ab 193 e1 plus solid-state overload relays

Bulletin 193 E1 Plus Solid-State Overload Relays

E1 Plus Solid-State Overload Relays

• Self-powered• Phase loss protection• Wide adjustment range (5:1)• Over-molded power connections• 1 N.O. and 1 N.C. isolated auxiliary contacts (B600 Rated)• Low energy consumption (150 mW)• Ambient temperature compensation• Visible trip indication

193-ED version offers:

• 0.1…45 A current range• Fixed Trip Class 10• Manual reset

193-EE version offers:

• 0.1…800 A current range• Selectable Trip Class (10, 15, 20, or 30)• Selectable manual/auto-manual reset• Single- and three-phase devices

Your order must include 1) the Cat. No. of overload relay selected, and 2) if required, Cat. No. of any accessories.

Standards Compliance

IEC/EN 60947-4-1 IEC/EN 60947-5-1 CSA 22.2 No. 14 UL 508

Certifications

CE cULus Listed C-Tick CCC

Product Overview

Accurate, Reliable Performance

Current measurement-based protection

While electromechanical overload relays pass motor current through heating elements to provide an indirect simulation of motor heating, the E1 Plus Overload Relay directly measures motor current. Current measurement-based overload protection more accurately models a motor’s thermal condition. Furthermore, ambient temperature does not impact the performance of current measurement-based designs over the specified temperature operating range.

Electronic design

Thermal modeling is performed electronically with precision solid-state components, where at the heart of the E1 Plus Overload Relay is an

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application-specific integrated circuit (ASIC). The ASIC continually processes motor current data to accurately maintain the time-current status of the motor thermal capacity utilization value.

Thermal memory

A thermal memory circuit allows the E1 Plus Overload Relay to model the heating and cooling effects of motor on and off periods. This ensures accurate protection for both hot and cold motors.

Enhanced phase loss protection

A separate phase loss detection circuit incorporated into the E1 Plus Overload Relay allows it to respond quickly to phase loss conditions; typical reaction time is 3 seconds.

Easy to Select and Apply

Straightforward installation

The self-powered design means that the E1 Plus Overload Relay installs in the same manner as traditional overload relays. Device setup is accomplished by simply dialing the setting potentiometer to the motor FLA rating. The low energy consumption of the electronic design minimizes temperature rise issues inside control cabinets.

Wide adjustment range

A wide 5:1 adjustment range results in the need for half as many catalog numbers as the bimetallic alternative in order to cover the same current range. This helps to reduce inventory carrying costs and affords greater installation flexibility for dual voltage machines. Evenly spaced setting tick marks enhance the ease of installation setup.

Rugged Construction

Over-molded power connections

The unique line-side over-molded power connections make for a sturdy two-component starter assembly that is unmatched in the industry. The pre-formed power connections allow easy starter assembly — every time.

Current transformers

The current transformers are secured separately in the overload housing to ensure the greatest degree of resistance to shock and vibration conditions. Varnished laminations ensure consistent performance and provide additional protection against corrosion.

Latching relay

The robust design of the bi-polar latching relay provides reliable trip and reset performance for the most demanding of applications. The self-enclosed relay offers additional environmental protection for use in industrial applications.

Application Flexibility

Isolated Contacts

The isolated contact configuration allows the N.C. and N.O. contacts to be applied in circuits operating at different voltage levels and without polarity restrictions. The B600 contact rating affords application in circuits rated to 600V.

DIP switch settings

Bul. 193-EE devices offer DIP switch settings to select the trip class (10, 15, 20 or 30) and the reset mode (manual or automatic), making these devices extremely versatile.

Pass-Thru Option

The E1 Plus Pass-Thru consumes 48% less panel space compared to a standard E1 Plus mounted in a panel mount adapter. The design provides an integrated DIN Rail mount and panel mounting holes and is intended for the following aplications: DIN Rail and Panel Mount Applications, Bulletin 100-K mini contactor, external current transformers, and for use with non Allen-Bradley Contactors. The E1 Plus Pass-Thru Electronic Overload Relay provides all of the same expandable protection & communication capabilities as a standard E1 Plus, and eliminates the need for a separate panel mount adapter, which saves money and valuable panel space.

Side-Mount Expansion Modules



Through the use of optional side-mount expansion modules, functionality of the E1 Plus overload relays can be cost effectively expanded and machine operation and protection enhanced. Direct mounting to the left side of the 193-EE and 592-EE E1 Plus overload relays means that only 18 mm is added to the overall product width. The side-mounted accessory modules electronically interface with the E1 Plus overload relay so that all control circuit connections are made at the E1 Plus overload relay terminals.

E1 Plus DeviceNet™ Communication Module

The Bul. 193-EDN DeviceNet Communication Side-Mount Module provides a cost-effective, seamless deployment of motor starters onto the Integrated Architecture™ as an accessory for the E1 Plus electronic overload relay. The DeviceNet module provides Integrated I/O (2 inputs and 1 output) providing local connection of motor starter-related I/O. The DeviceNet module offers expanded protective functions including overload warning, jam protection, and underload warning. The DeviceNet module also allows access to average motor current (percentage of FLA setting), percentage of thermal capacity usage, device status, trip & warning identification, and trip history which allows continual monitoring of motor performance.

E1 Plus Remote Reset Module

The Bul. 193-ERR Remote Reset Module is available for applications that require remote reset of the E1 Plus overload relays after a trip occurs.

E1 Plus Jam Protection Module with Remote Reset

The Bul. 193-EJM Jam Protection Module provides front-accessible DIP switches which offers flexibility to provide jam protection to match application requirements. Selections are available for enabling or disabling the jam protection function and remote reset operation. Jam trip level settings are available at 150%, 200%, 300%, and 400% of full load current setting. Trip delay settings of 1/2, 1, 2, and 4 seconds are available to minimize nuisance tripping in applications where intermittent short-duration overloading is permissible.

E1 Plus Ground Fault Module with Remote Reset

The Bul. 193-EGF Ground Fault Protection Module offers front-accessible DIP switches providing flexibility to configure ground fault protection to match application requirements. Selections are available for enabling or disabling the ground fault protection function and remote reset operation. Ground fault trip level settings are available in four ranges: 20…100 mA (resistive loads only, for motor loads consult your local Rockwell Automation sales office or Allen-Bradley distributor), 100…500 mA, 0.2…1 A, and 1…5 A. Within each range, the specific ground fault trip level can be set (20%, 35%, 50%, 65%, 80%, 90%, or 100% of the maximum ground fault setting). Trip delay is fixed at 50 ms ± 20 ms.

E1 Plus Ground Fault/Jam Module with Remote Reset

The Bul. 193-EGJ Ground Fault/Jam Protection Module offers front-accessible DIP switches to provide flexibility to configure ground fault and jam protection to match application requirements. The ground fault selections are the same as the Bul. 193-EGF Ground Fault Protection Module. In addition to ground fault, this module offers selectable fixed jam protection. The user can enable or disable jam protection from the DIP switches. The jam protection is fixed at 400% of the full load current setting with a 0.5 second trip delay.

E1 Plus PTC Module with Remote Reset

The Bul. 193-EPT PTC Side-Mount Module provides two terminals for the connection of positive temperature coefficient (PTC) thermistor sensors. PTC sensors are commonly embedded in the motor stator windings to monitor winding temperature. PTC sensors react to actual temperature, so enhanced motor protection can be provided to address conditions like obstructed cooling and high ambient temperature.

E1 Plus EtherNet/IP Module

The Bul. 193-ETN EtherNet/IP network communication module delivers seamless control and direct access to motor performance and diagnostic data on an Ethernet-based network. It supports I/O and explicit messaging for data access by a programmable automation

controller, and contains predefined ControlLogix® style tags for direct software access. The integrated web and e-mail server contains a web server to allow users to read information and configure parameters via a web browser. The device also uses a simple mail transfer protocol (SMTP) server to send e-mail or text messages in the event of a warning or trip condition.

E1 Plus PROFIBUS Module

The Bul. 193-EPRB PROFIBUS network communication module delivers direct access to motor performance and diagnostic data on a field bus based network in addition to seamless control. The PROFIBUS communication module supports both PROFIBUS DP-V0 and DP-V1. Protective functions include overload warning, jam protection, and underload warning. The PROFIBUS network communication module monitors the motor current by electronically interfacing to the E1 Plus overload relay’s current-sensing circuit. As a result, the side-mount module is able to identify the cause of the trip and provides warnings for overload, underload, phase loss, and jam. The module continuously monitors the motor’s performance for average motor current, thermal capacity usage, and device status, and also provides a trip history for the five previous trips. Integrated I/O provides convenient local termination of motor-related inputs and outputs, simplifying the control architecture.



Catalog Number Explanation

1 9 3 – EE C Ba b c d

a b c d

Bulletin Number Type Adjustment Range (A)

Bulletin 100 Contactor Size

Three-Phase Code Description

Code Description Code Description Code Description B C09…C23

193 IEC Three-Phase ED1‡ Fixed Trip Class 10 A 0.1…0.5 D C30…C43

193S IEC Single-Phase EE Selectable Trip Class B 0.2…1.0 E C60…C85, C60…C97

592 NEMA Three-Phase

‡ Bulletin 193 overload relays only. C 1.0…5.0 F D95…D180, D115…D180

592S NEMA Single-Phase

D 3.2…16 G D210…D420

E 5.4…27 H D630…D860

F 9…45 Bulletin 500 NEMA Contactor Size

G 18…90 Code Description

H 30…150 T Size 00

J 40…200 C Size 0…2

K 60…300 D Size 3

L 100…500 Panel/DIN Rail Mount

M 120…600 Code Description

N 160…800 P Integrated panel mount and pass-through wiring

Single-Phase Z Panel mount with external current transformers

Code Description

P 1.0…5.0

R 3.2…16

S 5.4…27

T 9…45

U 18…90

V 60…120

Bulletin 193-ED – Three-Phase Devices

• Fixed Trip Class 10• Manual reset• Screw-type control terminals

Mounts to Contactor Adjustment Range [A] Cat. No.

100-C09…100-C23 0.1...0.5 193-ED1AB

0.2...1.0 193-ED1BB

1.0...5.0 193-ED1CB

3.2...16 193-ED1DB

5.4...27 193-ED1EB

100-C30…100-C43 5.4...27 193-ED1ED

9...45 193-ED1FD

Integrated panel/DIN Rail mount and pass-thru wiring 1.0...5.0 193-ED1CP

3.2...16 193-ED1DP

5.4...27 193-ED1EP



Bulletin 193-EE – Three-Phase Devices

• Selectable Trip Class (10, 15, 20, 30)• Selectable manual/auto-manual reset• Screw-type control terminals


100-C09…100-C23 0.1...0.5 193-EEAB

0.2...1.0 193-EEBB

1.0...5.0 193-EECB

3.2...16 193-EEDB

5.4...27 193-EEEB

100-C30…100-C43 5.4...27 193-EEED

9...45 193-EEFD

100-C60…100-C97 18...90 193-EEGE

60...120 193-EEVE

100-D95…100-D180 18...90 ‡ 193-EEGF

30...150 ‡ 193-EEHF

40...200 ‡ 193-EEJF

60...120 ‡ 193-EEVF

100-D210…100-D420 40...200 ‡ 193-EEJG

60...300 ‡ 193-EEKG

100...500 ‡ 193-EELG

100-D630…100-D860 120...600 ‡ 193-EEMH

160...800 ‡ 193-EENH

Integrated panel/DIN Rail mount and pass-thru wiring 1.0...5.0 193-EECP

3.2...16 193-EEDP

5.4...27 193-EEEP

Package Quantity = 1

‡ Does not include terminal lugs. See .

Bulletin 193S-EE – Single-Phase Devices

• Selectable Trip Class (10, 15, 20, 30)• Selectable manual/auto-manual reset• Screw-type control terminals


100-C09…100-C23 1.0…5.0 193S-EEPB

3.2…16 193S-EERB

5.4…27 193S-EESB

100-C30…100-C43 9…45 193S-EETD

100-C60…100-C97 18…90 193S-EEUE

Integrated panel/DIN Rail mount and pass-thru wiring 1.0…5.0 193S-EEPP

3.2…16 193S-EERP

5.4…27 193S-EESP



Bulletin 193 Panel Mount Devices for use with External Current Transformers ♣ ∆

• Selectable Trip Class (10, 15, 20, 30)• Selectable manual/auto-manual reset

CT Ratio Adjustment Range [A] Cat. No.

150:5 30…150 193-EEHZ

200:5 40…200 193-EEJZ

300:5 60…300 193-EEKZ

400:5 80…400 193-EEWZ

500:5 100…500 193-EELZ

600:5 120…600 193-EEMZ

800:5 160…800 193-EENZ

∆ Current Transformers supplied by customer, refer to External Current Transformers (for use with cat. nos. 193-EE_Z) for proper current transformer selection.♣ Order panel adapter, Cat. No. 193-EPB, separately.

Side-Mount Expansion Modules⋆

Function E1 Plus§À(Cat. No. 193/592-EE_)

E1 Plus w/ Jam Module(Cat. No. 193-EJM)

E1 Plus w/ Ground Fault Module⋆(Cat. No. 193-EGF)

E1 Plus w/ Ground Fault/Jam Module⋆(Cat. No. 193-EGJ)

E1 Plus w/ PTC Module(Cat. No. 193-EPT)

E1 Plus w/ Remote Reset Module(Cat. No. 193-ERR)

E1 Plus w/ DeviceNet Module(Cat. No. 193-EDN)

E1 Plus w/ EtherNet/ IP Module(Cat. No. 193-ETN)

E1 Plus w/ Profibus Module(Cat. No. 193-EPRB)

Manual/Automatic Reset X X X X X X X X X

Selectable Trip Class 10 X X X X X X X X

15 X X X X X X X X

20 X X X X X X X X

30 X X X X X X X X

Jam Protection

On or Off — X — X — — X X X

Trip Level — Adjustable 150/200/300/400%

— Fixed @ 400%

— — Adjustable 150…600% FLA

Adjustable 150…600% FLA

Adjustable 150…600% FLA

Trip Delay — Adjustable 0.5/1.0/2.0/4.0 s

— Fixed @ 0.5 s

— — Adjustable 0.5…25 s

Adjustable 0.5…25 s

Adjustable 0.5…25 s

Inhibit — Dynamic Inhibit§ — Dynamic Inhibit§

— — Dynamic Inhibit§

Dynamic Inhibit§

Dynamic Inhibit§

Ground Fault Protection

Type — — Core-Balanced Ground Fault Protection⋆

Core-Balanced Ground Fault Protection⋆

— — — — —

On or Off — — X X — — — — —

Trip Level — — Adjustable 20 mA…5 A&

Adjustable 20 mA…5 A&

— — — — —

Trip Delay — — Fixed @50 ms ±20 ms

Fixed @50 ms ±20 ms

— — — — —

Inhibit — — Dynamic Inhibit§

Dynamic Inhibit§

— — — — —

PTC Protection

PTC Overtemperature Trip

— — — — X — — — —

PTC Open Circuit — — — — X — — — —

PTC Short Circuit — — — — X — — — —

Remote Reset Capability — X X X X X X X X



Fault Indication — — X X X — X X X

§ Dynamic Inhibit: Protective function is enabled after the motor current goes above 150% and then falls to below 125%.

⋆ Requires use of an external ground fault sensor, Cat. No. 193-CBCT_.

& From 20…100 mA for resistive loads only.

Description For Use With Pkg. Quantity

Cat. No.

E1 Plus DeviceNet and Protection ModuleCommunicates motor diagnostic data via DeviceNet, includes additional I/O, and provides enhanced motor protection options.⋆

193-EE (all), 592-EE (all), 193S-EE (all), 592S-EE (all)

1 193-EDN

E1 Plus EtherNet/ IP and Protection ModuleCommunicates motor diagnostic data via EtherNet/IP, includes additional I/O, and provides enhanced motor protection options.⋆


1 193-ETN

E1 Plus PROFIBUS and Protection ModuleCommunicates motor diagnostic data via PROFIBUS, includes additional I/O, and provides enhanced motor protection options.⋆


1 193-EPRB

E1 Plus Jam Protection ModuleProvides Jam protection with adjustable trip level and trip delay setting. The module also provides an input to allow remote reset of a trip.⋆

193-EE (all),592-EE (all), 193S-EE (all), 592S-EE (all)

1 193-EJM

E1 Plus Ground Fault ModuleProvides adjustable 20 mA…5 A ground fault protection. The module also provides an input to allow remote reset of a trip.⋆


1 § 193-EGF

E1 Plus Ground Fault/Jam ModuleProvides adjustable 20 mA…5 A ground fault and fixed jam protection. The module also provides an input to allow remote reset of a trip.⋆


1 § 193-EGJ

E1 Plus PTC ModuleProvides terminals for connection up to six PTC thermistor sensors. Sensors react to actual temperature and therefore provide enhanced motor protection. Module also provides an input to allow remote reset of a trip.⋆


1 193-EPT

E1 Plus Remote Reset ModuleProvides an input to allow remote reset of a trip.⋆


1 193-ERR

E1 Plus Remote Indicator DisplayDisplays the status of an E1 Plus from the front of a panel and features a reset button. Mounts in a standard 22 mm push button cutout.⋆

193-EGF,193-EJM,193-EGJ,193-PTC,193-ERR (Ser. B or later)

1 193-ERID

Module Adjustment CoverPrevents inadvertent adjustment of setting. Must be ordered in multiples of package quantity.

193-EJM 25 193-EMC

⋆ Only one module may be added.



§ Requires use of an external ground fault sensor (Cat. No. 193-CBCT_).

Description For Use With Pkg. Quantity

Cat. No.

DIN Rail/Panel AdapterFor separate mounting – can be mounted to top-hat rail EN 50 022-35

193-ED1_B, 193-EE_B, 193S-EE_B, 193-EE_Z, 592-EE_T

1 193-EPB

193-ED1_D, 193-EE_D, 193S-EE_D 193-EPD

193-EE_E, 193S-EE_E 193-EPE

Current Adjustment ShieldPrevents inadvertent adjustment of the current setting.Must be ordered in multiples of package quantities.

193-ED (all)193-EE (all)592-EE (all)

10 193-BC8

External Reset AdapterFor enclosed, through-the-door reset applications. Use with external reset button.

193-ED (all)193-EE_B,193-EE_D,193-EE_E,193-EE_P,193-EE_Z

1 193-ERA

External Reset Button for Enclosed Devices 193-E all 1 800FM-R611 (Metal Button)

800FP-R611 (Plastic Button)

800F-ATR08 (Rod)

Terminal Lugs• Set of two

• Protection class IP2X per IEC 60529 and DIN 40 050

100-D115, 100-D140, 100-D180, 100-D115E…D180E, 193-EC_F, 193-EE_F

2 100-DTB180

100-D210...100-D420, 193-EC_G, 193-EF2C, 193-EE_G

2 100-DTB420

Terminal Lugs, Copper FrameSet of three

100-D115E, 193-EC_F, 193-EE_F 3 100-DLE110

3 100-DL180

100-D210…100-D420, 193-EC_G, 193-EE_G

3 100-DL420

100-D630, 100-D860, 193-EC_H, 193-EE_H

3 100-DL630

3 100-DL860

Terminal Covers• Protection class IP20 per IEC 60529 and DIN 40

050

• For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies

100-D115…100-D180, 193-EC_F, 193-EE_F

1 100-DTC180

100-D210...100-D420, 193-EC_G, 193-EE_G

1 100-DTC420

100-D630…100-D860, 193-EC_H, 193-EE_H

1 100-DTC860

DeviceNet Configuration TerminalUsed to interface with objects on a DeviceNet network. Includes 1 m communications cable (193-CB1).

193-EDN,193-EC (all), 592-EC (all); 280/281/283/284 ArmorStart,825-P

1 193-DNCT

1 meter communication cable, color-coded bare leads

193-DNCT 1 193-CB1

1 meter communication cable, microconnector (male)

193-DNCT 1 193-CM1

Panel Mount Adapter/Door Mount Bezel Kit 193-DNCT 1 193-DNCT-BZ1

Description Size For Use With Pkg. Quantity

Cat. No.

Core Balanced Ground Fault Sensor• Required when using either an E1 Plus Ground Fault Protection

or Ground Fault/Jam Module

• Required for ground fault protection with the Cat. No. 193-EC3 and -EC5 overload relays

20 mm (0.79 in.)

100-C09…100-C37NEMA size 00…2

1 193-CBCT1

40 mm (1.57 in.)

100-C09…100-C97NEMA size 00…3

1 193-CBCT2



63 mm (2.5 in.)

100-C09…100-C97, 100-D105…100-D180NEMA size 00…4

1 193-CBCT3

82 mm (3.25 in.)

100-C09…100-C97, 100-D105…100-D420NEMA size 00…5

1 193-CBCT4

Description For Use With Cat. No.

Remote Reset Solenoid 24V AC, 50/60 Hz E1 Plus (Series C and later) 193-EMRJ

110/120V AC, 50/60 Hz 193-EMRD

220/240V AC, 50/60 Hz 193-EMRA

24V DC 193-EMRZ24

48V DC 193-EMRZ48

115V DC 193-EMRZ01

Marking Systems

Uniform labeling materials for contactors, motor starting equipment, timing relays and circuit breakers

Description Pkg. Qty.∙ À Cat. No.

Label Sheet105 self-adhesive paper labels each, 6 x 17 mm

10 100-FMS

Marking Tag Sheet160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover

10 100-FMP

Transparent CoverTo be used with marking tag sheets

100 100-FMC

Marking Tag AdaptersTo be used with marking tag: System 1492 W

100 100-FMA2

‡ Must be ordered in multiples of package quantities.

Overload Relays

Cat. No. 193-ED1_B, 193-EE_B, and 592-EE_T

Cat. No. 193-EE_D, and 592-EE_C

Cat. No. 193-EE_E, and 592-EE_D

Cat. No. 193-EE_F§À

Cat. No. 193-EE_G

Cat. No. 193-EE_H

Main Circuits

Rated Insulation Voltage (Ui) 690V AC 1000V AC

Rated Impulse Strength (Uimp) 6 kV AC 6 kV AC

690V AC/600V AC 1000V AC/600V AC



Rated Operating Voltage (Ue) IEC/UL

Rated Operating Frequency 50/60 Hz (sinusoidal) 50/60 Hz (sinusoidal)

Terminal Cross-Sections

Terminal Type

Terminal Screws

M5 M8 Lug

Flexible-Stranded with Ferrule

Single ConductorTorque

2.5…16 mm2

2.5 N•m2.5…16 mm2

2.5 N•m4…35 mm2

24 N•m— — —

Two ConductorTorque

2.5…10 mm2‡ 3.4 N•m

2.5…10 mm2‡ 3.4 N•m

4…25 mm2

4 N•m— — —

Coarse-Stranded/Solid


2.5…25 mm2

2.5 N•m2.5…25 mm2

2.5 N•m4…50 mm2

4 N•m16…150 mm2

28 N•m— —

Two ConductorTorque

6…16 mm2‡ 3.4 N•m

6…16 mm2‡ 3.4 N•m

4…35 mm2

4 N•m— 25…185

mm228 N•m

70…240 mm245 N•m

Four ConductorTorque

6…16 mm2‡ 3.4 N•m

6…16 mm2‡ 3.4 N•m

4…35 mm2

4 N•m— — 70…240 mm2

45 N•m

Stranded/Solid Single ConductorTorque

14…6 AWG22 lb•in



6…300 MCM250 lb•in

— —

Two ConductorTorque

14…6 AWG‡ 30 lb•in

14…6 AWG‡ 30 lb•in

6…2 AWG35 lb•in

— 4…350 MCM250 lb•in

2/0…500 MCM400 lb•in

Four ConductorTorque

14…6 AWG‡ 30 lb•in

14…6 AWG‡ 30 lb•in

6…2 AWG35 lb•in

— — 2/0…500 MCM400 lb•in

Pozidriv Screwdriver Size 2 2 — — — —

Slotted Screwdriver (mm) 1 x 6 1 x 6 — — — —

Hexagon Socket Size (mm) — — 4 8 8 8

Control Circuits

Rated Insulation Voltage (Ui) 690V AC

Rated Impulse Strength (Uimp) 6 kV AC

Rated Operating Voltage (Ue) IEC/UL

690V AC / 600V AC

Rating Designation B600

Rated Operating Current Ie N.O./N.C.

AC-15 12…120V 3/2

220…240V 1.5/1.5

380…480V 0.75/0.75

500…600V 0.6/0.6

Thermal Current Ithe 5 A

Contact Reliability 17V, 5 mA

Screw Terminal Cross Sections

Terminal Screw

M3

Flexible-Strandedwith Ferrule


0.5…2.5 mm2

0.55 N•m

Two ConductorTorque

0.25…1.5 mm2

0.55 N•m0.2…0.75 mm2

0.55 N•m

Coarse-Stranded/Solid

Single Conductor Torque

0.5…4 mm2

0.55 N•m

Two ConductorTorque

0.2…2.5 mm2

0.55 N•m0.2…1.5 mm2

0.55 N•m

Stranded/Solid Single ConductorTorque


Two ConductorTorque





Screwdriver Size (mm) #1 Pozidriv/0.6 x 3.5 slotted

Cage Clamp Cross-Sections

Flexible-Stranded with Ferrule 0.25…1 mm2

Coarse-Stranded/Solid 0.2…1.5 mm2

Stranded/Solid 24…14 AWG

‡ For multiple conductor applications, the same style and size of wire must be used.

§ Cat. Nos. 193-EEGF and 193-EEVF follow Cat. No. 193-EE_E specifications.

3-Pole Terminal Blocks

Cat. No. 100-DTB180 Cat. No. 100-DTB420

(A) 6…1/0 AWG, 16…50 mm2

(B) 6 AWG…250 MCM, 16…120 mm2

90…110 lb•in, 10…12 N•m

(2) 4 AWG…600 MCM, 25…240 mm2

180…220 lb•in, 20…25 N•m

Terminal Lug Kits

Cat. No. 100-DLE110 Cat. No. 100-DL180 Cat. No. 100-DL420 Cat. No. 100-DL630 Cat. No. 100-DL860

Lug: 6…2/0 AWG, 16…70 mm2

90…110 lb•in, 10…12 N•mTerminal: 13/32 in., 10 mm150 lb•in, 17 N•m

Lug: 6 AWG…250 MCM,16…120 mm2

90…110 lb•in, 10…12 N•mTerminal: 1/2 in., 13 mm275 lb•in, 16 N•m

Lug: 2 AWG…350 MCM,375 lb•in, 42 N•mTerminal: 11/16 in., 17 mm140 lb•in, 16 N•m

Lug: 2/0 AWG…500 MCM,70…240 mm2

400 lb•in, 45 N•mTerminal: 3/4 in., 19 mm600 lb•in, 68 N•m

Lug: 2/0 AWG…500 MCM,70…240 mm2400 lb•in, 45 N•mTerminal: 3/4 in., 19 mm600 lb•in, 68 N•m

Environmental Ratings

Ambient TemperatureStorageOperating

-40…+85 °C (-40…+185 °F)-20…+60 °C (-4…+140 °F)

HumidityOperatingDamp Heat

5…95% Non-condensingper IEC 68-2-3 and IEC 68-2-30

Vibration (per IEC 68-2-6) 3 G

Shock (per IEC 68-2-27) 30 G

Max. Altitude 2000 m

Pollution Environment Pollution Degree 3

Degree of Protection IP20

Protection

Type of Relay Ambient Compensated, Time Delay, Phase Loss Sensitive

Nature of Relay Solid-State

Trip Rating 120% FLA

Trip Class Type ED 10

Type EE 10, 15, 20, 30

Reset Mode Type ED Manual

Type EE Automatic or Manual

Electromagnetic Compatibility

Electrostatic Discharge Immunity Test Level 8 kV Air Discharge, 6 kV Contact Discharge

Performance Level 1 § ‡

RF Immunity Test Level 10 V/m


Electrical Fast Transient/Burst Immunity Test Level 4 kV


Surge Immunity Test Level 2 kV (L-E), 1 kV (L-L)




§ Performance Criteria 1 requires the device under test (DUT) to experience no degradation or loss of performance.

‡ Environment 2.

General

Cat. No. 193-ED1_B, 193-EE_B Cat. No. 193-EE_D Cat. No. 193-EE_E

Standards UL508, CSA C22.2 No. 14, NEMA ICS 2-1993 Part 4, EN 60947-4-1, EN 60947-5-1

Certifications CE, cULus, C-Tick, CCC

Approximate Weights(unpackaged)

0.25 kg(0.55 lb)

0.25 kg(0.55 lb)

0.52 kg(1.06 lb)

External Current Transformers (for use with cat. nos. 193-EE_Z)

The user shall provide one current transformer (CT) for each motor phase, and shall connect the CT’s secondary leads to the appropriate E1 Plus overload relay power terminals, as shown in current transformer’s wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E1 Plus overload relay burden at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <±2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. — Model #23 or equivalent):

ANSI (USA) Class C5B0.1

CSA (Canada) Class 10L5

IEC (Europe) 5 VA Class 5P10

Wiring Schematic

Typical Wiring for 1-Phase IEC Applications

Typical Wiring for 3-Phase IEC Applications



Typical Wiring for NEMA Applications

Trip Curves

Typical reset time for 193-EE devices set to automatic reset mode is 120 seconds.

Trip Class 10

Trip Class 15



Trip Class 20

Trip Class 30

Trip Curve Legend: Cold Trip ———————Hot Trip – – – – – – – – –

Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

E1 Plus Pass-thru Style



Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.

Bulletin 100-C Contactor Mounted

OverloadCat. No.

ContactorCat. No.

Width A Height B Depth C D E1 E2 F H1 H2

100-C09, -C12, -C16, -C23



193-ED__B193-EE__B193R-EE__B193S-EE__B

45(1-25/32)

146.6(5-25/32)

85.2(3-23/64)

4.5(3/16)

13.9(35/64)

24.5(31/32)

86.5(3-13/32)

60(2-23/64)

35(1-3/8)

193-EE__D193R-EE__D193S-EE__D

100-C30, -C37 45(1-25/32

146.6(5-25/32)

101.2(3-63/64)

4.5(3/16)

13.9(35/64)

24.5(31/32)

104(4-3/32)

60(2-23/64)

35(1-3/8)

193-EE__D193R-EE__D193S-EE__D

100-C43 54(2-1/8)

146.6(5-25/32)

101.2(3-63/64)

4.5(3/16)

18.9(3/4)

24.5(31/32)

104(4-3/32)

60(2-23/64)

45(1-25/32)

193-EE__E193R-EE__E193S-EE__E

100-C60, -C72,-C85

72(2-53/64)

192.3(7-37/64)

120.4(4-3/4)

5.4(7/32)

23.8(15/16)

29(1-9/64)

125.5(4-15/16)

100(3-15/16)

55(2-11/64)

Bulletin 100-D Contactor Mounted

OverloadCat. No.

ContactorCat. No.

Width A

Height B Height B1

Depth C

D E1 E2

Without Terminal Covers

With Terminal Covers

(Reset)

193-EE__F 100-D95, -D110 120(4.72)

336.3(13.24)

418(16.46)

311.8(12.27)

152.7(6.01)

156(6.14)

3.6(0.14)

226.3(8.91)

193-EE__F 100-D140, -D180 120(4.72)

339.8(13.38)

418(16.46)

317.8(12.51)

152.7(6.01)

156(6.14)

3.6(0.14)

226.3(8.91)

193-EE__G 100-D210, -D250, -D300, -D420 155(6.10)

385.8(15.19)

487.4(19.19)

360.8(14.2)

176.5(6.95)

180(7.09)

3.6(0.14)

265.2(10.44)

193-EE__H 100-D630, -D860 255(10.04)

552(21.73)

915(36.02)

508(20)

269.3(10.6)

270.7(10.66)

3.6(0.14)

384.1(15.12)

OverloadCat. No.

ContactorCat. No.

F G H J K øM

193-EE__F 100-D95, -D110 45(1-25/32)

100(3.94)

145(5.71)

135(5.31)

22.3(0.88)

8 - 5.6(8 - 0.22)

193-EE__F 100-D140, -D180 45(1-25/32

100(3.94)

145(5.71)

135(5.31)

22.3(0.88)

8 - 5.6(8 - 0.22)

193-EE__G 100-D210, -D250, -D300, -D420 54(2-1/8)

130(5.12)

180(7.09)

140(5.51)

23.5(0.93)

8 - 6.5(8 - 0.26)



193-EE__H 100-D630, -D860 52.5(2.07)

226(8.90)

230(9.06)

108(4.25)

109(4.29)

8 - 13(8 - 0.51)

Panel Adapter Mounted

Panel AdapterCat. No.

OverloadCat. No.

Width A Height B Depth C D E1 E2 F H1 H2 H3 J

193-EPB 193-ED__B193-EE__B193R-EE__B193S-EE__B

45(1-25/32

116.5(4-19/16)

92.7(3-21/32)

4.4(11/64)

11.4(0.45)

57.9(2-9/32)

62.5(2-15/32)

95(3-3/4)

30(1-3/16)

75(2-31/32)

52.1(2-3/64)

193-EPD 193-EE__D193R-EE__D193S-EE__D

45(1-25/32

112.4(4-7/16)

108.7(4-9/32)

4.4(11/64)

11.4(0.45)

57.9(2-9/32)

62.5(2-15/32)

95(3-3/4)

30(1-3/16)

75(2-31/32)

52.1(2-3/64)

193-EPE 193-EE__E193R-EE__E193S-EE__E

72(2-53/64)

107.4(4-15/64)

127(5/32)

5.5(5/32)

26.4(1-1/32)

54.5(2-9/64)

48.3(1-29/32)

90(3-23/64)

60(2-23/64)

— 43.3(1-45/64)

DIN Rail / Panel Adapter - Terminal Cross Sections

Cat. No. 193-EPB ∙ À Cat. No. 193-EPD ∙ À Cat. No. 193-EPE

Flexible-Stranded with Ferrule Single Conductor 1.0…4.0 mm2 2.5…16 mm2 4.0…35 mm2

Torque 1.8 N•m 2.3 N•m 4.0 N•m

Two Conductor 1.0…4.0 mm2 2.5…10 mm2 4.0…25 mm2


Coarse-Stranded/Solid Single Conductor 1.5…6.0 mm2 2.5…25 mm2 4.0…50 mm2


Two Conductor 1.5…6.0 mm2 2.5…16 mm2 4.0…35 mm2


Stranded/Solid Single Conductor 14…8 AWG 16…6 AWG 12…1 AWG

Torque 16 lb•in 20 lb•in 35 lb•in



Two Conductor 14…10 AWG 16…6 AWG 12…2 AWG

Torque 16 lb•in 20 lb•in 35 lb•in

‡ For multiple conductor applications, the same size and style wire must be used.

Copyright © 2012 Rockwell Automation, Inc. All Rights Reserved.



ab 193 e1 plus solid-state overload relays

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