absco aviary assembly instructions model: a23151gk… · 01-01-2012 · absco aviary model:...

ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: A23151GK 28/04/16

2

3

6

0

m

m

FRONT: 2.26m

SIDE : 1.48m

HEIGHT: 1.96m

1

5

8

0

We thank you for choosing an Australian Made Aviary.

For further assistance please visit our detailed instructional video library at

www.abscosheds.com.au/watch-videos

At ABSCO Industries we are always looking to be number ONE, so please let us

know what you think of our instructions. Feedback makes us better.

[email protected].

10mm

50mm

WHEN LAYING YOUR CONCRETE

SLAB, CHAMFER THE 50mm EDGES

DOWNWARDS BY 10mm.

5

0

m

m

THIS WILL ENSURE THAT

CLEAR FROM YOUR SHED

WATER RUN OFF IS KEPT

C

O

N

C

R

E

T

E

S

L

A

B

Absco AviaryAssembly InstructionsModel: A23151GK


Absco Aviary Model: A23151GK

GENERAL INSTRUCTIONS

A NOTE ON SAFETY

· The site for the aviary must be level.

· It is recommended that the aviary be set on a 100mm concrete slab and

anchored down appropriately (refer page 21 for details).

· Anchor sets are not supplied as standard items with this product.

· Before commencing any assembly, read through these instructions in

detail to gain a thorough understanding of assembly methods and

associated details.

· Unpack the carton and carefully identify and check off all the parts

against the parts described and illustrated on pages three and four.

· Some parts may have sharp edges. It is advisable to wear gloves when

handling these items and safety glasses if drilling holes. Sensible shoes

are highly recommended.

· Do not erect your aviary in windy conditions, ensure that the shed is

securely anchored to a solid foundation immediately after construction is

completed.

· It is highly recommended to erect the shed with two or more people.

TOOLS REQUIRED

3mm

4mm

SITE PREPARATION

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

PAGE 3ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: A23151GK 28/04/16


COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

1785mm X 773mm

30A

STEEL SHEET

2

1785mm X 773mm

31A

STEEL SHEET

1

1785mm X 731mm

32A

STEEL SHEET

2

585mm X 773mm

154

STEEL SHEET

2

4

1220mm X 712mm

MESH SHEET

590mm X 712mm

MESH SHEET

1

-

-

1

DOOR

PRE-ASSEMBLED

-

CHANNEL

L = 1470mm

170

2

171

CHANNEL

L = 1470mm

2

181

CHANNEL

L = 712mm

11

585mm X 773mm

154L

STEEL SHEET

1

585mm X 773mm

154R

STEEL SHEET

1

CHANNEL

L = 1513mm

81E

2

STEEL SHEET

1170mm X 773mm

49A

4

2

GABLE L/H

L=1105mm

17L

2

GABLE R/H

L=1105

17R

213B

BRACE

L: 350mm

278C

CHANNEL

L = 1513

172

CHANNEL

L = 1745mm

2

197C

RIDGE

BEAM

L = 1513



COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

CONTENTS OF FITTINGS PACKET

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

191

JAMB L= 1785mm

9

192

JAMB L= 1785mm

1195

JAMB L= 712mm

1

486B

LIP TRIM L= 1170mm

1

FITTINGS AND

ACCESSORIES

(SEE BELOW)

100

200

SELF TAPPING

SCREWS

1DOOR

PADBOLT

1

DOOR

PADBOLT

HASP

6

SMALL FLANGE

POP-RIVETS

1

ASSEMBLY

INSTRUCTIONS

22A

LARGE FLANGE

POP-RIVETS

14A

CAP GABLE

L: 170mm

2

AutoCAD SHX Text

ABSCO



COMPONENT

DESCRIPTION

PART

No.

CHECK

COMPONENT

DESCRIPTION

PART

No.

CHECKQTY QTY

CHANNEL

L = 1126.5mm

162L

2

281DL

CHANNEL

L = 1126.5mm

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

CSJ

4

THESE COMPONENTS

ARE TO BE

JOINED

TO THESE COMPONENTS

CHANNEL JOINER

L= 200mm (7.9")

CHANNEL

L = 1126.5mm

162R

2

281DR

CHANNEL

L = 1126.5mm

=

=

2

2

5

3

m

m

(

8

8

.

7

"

)

STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS

2 x 81D

2 x 162

NOTE: JOIN TOGETHER 8 X CHANNEL SECTIONS USING 4 X CHANNEL JOINERS (PART CSJ)

1

6

2

L

1

6

2

R

8

1

D

L

8

1

D

R

2 X 81DR

2 X 81DL

2 X 162R

2 X 162L

NOTE: SOME CHANNELS HAVE

HOLES IN THEM - YOU WILL NEED

TO RE-DRILL HOLES ON ANY

CHANNEL WHERE THE CSJ

JOINING CHANNEL COVERS

HOLES ON THE CHANNELS

YOU ARE CONNECTING

20mm

15mm

QTY = 10pcs.

CHANNEL

(0.79")

(0.59")

PU

SH

PU

SH

CHANNEL

CSJ

PAGE 6

INSTRUCTIONS FOR JOINING SPLICED CHANNELS

CSJ

CSJ

HIGH-SIDE

C

H

A

N

N

E

L

LOW-SIDE

C

H

A

N

N

E

L

C

S

J

C

S

J

C

S

J

= =

= =

==

=

=

STEP 1. Position the channels and the CSJ

joiner channel so the center of the

CSJ is in line with the end of each

channel to be joined together.

STEP 2. Join the first channel to the CSJ by inserting the center

of the CSJ (on an angle) to the end of the channel

where the JOIN>> text is marked. Push down one side

of the CSJ until you hear a 'click'.

STEP 3. Join the second channel to the CSJ

by positioning the <<JOIN end of the

channel at the center of the CSJ

(on an angle). Push the CSJ into

the channel until you here a 'click'.

=

The joined channels should now

look like the picture above with the

CSJ positioned equally inside of the

joined channels.

FINISHED CHANNEL

=

NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.

JOIN>> <<JOIN

JOIN>>

JOIN>>

SJ

JOIN>>

<

<

J

O

I

N

JOIN>> <<JOIN

J

CSJ

DRILL 4mm (0.16") x 3mm (0.12")

(2 PER A SIDE) HOLES TO

SECURE SECTIONS TOGETHER.

(THESE SCREWS MAY HAVE TO

BE TEMPORARILY REMOVED

AND REPLACED DURING LATER

ASSEMBLY)



AutoCAD SHX Text

=

AutoCAD SHX Text

=

AutoCAD SHX Text

=

AutoCAD SHX Text

=

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1



ABSCO ASSEMBLY INTRODUCTION

FASTENING SYMBOLS

The snap-tite assembly system locks most perimeter channels to all roof and wall sheets

without the need for tools and fasteners. Where possible, many components

have been pre-punched for ease of assembly, with others requiring 3mm holes to

be drilled where required.

To pre-assemble the four wall panels

and two roof panels, the perimeter

channels are secured to the top and

bottom of each panel using the

snaptite system, as detailed on the

following pages wherever you see

the symbol.

Position sheets on timbers,

trestles or partly over edge of

concrete slab.

Each perimeter channel must finish flush

with the edges of the sheets. the snap-tite

system allows adjustment for this

process by simply tapping the channel

along the sheets until each end is neatly

flush.

Join components together with one screw at this

location only, as some channel sections have extra

holes that are not required for this model of garden

shed

Do not join components together at this location yet,

as the screw may obstruct further assembly of other

components

3mm POP RIVETS (SMALL

FLANGE FOR FITTING

DOOR HINGES)

PUSH

PUSH

HIG

H S

ID

E

HIG

H S

ID

E

PU

SH

H

IG

H

S

ID

E

HIG

H S

ID

E

After joining sheets together,

position channel over one end of the

sheets, gently tapping it over the

snaptite lugs, working along the

sheets to the other end.

H

I

G

H

S

I

D

E

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

SNAP

T TE

i

3mm POP RIVETS (LARGE

FLANGE FOR FITTING

MESH TO FRAMES)

Pre-drill the hole prior to joining components together.

Many components will be able to be used as a template

to determine drilling locations

D

PAGE 9

REAR PANEL ASSEMBLY



S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

81D

81D

30A

31A

30A



2 x PRE-PUNCHED

HOLES TO THIS

END OF EACH

SHEET WITH PART

NO. 81E FITTED

ROOF PANEL ASSEMBLY

(2 Required)

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

49A

49A

86B

81E

86B

78C



SIDE PANEL ASSEMBLY

LEFT HAND SIDE

STEP 1.

STEP 2.

STEP 3.

S

M

A

L

L

E

D

G

E

PAGE 12

WHEN FITTING THE TOP AND

BOTTOM CHANNELS TO THE

SHEET AS SHOWN, ENSURE

THAT THE PRE-PUNCHED

HOLES IN THE CHANNELS ARE

LOCATED AT THE RIGHT HAND

END FOR CONNECTING THE

REMAINING JAMB AND

CORNER MULLION. THE TOP

AND BOTTOM CHANNELS WILL

EXTEND PAST THE CORNER

MULLION BY 3mm.

JOIN THE JAMB AND CHANNEL

SECTIONS (191 & 172) TOGETHER AT

PRE-PUNCHED LOCATIONS TO FORM

THE CORNER MULLION. THE CHANNEL

SECTION WILL FINISH 20mm SHORT OF

THE JAMB AT EACH END.

SCREW THE FRAME TOGETHER AS SHOWN AT PRE-PUNCHED LOCATIONS. ADDITIONAL HOLES IN

THE JAMB SECTIONS DO NOT REQUIRE SCREWS.

STEP 1.

SMALL PAN

THIS SIDE

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

32A

154

171

191

181

172

191

181

170

STEP 4.

PAGE 13ABSCO INDUSTRIES ASSEMBLY INSTRUCTION - MODEL: A23151GK 28/04/16


MOVE THE TOP INFILL

CHANNEL (181) INTO

POSITION.

NOTCHED CORNERS TO

BOTTOM OF SHEET

LAY THESE SECTIONS OVER

THE PANEL AS SHOWN,

LOCKING THE SHEET INTO

THE BOTTOM CHANNEL.

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

154

181

181

SIDE PANEL ASSEMBLY LEFT HAND SIDE (CONTINUED)

D

D

D

D

D

D

D



SIDE PANEL ASSEMBLY

RIGHT HAND SIDE

STEP 1.

STEP 2.

STEP 3.

S

M

A

L

L

E

D

G

E

STEP 1.

WHEN FITTING THE TOP AND BOTTOM

CHANNELS TO THE SHEET AS SHOWN,

ENSURE THAT THE PRE-PUNCHED HOLES

IN THE CHANNELS ARE LOCATED AT THE

LEFT HAND END FOR CONNECTING THE

REMAINING JAMB AND CORNER MULLION.

THE TOP AND BOTTOM

CHANNELS WILL EXTEND PAST

THE CORNER MULLION BY 3mm.

JOIN THE JAMB AND CHANNEL SECTIONS (191

& 172) TOGETHER AT PRE-PUNCHED

LOCATIONS TO FORM THE CORNER MULLION.

THE CHANNEL SECTION WILL FINISH 20mm

SHORT OF THE JAMB AT EACH END.

SCREW THE FRAME TOGETHER AS SHOWN AT PRE-PUNCHED LOCATIONS. ADDITIONAL HOLES IN

THE JAMB SECTIONS DO NOT REQUIRE SCREWS.

SMALL PAN

THIS SIDE

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

32A

154L

191

191

181

181

172

170

171

STEP 4.



LAY THESE SECTIONS OVER THE PANEL

AS SHOWN, LOCKING THE SHEET INTO

THE BOTTOM CHANNEL.

MOVE THE TOP

INFILL CHANNEL

(181) INTO POSITION.

NOTE: THIS EDGE

ONLY FOLDED AT 90

DEGREES.

NOTCHED CORNERS TO

BOTTOM OF SHEET

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

154L

181

181

SIDE PANEL ASSEMBLY

RIGHT HAND SIDE (CONTINUED)

PAGE 15

D

D

D

D

D



FRONT PANEL ASSEMBLY

STEP 1.

STEP 2.

8

m

m

JOIN ALL SECTIONS TOGETHER, LINING UP

EACH JAMB WITH PRE-PUNCHED HOLES

LOCATED IN BOTH CHANNEL SECTIONS.

PARTS REQUIRED:

2) CHANNELS (PART 162)

5) JAMBS (PART 191)

PAGE 16

JOIN TWO JAMBS TOGETHER

AT PRE-PUNCHED LOCATIONS

AS SHOWN TO FORM TWO

DOUBLE JAMB SECTIONS.

191

191

191

162

162

191



FRONT PANEL ASSEMBLY (CONTINUED)

PAGE 17

STEP 3.

STEP 6.

STEP 5.

STEP 4.LAY THESE SECTIONS, ONE AT A TIME,

OVER THE FRAME AS SHOWN, LOCKING

THE SHEETS INTO THE BOTTOM

CHANNEL.

LOCK THE CHANNEL ON TO THE

SHEET AS SHOWN. THE CHANNEL

WILL FINISH 30mm IN FROM EACH

SIDE OF THE SHEET.

MOVE THE DOOR HINGE JAMB (PART 192) INTO

POSITION, LOCATING IT "OVER THE TOP" OF THE

SHEET (154R) AND SECURING IT TO THE OTHER JAMB

(191). (THE SCREWS SECURING THE EXISTING JAMB

(191) WILL HAVE TO BE REMOVED AND THEN

REPLACED)

MOVE THE THREE INFILL CHANNELS

INTO POSITION AND SCREW TO THE

TOP/BOTTOM CHANNELS WITH TWO

SCREWS EACH.

N

O

T

C

H

E

D

C

O

R

N

E

R

S

T

O

B

O

T

T

O

M

O

F

S

H

E

E

T

S

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

154

154R

181

181

181

192

181

181

181

S

N

A

P

T

T

E

i

S

N

A

P

T

T

E

i

THIS EDGE ONLY

FOLDED AT 90

DEGREES.

D

D

D

D

D

D

D

D

D

D

D

D

D

D

D

D



FRONT PANEL ASSEMBLY (CONTINUED)

STEP 7.

STEP 8.

FIT THE MIDRAIL PARALLEL ABOVE THE

DOOR, TO THE SIDE JAMBS WITH SCREWS

FROM THE UNDERNEATH SIDE.

FOR THE MIDRAIL ABOVE THE DOOR,

JOIN THE JAMB (195) TO THE

CHANNEL (181) AS SHOWN.

LAY THE DOOR PANEL IN THE

OPEN POSITION ON THE FRAME

AS SHOWN. USING THE SMALL

FLANGE POP RIVETS,

SECURE THE DOOR

TO THE DOOR

HINGE JAMB.

181

195

PAGE 18

D

SCREW THE FRONT FRAME CORNER

JAMBS INTO THE PRE-PUNCHED

HOLES OF THE SIDE WALL CORNER

MULLIONS.

SIDE WALL PANEL CHANNELS FIT

INTO THE NOTCHED FRONT AND

REAR WALL PANEL CHANNELS

LAP THESE CORNER

SHEETS, DRILL AND

SCREW TOGETHER.



WALL PANEL ASSEMBLY

PAGE 19

1

7

L

1

7

R

1

7

R

1

7

L

97C

CHANNEL TYPE

78C THIS END

CHANNEL TYPE

81E THIS END



JOIN THE GABLES (17L + 17R) AND

MOVE INTO POSITION AS SHOWN.

DRILL AND SCREW THE GABLES

INTO THE TOP CHANNELS AS

SHOWN.

ATTACHING RIDGEBEAM TO ROOF PANEL

ROOF CONSTRUCTION



SECURE RIDGE BEAM TO

GABLE SECTIONS WITH

TWO SCREWS AT EACH

END. SECURE EACH ROOF

PANEL WITH ONE SCREW

IN EACH CORNER ONLY

AT THIS STAGE

INSIDE VIEW

AFTER ATTACHING BOTH ROOF

PANELS TO WALLS AS SHOWN

ABOVE, FIT ONE REGENT BRACE

TO THE RIDGE BEAM AND FRONT

WALL AS SHOWN. YOU WILL HAVE

TO REMOVE AND REPLACE

EXISTING SCREWS AT FIXING

LOCATIONS. REPEAT THIS

PROCEDURE FOR THE REAR

WALL REGENT BRACE

INSIDE VIEWINSIDE VIEW

13B

THE ROOF PANELS OVERHANG THE FRONT AND SIDE WALLS BY 37mm, BUTDO NOT OVERHANG PAST THE REAR WALL.

SECURE THE RIDGE BEAM TO THE

GABLE SECTIONS WITH TWO SCREWS

AT EACH END. THE RIDGE BEAM

AND ROOF PANEL WILL PROTRUDE

37mm PAST THE FRONT GABLE,

AND WILL FINISH JUST OVER THE

OUTSIDE FACE OF THE REAR GABLES.

THEN SECURE EACH ROOF PANEL

WITH ONE SCREW IN EACH CORNER

ONLY AT THIS STAGE AS SHOWN

BELOW.

FINAL CONSTRUCTION



DYNABOLT

BOLT & NUT

STEELANGLE

SLAB

WALLSHEET

- EACH ANCHOR CONSISTS OF ONE NUT, BOLT,

DYNABOLT AND STEEL ANGLE

- DRILL A 10mm HOLE INTO THE WALL SHEET

- DRILL A 10mm HOLE INTO THE CONCRETE

ANCHORING OF SHED

LOCATION OF 12

CONCRETE ANCHORS

14A

BEND THE TOP AND BOTTOM

FLANGES AS SHOWN, THEN

HOOK THE BOTTOM FLANGES

UNDER THE ROOF LIP

FLASHINGS AND SCREW THE

TOP FLANGES AS SHOWN

FOR BOTH GABLE CAPS

THIS SHOULD BE DONE AFTER THE

REST OF THE ROOF HAS BEEN

SECURED TO THE OTHER WALLS.

AS THERE IS NO ROOF

OVERHANG OVER THE REAR

WALL, DRILL THROUGH THE

ROOF LIP FLASHING INTO

THE GABLE SECTIONS AND

SECURE WITH POP RIVETS.

VIEW OF

REAR WALL

PAGE 22

WARNING

INSIDE VIEW

OF AVIARY

IT IS RECOMMENDED THAT NEW

GALVANISED MESH SHOULD BE

WEATHERED FOR TWO (2) MONTHS

OR SCRUBBED WITH A MILD ACIDIC

SOLUTION SUCH AS VINEGAR, THEN

RINSED WITH WATER BEFORE

BEING USED IN BIRD HOUSING

APPLIANCES.

ALL MESH SHEETS ARE FITTED TO THE

INSIDE OF THE AVIARY

THE MESH SHEETS ARE FIXED TO

FRAMEWORK USING THE LARGE FLANGE

RIVETS SUPPLIED.

WORKING FROM INSIDE THE AVIARY,

LOCATE THE FIRST MESH SHEET OVER

THE FRAMEWORK. DRILL 3mm HOLES

AND FASTEN WITH RIVETS TO THE

FRAMEWORK AT 150mm CENTRES.

IT IS IMPORTANT TO CONTINUALLY

STRETCH THE MESH TO ENSURE A

SMOOTH TIGHT FINISH.

LOCATE RIVETS AT THE INSIDE

INTERSECTION OF THE WIRE TO

FACILITATE TIGHTENING OF THE MESH

AS SHOWN.

FITTING OF WIRE MESH



PAGE 23

1 | P a g e

AUSTRALIA PRODUCT WARRANTY AGAINST DEFECTS

Congratulations on your purchase of an ABSCO SHED

ABSCO SHEDS, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports are made using high quality Australian made steel.

We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or blister for 20 years from date of purchase, when installed within Australia.

This warranty does not apply to surface deterioration of panels caused by ‘Swarf” (Tiny particles of steel debris left from cutting, grinding or drilling operations) that has not been removed after building construction, or as a result of contact with damp soil, chemicals, fertilisers or other corrosive substances.

This warranty covers any Absco product used for normal domestic use and installed in accordance with the installation instructions. The warranty does NOT cover Damage caused by storms, wind, rain snow or poor foundations. This warranty does NOT cover ABSCO products installed in severe coastal, industrial or other highly corrosive environments. The warranty does not cover fasteners (screws, nuts, bolts, rivets, hasps or bolts).

The warranty is limited to replacement and delivery of components and does not include any labour or installation costs. The benefits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates.

The warranty applies to the exclusion of all other representations, guarantees or warranties express or implied, our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable. You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of an acceptable quality and the failure does not amount to a major failure. For further information go to http://www.consumerlaw.gov.au.

Please retain a proof of purchase (sales docket or invoice) or register your warranty within 30 days of purchase here: www.absco.com.au/register_warranty.php

In the unlikely event a warranty claim is made, it must be supported by photographic evidence and details of the defect, including component part numbers, together with proof of purchase documentation (or on-line registration of purchase) and forwarded to the address below. Upon receipt of the warranty claim, the Customer Service Manager will contact you within three business days to advise you of the assessment outcome of the claim, which may include your expenses incurred in making the claim.

THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 119 ACACIA RIDGE QLD AUSTRALIA 4110

PHONE: 1800 029701 FAX: 07-33441191 EMAIL: [email protected]

Issued 01 January 2012

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ABSCO SHEDS - STORAGE GUIDELINES

ABSCO SHEDS include garden sheds, garden beds, storage units, aviaries, garages, awnings and carports. ABSCO SHEDS are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fixings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained. Other weather conditions such as extreme heat and extreme cold, moist or dry air can influence the effects of concrete floor moisture and/or condensation on the underside of the roof sheets. ABSCO SHEDS and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and/or stacked above the concrete floor on timber slats. Waterproof sealants may be used to offer further protection where required around joins and screw fixings, as can rubber door seals and other products which are available from most hardware outlets. Placement of waterproof sealants (silicone) between the base of the shed and concrete slab is not recommended, as this process can have a reverse effect, preventing excess water from escaping, resulting with water accumulating and being trapped inside the shed. Absco accepts no responsibility for water entry, floor moisture, condensation or the condition of the Contents inside your Absco steel building arising from any of the pre-mentioned weather conditions.

absco aviary assembly instructions model: a23151gk… · 01-01-2012 · absco aviary model:...

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