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Human Machine Interface for ABB ® MB300 ® AC410 ® & AC450 ® DCS MasterBus 300, Advant AC450 are trademarks of ABB. GE Fanuc, Proficy, iFIX, iHistorian and trademarks of GE Fanuc. Overview

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Page 1: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Human Machine Interface for

ABB® MB300® AC410® & AC450® DCSMasterBus 300, Advant AC450 are trademarks of ABB. GE Fanuc, Proficy, iFIX, iHistorian and trademarks of GE Fanuc.

Overview

Page 2: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Updated Operator Consoles Modern DCS Tools Quick access to plant information Database Support Internet and Intranet Support System Flexibility Open and Safe Connectivity

Advant AC410/450 DCS Needs

Page 3: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Operating Station Replacement

ABB Advant OS500 Current Limitations:– Obsolete and at the end of their Life Span

– Unix based

– Costly and Scarce Spare Parts

– Proprietary and Not longer supported by Manufacturer

– Limited Data Storage and Recollection System

– Limited Connectivity to Other Users

– Limited Configuration capabilities

– Complex Maintenance, Backup and Restoration process

Page 4: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

OPC Server Solution

Builds on reliable OPC Technology and GE Fanuc Proficy Product Line.

– Novotek MB3 OPC server and Cimplicity HMI

Provides Complete Console Replacement with:

– Similar graphic environment and functionality as OS500 Operating Stations

– Windows based Operating System

– Compatibility with Database and Historical Data collecting and storage systems

Page 5: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

OPC Server Solution

Direct Connectivity to the MB300 Control Network through the Server’s Ethernet port

– Eliminates the use of RTA Boards

– No additional Hardware required to communicate with the MB300 Network

Open, Flexible and User Friendly System Configuration

– The system is completely open and can be customized to the end user's needs and requirements.

– Functions, Alarms, Screens and Objects can be configured without the need of a third party

Page 6: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

New HMI System Benefits

Supports more than 35,000 Tags Unlimited Operator Displays Connectivity to other Plant Controllers Customizable functions and graphic displays Full Alarms & Events and Trending capability Flexible Security & Redundancy Options Comprehensive HMI Utilities Scalable to a larger IT system Affordable

Page 7: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Platform Components

Page 8: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Windows Based OS Benefits

Access to Microsoft tools– Alarms, Events and Historic Data directly exported to Excel – Remote Access to Process Data

Fast, Conventional Data Storage – Data Storage in Hard Drives, CD, DVD, Flash Cards, etc.– Easy Backup and Restore process

Cybersecurity

– Can be integrated within the IT security infrastructure

– Does not need a proprietary Domain to work

Page 9: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Novotek MB3 OPC Server Benefits

Direct Connection to MB300 Network– Communication between OPC Server and AC410/450

nodes continuously monitored

Automatic DB Import from the .BAX files– Validation of Data Base Elements at OPC level

Compatible with all operating functions required for DCS

– Can Run in Parallel with the Existing System

Alarms and Events Server– DCS Time Stamped

Page 10: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Novotek MB3 OPC Server

Page 11: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Compatible with Advant DB Elements

Analog Inputs AI

Analog Outputs AO Digital Inputs DI Digital Outputs DO Manual Stations MANSTN Drives GENUSD Process Controllers PIDCON and PIDCONA Sequencers SEQ Communication DAT Others MMCX,VALVECON,MOTCON, TEXT, RATIOSTN,

GENBIN, GENCON

Page 12: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

GE Fanuc HMI Platform Benefits

GE Fanuc HMI software– 20+ year product history with over 300,000 licenses sold– Reliable, robust and stable product – Widely used in Gas Turbine applications– Proficy HMI products at 75% of Fortune 100 companies– Wide Technical Support– Easy to learn... Easy to Use– Commitment from one of the world's largest firms

Page 13: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

GE Fanuc Cimplicity HMI

Page 14: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Supports Advant OS500 Functions

Similar Graphic Environment and System Navigation Object Close Up and Object Request Pop-Ups Alarm and Event Lists and Pop-Ups New Alarm Display Bar Alarm and Event History Trends Set point changes Function Group and Device controls Sequencer Start/Stop and analysis Review Module Status Security System Reports and Logs

Page 15: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Graphics

Easy to Create and Edit

Flexible

Programmable

High Quality

Customizable

Functional and Practical

Page 16: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 17: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Full Alarm & Events management system

Alarms determined in the DCS

Implements:– Alarm Priority and Area/Group

– Acknowledge and Common Acknowledge

– Alarm comments

– Inhibit and suspend

– User built Alarms and Events

Page 18: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 19: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 20: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Trends

Real time and Historical

15 min, 1 hour, 4 hours, 1 day

Creation of own trend groups

Digital values trendable

Window zoom

Page 21: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 22: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Access Useful Information at the Touch of a Button

Create Help Files for each device on the screen

Access Loop Drawings for each instrument

Attach Data Sheet to each Instrumentation device

Get pictures from the device

Access P&ID for each device

Search for Tags using wild cards

Page 23: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 24: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 25: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 26: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 27: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI
Page 28: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Search for a KKS Browsing or using Filters and Wild Cards

Page 29: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Security System

Standard Security System– At least 3 levels

Administrator Operator Viewer

– Create user name and password for each user Assign a user to a specific security level

– Auto login at any level– Define additional levels– Security by plant area– Enable/Disable features at any level

Page 30: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Better DCS Connectivity andPerformance

AC410/450 CPU Load UsingTTDLOGS & TTDVARS

AC410/450 CPU Load With Novotek OPC Server and Cimplicity HMI

Page 31: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Network Structures

Flexible Network Structures Size to meet requirement Can grow as the needs do Can run in Parallel with other systems A firm foundation upon which to build on

Page 32: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Eliminates single point of failure with Redundant Servers

Multiple Clients

Ethernet

Equipment

Two servers in redundant

configuration

Servers joined in Logical Pair

Page 33: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Open Standards

Supports industry standards

– OPC, TCP/IP, ODBC and SQL – Client-Server and Internet/Intranet Capability – Microsoft standards

Benefit– Long product life assured via standards adherence

– Data connectivity via fully open standards

Page 34: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Features Summary

Eliminates the need of RTA boards using only Ethernet ports to communicate directly with the Masterbus 300 Control Networks

Easy, fast and accurate access to system data using Windows based tools

User friendly and flexible configuration and operation Complete Open system for the user to program and

add its own specific applications Precise Sequence Of Events

Page 35: ABB MB300 AC410 & AC450 DCS - SALTEK Canada · Human Machine Interface for ABB ... – Novotek MB3 OPC server and Cimplicity HMI

Features Summary

Full redundant servers with bump-less switchover Conventional data storage, backups and restore Can potentially decrease controller CPU load by

eliminating the need of TTDLOGS and TTDVARS for trending.

Affordable