Cylinder with double ended piston rod and special wiper/seal 6

(suitable for applications with cement, plaster (stucco), Arizona sand, hoar-frost or ice ( 32 to 125 mm)

RA/8000/IT RA/8000/MT Four position cylinders ( 32 to 200 mm) 7

RA/8000/N1 RA/8000/N2 Cylinder with non-rotating piston rod ( 32 to 100 mm) 7

RA/8000/L2 RA/8000/L4 Cylinders with locking unit (PASSIVE). Locking is achieved by 8spring force on removal of the signal to the unit.Operating Pressure for locking unit: 4 to 10 bar

RA/8000/P1 to P8 Cylinder with Positioner ( 63 to 320 mm) 9 + 10Operation: The (electro-) pneumatic positioner is used for operating actuators by means of electrical/ pneumatic controllers with an analog output.Positioners: Electro Pneumatic Positioners*: Type: FOXBORO/ECKARDT, Basic-type SRI 986

SIEMENS, Basic-types 6DR3000-N/E, 6DR4000-N/EPneumatic Positioner*: Type: FOXBORO/ECKARDT, Basic-type SRP 981* Consult our Technical Service for technical dataOperating Pressure: 2 to 6 barCylinder Diameters: 63, 80, 100, 125, 160, 200, 250, 320 mmStroke Lengths: 100 to 600 mmAttention: The useable force for cylinders RA/8000/P1 to /P8 is 50% of the theoretical force

2/01 N 1.5.125.03

RA/8000, RA/8000/M


Model Codes A/8 / /

Cylinder Diameters (mm) Substitute032, 040, 050, 063, 080, 100, 125, 160, 200, 250, 320

Strokes (mm)3000 max.

Special Variants SubstituteHeat resistant seals, 150C max. T

Variants (non-magnetic piston) SubstituteStandard NoneSpecial wiper/seal W1Low friction X1Piston rod bellow GWithout cushioning WWithout cushioning, low friction X3Double ended piston rod JDouble ended piston rod, special wiper/seal W3Four position ITNon-rotating piston rod N1Locking unit L2Cylinder with FOXBORO Positioner, left hand# P1Cylinder with FOXBORO Positioner, left hand## P2Cylinder with FOXBORO Positioner, right hand# P3Cylinder with FOXBORO Positioner, right hand## P4Cylinder with SIEMENS Positioner, left hand# P5Cylinder with SIEMENS Positioner, left hand## P6Cylinder with SIEMENS Positioner, right hand# P7Cylinder with SIEMENS Positioner, right hand## P8Extended piston rod, special wiper/seal W5Extended piston rod IUA/8/IU//

/W5/ Extension (mm)

Note: If option is not required, disregard option position within part number eg. RA/8100/100.For combinations of cylinder variants consult our Technical Service.

Piston Rod Material SubstituteStainless steel (Martensitic) RHard chromium plated CStainless steel (Austenitic) S

Variants (magnetic piston) SubstituteStandard MSpecial wiper/seal W2Low friction X2Piston rod bellow MGWithout cushioning MWWithout cushioning, low friction X4Double ended piston rod JMDouble ended piston rod, special wiper/seal W4Four position MTNon-rotating piston rod N2Locking unit L4Extended piston rod MUExtended piston rod, special wiper/seal W6A/8/MU//

/W6/ Extension (mm)

Standard StrokesCylinder Strokes (mm) 25 50 80 100 125 160 200 250 320 400 50032 40 50 63 80 100 125 160 200 250 320

# direct acting, ## reverse acting

Threads SubstituteMetric Ports: ISO 228 (G 1/8 to G 1) A

Series Substitute8000 8

2/01N 1.5.125.04

RA/8000, RA/8000/M


# M/50, QM/34 or QM/134 ## QM/31, QM/32 or QM/132 ### QM/140* Insert standard stroke length (50, 100, 160, 200, 250, 320, 400, or 500) in mm. Consult our Technical Service for stroke lengths above 500 mm** For Locking Cartridge see page 18*** For Locking Cartridge see page 8

MountingsStyle A Style AK Style B, G Style C Style D Style D2 Style F Style FH Style H

Cylinder Page 11 Page 17 Page 11 Page 11 Page 13 Page 14 Page 12 Page 16 Page 1632 QM/8032/35 QM/8025/38 QA/8032/22 QA/8032/21 QA/8032/23 QA/8032/42 QM/8025/25 QA/8032/34 QA/8032/2840 QM/8032/35 QM/8040/38 QA/8040/22 QA/8040/21 QA/8040/23 QA/8040/42 QM/8040/25 QA/8040/34 QA/8040/2850 QM/8050/35 QM/8050/38 QA/8050/22 QA/8050/21 QA/8050/23 QA/8050/42 QM/8050/25 QA/8050/34 QA/8050/2863 QM/8050/35 QM/8050/38 QA/8063/22 QA/8063/21 QA/8063/23 QA/8063/42 QM/8050/25 QA/8063/34 QA/8063/2880 QM/8080/35 QM/8080/38 QA/8080/22 QA/8080/21 QA/8080/23 QA/8080/42 QM/8080/25 QA/8080/34 QA/8080/28100 QM/8080/35 QM/8080/38 QA/8100/22 QA/8100/21 QA/8100/23 QA/8100/42 QM/8080/25 QA/8100/34 QA/8100/28125 QM/8125/35 QM/8125/38 QM/8125/22 QM/8125/21 QM/8125/23 QA/8125/42 QM/8125/25 QA/8125/34 QM/8125/28160 QM/8160/35 QM/8160/38 QM/8160/22 QM/8160/21 QM/8160/23 QA/8160/42 QM/8160/25 QM/8160/28200 QM/8160/35 QM/8160/38 QM/8200/22 QM/8200/21 QM/8200/23 QA/8200/42 QM/8160/25 QM/8200/28250 QM/8250/35 QM/8250/22 QM/8250/21 QM/8250/23 QM/8250/25 QM/8250/28320 QM/8320/35 QM/8320/22 QM/8320/21 QM/8320/23 QM/8320/25 QM/8320/28

Style L Style M Style R Style S Style SS Style SW Style UF Style UH Style UL

Cylinder Page 13 Page 12 Page 15 Page 16 Page 12 Page 13 Page 17 Page 16 Page 1432 QA/8032/24 QM/8032/26 QA/8032/27 QA/8032/41 M/P19931 M/P19493 QM/8025/32 QA/8032/40 QA/8032/4340 QA/8040/24 QM/8040/26 QA/8040/27 QA/8040/41 M/P19932 M/P19494 QM/8040/32 QA/8040/40 QA/8040/4350 QA/8050/24 QM/8050/26 QA/8050/27 QA/8040/41 M/P19933 M/P19495 QM/8050/32 QA/8050/40 QA/8050/4363 QA/8063/24 QM/8063/26 QA/8063/27 QA/8063/41 M/P19934 M/P19496 QM/8050/32 QA/8063/40 QA/8063/4380 QA/8080/24 QM/8080/26 QA/8080/27 QA/8063/41 M/P19935 M/P19497 QM/8080/32 QA/8080/40 QA/8080/43100 QA/8100/24 QM/8100/26 QA/8100/27 QA/8100/41 M/P19936 M/P19498 QM/8080/32 QA/8100/40 QA/8100/43125 QM/8125/24 QM/8125/26 QM/8125/27 QA/8100/41 M/P19937 M/P19499 QM/8125/32 QA/8125/40 QA/8125/43160 QM/8160/24 QM/8160/26 QM/8160/27 QA/8160/41 M/P19938 M/P19679 QM/8160/32 QA/8160/40 QA/8160/43200 QM/8200/24 QM/8200/26 QM/8200/27 QA/8160/41 M/P19939 M/P19683 QM/8160/32 QA/8200/40 QA/8200/43250 QM/8250/24 M/P19446 QM/8250/32 320 QM/8320/24 M/P19447 QM/8320/32

Style UR Style US Guide Blocks Guide Blocks ** Locking Unit *** Bracket for Bracket for Bracket forSwitches # Switches ## Switches ###

Cylinder Page 15 Page 14 Page 20 Page 18 Page 8 Page 21 Page 21 Page 2132 QA/8032/33 M/P40310 QA/8032/51/* QA/8032/61/* QA/8032/59 QM/27/2/1 QM/31/032/22 QM/140/010/2240 QA/8040/33 M/P40311 QA/8040/51/* QA/8040/61/* QA/8040/59 QM/27/2/1 QM/31/032/22 QM/140/010/2250 QA/8050/33 M/P40312 QA/8050/51/* QA/8050/61/* QA/8050/59 QM/27/2/1 QM/31/032/22 QM/140/010/2263 QA/8063/33 M/P40313 QA/8063/51/* QA/8063/61/* QA/8063/59 QM/27/2/1 QM/31/032/22 QM/140/010/2280 QA/8080/33 M/P40314 QA/8080/51/* QA/8080/61/* QA/8080/59 QM/27/2/1 QM/31/080/22 QM/140/010/22100 QA/8100/33 M/P40315 QA/8100/51/* QA/8100/61/* QA/8100/59 QM/27/2/1 QM/31/080/22 QM/140/010/22125 QM/8125/33 M/P71355 QA/8125/59 QM/27/2/1 QM/31/080/22 160 QM/8160/33 M/P71356 QM/27/2/1 QM/31/160/22 200 QM/8200/33 M/P71357 QM/27/2/1 QM/31/160/22 250 QM/8250/33 QM/31/250/22 320 QM/8320/33 QM/31/320/22

2/01 N 1.5.125.05

RA/8000, RA/8000/M


Switches

Pneumatic Operating Pressure Flow Rate Orifice Size Temperature Active Spot Connections Catalogue PageQM/140 2 to 6 bar 40 l/min 2 mm +60 C For 3 mm I/D tubing N 4.3.061

CylindersTo order a basic 80 mm bore magnetic piston cylinderwith a 50 mm stroke quote: RA/8080/M/50MountingsTo order a front flange mounting style G for 80 mmbore cylinder quote: QA/8080/22

SwitchesTo order a reed switch with LED and 2 m cable lengthquote: M/50/LSU/2VBrackets for switchesTo order a bracket for magnetically operated switches M/50/LSU/2V; 80 mm bore cylinder quote: QM/27/2/1

Ordering Examples

** Insert cable length Full information on switches (technical data, polyurethane cable, dimensions etc.) please refer to relevant catalogue pages

ModelReed M/50/LSU/.. M/50/LSU/CP QM/33 QM/34 QM/34/P QM/31 QM/32 QM/32/P

M/50/RAC/5V TQM/33 TQM/31Solid state M/50/EAP/.. M/50/EAP/CP QM/134 QM/134/P QM/132 QM/132/P

M/50/EAN/.. M/50/EAN/CPPneumatic QM/140

Model Voltage Current Temperature LED Features Cable Cable Plug-in Cable Catalogue Reed Solid State V a.c. V d.c. Max. C Length Type Straight 90 PageM/50/LSU/**V 10 to 240 10 to 170 180 mA -20 to +80 2, 5, 10 m PVC 2 x 0,25 N 4.3.005M/50/LSU/5U 10 to 240 10 to 170 180 mA -20 to +80 5 m PUR 2 x 0,25 N 4.3.005M/50/RAC/5V 10 to 240 10 to 170 180 mA -20 to +80 Changeover 5 m PVC 3 x 0,25 N 4.3.005M/50/LSU/CP 10 to 60 10 to 75 180 mA -20 to +80 Plug M8x1 5 m M/P73001/5 N 4.3.005 M/50/EAP/**V 10 to 30 150 mA -20 to +80 PNP 2, 5, 10 m PVC 3 x 0,25 N 4.3.005 M/50/EAP/CP 10 to 30 150 mA -20 to +80 PNP, plug M8x1 5 m M/P73001/5 N 4.3.005 M/50/EAN/**V 10 to 30 150 mA -20 to +80 NPN 2, 5, 10 m PVC 3 x 0,25 N 4.3.005 M/50/EAN/CP 10 to 30 150 mA -20 to +80 NPN, plug M8x1 5 m M/P73001/5 N 4.3.005TQM/31/** 10 to 240 10 to 240 2 A -20 to +150 High Temperature 5 m Silicone 2x0,75 N 4.3.021QM/31/C/** 10 to 110 10 to 175 0,25 A -20 to +80 Changeover 5 m PVC 3 x 0,5 N 4.3.021QM/32/** 10 to 240 10 to 240 1 A -20 to +80 2, 5, 10 m PVC 2 x 0,75 N 4.3.021QM/32/P 10 to 240 10 to 240 1 A -20 to +80 5 m PVC 3 x 0,34 M/P34692/5 N 4.3.021TQM/33/** 10 to 30 10 to 30 1,5 A -20 to +150 High Temperature 5 m Silicone 2x0,34 N 4.3.051QM/33/C/** 10 to 110 10 to 175 0,25 A -20 to +80 Changeover 5 m PVC 2 x 0,34 N 4.3.051QM/34/** 10 to 30 1 A -20 to +80 Output: Positive 2, 5, 10 m PVC 3 x 0,34 N 4.3.051QM/34/P 10 to 30 1 A -20 to +80 Output: Positive 5 m PVC 3 x 0,25 M/P34614/5 M/P34615/5 N 4.3.051QM/34/S/** 10 to 240 10 to 240 0,5 A -20 to +80 2, 5, 10 m PVC 2 x 0,34 N 4.3.051QM/34/N/** 10 to 30 1 A -20 to +80 Output: Negative 2, 5 m PVC 3 x 0,34 N 4.3.051 QM/132/** 10 to 30 0,2 A -20 to +80 PNP 2, 5, 10 m PVC 3 x 0,35 N 4.3.025 QM/132/P 10 to 30 0,2 A -20 to +80 PNP 5 m PVC 3 x 0,34 M/P34692/5 N 4.3.025 QM/132/E/** 10 to 30 0,2 A -20 to +80 Pulse stretcher 5 m PVC 3 x 0,35 N 4.3.025 QM/134/** 10 to 30 0,2 A -20 to +80 PNP 2, 5 m PVC 3 x 0,34 N 4.3.055 QM/134/P 10 to 30 0,2 A -20 to +80 PNP 5 m PVC 3 x 0,25 M/P34614/5 M/P34615/5 N 4.3.055 QM/134/E/** 10 to 30 0,2 A -20 to +80 Pulse stretcher 5 m PVC 3 x 0,34 N 4.3.055 QM/134/N/** 10 to 30 0,2 A -20 to +80 NPN 2, 5 m PVC 3 x 0,34 N 4.3.055 QM/134/N/P 10 to 30 0,2 A -20 to +80 NPN 5 m PVC 3 x 0,25 M/P34614/5 M/P34615/5 N 4.3.055 QM/134/X/** 8,2 2,2 /1 mA -25 to +75 NAMUR 5 m PVC 2 x 0,34 N 4.3.055

2/01N 1.5.125.06

RA/8000, RA/8000/M


E

R

BH

L8 + stroke

GGL 2

VD PL

EEL 12

KV SW (A/F)

KW

AM

KK

B

e 1

1

L 9

BG

RT

B

A e

11

BG

RT BH

A

B

VA

MM

h 9

80 to 320 mm

WH

AP

Section A - B

EE

PL

Cushion screw

BASIC DIMENSIONSRA/8000, RA/8000/M Standard Cylinders

Theoretical Forces Cushioning Air Consumption

Theoretical forces* (N) at 6 bar Cushion length Initial cushion volume Air consumption (l/cm stroke)at 6barCylinder Outstroke Instroke (mm) (cm 3) Outstroke Instroke32 482 414 19 12,3 0,056 0,04840 754 633 22 20,7 0,088 0,07450 1178 990 24 36 0,137 0,11463 1870 1680 24 64 0,218 0,19580 3016 2722 27 116 0,35 0,32100 4710 4416 34 242 0,55 0,51125 7363 6882 41 451 0,86 0,79160 12064 11310 45 816 1,41 1,32200 18840 18090 45 1324 2,20 2,10250 29436 28236 60 2900 3,44 3,30320 48228 47292 65 5200 5,63 5,41

Cylinder AM AP B e 11 BA e 11 BG BH (A/F) E EE G KK KV (A/F) KW L2 32 22 3,5 30 30 18 6 47 G 1/8 27,5 M10x1,25 17 5 2040 24 4,5 35 35 18 6 53 G 1/4 32 M12x1,25 19 6 2250 32 6 40 40 18 8 65 G 1/4 31 M16 x1,5 24 8 2763 32 10 45 45 17,5 8 75 G 3/8 33 M16 x1,5 24 8 2980 40 8,5 45 45 21,5 19 95 G 3/8 33 M20 x1,5 30 10 33100 40 9 55 55 21,5 19 115 G 1/2 37 M20x1,5 30 10 36125 54 10 60 60 30 24 140 G 1/2 46 M27x2 41 13,5 45160 72 18 65 65 28,5 32 183,5 G 3/4 50 M36x2 55 18 58200 72 18 75 75 28,5 32 224 G 3/4 50 M36x2 55 18 67250 84 22,5 90 90 35 36 280 G 1 58 M42x2 65 21 80320 96 22,5 110 110 30 46 350 G 1 60 M48x2 75 24 90

Cylinder L8 L9 L12 MM h 9 PL R RT SW (A/F) VA VD WH at 0 mm per 25 mm32 94 4 6 12 13 32,5 M 6 10 3 6 26 0,51 kg 0,06 kg40 105 4 6,5 16 15 38 M 6 13 3,5 6 30 0,80 kg 0,08 kg50 106 5 8 20 18,5 46,5 M 8 17 3,5 6 37 1,33 kg 0,12 kg63 121 5 8 20 19 56,5 M 8 17 4 6 37 1,80 kg 0,13 kg80 128 - 10 25 19 72 M 10 22 4 6 46 3,25 kg 0,20 kg100 138 - 10 25 18 89 M 10 22 4 6 51 4,81 kg 0,23 kg125 160 - 13 32 22,5 110 M 12 27 6 15,5 65 8,00 kg 0,33 kg160 180 - 16 40 21 140 M 16 36 4 15 80 14,9 kg 0,55 kg200 180 - 16 40 21 175 M 16 36 5 15 95 21,7 kg 0,60 kg250 200 - 20 50 29 220 M 20 41 7 13 105 32,6 kg 0,92 kg320 220 - 24 63 30 270 M 24 55 7 13 120 59,8 kg 1,46 kg

*The useable force for cylinders RA/8000/P1 to P8 is 50% of the theoretical force.

2/01 N 1.5.125.07

RA/8000, RA/8000/M


ZM + 2 x stroke

L 8 + stroke

RA/8000/J, RA/8000/JM Cylinders with Double Ended Piston Rod

Cylinder ZM L832 146 9440 165 10550 180 10663 195 12180 220 128100 240 138125 290 160160 340 180200 370 180

CYLINDER VARIANTS

L 10 + stroke 1 + stroke 2

L11L 8 + stroke 1 L 8 + stroke 2

RA/8000/IT and RA/8000/MT Four-position Cylinders

SW 1A

B

Section A - BCylinder SW1 (A/F)32 1040 1350 1663 1680 21100 21

RA/8000/N1 and RA/8000/N2 Cylinders with Non-rotating Piston Rod

Cylinder L 8 L 10 L 1132 94 247 740 105 278 850 106 294 863 121 325 980 128 357 9100 138 387 9125 160 462 12160 180 532 12200 180 560 10

2/01N 1.5.125.08

RA/8000, RA/8000/M


A

B

RA/8000/G and RA/8000/MG Cylinders with Piston Rod Bellows

RA/8000/L2, RA/8000/L4 Cylinders with Locking Unit

EE

AO

AM

L 8 + strokeAB

AC

AN

VD

WH AH

AD

AF

AE

AG

RT

R

E

AK

AL

AJ

E1

B

e 11

SW (A/F)

Cylinder AB AC AD AE AF AG AH AJ AK AL AM AN32 32 10 12 8 40 4,2 48 22,5 M 5 16 70,5 840 35.5 10 12 10 46 4,5 55 27,5 M 5 21 74,5 1050 49 15 16 15 54 11,5 70 32,5 M 6 24 91,5 1263 49 15 15 15 55 7,5 70 41 M 8 32 108,5 1280 62 19 16 16 70 10 90 53 M 8 44 141,5 16100 65 19 18 16 70 10 92 53 M 8 60 141,5 16125 85 19 27 25 95 11 122 65 M 10 75 152 20

Cylinder AO B e11 E E 1 EE L 8 R RT SW (A/F) VD WH Forces *32 4 30 48 50 M 5 94 32,5 M 6 8 10 16 600 N40 4 35 56 58 M 5 105 38 M 6 8 10 18 1000 N50 4 40 68 70 G 1/8 106 46,5 M 8 13 12 22 1500 N63 4 45 82 85 G 1/8 121 56,5 M 8 13 12 20 2200 N80 4 45 100 105 G 1/8 128 72 M 10 17 20 33 5000 N100 4 55 120 130 G 1/8 138 89 M 10 17 23 38 5000 N125 4 60 140 150 G 1/8 160 110 M 12 17 32 65 7000 N

Maximum stroke Piston rod extension BCylinder A per bellow first bellow further bellow32 40 60 30 2540 63 145 50 3250 63 145 40 3263 63 145 40 3280 80 250 50 45100 80 250 50 45125 80 250 50 45160 116 350 70 60200 116 350 70 60250 116 350 70 60320 143 500 110 100

Separate Locking Cartridge Cylinder Model Forces *32 QA/8032/63 600 N40 QA/8040/63 1000 N50 QA/8050/63 1500 N63 QA/8063/63 2200 N80 QA/8100/63 5000 N100 QA/8100/63 5000 N125 QA/8125/63 7000 N* Locking forces

2/01 N 1.5.125.09

RA/8000, RA/8000/M


RA/8000/P1 to RA/8000/P4For Cylinders with FOXBORO/ECKARDT Positioner 63 to 320 mm

Model 8063/P1 to ../P4 8080/P1 to ../P4 8100/P1 to ../P4 8125/P1 to ../P4 8160/P1 to ../P4 8200/P1 to ../P4 8250/P1 to ../P4 8320/P1 to ../P4 63 80 100 125 160 200 250 320AM 32 40 40 54 72 72 84 96 BA e 11 45 45 55 60 65 75 90 110BG 17,5 21,5 21,5 32 28,5 28,5 35 30BH (A/F) 8 19 19 24 32 32 36 46 E 75 95 115 140 180 220 280 350G 33 33 37 46 50 50 58 60KK M 16 x 1,5 M 20 x 1,5 M 20 x 1,5 M 27 x 2 M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2KV (A/F) 24 30 30 41 55 55 65 75KW 8 10 10 13,5 18 18 21 24L1 218 229 239 275 300 310 365 380L3 235 240 240 253 258 265 300 295L4 245 250 250 263 268 275 310 305L5 132,5 134,5 144,5 159 174 202 228 265L6 232 239 248 262 277 305 327 357L7 (max.) 219 219 219 219 219 248 274 309L8 121 128 138 160 180 180 200 220L9 5 L12 8 10 10 13 16 16 20 24L13 37,5 47,5 57,5 70 90 110 140 175 MM h 9 20 25 25 32 40 40 50 63 R 56,5 72 89 110 140 175 220 270RT M 8 M 10 M 10 M 12 M 16 M 16 M 20 M 24SW (A/F) 17 22 22 27 36 36 41 55VA 4 4 4 6 4 5 7 7WH 97 101 101 115 120 130 165 160at 0 mm 6,1 kg 7,6 kg 9,2 kg 13,0 kg 20,5 kg 29,3 kg 42,3 kg 70,7 kgper 25 mm 0,36 kg 0,41 kg 0,44 kg 0,59 kg 0,77 kg 0,95 kg 1,1 kg 1,45 kg

L8 + stroke

G

G

AM

KW

L 12

KK

KV SW L5

WH

L 9

BG

RT

B

A e

11

BG

RT BH

80 to 320 mm

VA

L1 + stroke

approx. L3 + stroke right handapprox. L4 + stroke left hand

Right handLeft hand

Reverse actingDirect acting

L6

L13

L7 max.L7 max.

R

BH

E

Port Sizes G 1/8Cable Entry

Pg 13,5 x 6-11

M

M h

9

Cylinder with FOXBORO Positioner, left hand# P1Cylinder with FOXBORO Positioner, left hand## P2Cylinder with FOXBORO Positioner, right hand# P3Cylinder with FOXBORO Positioner, right hand## P4

# direct acting, ## reverse actingAttention: The useable force for cylinders RA/8000/P1 to P4 is 50% of the theoretical force see table on page N 1.5.125.06

2/01N 1.5.125.10

RA/8000, RA/8000/M


L8 + stroke

G

G

AM

KW

L 12

KK

KV SW L5

WH

L 9

BG

RT

B

A e

11

BG

RT BH

80 to 320 mm

VA

L1 + stroke

approx. L3 + stroke right handapprox. L4 + stroke left hand

Right handLeft hand

Direct or reverse acting

L6

L13

L7 max.L7 max.

R

BH

E

Port Sizes G 1/8Cable Entry

Pg 13,5 x 6-11

M

M h

9

RA/8000/P5 to RA/8000/P8For Cylinders with SIEMENS Positioner 63 to 320 mm

Model 8063/P5 to ../P8 8080/P5 to ../P8 8100/P5 to ../P8 8125/P5 to ../P8 8160/P5 to ../P8 8200/P5 to ../P8 8250/P5 to ../P8 8320 /P5 to ../P8 63 80 100 125 160 200 250 320AM 32 40 40 54 72 72 84 96 BA e 11 45 45 55 60 65 75 90 110BG 17,5 21,5 21,5 32 28,5 28,5 35 30BH (A/F) 8 19 19 24 32 32 36 46 E 75 95 115 140 180 220 280 350G 33 33 37 46 50 50 58 60KK M 16 x 1,5 M 20 x 1,5 M 20 x 1,5 M 27 x 2 M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2KV (A/F) 24 30 30 41 55 55 65 75KW 8 10 10 13,5 18 18 21 24L1 218 229 239 275 300 310 365 380L3 235 240 240 253 258 265 300 295L4 245 250 250 263 268 275 310 305L5 132,5 134,5 144,5 159 174 202 228 265L6 230 237 246 260 275 303 325 355L7 (max.) 155 155 155 155 155 184 210 245L8 121 128 138 160 180 180 200 220L9 5 L12 8 10 10 13 16 16 20 24L13 37,5 47,5 57,5 70 90 110 140 175 MM h 9 20 25 25 32 40 40 50 63 R 56,5 72 89 110 140 175 220 270RT M 8 M 10 M 10 M 12 M 16 M 16 M 20 M 24SW (A/F) 17 22 22 27 36 36 41 55VA 4 4 4 6 4 5 7 7WH 97 101 101 115 120 130 165 160at 0 mm 6,1 kg 7,6 kg 9,2 kg 13,0 kg 20,5 kg 29,3 kg 42,3 kg 70,7 kgper 25 mm 0,36 kg 0,41 kg 0,44 kg 0,59 kg 0,77 kg 0,95 kg 1,1 kg 1,45 kg

Cylinder with SIEMENS Positioner, left hand# P5Cylinder with SIEMENS Positioner, left hand## P6Cylinder with SIEMENS Positioner, right hand# P7Cylinder with SIEMENS Positioner, right hand## P8

# direct acting, ## reverse actingAttention: The usable force for cylinders RA/8000/P5 to P8 is 50% of the theoretical force see table on page N 1.5.125.06

2/01 N 1.5.125.11

RA/8000, RA/8000/M


MOUNTINGS

QM/8000/35 Front or Rear Stud Mounting Style A(Corresponds to DIN ISO 6431, Style MX1)

Q. /8000/22 Rear Flange Mounting Style B(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MF2)

Q./8000/21 - Foot Mounting Style C(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MS1)

Q. /8000/22 Front Flange Mounting Style G(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MF1)

ZT + stroke

WH BB

DD

TG

TG

W MF MF

ZF + stroke

UF

TF

FB

RE 1

XA + stroke

SA + stroke

AOAU

AT A

H

AB

TR

E

Cylinder AB AH AO AT AU BB DD E E1 FB MF R SA32 7 32 8 4 24 17 M 6 48 50 7 10 32 14240 9 36 9 4 28 17 M 6 53 55 9 10 36 16150 9 45 10 5 32 23 M 8 64 65 9 12 45 17063 9 50 12 5 32 23 M 8 74 75 9 12 50 18580 12 63 19 5 41 28 M 10 98 100 12 16 63 210100 14 71 19 5 41 28 M 10 115 120 14 16 75 220125 16 90 20 9 45 34 M 12 140 140 16 20 90 250160 18 115 20 8 60 42 M 16 180 180 18 20 115 300200 22 135 30 9 70 42 M 16 220 220 22 25 135 320250 26 165 35 10 75 50 M 20 280 280 26 25 165 350320 33 200 45 16 85 60 M 24 350 350 33 30 200 390

Cylinder TF TG TR UF W WH XA ZF ZT Style A Style B, G Style C32 64 32,5 32 80 16 26 144 130 137 0,02 kg 0,25 kg 0,15 kg40 72 38 36 90 20 30 163 145 152 0,02 kg 0,35 kg 0,18 kg50 90 46,5 45 110 25 37 175 155 166 0,05 kg 0,70 kg 0,30 kg63 100 56,5 50 125 25 37 190 170 181 0,05 kg 0,80 kg 0,39 kg80 126 72 63 154 30 46 215 190 202 0,08 kg 1,35 kg 0,80 kg100 150 89 75 186 35 51 230 205 217 0,08 kg 2,20 kg 0,95 kg125 180 110 90 224 45 65 270 245 259 0,14 kg 1,70 kg 2,40 kg160 230 140 115 280 60 80 320 280 302 0,31 kg 3,10 kg 3,50 kg200 270 175 135 320 70 95 345 300 317 0,31 kg 4,60 kg 5,25 kg250 330 220 165 395 80 105 380 330 355 0,92 kg 7,40 kg 9,50 kg320 400 270 200 475 90 120 425 370 400 1,46 kg 13,6 kg 22,0 kg

2/01N 1.5.125.12

RA/8000, RA/8000/M


Cylinder CA CE CK h11 CL CM CN G7 D EM ER G 1 G 2 G 332 32 40 10 20 10 10 11 10 16 21 18 3140 36 48 12 24 12 12 11 12 19 24 22 3550 45 64 16 32 16 16 15 16 25 33 30 4563 50 64 16 32 16 16 15 16 25 37 35 5080 63 80 20 40 20 20 18 20 32 47 40 60100 71 80 20 40 20 20 18 20 32 55 50 70125 90 110 30 55 30 30 20 30 45 70 60 90160 115 144 35 70 35 35 20 35 57 97 88 126200 135 144 35 70 35 35 24 35 57 105 90 130250 168 40 85 40 68 320 192 50 96 50 85

Cylinder H 2 KK K 1 K 2 L1 LE R RK S Style F Style M Style SS32 8 M10x1,25 38 51 1,6 20 10 28 6,6 0,09 kg 0,24 kg 0,15 kg40 10 M12x1,25 41 54 1,6 24 11 32 6,6 0,13 kg 0,33 kg 0,20 kg50 12 M16x1,5 50 65 1,6 32 13 41,5 9 0,33 kg 0,81 kg 0,48 kg63 12 M16x1,5 52 67 1,6 32 15 41,5 9 0,33 kg 0,83 kg 0,50 kg80 14 M20x1,5 66 86 2,5 40 15 50 11 0,67 kg 1,42 kg 0,75 kg100 15 M20x1,5 76 96 2,5 40 19 50 11 0,67 kg 1,87 kg 1,20 kg125 20 M27x2 94 124 3,2 54 22 62 14 1,35 kg 3,85 kg 2,50 kg160 25 M36x2 118 156 4 72 31 95 14 3,00 kg 9,00 kg 6,00 kg200 30 M36x2 122 162 4 72 31 95 18 3,00 kg 10,60 kg 7,60 kg250 M42x2 84 106 6,40 kg 320 M48x2 96 121 8,70 kg

QM/8000/25 Piston Rod Clevis Mounting Style F(Corresponds to DIN ISO 8140)

QM/8000/26 Front Hinge Mounting Style M

M/P199 . . Bracket for Clevis Mounting Style SS

C

K h

11

RK

CL

CMCE

LE

ER

KK

CE

D

S

G2

G3

CA

H2

L 1

G1 RK

K1

K2

EM

K 1

K 2

S

D

L 1

C

N G

7

G 2

G 3

G 1

R C

A

H 2

2/01 N 1.5.125.13

RA/8000, RA/8000/M


Cylinder CA CB H14 CK H9 D EK f8 EM FL G 1 G 2 G 3 H 2 K 132 32 26 10 11 10 26 22 21 18 31 8 3840 36 28 12 11 12 28 25 24 22 35 10 4150 45 32 12 15 12 32 27 33 30 45 12 5063 50 40 16 15 16 40 32 37 35 50 12 5280 63 50 16 18 16 50 36 47 40 60 14 66100 71 60 20 18 20 60 41 55 50 70 15 76125 90 70 25 20 25 70 50 70 60 90 20 94160 115 90 30 20 30 90 55 97 88 126 25 118200 135 90 30 24 30 90 60 105 90 130 30 122250 165 110 40 33 40 110 70 128 110 160 35 150320 200 120 45 40 45 120 80 150 122 186 40 170

Cylinder K 2 L L 1 LH MR R S UB XD Style D Style L Style SW32 51 13 1,6 52 9 10 6,6 45 142 0,11 kg 0,16 kg 0,05 kg40 54 16 1,6 60 12 11 6,6 52 160 0,16 kg 0,23 kg 0,07 kg50 65 17 1,6 68 12 13 9 60 170 0,22 kg 0,36 kg 0,14 kg63 67 22 1,6 79 15 15 9 70 190 0,34 kg 0,52 kg 0,18 kg80 86 22 2,5 99 15 15 11 90 210 0,54 kg 0,82 kg 0,28 kg100 96 27 2,5 119 20 19 11 110 230 0,90 kg 1,32 kg 0,42 kg125 124 31 3,2 139 25 22 14 130 275 2,70 kg 5,40 kg 2,70 kg160 156 35,5 4 181 30 31 14 170 315 4,30 kg 10,6 kg 6,30 kg200 162 36 4 181 30 31 18 170 335 6,10 kg 14,1 kg 8,00 kg250 200 45 2 218 40 40 22 200 375 19,0 kg 32,4 kg 13,4 kg320 234 50 2 238 45 45 26 220 420 30,5 kg 52,5 kg 22,0 kg

Q./8000/24 Rear Hinge Mounting Style L(Corresponds to VDMA 24562 Part 2)

K1

K2

LH

XD + stroke

FL G1

S

G2

G3

D

L1 H

2

CA

Q . /8000/23 Rear Clevis Mounting Style D(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MP2)

XD + stroke

L

FL

LH

CB H 14

UB

MR

EK

f 8

M/P19 . . . Bracket for Clevis Mounting (wide clevis) Style SW(Corresponds to VDMA 24562, Part 2) EM

K 1

K 2

S

D

L 1

C

K H

9

G 2

G 3

G 1

R

CA

H 2

2/01N 1.5.125.14

RA/8000, RA/8000/M


Cylinder B1 H14 B2 B3 CH CN H7 D EK h9 EN -0,1 ER EU FL G 1 G 232 14 34 3,3 32 10 11 10 14 16 10,5 22 21 1840 16 40 4,3 36 12 11 12 16 19 12 25 24 2250 21 45 4,3 45 16 15 16 21 21 15 27 33 3063 21 51 4,3 50 16 15 16 21 24 15 32 37 3580 25 65 4,3 63 20 18 20 25 28 18 36 47 40100 25 75 4,3 71 20 18 20 25 30 18 41 55 50125 37 97 6,3 90 30 20 30 37 40 25 50 70 60160 43 122 6,3 115 35 20 35 43 44 28 55 97 88200 43 122 6,3 135 35 24 35 43 48 28 60 105 90

Cylinder G 3 H 2 K1 K 2 L1 R1 R2 S XD Z Style D2 Style UL Style US32 31 8 38 51 1,6 11 17 6,6 142 13 0,20 kg 0,39 kg 0,19 kg40 35 10 41 54 1,6 12 20 6,6 160 13 0,23 kg 0,47 kg 0,24 kg50 45 12 50 65 1,6 14,5 22 9 170 13 0,36 kg 0,82 kg 0,46 kg63 50 12 52 67 1,6 18 25 9 190 15 0,55 kg 1,14 kg 0,59 kg80 60 14 66 86 2,5 22 30 11 210 15 0,90 kg 1,93 kg 1,03 kg100 70 15 76 96 2,5 22 32 11 230 15 1,45 kg 2,85 kg 1,40 kg125 90 20 94 124 3,2 30 42 14 275 15 2,70 kg 5,80 kg 3,10 kg160 126 25 118 156 4 36 46 14 315 15 4,30 kg 10,70 kg 6,40 kg200 130 30 122 162 4 38 49 18 335 15 6,10 kg 15,20 kg 9,10 kg

M/P . . . . . Bracket Hinge for Clevis Mounting Style US(Corresponds to VDMA 24562 Part 2)

K 1

K 2

S

D

L 1

G 2

G 3

ER

CH

H 2

G 1EU

ZZ

C

N H

7EN -0,1

QA/8000/43 Universal Rear Hinge Mounting Style UL(Corresponds to VDMA 24562 Part 2)

K1

K2

XD + stroke

G1FL

G2

G3

D

L1

H2

CH

S

QA/8000/42 Rear Clevis Mounting Style D2(Corresponds to VDMA 24562 Part 2)

XD + stroke

FL

R1

R2

B3

EK

1 h

9

B2

B1 H 14

2/01 N 1.5.125.15

RA/8000, RA/8000/M


Q./8000/27 Rear Eye Mounting Style R(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MP4)

QA/8000/33 Universal Rear Eye Mounting Style UR(Corresponds to VDMA 24562 Part 2)

EN

ZZ

XD + stroke

FL

ER

CN

H 7

R

XD + stroke

FL

L 1

CD

H 9

MR

EW

Cylinder CD H9 CN H7 EN ER EW FL L1 MR R XD Z Style R StyleUR32 10 10 14 16 25,8 22 13 9 14,5 142 13 0,09 kg 0,17 kg40 12 12 16 19 27,8 25 16 12 18 160 13 0,11 kg 0,25 kg50 12 16 21 21 31,7 27 17 12 19 170 13 0,17 kg 0,40 kg63 16 16 21 24 39,7 32 22 15 24 190 15 0,24 kg 0,55 kg80 16 20 25 28 49,7 36 22 15 24 210 15 0,37 kg 0,90 kg100 20 20 25 30 59,7 41 27 20 29 230 15 0,59 kg 1,50 kg125 25 30 37 40 69,7 50 33 25 36 275 15 3,20 kg 2,70 kg160 30 35 43 44 89,7 55 35,5 30 41 315 16 6,10 kg 4,60 kg200 30 35 43 48 89,7 60 37 30 42 335 16 6,80 kg 7,30 kg250 - 40 49 50 - 70 - - 47 375 10 - 16,5 kg320 - 50 60 58 - 80 - - 52 420 8 - 26,0 kg

2/01N 1.5.125.16

RA/8000, RA/8000/M


Cylinder A B 1 B 2 C D H11 D 1 H7 D 2 D 3 F x 45 H 1 H 3 L L 1 L 3 R32 32 46 18 10,5 30 12 6,6 11 1 30 15 20 16 8 140 36 55 21 12 35 16 9 15 1,6 36 18 24 20 10 1,650 36 55 21 12 40 16 9 15 1,6 36 18 28 24 12 1,663 42 65 23 13 45 20 11 18 1,6 40 20 28 24 12 1,680 42 65 23 13 45 20 11 18 1,6 40 20 28 28 14 1,6100 50 75 28,5 16 55 25 14 20 2 50 25 38 38 19 2125 50 75 28,5 16 60 25 14 20 2 50 25 50 50 25 2160 60 92 39 21,5 32 18 26 2,5 60 30 50 2,5200 60 92 39 21,5 32 18 26 2,5 60 30 50 2,5250 60 3,2320 70 3,2

Cylinder TD e9 TL TM h14 T 1 UW UW 1 XH XL XV min. XV max. Torque Style FH Style H Style UH Style S32 12 12 50 6,8 50 50 18 128 63,5 82,5 4 Nm 0,20 kg 0,16 kg 0,16 kg 0,11 kg40 16 16 63 9 58 55 20 145 74 91 4 Nm 0,38 kg 0,35 kg 0,35 kg 0,16 kg50 16 16 75 9 70 65 25 155 82 98 8 Nm 0,60 kg 0,65 kg 0,65 kg 0,16 kg63 20 20 90 11 80 75 25 170 84 111 8 Nm 1,10 kg 0,85 kg 0,85 kg 0,23 kg80 20 20 110 11 100 100 32 188 93 127 15 Nm 1,90 kg 1,20 kg 1,20 kg 0,23 kg100 25 25 132 13 126 120 32 208 107 133 20 Nm 3,50 kg 2,30 kg 2,30 kg 0,42 kg125 25 25 160 13 152 145 40 250 136 154 25 Nm 6,50 kg 3,30 kg 3,30 kg 0,42 kg160 32 32 200 15,5 192 155 185 40 Nm 5,30 kg 5,30 kg 0,84 kg200 32 32 250 15,5 240 170 200 40 Nm 9,40 kg 9,40 kg 0,84 kg250 40 40 320 318 193 217 18,0 kg 320 50 50 400 400 215 245 30,0 kg

Q./8000/28 Centre Trunnion Mounting Style H(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MT4)

QA/8000/40 Adjustable lntermediate Trunnion Mounting Style UH(Corresponds to DIN ISO 6431 and VDMA 24562 Part 2, Style MT4)

QA/8000/34 Front or Rear Detachable Trunnion Mounting Style FH(Corresponds to VDMA 24562 Part 2, Style MT 5/6)

TM h 14TLU

W 1

R

TD

e 9

L 1

XH L 3

XL + stroke

D H11

QA/8000/41 Swivel Bearing Style SFor Trunnion Mountings Style H, FH, UH

D 3

T 1

H 3

D 2

A

B 1

B 2

H 1

D 1

C

F x 45

H7

Note: Style H: These mountings are only supplied assembled complete with the cylinder. Unless otherwise specified, units will be supplied with dimension XV plus half thestroke length. Grease nipple supplied as standard on cylinders 125 mm to 320 mm bore.Style UH: It is most important that the locking screws which secure the mounting to the tie rod are tightened to the torque figures shown in the table below. For maximumenergy input, consult our Technical Service. Grease nipple supplied as standard on cylinders 125 mm to 200 mm

L

XV minXV max + stroke

TM h 14TL

TD

e 9

UW

R

Grease nipple Situation Style ' H'

Situation Style ' UH'

2/01 N 1.5.125.17

a406 - manuale cappa e bruciatori

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