abft series heavy duty, high flow, in-line automatic ...1).pdf · 7,165 lb 3,250 kg 7,940 lb 3,600...

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Features: ABFT Series flowrates filtration degrees inlet/outlet diameters minimum operating pressure up to 25,100 gpm 5,700 m 3 /h 10,000-200 micron up to 36” DN900 15 psi 1 bar Heavy duty, High Flow, In-Line Automatic Filters for High Dirt Loads Heavy duty filter for high flow rates and high dirt loads of suspended solids Special design for removal of large particles Carbon steel and stainless steel manufacturing material options. Special alloys upon request No interruption of downstream flow during flushing Availability of standard vessels for fresh, corrosive, and sea water applications Available in ASME Section VIII Division 1 design with “U” Stamp Exceptionally high filtration area and flow per vessel ASME/Exd/Exe design, available on request Self lubricating bearings Applications: Membrane Protection, Municipal Water, Industrial Water, Irrigation, Oil & Gas and Seawater Intakes

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Features:

ABFT Series

flowrates filtration degrees inlet /outlet diameters minimum operating pressure

up to 25,100 gpm5,700 m3/h

10,000-200micron

up to 36”DN900

15 psi1 bar

Heavy duty, High Flow, In-Line Automatic Filters for High Dirt Loads

• Heavy duty filter for high flow rates and high dirt loads of suspended solids

• Special design for removal of large particles

• Carbon steel and stainless steel manufacturing material options. Special alloys upon request

• No interruption of downstream flow during flushing

• Availability of standard vessels for fresh, corrosive, and sea water applications

• Available in ASME Section VIII Division 1 design with “U” Stamp

• Exceptionally high filtration area and flow per vessel

• ASME/Exd/Exe design, available on request

• Self lubricating bearings

• Applications: Membrane Protection, Municipal Water, Industrial Water, Irrigation, Oil & Gas and Seawater Intakes

Electric Motor

Inlet

Self-Lubricating Bearing

Drive Unit

Outlet

Air Release Valve

Perforated/ Wedge Wire Screen

Pneumatic Actuated Butterfly Valve

Drive Shaft

Brush

How Do ABFT Filters Work

GeneralAmiad ABFT Automatic Filters are first-rate solutions to protect the main process lines from heavy dirt loads and large particles. Amiad ABFT Series consists of heavy duty filters with an electric self-cleaning mechanism. The ABFT Series is available for flow rates from 110 gpm / 25 m3/h up to 25,000 gpm / 5,700 m3/h per vessel, with filtration elements ranging from 200-10,000 micron, with inlet/outlet flanges available up to 36” / DN900 diameter.

The Filtering ProcessRaw water enters the inside of patented “cross screen” cylinder from the filter’s inlet and flows through the screen to the filter’s outlet. The gradual dirt building up on the inner screen surface causes a filter cake to develop with a corresponding increase in the pressure differential across the screen. A pressure differential switch senses the pressure differential when it reaches the preset value or after a preset time has elapsed, and the cleaning process begins.

The Self-Cleaning ProcessCleaning of the filter is carried out by a brush system. The exhaust valve opens and the drive unit starts to rotate the stainless steel /nylon brushes, which sweep the inner surface of the cylindrical screen. The particles trapped on the screen are dislodged by the brushes and flushed out the exhaust valve. During the self-cleaning process, filtered water continues to flow.

The Control SystemThe control system operates with a switch that senses the pressure differential across the screen and sends a signal to the control board when it reaches a pre-defined value (usually 7 psi/0.5 bar), or when the predefined time elapsed; then, the control board initiates the self-cleaning process.

The self-cleaning cycle is initiated as a result of any of the following:• Receiving a signal from the pressure differential switch• Time interval parameter set at control board• Manual start

ABFT 3.1K /4.5K /7.25K/12K/16KTechnical Specifications

Filter Type ABFT 3.1K ABFT 4.5K ABFT 7.25K ABFT 12K ABFT 16K

General Data

Maximum flow rate* 352 gpm80 m3/h

704 gpm160 m3/h

1,937 gpm440 m3/h

3,522 gpm800 m3/h

7,485 gpm1,700 m3/h

Inlet/outlet diameter** 3”, 4”DN80, DN100

5”, 6”DN125, DN150

8”, 10”DN200, DN250

12”, 14”DN300, DN350

16”, 18”DN400, DN450

Filter area*** 481 in2

3,100 cm2698 in2

4,500 cm21,124 in2

7,250 cm21,860 in2

12,000 cm22,480 in2

16,000 cm2

Design Pressure: 150 psi/10 bar240 psi/16 bar Upon Request

Minimum working pressure 15 psi/1.0 bar

Maximum allowed DP 50 psi/3.5 bar

Weight [empty] 408 lb185 kg

463 lb210 kg

772 lb350 kg

1,279 lb580 kg

2,006 lb910 kg

* Consult Amiad for optimum flow depending on filtration degree & water quality.** Flange standards as per request.*** Perforated or wedge-wire, depends on Filtration Degree.

Flushing Data

Flush valve 1.5”DN40

2”DN50

2.5”DN65

3”DN80

Flush flow: 66 gpm15 m3/h

88 gpm20 m3/h

132 gpm30 m3/h

220 gpm50 m3/h

Flush time 15 sec 25 sec

Flush volume 17 gallon63 liter

22 gallon83 liter

55 gallon208 liter

92 gallon347 liter

Control and electricity

Electric motor* 0.37 kW 0.55 kW 0.75 kW

Control voltage* 24VAC

Rated operation voltage 230-480 VAC, 3 phase 50/60 HZ

* Other options upon request

Construction Materials

Filter housing & lid Epoxy Coated Carbon Steel

Screen St.St. 316L (Super Duplex Optional)

Cleaning mechanism, Brush frames and brushes St.St. 316, PVC, Nylon

Exhaust valve Epoxy coated cast iron, natural rubber or EPDM

Seals Synthetic rubber, NBR

* Other construction materials & coatings for corrosive use, are available upon request.

316 or Super Duplex Stainless Steel

Perforated Filtration Element Wedge-Wire Filtration Element

micron 5,000 3,500 3,000 2,500 2,000 1,500 1,000 800 500 300 200

mm 5.0 3.5 3.0 2.5 2.0 1.5 1.0 0.8 0.5 0.3 0.2

Standard Filtration Degrees:

ABFT 22K /30K /42K /50K /60KTechnical Specifications

Filter Type ABFT 22K ABFT 30K ABFT 42K ABFT 50K ABFT 60K

General Data

Maximum flow rate* 8,800 gpm2,000 m3/h

11,500 gpm2,600 m3/h

16,300 gpm3,700 m3/h

19,800 gpm4,500 m3/h

25,100 gpm5,700 m3/h

Inlet/outlet diameter** 20”DN500

24”DN600

28”DN700

32”DN800

36”DN900

Filter area*** 3,410 in2

22,000 cm24,650 in2

30,000 cm26,510 in2

42,000 cm27,750 in2 2

50,000 cm9,300 in2

60,000 cm2

Design Pressure: 150 psi/10 bar240 psi/16 bar Upon Request

Minimum working pressure 15 psi/1.0 bar

Maximum allowed DP 50 psi/3.5 bar

Weight [empty] 3,700 lb1,680 kg

4,200 lb1,900 kg

6,570 lb2,980 kg

7,165 lb3,250 kg

7,940 lb3,600 kg

* Consult Amiad for optimum flow depending on filtration degree & water quality.** Flange standards as per request.*** Perforated or wedge-wire, depends on Filtration Degree.

Flushing Data

Flush valve 4”DN100

6”DN150

Flush flow: 308 gpm70 m3/h

616 gpm140 m3/h

Flush time 45 sec

Flush volume 231 gallon875 liter

462 gallon1,750 liter

Control and electricity

Electric motor 1.5 kW 2.2 kW

Control voltage 24VAC

Rated operation voltage 230-480 VAC, 3 phase 50/60 HZ

* Other voltages upon request

Construction Materials

Filter housing & lid Epoxy Coated Carbon Steel

Screen St.St. 316L (Super Duplex Optional)

Cleaning mechanism, Brush frames and brushes St.St. 316, PVC, Nylon

Exhaust valve Epoxy coated cast iron, natural rubber or EPDM

Seals Synthetic rubber, NBR

* Other construction materials & coatings for corrosive use, are available upon request.

316 or Super Duplex Stainless Steel

Perforated Filtration Element Wedge-Wire Filtration Element

micron 5,000 3,500 3,000 2,500 2,000 1,500 1,000 800 500 300 200

mm 5.0 3.5 3.0 2.5 2.0 1.5 1.0 0.8 0.5 0.3 0.2

Standard Filtration Degrees:

ABFT 3.1K ABFT 4.5K ABFT 7.25K ABFT 12K ABFT 16K ABFT 22K ABFT 30K ABFT 42K ABFT 50K ABFT 60K

A 23.6”600 mm

25.6”650 mm

31.5”800 mm

37.4”950 mm

47.2”1,200 mm

59.1”1,500 mm

63.0”1,600 mm

78.7”2,000 mm

78.7”2,000 mm

82.7”2,100 mm

B 23.6”600 mm

26”660 mm

28.7”730 mm

31.5”800 mm

35.4”900 mm

43.3”1,100 mm

46.4”1,230 mm

56.3”1,430 mm

56.3”1,430 mm

70.9”1,800 mm

C 5.9”150 mm

5.9”150 mm

5.9”150 mm

5.9”150 mm

5.9”150 mm

7.9”200 mm

7.9”200 mm

7.9”200 mm

7.9”200 mm

10.6”270 mm

D 14.0”356 mm

14.0”356 mm

18.0”457 mm

24.0”610 mm

30.0”762 mm

42.0”1,066 mm

44.0”1,118 mm

57.9”1,470 mm

57.9”1,470 mm

63.0”1,600 mm

E 21.3”540 mm

21.3”540 mm

25.3”642 mm

33.9”860 mm

42.1”1,070 mm

45.7”1,390 mm

56.7”1,440 mm

70.9”1,800 mm

70.9”1,800 mm

71.3”1,810 mm

F 0.5”13 mm

0.5”13 mm

0.5”13 mm

0.8”20 mm

0.8” 20 mm

1.0”25 mm

1.0”25 mm

1.0”25 mm

1.0”25 mm

0.9”22 mm

H 1,255 mm49.4”

58.1”1,475 mm

63.2”1,605 mm”

71.8”1,824 mm

77.9”1,978 mm

88.2”2,240 mm

100.0”2,540 mm

110.0”2,793 mm

121.8”3,093 mm

124.7”3,168 mm

H1 57.3”1,455 mm

72.0”1,825 mm

81.0”2,055 mm

93.5”2,374 mm

105.4”2,678 mm

125.6”3,190 mm

137.4”3,490 mm

147.4”3,743 mm

169.0”4,293 mm

179.0”m4,368 m

DRG 1 1 1 2 2 2 2 2 2 2

ABFT 3.1K /4.5K /7.25K (DRG 1)

ABFT 12K /16K /22K /30K /42K /50K /60K (DRG 2)

OUTB

IN OUTC

H

H1

D

H H1

D

B

IN

C

OUT

0° 180°

90°

270°

E F

1200

A

600

IN

E 90°

F

180°

450

A

270°

OUTIN

OUTB

IN OUTC

H

H1

D

H H1

D

B

IN

C

OUT

0° 180°

90°

270°

E F

1200

A

600

IN

E 90°

F

180°

450

A

270°

OUTIN

910101-000761/05.2015

W A T E R S Y S T E M S

www.amiad.com

Copyright © 2013 Amiad Water Systems Ltd. All rights reserved. The contents of this catalogue including without limitation all information and materials, images, illustrations, designs, icons, photographs, graphical presentations, designs, literary works, data, drawings, slogans, phrases, names, trademarks, tittles and any other such materials that appear in this catalogue (collectively, the “Contents”) are the sole and property of Amiad Water Systems Ltd. (“Amiad”). Amiad has sole and exclusive right, title and interest in the Contents, including any intellectual property rights, whether registered or not, and all know-how contained or embodied therein. You may not reproduce, publish, transmit, distribute, display, modify, create derivative works from, sell or participate in any sale of, or exploit in any way, in whole or in part, any of the Contents or the catalogue. Any use of the catalogue or the Contents, other than for personal use, requires the advanced written permission of Amiad.

Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel,Tel: 972 4 690 9500, Fax: 972 4 814 1159,E-mail: [email protected]

Headquarters

The Americas

Asia

Europe

Amiad Australia Pty Ltd. 138 Northcorp Boulevard, Broadmeadows, Victoria 3047,Tel: 61 3 93585800, Fax: 61 3 93585888, E-mail: [email protected]

Australia

Amiad USA Inc. Main Office and Manufacturing: 120-J Talbert Road, Mooresville, NC 28117,Tel: 1 704 662 3133, Fax: 1 704 662 3155, Toll Free: 1 800 24 FILTER, E-mail: [email protected] www.amiadusa.com

West Coast Sales Office and Warehouse:1251 Maulhardt Ave, Oxnard, CA 93030Tel: 805 988 3323, Fax: 805 988 3313, Toll Free: 1 800 969 4055

BrazilAmiad Sistemas de Água Ltda., Av. Funchal, 411, Conj. 42, Vila Olimpia, São Paulo, CEP 04551-060Tel: +55 11 31923824, E-mail: [email protected] Oil & Gas, E-mail: [email protected]

MexicoAmiad Mexico SA DE CV, Vialidad de la Barranca # 6 Piso 4,Col. Valle de las Palmas 52787. Huixquilucan (Interlomas), Edo de Mexicoo,Tel/Fax: +52 55 636 28122, E-mail: [email protected]

IndiaAmiad Filtration India Pvt Limited, 305 Sai Commercial Building, Govandi St Rd, Govandi Mumbai 400 088, Tel: 91 22-67997813/14, Fax: 91 22-67997814, Email: [email protected]

ChinaAmiad China (Yixing Taixing Environtec Co., Ltd.) 70 Baihe Chang, Xingjie Yixing Jiangsu, 214204,Tel: 86 510 87134000, Fax: 86 510 87134999, E-mail: [email protected]

South-East AsiaFiltration & Control Systems Pte. Ltd., 22 Sin Ming Lane #07-71 Midview City, Singapore 573969, Tel: 65 6 337 6698, Fax: 65 6 337 8180, E-mail: [email protected]

TurkeyFTS – Filtration & Treatment Systems, Istanbul yolu 26 Km, Yurt Orta Sanayii, Saray, Ankara, Tel: 90 312 8155266/7, Fax: 90 312 8155248, E-mail: [email protected]

Amiad Water Systems Europe SAS, Ilot No4 ZI La Boitardière, 37530 Chargé, France,Tel: 33 (0) 2 47 23 01 10, Fax: 33 (0) 2 47 23 80 67, E-mail: [email protected]

Amiad Water Systems Europe SAS (Irrigation Division) 100 avenue de l’Anguillon, Z.I. des Iscles, 13160 Chateaurenard, Tel: +33 (0) 4 32 60 10 01, Fax +33 (0) 4 32 60 60 85

GermanyAmiad Water Systems SAS Europe (German branch office) Zweigniederlassung Deutschland Prinz-Regent-Str. 68 a 44795 Bochum,Tel: 49 (0) 234 588082-0, Fax: 49 (0) 234 588082-10, E-mail: [email protected]