about forum energy technologies forum energy technologies smart solutions. ... edge ii - dependable...
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About Forum Energy Technologies
Smart Solutions. Powerful Products.At Forum, we are here for one reason: to serve as your trusted ally in the oilfield. With our comprehensive range of mission-critical products, we deliver precisely what you need when you need it—from drilling and completion equipment to valves, subsea technology to production equipment, engineering support to repair services.
Forum brings together some of the most well-known brands in our industry with an extensive range of products and services. We know though that at the end of the day, it’s not just about the products we provide. It’s about creating the solutions you need. That’s why we work closely with customers to provide innovative products and technologies, and we encourage customers to talk to us about their drilling challenges at Your Forum at f-e-t.com/yourforum. With offices in over 90 locations around the globe, Forum is well positioned to supply customers with equipment and related services that improve safety and performance and lower operating costs.
Forum is not only dedicated to our clients, we’re committed to creating a strong corporate culture that drives excellence in everything we do. We do this through our four core values:
• No one gets hurt. The safety of our employees and customers is our first priority, coupled with a healthy respect for the environment.
• Integrity. We operate with the utmost integrity, honesty and mutual respect.
• Customer focused. We listen to the needs of external and internal customers and work with them to solve their challenges. We work to create long-term customer relationships.
• Good place to work. We strive to create a workplace with open communication and mutual respect, a place with solid leadership and good teamwork and a place where employees are empowered and are given opportunities for growth.
Forum Production Equipment 10344 Sam Houston Park Drive, Suite 300Houston, TX 77064713.351.7900f-e-t.com/production
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EDGE™ and EDGE™ II
Desalters/Dehydrators
Smart Solutions. Powerful Products.
Above. Below. And beyond.
At Forum, we are here for one reason: to serve as your trusted ally in the oilfield. With our comprehensive range of mission-critical expertise, we deliver precisely what you need when you need it—from drilling equipment to custom solutions, subsea technology to production equipment, engineering support to repair services.
Everything you need to succeed.
We make this commitment as a solid industry
leader operating in the major energy-producing
regions of the world, with offices in Canada,
Brazil, Dubai, Australia, China, the United
Kingdom and the United States.
Beyond our global resources and inventory,
we also proudly offer our customers a level of
personal attention that continues to set us apart.
Smart solutions, powerful products, enduring integrity We firmly believe that the virtues driving our
company’s long-term success can’t be dictated
from the top down; rather, they are instilled
through every interaction, both inside and
outside our halls.
The Forum culture is carefully nurtured, as
we strive to create a workplace that inspires
cooperation, innovation and pride. A place where
people feel good about what they do, where
high achievement is rewarded, and where safety
and a healthy respect for the environment are
never compromised.
Kick Amp Responder (KAR™)The KAR™ is a drop in feature that allows the operator to control and monitor the output voltage of any crude or desalting coalescing operation using the existing electrostatic setup.
• The KAR™ can be programmed with parameters on the timing and how power is delivered to each grid within the vessel based on emulsion, API gravity, flow rate, etc.
• Replaces a conventional analog monitoring panel and mates up to the primary of any existing Electrostatic transformer with only a few minor modifications.
• Hazardous Rating: Class 1 Zone 1 Gas Group IIB Class 1 Div 2 Groups C&D
Pilot Plant Skid • Two Stage design simulates commercial unit operation and performance.
• Adaptable to treat wide range of crude, from heavy to light API gravities.
• Results available on a weekly basis depending on crudes selected for the technology test.
• Ability to use multiple voltages to determine best voltage gradient for resolution of emulsions.
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The EDGE Il DesignEDGE ll is available in different designs providing multiple options for optimization of individual applications. Op-tions to energize 1, 2 or 3 electrodes are based on power available. This design offers distribution and electrode locations that can vary, depending on processing requirements and specific operational needs. EDGE ll maximizes the desalting performance and feedstock capacity while minimizing demulsifier and solids-wetting chemicals of most chemical suppliers. The EDGE II is designed for processing:
• Heavy/high viscosity oil
• Crude oil high in solids content
• Synthetically produced oil
• Emulsion sensitive feed stocks
• Higher throughput rates in existing vessels
• Greater flexibility in changing feedstocks
EDGE II • Designed specifically for difficult to treat crude oils
• Dual Flow Distribution for faster coalescing of water droplets in high viscosity oil
• Unique distribution design allows for more uniform laminar flow pattern
• Electrode design to reduce power consumption and improve performance
• High water interface allows maximum residence time of interface emulsion thus improving effluent water quality and reducing chemical requirements
EDGEEDGE (Enhanced Deep-Grid Electrical) desalters and dehydrators utilize a unique technology that provides the most effective solution for removal of contaminants such as sodium, calcium and magnesium chloride from crude oil. If not removed, these salts will hydrolyze to form hydrochloric acid which is the primary cause of corrosion failures within crude unit equipment.
EDGE desalters/dehydrators utilize AC-type electrostatic coalescing for the efficient removal of contaminants. Electrostatic coalescing is accomplished when the electrode grids apply a high voltage to the oil/water mixture, forcing it to separate. As the water is washed out, so are many of the undesirable solids.
The EDGE Design
EDGE Technology is available in two different designs, the EDGE and EDGE II, which provide desalter options for optimization to individual applications. The EDGE design minimizes transactor (electric power supply) capacity and power consumption. The designs provide three electrified electrode grids to maximize the desalting performances and feedstock capacity of the desalter vessel. EDGE desalters are designed to optimize the recommended demulsifier and solids-wetting chemicals of most chemical suppliers.
EDGE technology provides optimized performance resulting in greater long term
value:• Reduced salt carryover that results in minimized corrosion, chemical costs, equipment fouling,
maintenance costs and unplanned shutdowns
• Decreased water carryover that leads to lower energy costs, stabilized unit operations, increased crude throughput, minimized slop oil production and reduced waste water treatment costs
• Minimized oil undercarry that results in reduced product losses and slop treatment costs
• Reduced solids carryover that leads to less equipment fouling and foaming
• Less power consumption resulting from inlet distributor injection of crude/water emulsion below the high intensity electrode grids instead of directly in between them
• Solid steel electrodes provide long service life and are unaffected by high concentration of O2
• ISO certified by DNV
• Pilot Plant
• Extensive user list
• New patents
• Technology is in operation on all habitable continents
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The EDGE Il DesignEDGE ll is available in different designs providing multiple options for optimization of individual applications. Op-tions to energize 1, 2 or 3 electrodes are based on power available. This design offers distribution and electrode locations that can vary, depending on processing requirements and specific operational needs. EDGE ll maximizes the desalting performance and feedstock capacity while minimizing demulsifier and solids-wetting chemicals of most chemical suppliers. The EDGE II is designed for processing:
• Heavy/high viscosity oil
• Crude oil high in solids content
• Synthetically produced oil
• Emulsion sensitive feed stocks
• Higher throughput rates in existing vessels
• Greater flexibility in changing feedstocks
EDGE II • Designed specifically for difficult to treat crude oils
• Dual Flow Distribution for faster coalescing of water droplets in high viscosity oil
• Unique distribution design allows for more uniform laminar flow pattern
• Electrode design to reduce power consumption and improve performance
• High water interface allows maximum residence time of interface emulsion thus improving effluent water quality and reducing chemical requirements
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Vessel The entire hydrocarbon volume of the vessel is exposed to high voltage AC electrical fields. Four contiguous AC electrical fields
span from the oil/water interface to the top of the vessel.
Low Intensity Field The majority of the water is separated in the first low intensity electrical field, thereby reserving the high intensity fields for more difficult-to-resolve emulsions. This minimizes the water content in the high-intensity electrical field, thus reducing power
consumption.
High Intensity Field This field provides for the removal of final traces of water from the crude, improving performance. Increased depth of the high intensity fields provides excellent coalescence of small and highly
emulsified water droplets.
High Voltage Entrance System This voltage entrance system is doubly protected by two bushings
located in the oil-filled housing.
Transactor Optimized performance results from multiple transactor secondary voltage levels that provide flexibility at varying
operating conditions.
Inlet Header Even distribution of the oil/water emulsion across the entire vessel length produces a laminar profile. This emulsion is injected just above the oil/water interface, thereby maximizing crude oil
residence time and improving upset tolerance.
Effluent Water Header This header withdraws water and some solids along the entire length of the vessel, thus maximizing water-phase residence time
and reducing the oil content of the effluent water.
Mud Wash Header Spray nozzles are utilized in the unique mud wash headers design to effectively fluidize solids accumulated in the bottom of the vessel.
Transactor
HighIntensity
Field
LowerIntensity
Field
Inlet Header
Electrode Grid
Oil Water Interface
Water
Try Cocks
Mud Wash HeaderEffluent H20 Header
Cuff Header
Outlet Header
Lower IntensityField
Oil
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EDGE II - Dependable Steady State OperationA leader in the desalter and dehydration markets, EDGE ll is designed specifically for the treatment of the most difficult feed stocks at higher throughput rates.
EDGE II technology provides optimized performance resulting in greater long term value:
• Reduced salt carryover that results in minimized corrosion, chemical costs, equipment fouling, maintenance costs and unplanned shutdowns
• Decreased water carryover that leads to lower energy costs, stabilized unit operations, increased crude throughput, minimized slop oil production and reduced waste water treatment costs
• Minimized oil undercarry that results in reduced product losses and slop treatment costs
• Reduced solids carryover that leads to less equipment fouling and foaming
• Less power consumption resulting from rapid resolution of emulsions and unique electrode configuration
Oil Distributor (Inlet Header) Dual horizontal flow distribution provides quick, complete coalescence, insuring larger droplets and faster settling. This unique design offers improved laminar flow, providing an enhanced water droplet environment for emulsion sensitive crude oil.
High level distribution allows for 2-3 times the volume of water/oil emulsion, compared to other vertical flow desalters, improving the control of the interface (rag) emulsion and effluent water quality.
Electrode Configuration Three electrode grid design provides flexibility to handle upsets and long run cycle between shut-downs for maintenance. Transformer connection and phasing allows for little to no loss in performance due to loss of one energized electrode. Lower electrode provides high intensity electric field to interface for continuous resolution of rag emulsion enhancing ease of interface control and chemical reduction. Solid steel rod electrodes insure long life and ease of maintenance.
Mud Wash Header Spray nozzles are utilized in the efficient mud wash header design to effectively fluidize solids accumulated in the bottom of the vessel.
EDGE II desalter installation 2012Meeting & Exceeding Performance Specification