ac motor basic theory rev 1
TRANSCRIPT
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AC MotorsBasic Theory
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Three Phase Motor Construction
Stator
Rotor
Windings – ElectromagnetsRotor bars
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Three Phase Motor Construction
Side View
Rotor
Stator
Enclosure
Air Gap
Stator Windings
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Just remember “FBI”
F- Force
B- Flux
I- Current
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Just remember “FBI”
Force
Flux
F- Force
B- Flux
I- Current
Current
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Three Phase Motor Construction
T1
Side View
T2
T2’
T3
T1’
T3’
+
+
+
+ denotes current is moving away from you
denotes current is moving towards you
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Three Phase Motor ConstructionThree Phase Motor Construction
Force VectorForce Vector
T1T1
Side ViewSide View
T2T2
T2’T2’
T3T3
T1’T1’
T3’T3’
++++
++
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Three Phase Motor Construction
T1
Side View
T2
T2’
T3
T1’
T3’
+
+
+N N
SS
S
N
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Rotation of the Motor
T1
T2
T3
One Cycle*
* – current waveform
+
+
+N N
SS
S
N
++
+N N
S S
S
N
+
+
+N N
SS
S
N
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Calculating the Speed of the Motor
An induction motor will complete one full rotation at a rate of .....
..... for every one electrical cycle
2
# of poles
Example: 2
2 poles= 1 revolution per cycle
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Calculating the Speed of the Motor
Formula to find number of electrical cycles per minute
60
1/ fWhere:
60 – Represents 60 seconds in one minute
f – Represents the line frequencyExample:
60
1/ 60Hz= 3600 Cycles per minute
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Calculating the Speed of the Motor
Formula to find motor synchronous RPM
N =O
2
# of poles
60
1 / f
Where:
N - Synchronous Speed
- Revolutions per electrical cycle
- Cycles per minute
2
# of poles
60
1 / f
O
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Calculating the Speed of the Motor
N =O
2
# of poles
60
1 / f
In a simplified form
N =O
120 f
P
Formula to find motor synchronous RPM
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“What is Slip?”
• To produce torque in an induction motor, current must flow in the rotor.
• To produce current flow in the rotor, the rotor speed must be slightly slower than the synchronous speed.
• The difference between the synchronous speed and the rotor speed (rated speed) is called the slip.
Stator
Flux
RotorSlip
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“What is Slip?”
Rotor RPM = Flux RPM
Lines of flux are not cut and neither
current or voltage flow through the rotor
++
+N N
SS
S
N
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“What is Slip?”
Rotor RPM < Flux RPM
Lines of flux are cut and current and
voltage flow through the rotor
N
S++
+N N
SS
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Calculating Actual Motor Speed
Formula to find motor RPM
N =120 f
P( 1 – s )
Where:
N – RPM of the motor
f – Frequency in Hz
P – Number of poles of the motor
s – (No – N) / No
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Speed – Torque Curve
(600%)
Locked Rotor Torque (150%)
Full Load Torque (100%)
Pull Up Torque (125%)
Breakdown Torque (200-250%)
Rated Speed Synch SpeedSPEED
TORQUE CURRENT
No Load Current (30%)
Slip
(300%)
(300%)
(200%)
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Typical Nema Design Characteristics
Nema Design A
• High breakdown torque
• Normal starting torque
• High starting current
• Low full load slip
• Used in applications that require:
– Occasional overloads
– Better efficiency
0
100%
SPEED
TO
RQ
UE 200%
300%
100%
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Typical Nema Design Characteristics
Nema Design B• Normal breakdown
torque• Normal starting torque• Low starting current• Normal full load slip
– less than 5%• General Purpose Motor
0
100%
SPEED
TO
RQ
UE 200%
300%
100%
Design B
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Typical Nema Design Characteristics
Nema Design C
• Low breakdown torque
• High starting torque
• Low starting current
• Normal full load slip
– less than 5%
• Used in applications that require:
– high breakaway torque
0
100%
SPEED
TO
RQ
UE 200%
300%
100%
Design C
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Typical Nema Design Characteristics
Nema Design D
• High breakdown torque
• High starting torque
• Normal starting current
• High full load slip
– 5 – 13%
• Used in applications that require:
– high breakaway torque
0
100%
SPEED
TO
RQ
UE 200%
300%
100%
Design D
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Torque Production when Connected to an Inverter
Locked Rotor Torque (150%)
Full Load Torque (100%)
TORQUE
Fout (Hz) 60
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Torque Production when Connected to an Inverter
Locked Rotor Torque (150%)
Full Load Torque (100%)
TORQUE
Fout (Hz) 603.0
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Design B vs. Design D
Locked Rotor Torque (150%)
Full Load Torque (100%)
Fout (Hz)1.5 3 60 Fout (Hz) 6031.5
Locked Rotor Torque (300%)
Nema Design B
• 1.5Hz – 100%
• 3.0Hz – 150%
Nema Design D
• 1.5Hz – 25%
• 3.0Hz – 50%
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Motor Recommendations
Design Key Points Recommendations
A
C
D
• Starting current may be slightly higher than normal
• Starting torque is less than across the line
• Starting current may be slightly higher
• Large amount of slip results in poor speed regulation
• Starting torque is less than across the line
Recommendations when applying an inverter to design A, C, or D motors
• Check inverter rating to handle the high current condition
• Verify that motor torque is large enough to perform the application
• Check inverter rating to handle the high current condition
• Verify that poor speed regulation will not adversely effect the application
• Verify that motor torque is large enough to perform the application
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Motor Nameplate Data
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
HP 10
RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGN B
INS. CLASS BPHASE 3
FRAME 215T
S.F. 1.15
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Understanding the Nameplate
HP – Horsepower• The horsepower figure
stamped on the nameplate is the horsepower the motor is rated to develop when connected to a circuit of the voltage, frequency and number of phases specified on the motor nameplate.
HP 10RPM
Hz
VOLTS
AMPS
NEMA DESIGNINS. CLASSPHASE
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Rotational Horsepower Formula
The formula to calculate horsepower
HP = 6.28 x Torque x RPM
33,000
Where:
6.28 – Number of radians in one revolution (2 )
Torque – Amount of torque in lb.ft.
RPM – RPM of the motor
33,000 – lb.ft. equal to 1 HP per minute
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Rotational Horsepower Formula
The horsepower formula in simplified form
HP = Torque x RPM
5250
Where:
Torque – Amount of torque in lb.ft.
RPM – RPM of the motor
5250 – constant obtained by dividing 33,000 by 6.28
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Understanding the Nameplate
RPM – Revolutions per Minute• The RPM value
represents the rated speed at which the motor will run when properly connected and delivering its rated output.
HP 10RPM 1750
Hz
VOLTS
AMPS
NEMA DESIGNINS. CLASSPHASE
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
Voltage• The rated voltage
figure on the motor nameplate refers to the voltage of the supply circuit to which the motor should be connected, to produce rated horsepower and RPM.
HP 10RPM 1750
Hz
VOLTS 460
AMPS
NEMA DESIGNINS. CLASSPHASE
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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The effects of Voltage Variation on the Motor at 60Hz
Low Voltage
• Higher than normal current
• Higher than normal motor temperature
High Voltage
• Higher than normal current
• Lower than normal power factor
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Understanding the Nameplate
Phase• The phase figure on
the motor nameplate describes the alternating current system that the motor has been designed for.
HP 10RPM 1750
Hz
VOLTS 460
AMPS
NEMA DESIGNINS. CLASSPHASE 3
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
Hz-Frequency• The frequency figure on
the motor nameplate describes the alternating current system frequency that must be applied to the motor to achieve rated speed and horsepower.
HP 10RPM 1750
Hz 60
VOLTS 460
AMPS
NEMA DESIGNINS. CLASSPHASE 3
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
Amps• The amp figure on the
motor nameplate represents the approximate current draw by the motor when developing rated horsepower on a circuit of the voltage and frequency specified on the nameplate.
HP 10RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGNINS. CLASSPHASE 3
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
NEMA Design• The NEMA design
rating specifies the speed torque curve that will be produced by the motor.HP 10
RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGN BINS. CLASSPHASE 3
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
Insulation Class• The insulation class
letter designates the amount of allowable temperature rise based on the insulation system and the motor service factor.
HP 10RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGN BINS. CLASS BPHASE 3
FRAMES.F.
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Insulation Class Information
Most common insulation classes are class B and F
INS. Class Service Factor Ambient Temp Temp Rise Total Temp
B
F
1.0
1.0
1.15
1.15
40 C
40 C
80 C
90 C
105 C
115 C
120 C
130 C
145 C
155 C
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Understanding the Nameplate
S.F. – Service Factor• The service factor
represents the motor’s capacity to deliver continuously, horsepower beyond its nameplate ratings under rated conditions.Example – a 10HP motor with a service factor of 1.15 will deliver 11.5 horsepower continuously without exceeding the allowable temperature rise of its insulation class
HP 10RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGN BINS. CLASS BPHASE 3
FRAMES.F. 1.15
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Understanding the Nameplate
Frame• The frame designation
refers to the physical size of the motor as well as certain construction features such as the shaft and mounting dimensions.
HP 10RPM 1750
Hz 60
VOLTS 460
AMPS 15
NEMA DESIGN BINS. CLASS BPHASE 3
FRAME 215TS.F. 1.15
XYZ MOTOR COMPANYXYZ MOTOR COMPANY
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Types of Motor Enclosures
• Open Drip-proof (ODP)
• Totally enclosed non-ventilated (TENV)
• Totally enclosed fan cooled (TEFC)
• Totally enclosed blower cooled (TEBC)
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Types of Motor Enclosures
ODP• Open drip-proof• Ventilating openings permit
passage of external cooling air over and around the windings of the motor. Small degree of protection against liquid or solid particles entering the enclosure.
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Types of Motor Enclosures
TENV• Totally enclosed non-
ventilated• Totally enclosed enclosure
with no means of external cooling.
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Types of Motor Enclosures
TEFC• Totally enclosed fan-
cooled• Totally enclosed enclosure
with external cooling means, such as a shaft connected fan.
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Types of Motor Enclosures
TEBC• Totally enclosed blower-
cooled• Totally enclosed enclosure
with external cooling means such as a separately controlled motor/blower
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Motor Basics Exercise
Answer the following questions using your knowledge and/or the documents from this class.
1) Write down the formula to calculate synchronous motor speed ( please use the simplified form ).
2) To calculate the actual motor speed what has to be included in the above formula?
3) The majority of electric motors used in general purpose applications in industry today are what NEMA design?
4) A NEMA design D motor is characterized by very high breakdown torque, and a large percentage of slip? ( True or False )
5) To produce torque in the induction motor, _____________ must flow in the rotor. Without ___________ , current would not flow in the rotor and no torque would be produced.
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SAFTRONICS TSG Department, Training Section
Saftronics