MIKROPAKK is a Hungarian producer of closures and packaging systems

made by plastic injec tion moulding and injection blow moulding. Being in operation for over 25 years, we

are a well-established family-owned company. MIKROPAKK SILVER, our state-of-the-art facility in Budapest,

currently boasts a team of over 170 employees, producing more than 200 million parts annually.

MIKROPAKK BLACK is our second facility located in Northern Hungary. With a headcount close to 60

employees, this production unit manufactures more than 800 million injection moulded plastic parts per year. We develop and produce under ISO 9001:2015 and ISO 14001:2015 regula tions.

Our philosophy is based on a duo core. Why? Because our expertise in mould design and plastics processing

provides a flexible and secure background for producing brand new innovative solutions as well

as for supplying high quality technical precision parts in the scope of contract manufacturing.

MIKROPAKK’s product range is continually expanding through in-house developments and the ongoing

improvement of product in close collaboration with customers, resulting in a steady growth of our enterprise.

Our solutions provide custom ers with extra added value on the way to combined market success.

While being a knowledgeable partner with regard to packaging systems for the pharmaceutical, cosmetics, food and household industries, we also develop and provide complex

technical solutions for companies in the aerosol, gas, construction, medical, hygienic and electronic segments.

ABOUT US

DUO CORE

RESEARCH AND DEVELOPMENT AND INNOVATION

CONTRACT MANUFACTURING

TOOL MANUFACTURING

MOULDING

ASSEMBLY AND IN-HOUSE AUTOMATION

ELECTRONIC

PHARMA, MEDICAL AND HYGIENIC

FOOD

COSMETIC AND HOUSEHOLD

AEROSOL & CONSTRUCTION

QUALITY CONTROL

CARBON FOOT PRINT

FACTS AND FIGURES

OUR COSTUMERS

ABOUT USADDING VALUE THROUGH INNOVATION

RELIABLE AND HIGH-QUALITY CONTRACT MANUFACTURINGWe provide:

machinery and technologies able to serve wide variety of applications

decade-long experience in electric / electronics segment and special construction applications

consulting and development to enhance and optimize customers’ products

established long-term business relationships with international and domestic partners

DUO CORE

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INNOVATIVE SOLUTIONS AND DEVELOPMENTFOR SPECIFIC DEMANDSFull-scale product development from the idea to mass production:

defining the product requirement profile

market research

product development

mould design and production

plastic injection moulding

assembly (design and construct semi or full automatic assembly equipment)

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Our R&D activity is firmly rooted in 20 years of experience in tool design and injection moulding. We strive

to provide feasible and cost-effective solutions for specific customers’ requirements and

actual problems.

Launched in 2006, our R&D department employs six engineers under the supervision of the

company’s owner and managing director. In the last years we have completed several product development

projects. The results of these projects have been successfully introduced on the market and are now

supplied to our customers on a regular basis, producing 70% of our revenues.

A significant aspect of our R&D activity is the development of PU foam packaging. Our product family MIKA,

created to meet the challenges this area presents, won the Hungarian Prize for Innovation on 2012.

We are presently working on several development projects for the food, pharmaceutical, medical and

hygienic sectors, some of which are just before market implementation. There are several patents in our

property, Hungarian and international as well. We spend 11% of our revenues on research and development.

The services we offer:

product design, development and optimization (manufacturing a better product at the same cost)

mould design and development

technology optimization (manufacturing the same product at lower expense)

automation (design, development and construction of automatic equipment for production or assembly)

RESEARCH& DEVELOPMENT

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TOOLING SHOPHigh-quality injection moulding is impossible without high-quality moulds, and their regular and adequate

maintenance. In our in-house tooling-shop we design and develop moulds with the aid of CAD /

CAM softwares including PTC Creo, ToolDesign, SolidWorks and PowerMill, PowerShape. Equipped with the

most up-to-date machinery such as wire and block erosion machines, CNC-controlled millers, laser welding

equipment, start hole driller, we produce approximately 30 moulds a year, ranging from

conventional and simpler ones to complex moulds with hot runner systems.

Continuously handling several hundred injection moulds in our own or in our customers’ property calls for

complete production safety. Regular maintenance keeps all moulds in excellent working condition,

and any trouble occurring during production can be promptly solved by our in-house tooling shop.

2 factories – 1900 m2 moulding shop floor – 79 injection moulding machines:

the essence of our company.

Aiming at the highest possible efficiency, both moulding shops are highly automated, with an integrated ERP system overseeing the central material supply systems, grinders, driers, robots and manipulators.

Clamping force ranging from 6 to 500 T. Apart from common materials such as PE and PP, we

regularly work with more specific technical materials, for example ABS, PC, PPS, POM, PA, COC.

Two factories – two profiles: while MIKROPAKK BLACK does the mass production, MIKROPAKK SILVER

specializes in the production of more demanding precision parts and the management of complete R&D

projects with numerous pilot runs and experimentation.

Working with cutting-edge technology – we are proud of the average age of our injection moulding

machines being under 6.

The technologies we use:

1 and 2 component injection moulding

insert moulding

injection blow moulding

micro-injection

clean-room solution

cube mould

ultrasonic welding

high speed camera control

In MIKROPAKK BLACK we produce according to BrC standard since 2016.

INJECTION MOULDING

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Beyond mere injection moulding we offer you the mounting or assembly of your products, whether by hand,

or more often, with automated equipment. Currently there are more than 30 automated assembly lines in operation in our factories, performing the necessary post-production work to our products for

the food, pharmaceutical and construction industries. All of these are individually designed for specific purposes, some by our own automation department. Such equipment can

increase the efficiency enormously, such as our valve assembly line which increased the number of valves

assembled per month from 120.000 to 2 million, integrating 7 components and performing

in-line control to eliminate defects.

In two assembly halls in two production sites, we perform this activity on 1200 m2, including in-line and

post-production, manual and automated assembly.

ASSEMBLY AND IN-HOUSE AUTOMATION

PRECISION PARTSFOR THE ELECTRIC / ELECTRONICAND AUTOMOTIVESEGMENTSRelying on our technical know-how and utilizing our state-of-the-art machinery, when we say precision

parts – we mean precision in all respects.

On the basis of framework agreements, we continually deliver reliable, cost-effective plastic articles and parts of the highest quality to our customers in the electric/ electronic and

automotive segments.

Along with traditional injection moulding we employ insert technology as well. All parts are

removed by robots, many of them require in-line camera control for quality. These parts

and component demand mostly manual assembly, depending on the customers’ request.

CLOSURES AND PACKAGING SOLUTIONS FOR THE PHARMACEUTCAL INDUSTRY, R&D SOLUTIONS IN THE FIELD OF MEDICAL AND HYGIENIC

MIKROPAKK’s product range includes a series of standard, tamper-evident if requested, screw lids

with inner sealing ring and different droppers, nozzles, active or inactive hinges, along with snap-on closures or screw caps and various designs that are specially made for the pharmaceutical industry.

We also produce plastic vials and containers of up to 150 ml volume by injection blow moulding.

In addition to our standard product line, we continue to develop new special caps, closures and complete packaging systems for various applications.

We have recently started to use COC to produce small containers as part of an innovative solution for the

pharmaceutical industry.

Ozone pretreatment of the surface and tampo printing for pharma in more than 10 languages.

For stricter requirements often presented by pharmaceutical companies, we are able to provide clean-room production in our Budapest headquarters.

MIKROPAKK is well experienced in supporting the medical field in their technical problems and the

realization of their idea and development included in artificial tooth implant, eye-lentil applicator eye-lentil

applicator and hygienic solutions for ladies.

CLOSURESAND PACKAGING SOLUTIONSFORTHE FOODINDUSTRY

In this segment we are primarily present with caps for

viscose materials like ketchup, mayonnaise and mustard.

Next to we deliver for dessert sause application as well.

We have developed several generations of these closures,

some in close collaboration with the customers. Also we

are experienced in the mass production of cappuccino

capsules.

One of our innovations, called MikaTech Startech anti-drop valve has been developed for this

segment.

All processes from product design through mould

planning and manufacturing to injection moulding and

post-production steps take place in our company.

Upon request, we are ready to work out the design of

a bottle that suits and fits the closure.

Beyond the closures MIKROPAKK has several

developments in the food industry. The mass production

of these products is supported by manufacturing

according to BrC standard introduced for the entire

area of MIKROPAKK BLACK in 2016.

Technologies: 1 and 2 component injection moulding, placing induction foil with special in-line inserting device.

CLOSURES AND PACKAGING SOLUTIONS FOR THE COSMETICS AND HOUSEHOLD INDUSTRYOur international presence in this segment is also significant thanks to the mass production of lavoratory baskets for

hygiene freshness and other closures of well-known cosmetic and household chemical products.

In-house automatization of the manufacturing makes our processes more efficient to meet our clients’ expectations.

One of the main areas of our R&D activities, with

expanding product families is on the market for years.

One such innovation is the roof structure support clip which our R&D team enhanced and

made a better insulator – these parts are being supplied

to various building sites from Brazil to Singapore, you can

spot them wherever there is a major construction.

We also offer complete solutions for the innovative

packaging of PU-foam. This product line is the MIKA family comprising an enhanced valve, several types

of advanced 2K system inside the can, and various grip

and pistol adapters. The MIKA 2K membrane system won the Hungarian Prize for Innovation for MIKROPAKK in 2012.These solutions may be taken advantage of in any other

areas and applications wherever two-component systems

are in use.

From the idea to the product: as many developments

come from an idea, we think important to be there

when the idea is born. This was also the case with the

development of a new gas bottle handle.

AEROSOL,GAS & CONSTRUCTION

No waste of water in technology ensured by

the closed loop system since 1997

Increasing nr of full electric machines to increase energy

efficiency & to eliminate hydraulic oil since 2005

Adhering to ISO 14001 since 2007

No fossil gas used since 2011

CARBONFOOTPRINT

The ISO 9001:2015 quality management system has been

in effect in MIKROPAKK since 1998. Our processes are

continuously monitored and developed. If needed, we

adopt components of other auditing systems in order

to meet the requirements of our customers, whether

from the food or pharmaceutical industry. Similarly, our

operations comply with the regulations of the ISO/TS

standards without actually being certified.

The constant quality of our injection moulding and

assembly departments is ensured by in-line and in-shift quality control devices and procedures according to ISO standards and specific

customers’ expectations. However, the wide range of

products and our development projects made it necessary

to set up a more elaborate QC lab which is equipped with:

3D Coordinate Measuring Machine by Hexagon

Vertex Optic Measuring Center by Micro-Vu

Melt Flow Index Measuring Machine by Göttfert

Moisture Analyzer by Krahl Messtechnik

Force Tester by Imada

Surface Roughness Tester by Mitutoyo

QUALITYCONTROL

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RANGE OF OUR CUSTOMERS

Year of foundation: 1991Ownership: 100% family owned enterprise

2 production sites

MIKROPAKK SILVER: HQ + Production/ Budapest

MIKROPAKK BLACK: 2nd production site/ North of Hungary

7 / 24 ~17.000 production hours/year

Headcount: ~230 employees

8000 m2 production floor, further expansion in 2017

79 injection moulding machines

Average age of machines under 6more than 30 assembly lines

Annual revenue in 2016: 21 million EUR

Yearly economic growth: 15% more than 20 patents

FACTS & FIGURES

1.000.000.000 parts produced / year

H-1106 Budapest

Jászberényi út 82.

+36 1 260 5521

H-3104 Salgótarján

Patak út 12.

+36 32 700 130

mikropakk@mikropakk.hu

www.mikropakk.com